Linear Guideway. Technical Information.

Transcription

1 Linear Guideway Technical Information

2 INDUSTRIE 4. Best Partner Multi Axis Robot Pick-and-place / Assembly / Array and packaging / Semiconductor / Electro-Optical industry / Automotive industry / Food industry Articulated Robot Delta Robot SCARA Robot Wafer Robot Electric Gripper Integrated Electric Gripper Rotary Joint Single Axis Robot Precision / Semiconductor / Medical / FPD KK, SK KS, KA KU, KE, KC Direct Drive Rotary Table Aerospace / Medical / Automotive industry / Machine tools / Machinery industry RAB Series RAS Series RCV Series RCH Series Ballscrew Linear Guideway Precision Ground / Rolled Super S series Super T series Mini Roller Ecological & Economical lubrication Module E2 Rotating Nut (R1) Energy-Saving & ThermalControlling (C1) Heavy Load Series (RD) Ball Spline Automation / Semiconductor / Medical Ball Type--HG, EG, WE, MG, CG Quiet Type--QH, QE, QW, QR Other--RG, E2, PG, SE, RC Medical Equipment Bearing Hospital / Rehabilitation centers / Nursing homes Machine tools / Robot Crossed Roller Bearings Ball Screw Bearings Linear Bearing Support Unit Robotic Gait Training System Hygiene System Robotic Endoscope Holder Linear Guideway Technical Information AC Servo Motor & Drive Driven Tool Holders Semiconductor / Packaging machine /SMT / Food industry / LCD Drives-D1, D1-N, D2T Motors-5W~2W All kinds of turret VDI Systems Radial Series, Axial Series, MT BMT Systems DS, NM, GW, FO, MT, OM, MS Publication Date November 1998, first edition Print Date August 216, 19th edition 1. HIWIN is the registered trademark of HIWIN Technologies Corp.. Please avoid buying the counterfeit goods that are from unknown sources to protect your rights. 2. Actual products may be different from the specifications and photos in this catalog, and the differences in appearances or specifications may be caused by, among other things, product improvements. Linear Motor Automated transport / AOI application / Precision / Semiconductor Iron-core Linear Motor Coreless Linear Motor Linear Turbo Motor LMT Planar Servo Motor Air Bearing Platform X-Y Stage Gantry Systems Torque Motor (Direct Drive Motor) Inspection / Testing equipment / Machine tools / Robot Rotary Tables-TMS,TMY,TMN TMRW Series TMRI Series 3. HIWIN will not sell or export those techniques and products restricted under the "Foreign Trade Act" and relevant regulations. Any export of restricted products should be approved by competent authorities in accordance with relevant laws, and shall not be used to manufacture or develop the nuclear, biochemical, missile and other military weapons. 4. HIWIN website for patented product directory: Copyright HIWIN Technologies Corp.

3 Linear Guideways Technical Information Index Preface General Information Advantages and features of Linear Guideway The principles of selecting linear guideway Basic Load Rating of Linear Guideways The Service Life of Linear Guideways Acting Load Friction Lubrication The Butt-joint Rail Mounting Configurations Mounting Procedures HIWIN Linear Guideway Product Series HG Series Heavy Load Ball Type Linear Guideway EG Series Low Profile Ball Type Linear Guideway WE Series Four-Row Wide Rail Linear Guideway MG Series Miniature Linear Guideway QH Series Heavy Load Type Linear Guideway, with SynchMotion TM Technology QE Series Low Profile Linear Guideway, with SynchMotion TM Technology QW Series Wide Rail Linear Guideway, with SynchMotion TM Technology CG Series Superior Rolling Mement with Cover Strip Linear Guideway RG Series High Rigidity Roller Type Linear Guideway QR Series Roller type Linear Guideway, with SynchMotion TM Technology E2 Type Self Lubrication Kit for Linear Guideway PG Type Positioning Guideway SE Type Metallic End Cap Linear Guideway RC Type Reinforced Cap Grease HIWIN Linear Guideway Inquiry Form (The specifications in this catalogue are subject to change without notification.)

4 G99TE Preface A linear guideway allows a type of linear motion that utilizes rolling elements such as balls or rollers. By using recirculating rolling elements between the rail and the block, a linear guideway can achieve high precision linear motion. Compared to a traditional slide, the coefficient of friction for a linear guideway is only 1/5. Because of the restraint effect between the rails and the blocks, linear guideways can take up loads in both the up/down and the left/right directions. With these features, linear guideways can greatly enhance moving accuracy, especially, when accompanied with precise ball screws. 1. General Information 1-1 Advantages and Features of Linear Guideways (1) High positional accuracy When a load is driven by a linear motion guideway, the frictional contact between the load and the bed desk is rolling contact. The coefficient of friction is only 1/5 of traditional contact, and the difference between the dynamic and the static coefficient of friction is small. Therefore, there would be no slippage while the load is moving. (2) Long life with high motion accuracy With a traditional slide, errors in accuracy are caused by the counter flow of the oil film. Insufficient lubrication causes wear between the contact surfaces, which become increasingly inaccurate. In contrast, rolling contact has little wear; therefore, machines can achieve a long life with highly accurate motion. (3) High speed motion is possible with a low driving force Because linear guideways have little friction resistance, only a small driving force is needed to move a load. This results in greater power savings, especially in the moving parts of a system. This is especially true for the reciprocating parts. (4) Equal loading capacity in all directions With this special design, these linear guideways can take loads in either the vertical or horizontal directions. Conventional linear slides can only take small loads in the direction parallel to the contact surface. They are also more likely to become inaccurate when they are subjected to these loads. (5) Easy installation Installing a linear guideway is fairly easy. Grinding or milling the machine surface, following the recommended installation procedure, and tightening the bolts to their specified torque can achieve highly accurate linear motion. (6) Easy lubrication With a traditional sliding system, insufficient lubrication causes wear on the contact surfaces. Also, it can be quite difficult to supply sufficient lubrication to the contact surfaces because finding an appropriate lubrication point is not very easy. With a linear motion guideway, grease can be easily supplied through the grease nipple on the linear guideway block. It is also possible to utilize a centralized oil lubrication system by piping the lubrication oil to the piping joint. (7) Interchangeability Compared with traditional boxways or v-groove slides, linear guideways can be easily replaced should any damage occur. For high precision grades consider ordering a matched, non-interchangeable, assembly of a block and rail.

5 2 G99TE Selecting Linear Guideways Identify the condition Type of equipment Magnitude and direction of loads Space limitations Moving speed, acceleration Accuracy Duty cycle Stiffness Service life Travel length Environment Selection of series HG/CG series - Grinding, milling, and drilling machine, lathe, machine center EG series - Automatic equipment, high speed transfer device, semiconductor equipment, wood cutting machine, precision measure equipment QE/QH series - precision measure equipment, semiconductor equipment, Automatic equipment, laser marking machine, can be widely applied in high-tech industry required high speed, low noise, low dust generation. WE/QW series - Automatic device, transportation device, precision measure equipment, semiconductor equipment, blow moulding machine, single axis robotrobotics. MG series - Miniature device, semiconductor equipment, medical equipment RG/QR series - CNC machining centers, heavy duty cutting machines, CNC grinding machines, injection molding machines, electric discharge machines, wire cutting machines, plano millers Selection of accuracy Classes : C, H, P, SP, UP depends on the accuracy of equipment Determines the size & the number of blocks Dynamic load condition If accompanied with a ballscrew, the size should be similar to the diameter of ballscrew. For example, if the diameter of the ballscrew is 35mm, then the model size of linear guideway should be HG35 Calculate the max. load of block Make reference to load calculation examples, and calculate the max load. Be sure that the static safety factor of selected guideway is larger than the rated static safety factor Choosing preload Depends on the stiffness requirement and accuracy of mounting surface Identify stiffness Calculate the deformation (δ) by using the table of stiffness values, choosing heavier preload and larger size linear guideways to enhance the stiffness Calculating service life Calculate the life time requirement by using the moving speed and frequency. Make reference to the life calculation example Selection of lubrication Grease supplied by grease nipple Oil supplied by piping joint Completion of selection

6 G99TE Basic Load Ratings of Linear Guideways Basic Static Load (1) Static load rating (C) Localized permanent deformation will be caused between the raceway surface and the rolling elements when a linear guideway is subjected to an excessively large load or an impact load while either at rest or in motion. If the amount of this permanent deformation exceeds a certain limit, it becomes an obstacle to the smooth operation of the linear guideway. Generally, the definition of the basic static load rating is a static load of constant magnitude and direction resulting in a total permanent deformation of.1 times the diameter of the rolling element and the raceway at the contact point subjected to the largest stress. The value is described in the dimension tables for each linear guideway. A designer can select a suitable linear guideway by referring to these tables. The maximum static load applied to a linear guideway must not exceed the basic static load rating. (2) Static permissible moment (M) The static permissible moment refers to a moment in a given direction and magnitude when the largest stress of the rolling elements in an applied system equals the stress induced by the Static Load Rating. The static permissible moment in linear motion systems is defined for three directions: MR, MP and MY. M R M P M Y (3) Static safety factor This condition applys when the guideway system is static or under low speed motion. The static safety factor, which depends on environmental and operating conditions, must be taken into consideration. A larger safety factor is especially important for guideways subject to impact loads (See Table 1-1). The static load can be obtained by using Eq. 1.1 Table 1-1 Static Safety Factor Load Condition f SL, f SM (Min.) Normal Load 1.~3. With impacts/vibrations 3.~5. C f SL = M or fsm = P M Eq.1.1 fsl : Static safety factor for simple load fsm : Static safety factor for moment C : Static load rating (kn) M : Static permissible moment (kn mm) P : Calculated working load (kn) M : Calculated appling moment (kn mm) Basic Dynamic Load (1) Dynamic load rating (C) The basic dynamic load rating is an important factor used for calculation of service life of linear guideway. It is defined as the maximum load when the load that does not change in direction or magnitude and results in a nominal life of 5km of operation for a ball type linear guideway and 1km for a roller type linear guideway. The values for the basic dynamic load rating of each guideway are shown in dimension tables. They can be used to predict the service life for a selected linear guideway.

7 4 G99TE Service Life of Linear Guideways Service Life When the raceway and the rolling elements of a linear guideway are continuously subjected to repeated stresses, the raceway surface shows fatigue. Flaking will eventually occur. This is called fatigue flaking. The life of a linear guideway is defined as the total distance traveled until fatigue flaking appears on the surface of the raceway or rolling elements Nominal Life (L) The service life varies greatly even when the linear motion guideways are manufactured in the same way or operated under the same motion conditions. For this reason, nominal life is used as the criteria for predicting the service life of a linear motion guideway. The nominal life is the total distance that 9% of a group of identical linear motion guideways, operated under identical conditions, can travel without flaking. When the basic dynamic rated load is applied to a linear motion guideway, the nominal life is 5km Calculation of Nominal Life The acting load will affect the nominal life of a linear guideway. Based on the selected basic dynamic rated load and the actual load. The nominal life of ball type and roller type linear guideway can be calculated by Eq.1.2 and Eq. 1.3 respectively. 3 3 C Ball type: C L= 5km= ( 31mile P ) ( ) Eq.1.2 P 1 ) L= C 3 C 3 Roller type: P 1km= ( ( ) 62mile P L : Nominal life C : Basic dynamic load rating P : Actual load 1 Eq.1.3 If the environmental factors are taken into consideration, the nominal life is influenced greatly by the motion conditions, the hardness of the raceway, and the temperature of the linear guideway. The relationship between these factors is expressed in Eq.1.4 and Eq Ball type: L= f h f t C f w P c L= f h f Roller type: t C f w P c 3 3 f h f t C ) 5km= f w w P c c f h f t C 3 ) 1km= ( ( ) ( ( ) f w P c 31mile 62mile Eq.1.4 Eq.1.5 L : Nominal life fh : Hardness factor C : Basic dynamic load rating ft : Temperature factor PC : Calculated load fw : Load factor Factors of Normal Life (1) Hardness factor ( f h ) In general, the raceway surface in contact with the rolling elements must have the hardness of HRC 58~62 to an appropriate depth. When the specified hardness is not obtained, the permissible load is reduced and the nominal life is decreased. In this situation, the basic dynamic load rating and the basic static load rating must be multiplied by the hardness factor for calculation. Raceway hardness

8 G99TE (2) Temperature factor ( f t ) Due to the temperature will affect the material of linear guide, therefore the permissible load will be reduced and the nominal service life will be decreased when over 1 o C. Therefore, the basic dynamic and static load rating must be multiplied by the temperature factor. As some accessories are plastic which can t resist high temperature, the working enviornment is recommended to be lower than 1 o C. Temperature (3) Load factor ( fw ) The loads acting on a linear guideway include the weight of slide, the inertia load at the times of start and stop, and the moment loads caused by overhanging. These load factors are especially difficult to estimate because of mechanical vibrations and impacts. Therefore, the load on a linear guideway should be divided by the empircal factor. Table 1-2 Load factor Loading Condition Service Speed f w No impacts & vibration V 15 m/min 1 ~ 1.2 Small impacts 15 m/min <V 6 m/min 1.2 ~ 1.5 Normal load 6m/min < V 12 m/min 1.5 ~ 2. With impacts & vibration V >12 m/min 2. ~ Calculation of Service Life (Lh) Transform the nominal life into the service life time by using speed and frequency. 3 C 3 3 L 1 ( P ) 5 1 Ball type: Roller type: L h = L h = L h : Service life (hr) L : Nominal life (km) V e : Speed (m/min) C/P : Load factor = hr V e 6 V e 6 C 3 3 L 1 ( = P ) 1 1 hr V e 6 V e 6 e 1 3 Eq.1.6 Eq Applied Loads Calculation of Load Several factors affect the calculation of loads acting on a linear guideway (such as the position of the object's center of gravity, the thrust position, and the inertial forces at the time of start and stop). To obtain the correct load value, each load condition should be carefully considered.

9 6 G99TE (1) Load on one block Table 1-3 Calculation example of loads on block Patterns Loads layout Load on one block W P 1 = + F F a + + F b 4 4 2c 2d W P 2 = + F F a + - F b 4 4 2c 2d W P 3 = + F F a - + F b 4 4 2c 2d W P 4 = + F F a - - F b 4 4 2c 2d W P 1 = + F F a + F a + F b F b 4 4 2c 2c 2d 2d W F a F b P 2 = + F F a + 2c - F b 2d W 4 4 2c 2d P 1 = + F F a + F a + F b W 4 F b P 3 = + F 4 F a 2c 4-2c + F b 2d 4 2c 2d W 2d P 2 = + F F a + - F b W 4 4 F a F b P 4 = + F F a 2c 4-2c - F b 2d W 4 2c 2d P 2d 3-1 = + F F a + + F b 4 4 2c 2d W P 4 F a - F b 2 = + F F a + - F b 4 4 2c 2c 2d 2d W P 3 = + F F a - + F b 4 4 2c 2d W P 4 = + F F a P 1 = P 4 3 = W F b 4 F l2c 2d 4 2d P 2 = P 4 = W + F l 4 2d P 1 = P 3 = W - F l 4 2d P 2 = P 4 = W + 4 P 1 = P 3 = W - 4 P 2 = P 4 = W + 4 F l 2d F l 2d F l 2d P 1 ~ P 4 =- W h 2d + F l 2d P 1 ~ P 4 =- W h 2d + F l 2d P t1 P 1 ~ P 4 =- W h 2c - F l 2c W P t1 =P t3 = + F F k d W t2 =P t4 = + F F k P 1 ~ P 4 =- W h - 2c 4 - F l 4 2c 2d W P t1 =P t3 = + F F k d W P t2 =P t4 = + F F k d P t2 P t3 P t4 W: Applied weight pn: Load (radial, reverse radial), n=1~4 a,b,k: Distance from external force to geometric center l: Distance from external force to driver F: External force ptn: Load (lateral), n=1~4 c: Rail spacing d: Block spacing h: Distance from center of gravity to driver

10 G99TE (2) Loads with inertia forces Table 1-4 Calculation Examples for Loads with Inertia Forces Considering the acceleration and deceleration Load on one block Constant velocity P 1 ~P 4 = W 4 W: Weight of object (N) g: Gravitational acceleration (9.8m/sec 2 ) Pn: Load (radial, reverse radial) (N), n=1~4 Vc: Maximum speed (m/sec) t1(t3): Acceleration (deceleration) time (s) t2: Constant speed time (s) c: Rail spacing (m) d: Block spacing (m) l: Distance from center of gravity to driver (m) Velocity (m/s) Movement Force Time(s) Acceleration W P 1 = P 3 = W V 2 c l g t1 d W P 2 = P 4 = 4-1 W V 2 c l g t1 d Deceleration W P 1 = P 3 = W V c l g t3 d W P 2 = P 4 = W V c l g t3 d Calculation of The Mean Load for Variable Loading When the load on a linear guideway fluctuates greatly, the variable load condition must be considered in the life calculation. The definition of the mean load is the load equal to the bearing fatigue load under the variable loading conditions. It can be calculated by using table 1-5. Table 1-5 Calculation Examples for Mean Load (P m ) Operation Condition Step load Mean load P m = /L(P L 1 L L n ) P 2 P n P m : Mean load P n : Stepping L : Total running distance L n : Running distance under load P n Linear variation P m = 1/3 ( P min + 2 P max ) P m : Mean load P min : Min. Load P max : Max. Load Sinusoidal loading P m =.65 P max P m : Mean load P max : Max. Load

11 8 G99TE Calculation for Bidirectional Equivalent Loads HIWIN linear guideways can accept loads in several directions simultaneously. To calculate the service life of the guideway when the loads appear in multiple directions, calculate the equivalent load (Pe ) by using the equations below. l HG/EG/WE/QH/QE/QW/RG/QR Series P e = P + s P l Eq.1.8 MG Series when P e = P +.5 P l P > s P l s Eq.1.9 when P l P e = P +.5 P s > P s l Eq Calculation Example for Service Life A suitable linear guideway should be selected based on the acting load. The service life is calculated from the ratio of the working load and the basic dynamic load rating.

12 G99TE Table 1-6 Calculation Example for Service Life Type of Linear Guideway Dimension of device Operating condition Type: HGH 3 CA C : kn C : kn Preload: Z d : 6 mm c : 4 mm h : 2 mm l : 25 mm Weight (W) : 15 kn Acting force (F) : 1 kn Temperature: normal temperature Load status: normal load l Force Calculation of acting loads P 1 ~P 4 =+ P W x h 2d - F x l 2d = P ~ max = 1 P 4 = 2.29(kN) + 15 x 2 2x 6-1x 25 2x 6 =2.29(kN) Because preload is Z, P c = Pmax = 2.29(kN) Note: The larger preload (ZA, AB) will increase the rigidity, but decrease the nominal life of guideway. Calculation for life L f L= h x f t x C 3 1 x 1x ( 3 x 5 = x5 =3,258 (km) f w x P c ) ( ) 2 x Friction As mentioned in the preface, a linear guideway allows a type of rolling motion, which is achieved by using balls or rollers. The coefficient of friction for a linear guideway can be as little as 1/5 of a traditional slide. Generally, the coefficient of friction of ball type linear guideway is about.4 and roller type is about.3. When a load is 1% or less than the basic static load rate, the most of the resistance comes from the grease viscosity and frictional resistance between balls. In contrast, if the load is more than the basic static load rating, the resistance will mainly come from the load. F = µ W+S Eq.1.11 F : Friction (kn) S : Friction resistance (kn) µ : Coefficient of friction W : Normal loads (kn)

13 1 G99TE Lubrication Supplying insufficient lubrication to the guideway will greatly reduce the service life due to an increase in rolling friction. The lubricant provides the following functions; Reduces the rolling friction between the contact surfaces to avoid abrasion and surface burning of the guideway. Generates a lubricant film between the rolling surfaces and decreases fatigue. Anti-corrosion Grease Linear guideway must be lubricated with the lithium soap based grease before installation. After the linear guideway is installed, we recommend that the guideway be re-lubricated every 1 km. It is possible to carry out the lubrication through the grease nipple. Generally, grease is applied for speeds that do not exceed 6 m/min faster speeds will require high-viscosity oil as a lubricant. T= 1 1 hr V e 6 T : Feeding frequency of oil (hour) Ve : speed (m/min) Eq Oil The recommended viscosity of oil is about 32~15cSt. The standard grease nipple may be replaced by an oil piping joint for oil lubrication. Since oil evaporates quicker than grease, the recommended oil feed rate is approximate.3cm 3 /hr. 1-8 Jointed Rail Jointed rail should be installed by following the arrow sign and ordinal number which is marked on the surface of each rail. For matched pair, jointed rails, the jointed positions should be staggered. This will avoid accuracy problems due to discrepancies between the 2 rails (see figure) Reference side Reference side Stagger the joint position when installing matched jointed rail.

14 G99TE Mounting Configurations Linear guideways have equal load ratings in the radial, reverse radial and lateral directions. The application depends on the machine requirements and load directions. Typical layouts for linear guideways are shown below: use of one rail and mounting reference side use of two rails(block movement) use of two rails(block fixed) use of two external rails use of two internal rails total surface fixed installation HGW type block with mounting holes in different directions.

15 12 G99TE Mounting Procedures Three installation methods are recommended based on the required running accuracy and the degree of impacts and vibrations Master and Subsidiary Guide For non-interchangeable type Linear Guideways, there are some differences between the master guide and subsidiary guide. The accuracy of the master guide s datum plane is better than the subsidiary s and it can be a reference side for installation. There is a mark MA printed on the rail, as shown in the figure below. Subsidiary HGH35C MA Master Spec. Manufacture No Rail No Master Installation to Achieve High Accuracy and Rigidity Table Rail push screw Subsidiary guide Bed Master guide Block push screw Rail Push Screw

16 G99TE (1) Mounting methods It is possible that the rails and the blocks will be displaced when the machine is subjected to vibrations and impacts. To eliminate these difficulties and achieve high running accuracy, the following four methods are recommended for fixing. Mounting with a push plate Mounting with push screws Mounting with taper gib Mounting with needle roller (2) Procedure of rail installation 1 Before starting, remove all dirt from the mounting surface of the machine. Oil stone 2 Place the linear guideway gently on the bed. Bring the guideway into close contact with the datum plane of the bed. 3 Check for correct thread engagement when inserting a bolt into the mounting hole while the rail is being placed on the mounting surface of the bed. 4 Tighten the push screws sequentially to ensure close contact between the rail and the side datum plane. 5 Tighten the mounting bolts with a torque wrench to the specified torque. 6 Install the remaining linear guideway in the same way.

17 14 G99TE (3) Procedure of block installation Place the table gently on the blocks. Next, tighten the block mounting bolts temporarily. Push the blocks against the datum plane of the table and position the table by tightening the push screws. The table can be fixed uniformly by tightening the mounting bolts on master guide side and subsidiary side in 1 to 4 sequences Installation of the Master Guide without Push Screws To ensure parallelism between the subsidiary guide and the master guide without push screws, the following rail installation methods are recommended. The block installation is the same as mentioned previously. Table Block push screw Subsidiary guide Bed Master guide (1) Installation of the rail on the subsidiary guide side Using a vice Place the rail into the mounting plane of the bed. Tighten the mounting bolts temporarily; then use a vice to push the rail against the side datum plane of the bed. Tighten the mounting bolts in sequence to the specified torque.

18 G99TE (2) Installation of the rail on the subsidiary guide side Method with use of a straight edge Set a straight edge between the rails parallel to the side datum plane of the rail on the master guide side by using a dial gauge. Use the dial gauge to obtain the straight alignment of the rail on the subsidiary guide side. When the rail on the subsidiary guide side is parallel to the master side, tighten the mounting bolts in sequence from one end of the rail to the other. Subsidiary guide Master guide Method with use of a table Fix two blocks on the master guide side to the table. Temporarily fix the rail and one block on the subsidiary guide side to the bed and the table. Fix a dial gauge stand on the table surface and bring it into contact with the side of the block on the subsidiary guide side. Move the table from one end of the rail to the other. While aligning the rail on the subsidiary side parallel to the rail on the master guide side, tighten the bolts in sequence. Method following the master guide side When a rail on the master guide side is correctly tightened, fix both blocks on the master guide side and one of the two blocks on the subsidiary guide side completely to the table. When moving the table from one end of the rail, tighten the mounting bolts on the subsidiary guide side completely. (a) (b) (a) (b) Method with use of a jig Use a special jig to ensure the rail position on the subsidiary guide side. Tighten the mounting bolts to the specified torque in sequence. Master guide (a) Subsidiary guide Master guide (b) Subsidiary guide

19 16 G99TE When There Is No Side Surface of The Bed On The Master Guide Side To ensure parallelism between the subsidiary guide and the master guide when there is no side surface, the following rail installation method is recommended. The installation of the blocks is the same as mentioned previously. Table Block push screw Subsidiary guide Bed Master guide (1) Installation of the rail on the master guide side Using a provisional datum plane Two blocks are fixed in close contact by the measuring plate. A datum plane provided on the bed is used for straight alignment of the rail from one end to the other. Move the blocks and tighten the mounting bolts to the specified torque in sequence. Method with use of a straight edge Use a dial gauge and a straight edge to confirm the straightness of the side datum plane of the rail from one end to the other. Make sure the mounting bolts are tightened securely in sequence. Rail (2) Installation of the rail on the subsidiary guide side The method of installation for the rail on the subsidiary guide side is the same as the case without push screws Linear Guideway Mounting Instructions Subsidiary HGH35C MA 1. HIWIN guideways are supplied with a coating of anti-corrosion oil before being shipped. Please clean the oil before moving or running the blocks. Spec. Master Manufacture No 2. Recognition of master and subsidiary rails: For Rail No non-interchangeable type linear guideways, there Subsidiary HGH35C MA are some differences between the master rail and Master subsidiary rail. The accuracy of the master rail s ( Figure 1 ) Spec. datum plane is better than the subsidiary s and it can Master Manufacture No be a reference side for installation. There is a mark Rail No MA printed on the rail. Check for the correct order Master before starting the installation. The rail number of ( Figure 1 ) master is an odd number and the rail number of subsidiary is an even number. Please install the rails according to the indication and carry on the D G installation according to the order for multi-rails B installment (e.g.: 1 pairs 2 ; 3 pairs 4 etc.) 3. Recognition of datum plane: The datum plane (B) HGH35C MA D of rail is the side indicated by the arrow, which is G marked on the top surface of the rail. The datum B plane of block is smooth ground surface which ( Figure 2 ) shows as D in Figure 2. HGH35C MA ( Figure 2 )

20 G99TE Reference side 4. Butt-joint rail: Butt-joint rail should be installed by following the arrow sign and ordinal number which is marked side on the surface of each rail as shown in the figure 3. To avoid accuracy problems due to discrepancies between the 2 rails such as for matched pair, butt-joint rails, the jointed positions should be staggered ( Figure as shown 3 ) in figure 4. Reference Reference side Reference side Block Rail Block Insert Stagger the joint position when installing matched jointed rail. ( Figure 3 ) ( Figure 4 ) Block Rail Block Insert 5. Do not remove blocks from rails when assembling the guideways in machines as far as possible. Please use block inserts (please see Figure 5) if it is necessary to remove/ mount block from/ onto rail. Block Rail Block Insert Subsidiary Block Rail Block Insert HGH35C MA Not jointed properly Spec. 6. please do not randomly Manufacture mix No block units and rails for non interchangeable type to avoid Rail any No installation problem. 7. To ensure the straightness of Master rail, please tighten the mounting bolts sequentially with ( Figure a torque 1 ) wrench to the specified torque. (Refer to HIWIN Technical Information). Master Not jointed properly ( Figure 5 ) A Not jointed properly Linear Guideway Usage Instructions 1. Lubricate the blocks after assembling D G the guideways in machines. Use a lithium soap-base grease or oil. 2. B The guideways are packaged with anti-corrosion oil before delivery. If the rails were cleaned before installation, remember to lubricate the rails after assembling the guideways in machine.(please confirm the compatibility between HGH35C MA lubricant & anti rust rail) 3. The blocks are composed of various plastic parts, please avoid prolonged exposure of these parts with any organic solvent when cleaning the blocks to prevent possible damage. 4. Try to avoid any foreign ( Figure 2 objects ) Not from jointed getting properly into the block as this could result in damage to the product. 5. Please do not disassemble ( Figure 5 ) the parts, the incautious actions of disassembly may bring foreign objects into the block and diminish the precision of the guideways or cause possible damage. 6. When handling the guideways please hold them horizontally. Improper handling can cause the blocks to fall off the rail. 7. please avoid the inappropriate falling or clash on the blocks, which will damage the function of guideways. 8. For special application conditions, please apply the appropriate surface treatment or refer to the Linear Guideway Technical Information catalog for more detailed instructions. 9. The operating temperature range of the E2 type (Self lubricant kit) is -1 ~ 6. For Q1 types (Quiet linear guideway), the range is -1 ~8. The maximum service temperature of the SE type (Metallic end cap) is 15 and for other standard types it is Please refer to the Linear Guideway Technical Information catalog for more detailed instructions. Please do not hesitate to contact HIWIN if there are further questions related to the application. Reference side Note: For Q1 type guideways (QH & QE), please pay attention to the following instructions: Reference Specification Max. length of screws side M x L (mm) 1. When assembling and disassembling the Q1 blocks, please use QHH2 M5 x 6 the block insert that is provided. (one block insert is equipped per block). ( Figure 3 ) QHH25 M6 x 8 QHH3 M8 x 1 2. Special accessories are used in the Q1 type guideways, any QHH35 M8 x 12 adjustment on the preload is prohibited. QEH2 M5 x 7 3. For some of our Q1 type Linear Guideways, the boreholes for QEH25 M6 x 9 fixing the slider on the block Stagger are connected the joint position with when recirculation channels. Therefore please pay installing attention matched jointed to the rail. length of QEH3 M8 x 1 screws, to avoid the screw with longer length might interfere the QWH27 M6 x 6 recirculation parts and influence the operating performance. QWH35 M8 x 8 M x L ( Figure 4 )

21 18 G99TE HIWIN Linear Guideway Product Series In an effort to meet customer s requirement and service needs HIWIN offers several different types of guides. We supply the HG series which is suitable for CNC machineries, the EG series for automation industries, the WE series for single axis equipment, the RG series for high rigidity applications, and the miniature series, MGN/MGW, for medical devices and semiconductor equipment. Also for high technology industries, HIWIN has developed the QH and QE series with high speed and quiet characteristics. (1) Types & series Table 2-1 Types & Series Assembly Series Height High HG Low Load Square Flange Tap hole Tap hole Drilled hole Combination Heavy Load HGH-CA Super Heavy Load HGH-HA Heavy Load HGL-CA HGW-CA HGW-CB HGW-CC Super Heavy Load HGL-HA HGW-HA HGW-HB HGW-HC EG Low Medium Load EGH -SA EGW-SA EGW-SB - Heavy Load EGH -CA EGW-CA EGW-CB - WE Low Heavy Load WEH-CA - - WEW-CC MGN - MGW - MGN-O - MGW-O - Standard MGN-C Long MGN-H Standard MGW-C Long MGW-H Standard MGN-C-O Long MGN-H-O Standard MGW-C-O Long MGW-H-O QH QE High Low Low Heavy Load QHH-CA Super Heavy Load QHH-HA Heavy Load - QHW-CA QHW-CB QHW-CC Super Heavy Load - QHW-HA QHW-HB QHW-HC Medium Load QEH -SA QEW-SA QEW-SB - Heavy Load QEH -CA QEW-CA QEW-CB - QW Low Heavy Load QWH-CA - - QWW-CC CG RG QR High Low High Low High Low Heavy Load CGH-CA Super Heavy Load CGH-HA Heavy Load CGW-CC Super Heavy Load CGW-HC Heavy Load RGH-CA Super Heavy Load RGH-HA Heavy Load RGL-CA - - RGW-CC Super Heavy Load RGL-HA - - RGW-HC Heavy Load QRH-CA Super Heavy Load QRH-HA Heavy Load QRL-CA - - QRW-CC Super Heavy Load QRL-HA - - QRW-HC

22 G99TE (2) Accuracy classes Table 2-2 Accuracy Classes Assembly Type Interchangeable Type Series Normal High Precision Super Precision Ultra Precision Normal High Precision (C) (H) (P) (SP) (UP) (C) (H) (P) HG EG WE MGN - _ MGW - - MGN-O - - MGW-O - - QH QE QW CG RG - - QR - - (3) Classification of preload Table 2-3 Preload Series Non-interchangeable Type Interchangeable Type Light preload Medium Preload Heavy Preload Light Preload Medium Preload (Z) (ZA) (ZB) (Z) (ZA) HG EG WE QH QE QW CG Series Non-interchangeable Type Interchangeable Type Very Light Preload Medium Preload Heavy Preloa Very Light Preload Light Preload (Z) (ZA) (ZB) (Z) (ZA) RG QR Non-interchangeable Type Interchangeable Type Series Light Clearance Very Ligh Preload Light Preload Light Clearance Very Ligh Preload (ZF) (Z) (Z1) (ZF) (Z) (Z1) MGN MGW MGN-O MGW-O Light Preload

23 2 G99TE HG Series Heavy Load Ball Type 2-1 HG Series - Heavy Load Ball Type Linear Guideway HG series linear guideways are designed with load capacity and rigidity higher than other similar products with circular-arc groove and structure optimization. It features equal load ratings in the radial, reverse radial and lateral directions, and self-aligning to absorb installation-error. Thus, HIWIN HG series linear guideways can achieve a long life with high speed, high accuracy and smooth linear motion Features of HG Series (1) Self-aligning capability By design, the circular-arc groove has contact points at 45 degrees. HG series can absorb most installation errors due to surface irregularities and provide smooth linear motion through the elastic deformation of rolling elements and the shift of contact points. Self-aligning capability, high accuracy and smooth operation can be obtained with an easy installation. (2) Interchangeability Because of precision dimensional control, the dimensional tolerance of HG series can be kept in a reasonable range, which means that any blocks and any rails in a specific series can be used together while maintaining dimensional tolerance. And a retainer is added to prevent the balls from falling out when the blocks are removed from the rail. (3) High rigidity in all four directions Because of the four-row design, the HG series linear guideway has equal load ratings in the radial, reverse radial and lateral directions. Furthermore, the circular-arc groove provides a wide-contact width between the balls and the groove raceway allowing large permissible loads and high rigidity Construction of HG Series Block Bolt cap End seal (Double seals and scraper) End cap Rail Grease nipple Bottom seal Ball Retainer Rolling circulation system: Block, Rail, End Cap and Retainer Lubrication system: Grease Nipple and Piping Joint Dust protection system: End seal, Bottom Seal, Bolt Cap, Double Seals and Scraper Model Number of HG Series HG series guideways can be classified into non-interchangeable and interchangeable types. The sizes are identical. The only difference between the two types is that the interchangeable type of blocks and rails can be freely exchanged, and their accuracy can reach up to P class. The model number of HG series contains the size, type, accuracy class, preload class, etc..

24 G99TE (1) Non-interchangeable type HG W 25 C A E 2 R 16 E ZA P II + DD/E2/RC RC:Reinforced Cap HG Series Block Type W : Flange Type H : Square Type L : Square Type (Low) 3 Model size 15, 2, 25, 3, 35, 45, 55, 65 Load Type C : Heavy Load H : Super Heavy Load Block Mounting A : Mounting From Top B : Bottom C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail (2) Interchangeable type Model Number of HG Block Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard Rail Rail Length (mm) E2: Self-Lubricant SE: Metallic End Cap Dust Protection 2 No.of rails per axis set 1 Rail Mounting Type R : Mounting From Top T : Bottom Note: 1. The roman numerals express a matched set of rails. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal 3. Block type HGL is the low profile design of HGH (square type), the assembled height is same as HGW (flange type) in same size. HG Series Block Type W : Flange Type H : Square Type L : Square Type 3 Model size 15, 2, 25, 3, 35, 45, 55, 65 Load Type C : Heavy Load H : Super Heavy Load Model Number of HG Rail HG W 25 C A E ZA P + ZZ/E2 HG R 25 R 12 E P + RC E2: Self-Lubricant SE: Metallic End Cap Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard Block Block Mounting Type A : Mounting From Top B : Bottom, C : Top or Bottom HG Series Interchangeable Rail Model size 15, 2, 25, 3, 35, 45, 55, 65 Rail Mounting Type R : Mounting From Top T : Bottom RC:Reinforced Cap Precision Code : C, H, P E: Special Rail, None: Standard Rail Rail Length (mm)

25 22 G99TE HG Series Heavy Load Ball Type Types (1) Block types There re two types of blocks:flange and square. The flange type is suitable for heavy moment load application because of the lower assembly height and wider mounting surface. Table Block Types Type Model Shape Height Rail Length (mm) (mm) Main Application 28 1 Machine Centers HGH-CA HGH-HA 9 4 NC Lathes Grinding Machines Precision Machining Machines Heavy Cutting Machines Square HGL-CA HGL-HA Automation Devices Transportation Equipment Measuring Equipment Devices Requiring High Positional Accuracy 24 1 HGW-CA HGW-HA Flange HGW-CB HGW-HB HGW-CC HGW-HC 9 4 *Please refer to the chapter for the dimensional detail.

26 G99TE (2) Rail types Besides the standard top mounting type, the bottom mounting type is also available. Table Rail Types Mounting from Top Mounting from bottom Accuracy Classes The accuracy of HG series can be classified into normal (C), high (H), precision (P), super precision (SP), ultra precision (UP), five classes. Please choose the class by referring the accuracy of applied equipment. (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Item HG - 15, 2 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ± Dimensional tolerance of width N ±.1 ± Item HG - 25, 3, 35 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm

27 24 G99TE HG Series Heavy Load Ball Type Table Accuracy Standards Unit: mm Item HG - 45, 55 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.5 Dimensional tolerance of width N ±.1 ±.5 Item HG - 65 Accuracy Classes Dimensional tolerance of height H ±.1 ±.7 Dimensional tolerance of width N ±.1 ± Super Ultra Normal High Precision Precision Precision (C) (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm (2) Accuracy of interchangeable guideways Table Accuracy Standards Item HG - 15, 2 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 Dimensional tolerance of width N ±.1 ±.3 ±.15 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item HG - 25, 3, 35 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

28 G99TE Table Accuracy Standards Item HG - 45, 55 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.5 ±.25 Dimensional tolerance of width N ±.1 ±.5 ±.25 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item HG - 65 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.7 ±.35 Dimensional tolerance of width N ±.1 ±.7 ±.35 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4,

29 26 G99TE HG Series Heavy Load Ball Type Preload (1) Definition A preload can be applied to each guideway. Oversized balls are used. Generally, a linear motion guideway has a negative clearance between groove and balls in order to improve stiffness and maintain high precision. The figure shows the load is multiplied by the preload, the rigidity is doubled and the deflection is reduced by one half. The preload no larger than ZA would be recommended for the model size under HG2 to avoid an over-preload affecting the guideway s life. Elastic displacement Preload amount Z Elastic displacement without preload ZB Elastic displacement with heavy preload (2) Preload classes HIWIN offers three classes of standard preload for various applications and conditions. Table Preload Classes Class Code Preload Condition Examples of Application Light Preload Z ~.2C Certain load direction,low impact, low precision required Transportation devices, auto-packing machines, X-Y axis for general industrial machines, welding machines, welders Medium Preload ZA.5C~.7C High precision required Machining centers, Z axis for general industrial, machines, EDM, NC lathes, Precision X-Y tables, measuring equipment Heavy Preload ZB.1C~.12C High rigidity required, with vibration and impact Machining centers, grinding machines, NC lathes, horizontal and vertical milling machines, Z axis of machine tools, Heavy cutting machines Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating Lubrication (1) Grease Grease nipple M6x.75P HG2 HG25 HG3 HG35 PT1/8 HG45 HG55 HG65 NO NO M4x.7P HG15 M6x.75P HG2 HG25 HG3 HG35 PT 1/8 HG45 HG55 HG65 N NO (OPTION) NO.3431B(OPTION)

30 G99TE Mounting location The standard location of the grease fitting is at both ends of the block, but the nipple can be mounted at each side of block. For lateral installation, we recommend that the nipple be mounted at the non-reference side, otherwise please contact us. It is possible to perform lubrication by using the oil-piping joint. do O Ring W Table O-Ring size and max. permissible depth for piercing Size O-Ring Lube hole at top: max. permissible depth for piercing do (mm) W (mm) T max (mm) HG15 2.5± ± dia..8 HG2 4.5± ± HG25 4.5± ± Tmax HG3 4.5± ± HG35 4.5± ± HG45 4.5± ± HG55 4.5± ± HG65 4.5± ± The lubricant amount for a block filled with grease Table The lubricant Amount for a Block Filled with Grease Size Heavy load Super heavy load Size Heavy load Super heavy load (cm 3 ) (cm 3 ) (cm 3 ) (cm 3 ) HG HG HG2 2 3 HG HG HG HG3 7 8 HG Frequency of replenishment Check the grease every 1 km, or every 3-6 months.

31 28 G99TE HG Series Heavy Load Ball Type (2) Oil The recommended viscosity of oil is about 3~15cSt. If customers need to use oil-type lubrication, please inform us. Types of oil piping joint LF-64 LF-76 LF-78 M6x.75P M8x1.P 18 1 M8x1.P M6x.75P M4x.7P Ø5.5 M8x1.P NO.97EA1 HG15 M6x.75P NO.972A1 Ø8 HG2 HG25 HG3 HG35 NO.976A1 HG45 HG55 HG65 LF PT 1/8 11 LF PT 1/8 M6x.75P Ø8 PT 1/8 PT 1/8 Ø1 PT 1/ NO.974A1 NO.978A1 Ø HG2 HG25 HG3 HG35 HG45 HG55 HG65 SF-76 SF-78 M8x1.P M6x.75P Ø8 NO.971A1 HG2 HG25 HG3 HG35 NO.975A1 HG45 HG55 HG65 SF-86 SF PT 1/ M4x.7P Ø5 PT 1/8 Ø1 SF-64 NO.971TA1 HG M6x.75P Ø8 HG2 HG25 HG3 HG35 5 PT 1/8 Ø11 HG45 HG55 HG65 NO.973A1 NO.977A1

32 G99TE Oil refilling rate Table Size Refilling rate Size Refilling rate (cm 3 /hr) (cm 3 /hr) HG15.2 HG35.3 HG2.2 HG45.4 HG25.3 HG55.5 HG3.3 HG Dust Proof Accessories (1) Codes of standard dust proof accessories If the following accessories are needed, please add the code followed by the model number. t2 t2 End seal Bottom Seal No symbol: Standard Protection (End seal + Bottom Seal) End seal Scraper Spacer ZZ (End seal + Bottom Seal + Scraper) Bottom Seal End seal End seal t1 t1 Spacer Bottom Seal Scraper Spacer Bottom Seal DD (Double seals + Bottom Seal) KK (Double seals + Bottom Seal + Scraper)

33 3 G99TE HG Series Heavy Load Ball Type (2) Codes of high-dust proof accessories HIWIN develops many kinds of dust proof accessories for different application and working environment to avoid dust or debris. If the following accessories are needed, please add the code followed by the model number. Top Seal Top Seal t2 t2 End seal Bottom Seal Scraper End seal Spacer Bottom Seal SH {End Seal (High-Dust Proof) + Bottom Seal (High Dust Proof) + Top Seal} ZH {End Seal (High-Dust Proof) +Bottom Seal (High Dust Proof) + Top Seal + Spacer} Top Seal End seal End seal Top Seal t1 Spacer DH {Double End Seal (High Dust Proof) +Bottom Seal (High Dust Proof) + Top Seal} Bottom Seal Scraper Spacer Bottom Seal KH {Double End Seal (High Dust Proof) + Bottom Seal (High Dust Proof) +Top Seal +Scraper} Note: 1. The available size for high dust proof accessories are HG2(C/H), 25(C/H), 3(C/H), 35(C/H) and 45C. 2. The value of fricton force will increase.6~1.2 kgf.

34 G99TE (3) Codes of ultra-high dust proof accessories Hiwin has developed high dust proof accessories which is used for environment that is full of dust and particle, such as wood working machinery and glass/stone machining equipment. These accessories show high performance of dust proof. If accessories are needed, please add the code followed by the model number. Top Seal Top Seal End seal Bottom Seal Spacer Scraper End seal Bottom Seal SW (End Seal(Ultra-high dustproof) +Bottom Seal(Ultrahigh dustproof) +Top Seal) ZW (End Seal(Ultra-high dustproof) +Bottom Seal(Ultrahigh dustproof) +Top Seal+Scraper) Note : 1. The available size for high dust proof accessories are HG15C, HG2(C/H), HG3(C/H), HG35(C/H), HG45(C/H). 2. The value of fricton force will increase 1.5~4. kgf. (4) Fuction of dust proof accessories End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. Double seals Enhances the wiping effect, foreign matter can be completely wiped off. Table Dimensions of end seal Size Size Thickness (t1) (mm) HG15 ES 3 HG35 ES 3.2 HG2 ES 3.5 HG45 ES 4.5 HG25 ES 3.5 HG55 ES 4.5 HG3 ES 3.2 HG65 ES 6 Table Dimensions of scraper Thickness (t2) (mm) HG15 SC 1.5 HG35 SC 1.5 HG2 SC 1.5 HG45 SC 1.5 HG25 SC 1.5 HG55 SC 1.5 HG3 SC 1.5 HG65 SC 1.5 Size Scraper The scraper removes high-temperature iron chips and larger foreign objects. Size Thickness (t1) (mm) Thickness (t2) (mm) Top Seal Top seal can efficiently avoid dust from the surface of rail or tapping hole getting inside the block.

35 32 G99TE HG Series Heavy Load Ball Type Bolt caps for rail mounting holes Caps are used to cover the mounting holes to prevent chips or other foreign objects from collecting in the holes. The caps will be enclosed in each rail package. Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) Rail size Bolt size Diameter(D) Thickness(H) (mm) (mm) (mm) (mm) HGR15 M HGR35 M HGR2 M HGR45 M HGR25 M HGR55 M HGR3 M HGR65 M (5) Dimensions of block equipped with the parts L Table Overall block length unit: mm Size Overall block length (L) SS/SH ZZ/ZH DD/DH KK/KH SW ZW *HG15C 61.4 (61.8) 69. (69.4) 68. (68.4) 75.6 (76.) 63.2 (63.2) 71. (71.4) *HG2C 77.5 (79.3) 82.5 (84.5) 82.5 (84.3) 87.5 (89.5) 78.5 (79.3) 86.3 (88.3) *HG2H 92.2 (94.) 97.2 (99.2) 97.5 (99.) 12.2 (14.2) 93.2 (94.) 11. (13.) *HG25C 84. (85.) 89. (91.) 89. (9.) 94. (96.) 85. (86.) 92.8 (94.8) *HG25H 14.6 (15.6) 19.6 (111.6) 19.6 (11.6) (116.6) 15.6 (16.6) (115.4) *HG3C 97.4 (99.4) 15.4 (17.4) 14.8 (16.8) (11.8) 99. (11.) 17.2 (11.4) *HG3H 12.4 (122.4) (13.4) (129.8) (133.8) 122. (124.) 13.2 (133.4) *HG35C (114.4) 12.4 (122.4) (121.8) (129.8) (116.) (125.4) *HG35H (14.2) (148.2) (147.6) (155.6) 141. (141.8) (151.2) *HG45C (139.4) 15. (15.) (149.4) 16. (16.) 14. (14.) (151.6) *HG45H (171.2) (181.8) (181.2) (191.8) (171.8) 18.6 (183.4) *HG55C (166.7) (177.1) (177.1) (187.5) - - *HG55H 24.8 (24.8) (215.2) (215.2) (225.6) - - *HG65C 2.2 (2.2) 28.2 (28.2) 29.2 (29.2) (217.2) - - *HG65H (259.6) (267.6) (268.6) (276.6) - - Note : 1. For the marking of *, it means this specification is available for SH/ZH/DH/KH dust proof accessories. 2. The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc.

36 G99TE Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) HG (.12) HG (.31) HG (.16) HG (.39) HG (.2) HG (.47) HG (.27) HG (.59) Note:1kgf=9.81N The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface Because of the Circular-arc contact design, the HG linear guideway can compensate for some surface-error on installation and still maintain smooth linear motion. As long as the accuracy requirements for the mounting surface are followed, high accuracy and rigidity of linear motion of the guideway can be obtained without any difficulty. In order to satisfy the needs of fast installation and smooth movement, HIWIN offers the normal clearance type of preload to customers of its high absorption ability of the deviation in mounting surface accuracy. (2) The parallelism tolerance of reference surface (P) Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Z ZA ZB HG HG HG HG HG HG HG HG (3) The accuracy tolerance of reference surface height Table Max. Tolerance of Reference Surface Height (S 1 ) unit: µm Size Preload classes Z ZA ZB HG HG HG HG HG HG HG HG

37 34 G99TE HG Series Heavy Load Ball Type Cautions for Installation r 2 (1) Shoulder heights and fillets Improper shoulder heights and fillets of mounting surfaces will cause a deviation in accuracy and the interference with the chamfered part of the rail or block. As long as the recommended shoulder heights and fillets are followed, installation inaccuracies should be eliminated. H 1 E 1 Block r 1 Rail Block E 2 Table Shoulder Heights and Fillets Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block Size r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) HG HG HG HG HG HG HG HG (2) Tightening Torque of Bolts for Installation Improper tightening of bolts will seriously influence the accuracy of Linear Guideway installation. The following tightening torques for different sizes of bolts are recommended. Table Mounting Torque Size Bolt size Torque N-cm (kgf-cm) Iron Casting Aluminum HG15 M4.7P 16L 392 (4) 274 (28) 26 (21) HG2 M5.8P 16L 883 (9) 588 (6) 441 (45) HG25 M6 1P 2L 1373 (14) 921 (94) 686 (7) HG3 M8 1.25P 25L 341 (31) 21 (25) 147 (15) HG35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) HG45 M P 35L (12) 784 (8) 588 (6) HG55 M14 2P 45L (16) 15 (11) 784 (8) HG65 M16 2P 5L 1962 (2) 131 (135) 98 (1)

38 G99TE Standard and Maximum Lengths of Rail HIWIN offers standard rail lengths for customer needs. For non-standard E-values, the recommended dimension should no greater than 1/2 of the pitch (P) dimension. This will prevent an unstable rail end. n=(number of rail mounting holes) L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Eq.2.1 Table Rail Standard Length and Max. Length unit: mm Item HG15 HG2 HG25 HG3 HG35 HG45 HG55 HG65 16 (3) 22 (4) 22 (4) 28 (4) 28 (4) 57 (6) 78 (7) 1,27 (9) 22 (4) 28 (5) 28 (5) 44 (6) 44 (6) 885 (9) 1,2 (9) 1,57 (11) 28 (5) 34 (6) 34 (6) 6 (8) 6 (8) 1,2 (12) 1,26 (11) 2,2 (14) 34 (6) 46 (8) 46 (8) 76 (1) 76 (1) 1,62 (16) 1,5 (13) 2,62 (18) Standard Length L(n) 46 (8) 64 (11) 64 (11) 1, (13) 1, (13) 2,4 (2) 1,98 (17) 64 (11) 82 (14) 82 (14) 1,64 (21) 1,64 (21) 2,46 (24) 2,58 (22) 82 (14) 1, (17) 1, (17) 2,4 (26) 2,4 (26) 2,985 (29) 2,94 (25) 1,24 (21) 1,24 (21) 2,52 (32) 2,52 (32) 1,6 (27) 3, (38) 3, (38) Pitch (P) Distance to End (E s ) Max. Standard Length 4,(67) 4, (67) 4, (67) 3,96 (5) 3,96 (5) 3,93 (38) 3,9 (33) 3,97 (27) Max. Length 4, 4, 4, 4, 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN.

39 36 G99TE HG Series Heavy Load Ball Type Dimensions for HIWIN HG Series (1) HGH-CA / HGH-HA K 1 G L 4-Mxl B 1 W B K 2 L 1 C T H2 ØD H1 HR h H3 H N W R E Ød P E Dimensions of Assembly (mm) Model No. Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m HGH15CA M4x M4x HGH2CA M5x M5x16 HGH2HA HGH25CA M6x M6x2 HGH25HA HGH3CA M8x M8x25 HGH3HA HGH35CA M8x M8x25 HGH35HA HGH45CA M1x M12x35 HGH45HA HGH55CA M12x M14x45 HGH55HA HGH65CA M16x M16x5 HGH65HA Note : 1 kgf = 9.81 N

40 G99TE K 1 (2) HGL-CA / HGL-HA 4-Mxl B1 W B G K 2 L L C 1 T 2 H ØD 1 H 3 H H R H h N W R E Ød P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m HGL15CA M4x M4x HGL25CA M6x M6x2 HGL25HA HGL3CA M8x M8x25 HGL3HA HGL35CA M8x M8x25 HGL35HA HGL45CA M1x M12x35 HGL45HA HGL55CA M12x M14x45 HGL55HA Note : 1 kgf = 9.81 N

41 38 G99TE HG Series Heavy Load Ball Type K 1 (3) HGW-CA / HGW-HA 4-M B 1 W B G K 2 L L 1 C T1 T ØD H1 HR H h H2 H3 N W R E Ød P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m HGW15CA M M4x HGW2CA M M5x16 HGW2HA HGW25CA M M6x2 HGW25HA HGW3CA M M8x25 HGW3HA HGW35CA M M8x25 HGW35HA HGW45CA M M12x35 HGW45HA HGW55CA M M14x45 HGW55HA HGW65CA M M16x5 HGW65HA Note : 1 kgf = 9.81 N

42 G99TE K 1 (4) HGW-CB / HGW-HB G L W K 2 L 1 4-M B 1 B C T1 T2 T H2 ØD H1 H HR H3 h N W R E Ød P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 T 2 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m HGW15CB Ø M4x HGW2CB Ø M5x16 HGW2HB HGW25CB Ø M6x2 HGW25HB HGW3CB Ø M8x25 HGW3HB HGW35CB Ø M8x25 HGW35HB HGW45CB Ø M12x35 HGW45HB HGW55CB Ø M14x45 HGW55HB HGW65CB Ø M16x HGW65HB Note : 1 kgf = 9.81 N

43 4 G99TE HG Series Heavy Load Ball Type K1 (5) HGW-CC / HGW-HC 4-M B 1 W B G K 2 L L 1 C T1 T2 T H2 ØD H1 HR H h H3 N W R E Ød P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 T 2 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m HGW15CC M M4x HGW2CC M M5x16 HGW2HC HGW25CC M M6x2 HGW25HC HGW3CC M M8x25 HGW3HC HGW35CC M M8x25 HGW35HC HGW45CC M M12x35 HGW45HC HGW55CC M M14x45 HGW55HC HGW65CC M M16x HGW65HC Note : 1 kgf = 9.81 N

44 G99TE (6) Dimesions for HGR-T (Rail Mounting from Bottom) Model No. Dimensions of Rail (mm) Weight W R H R S h P E (kg/m) HGR15T M5 x.8p HGR2T M6 x 1P HGR25T M6 x 1P HGR3T M8 x 1.25P HGR35T M8x1.25P HGR45T M12 x 1.75P HGR55T M14 x 2P HGR65T M2 x 2.5P

45 42 G99TE EG Series Low Profile Ball Type 2-2 EG Series - Low Profile Ball Type Linear Guideway Features of the EG Series Linear Guideway The design of the EG series offers a low profile, high load capacity, and high rigidity. It also features an equal load rating in all four directions and self-aligning capability to absorb installation-error, allowing for higher accuracies. Additionally, the lower assembly height and the shorter length make the EG series more suitable for high-speed, automation machines and applications where space is limited. The retainer is designed to hold the balls in the block even when it is removed from the rail Construction of EG Series Block Cap Rail End seal (Double seals and scraper) End cap Grease nipple Ball Retainer Bottom seal Rolling circulation system: Block, rail, end cap and retainer Lubrication system: Grease nipple and piping Joint Dust protection system: End seal, bottom seal, cap and scraper Model Number of EG Series EG series linear guideways are classified into non-interchangeable and interchangeable types. The sizes of these two types are the same as one another. The main difference is that the interchangeable type of blocks and rails can be freely exchanged and they can maintain P-class accuracy. Because of strict dimensional control, the interchangeable type linear guideways are a wise choice for customers when rails do not need to be matched for an axis. The model number of the EG series identifies the size, type, accuracy class, preload class, etc.

46 G99TE (1) Non-interchangeable type EG W 25 C A E 2 R 16 E ZA P II + KK/E2/RC RC:Reinforced Cap EG Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35 Load Type C : Heavy Load S: Medium Load Block Mounting Type A : Mounting from Top B : Bottom E: Special Block None: Standard Block No. of Blocks per Rail (2) Interchangeable type Model Number of EG Block No.of Rails per Axis set 1 Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard rail Rail Length (mm) Rail Mounting Type R/U: Mounting From Top T : Bottom Note: 1. The roman numerals are used to express the number of matched rails used in one axis. When a single rail is used in an axis, no symbol is indicated. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal E2: Self-Lubrication SE: Metallic End Cap Dust Protection 2 EG Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35 Load Type C : Heavy Load S: Medium Load EG W 25 C A E ZA P + ZZ/E2 E2: Self-Lubricant SE: Metallic End Cap Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard block Block Mounting Type A : Mounting From Top B : Bottom Model Number of EG Rail EG R 25 R 124 E P + RC EG Series Interchangeable Rail Model size 15, 2, 25, 3, 35 Rail Mounting Type R/U : Mounting From Top T : Bottom RC:Reinforced Cap Precision Code : C, H, P E: Special Rail, None: Standard Rail Rail Length (mm)

47 44 G99TE EG Series Low Profile Ball Type Types (1) Block types HIWIN offers two types of linear guideways, flange and square types. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications Square QEH-SA QEH-CA Automation devices High-speed transportation equipment Precision measuring equipment QEW-SA QEW-CA 24 1 Semiconductor manufacturing equipment Flange QEW-SB QEW-CB 48 4 *Please refer to the chapter for the dimensional detail. (2) Rail types Besides the standard top mounting type, HIWIN also offers bottom mounting type rails. Table Rail Types Mounting from Top Mounting from Bottom

48 G99TE Accuracy The accuracy of the EG series can be classified into 5 classes: normal(c), high(h), precision(p), super precision(sp), and ultra precision(up). Choose the class by referencing the accuracy of selected equipment. C H A N D B (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Item EG - 15, 2 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.3 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item EG - 25, 3, 35 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table 2-2-7

49 46 G99TE EG Series Low Profile Ball Type (2) Accuracy of interchangeable guideways Table Accuracy Standards Item EG - 15, 2 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 Dimensional tolerance of width N ±.1 ±.3 ±.15 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item EG - 25, 3, 35 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4,

50 G99TE Preload (1) Definition A preload can be applied to each guideway. Generally, a linear motion guideway has a negative clearance between the groove and balls in order to improve stiffness and maintain high precision. The figure shows that adding a preload can improve stiffness of the linear guideway. A preload no greater than ZA would be recommended for model sizes smaller than EG2. This will avoid an over-loaded condition that would affect guideway life. Elastic displacement Z Elastic displacement with very light preload ZB Elastic displacement with medium preload Preload amount (2) Preload classes HIWIN offers three standard preloads for various applications and conditions. Table Preload Classes Class Code Preload Condition Very Light Preload Light Preload Medium Preload Z ~.2C Certain load direction,low impact, low precision required ZA.3C~.5C low load and high precision required ZB.6C~.8C High rigidity required, with vibration and impact Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating Lubrication (1) Grease Grease nipple M4x.7P EG15 M6x.75P EG2 EG25 EG3 EG35 M6x.75P EG2 EG25 EG3 EG35 NO NO NO.34313(OPTION)

51 48 G99TE EG Series Low Profile Ball Type Mounting location The standard location of the grease fitting is at both ends of the block, the nipple may be mounted in the side or top of the block. For lateral installation, we recommend that the nipple be mounted to the non-reference side, otherwise please contact us. When lubricating from above, in the recess for the O-ring, a smaller, preformed recess can be found. Preheat the.8 mm diameter metal tip. Carefully open the small recess with the metal tip and pierce through it. Insert a round sealing ring into the recess. (The round sealing ring is not supplied with the block) Do not open the small recess with a drill bit this may introduce the danger of contamination. It is possible to carry out the lubrication by using the oil-piping joint. do O Ring W Table O-Ring size and max. permissible depth for piercing Size O-Ring Lube hole at top: max. permissible depth for piercing dia..8 do(mm) W (mm) T max (mm) EG ± ± EG2 4.5 ± ± Tmax EG ± ± EG3 4.5 ± ± EG ± ± The oil amount for a block filled with grease Table The oil amount for a block filled with grease Size Medium Load Heavy Load (cm 3 ) (cm 3 ) EG EG EG EG EG Frequency of replenishment Check the grease every 1 km, or every 3-6 months.

52 G99TE (2) Oil The recommended viscosity of oil is about 32~15cSt. If you need to use oil-type lubrication, please inform us. Types of oil piping joint LF-64 LF-76 LF-86 M6x.75P M8x1.P PT 1/ NO.97EA1 EG15 M6x.75P NO.972A1 Ø8 EG2 EG25 EG3 EG35 M6x.75P NO.974A1 Ø8 EG2 EG25 EG3 EG35 SF-64 SF-76 SF M4x.7P Ø M6x.75P M8x1.P PT 1/ M4x.7P Ø5.5 EG15 NO.971TA Ø8 M6x.75P NO.971A1 EG2 EG25 EG3 EG Ø8 M6x.75P NO.973A1 EG2 EG25 EG3 EG35 Oil feeding rate Table oil feed rate Size feed rate (cm 3 /hr) EG15.1 EG2.133 EG EG3.2 EG35.233

53 5 G99TE EG Series Low Profile Ball Type Dust Protection Equipment (1) Codes of equipment If the following equipment is needed, please indicate the code followed by the model number. End seal End seal Bottom Seal Scraper Bottom Seal No symbol: Standard Protection (End seal + Bottom seal) ZZ(End seal + Bottom seal + Scraper) End seal End seal t1 t2 Bottom Seal Scraper Bottom Seal DD (Double seals + Bottom Seal) KK (Double seals + Bottom Seal + Scraper) (2) End seal and bottom seal Protects against contaminants entering the block. Reduces potential for groove damage resulting in a reduction of life ratings. (3) Double seals Removing foreign matters from the rail to prevent contaminants from entering the block. Table Dimensions of end seal Size Thickness (t1) (mm) EG15 ES 2 EG2 ES 2 EG25 ES 2 EG3 ES 2 EG35 ES 2

54 G99TE (4) Scraper Clears larger contaminants, such as weld spatter and metal cuttings, from the rail. Metal scraper protects end seals from excessive damage. Table Dimensions of Scraper Size Thickness (t2) (mm) EG15 SC.8 EG2 SC.8 EG25 SC 1 EG3 SC 1 EG35 SC 1.5 (5) Bolt caps for rail mounting holes Rail mounting hole caps prevent foreign matter from accumulating in the mounting holes. Caps are included with the rail package. Ø Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) (mm) (mm) EGR15R M EGR2R M EGR25R M EGR3R M EGR35R M EGR15U M EGR3U M (6) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK EG15S 4.1 (42.5) 41.7 (46.1) 44.1 (46.5) 45.7 (5.1) EG15C 56.8 (59.2) 58.4 (62.8) 6.8 (63.2) 62.4 (66.8) EG2S 5. (54.) 51.6 (57.6) 54. (58.) 55.6 (61.6) EG2C 69.1 (73.1) 7.7 (76.7) 73.1 (77.1) 74.7 (8.7) EG25S 59.1 (63.1) 61.1 (67.1) 63.1 (67.1) 65.1 (71.1) EG25C 82.6 (86.6) 84.6 (9.6) 86.6 (9.6) 88.6 (94.6) EG3S 69.5 (73.5) 71.5 (77.5) 73.5 (77.5) 75.5 (81.5) EG3C 98.1 (12.1) 1.1 (16.1) 12.1 (16.1) 14.1 (11.1) EG35S 75. (79.) 78. (84.) 79. (83.) 82. (88.) EG35C 18. (112.) 111. (117.) 112. (116.) 115. (121.) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc. unit: mm

55 52 G99TE EG Series Low Profile Ball Type Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) EG15.98 (.1) EG2.98 (.1) EG25.98 (.1) EG (.15) EG (.2) Note:1kgf=9.81N Mounting Surface Accuracy Tolerance Because of the circular-arc contact design, the EG linear guideway can withstand surface-error installation and deliver smooth linear motion. When the mounting surface meets the accuracy requirements of the installation, the high accuracy and rigidity of the guideway will be obtained without any difficulty. For faster installation and smoother movement, HIWIN offers a preload with normal clearance because of its ability to absorb higher deviations in mounting surface inaccuracies. S 1 P (5) Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Z ZA ZB EG EG EG EG EG Table Max. Tolerance of Reference Surface Height (S 1 ) unit: µm Size Preload classes Z ZA ZB EG EG EG EG EG

56 G99TE Cautions for Installation (1) Shoulder heights and chamfers Improper shoulder heights and chamfers of mounting surfaces will cause deviations in accuracy and rail or block interference with the chamfered part. When recommended shoulder heights and chamfers are used, problems with installation accuracy should be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Shoulder Heights and Chamfers Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Size r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) EG EG EG EG EG unit: mm Clearance under block (2) Tightening Torque of Bolts for Installation Improperly tightened mounting bolts will seriously affect the accuracy of linear guide installations. The following tightening torques for different sizes of bolts are recommended. Table Tightening Torque Size Bolt size Torque N-cm(kgf-cm) Iron Casting Aluminum EG 15 M3.5P 16L 186 (19) 127 (13) 98 (1) EG 2 M5.8P 16L 883 (9) 588 (6) 441 (45) EG 25 M6 1P 2L 1373 (14) 921 (94) 686 (7) EG 3 M6 1P 25L 1373 (14) 921 (94) 686 (7) EG 35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) Note: 1 kgf = 9.81 N

57 54 G99TE EG Series Low Profile Ball Type Standard and Maximum Lengths of Rail HIWIN offers a number of standard rail lengths. Standard rail lengths feature end mounting hole placements set to predetermined values (E). For non-standard rail lengths, be sure to specify the E-value to be no greater than 1/2 the pitch (P) dimension. An E-value greater than this will result in unstable rail ends. n=(number of rail mounting holes) E P E L L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Eq.2.2 Table Rail Standard Length and Max. Length unit: mm Item EGR15 EGR2 EGR25 EGR3 EGR35 16 (3) 22 (4) 22 (4) 28 (4) 28 (4) 22 (4) 28 (5) 28 (5) 44 (6) 44 (6) 28 (5) 34 (6) 34 (6) 6 (8) 6 (8) 34 (6) 46 (8) 46 (8) 76 (1) 76 (1) Standard Length L(n) 46 (8) 64 (11) 64 (11) 1, (13) 1, (13) 64 (11) 82 (14) 82 (14) 1,64 (21) 1,64 (21) 82 (14) 1, (17) 1, (17) 2,4 (26) 2,4 (26) 1,24 (21) 1,24 (21) 2,52 (32) 2,52 (32) 1,6 (27) 1,6 (27) 3, (38) 3, (38) Pitch (P) Distance to End (E s ) Max. Standard Length 4,(67) 4, (67) 4, (67) 3,96 (5) 3,96 (5) Max. Length 4, 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN.

58 G99TE Dimensions for HIWIN EG Series (1) EGH-SA / EGH-CA K 1 K 1 B 1 W B G K 2 L L C 1 4-Mxl K 2 L L 1 2-Mxl G T H 2 ØD 1 H H N W R R H H 3 h E Ød P EGH-CA EGH-SA E M R M P M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m EGH15SA M4x M3x16 EGH15CA EGH2SA M5x M5x16 EGH2CA EGH25SA M6x M6x2 EGH25CA EGH3SA M8x M6x25 EGH3CA EGH35SA M8x M8x25 EGH35CA Note : 1 kgf = 9.81 N

59 56 G99TE EG Series Low Profile Ball Type (2) EGW-SA / EGW-CA K 1 K 1 B 1 W B G K 2 L L 1 C K 2 4-M L L 1 2-M G 1 T H T 1 H 2 H ØD H R H 3 N W R h E Ød P EGW-CA EGW-SA E M Y M R M P Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m EGW15SA M M3x16 EGW15CA EGW2SA M M5x16 EGW2CA EGW25SA M M6x2 EGW25CA EGW3SA M M6x25 EGW3CA EGW35SA M M8x25 EGW35CA Note : 1 kgf = 9.81 N

60 G99TE (3) EGW-SB / EGW-CB K 1 K 1 B 1 W B G K 2 L L 1 K 2 C 4-M L L 1 2-M G T 1 T ØD H 1 H R h H 2 H H 3 N W R E Ød P EGW-CB EGW-SB E M Y M R M P Dimensions of Assembly (mm) Model No. Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m EGW15SB Ø M3x16 EGW15CB EGW2SB Ø M5x16 EGW2CB EGW25SB Ø M6x2 EGW25CB EGW3SB Ø M6x25 EGW3CB EGW35SB Ø M8x25 EGW 35CB Note : 1 kgf = 9.81 N

61 58 G99TE EG Series Low Profile Ball Type (4) Dimensions for EGR-U (large mounting hole, rail mounting from top) ØD HR h Ød W R E P E L Model No. Mounting Bolt for Rail(mm) Dimensions of Rail (mm) Weight W R H R D h d P E (kg/m) EGR15U M4x EGR3U M8x (5) Dimensions for EGR-T (rail mounting from bottom) h HR W R S E P E L Model No. Dimensions of Rail (mm) Weight W R H R S h P E (kg/m) EGR15T M5 x.8p EGR2T M6 x 1P EGR25T M6 x 1P EGR3T M8 x 1.25P EGR35T M8 x 1.25P

62 G99TE WE Type Four-Row Wide Rail Linear Guideway Construction The WE series features equal load ratings in the radial, reverse radial and the lateral direction with contact points at 45 degrees. This along with the wide rail, allows the guide way to be rated for high loads, moments and rigidity. By design, it has a self-aligning capacity that can absorb most installation errors and can meet high accuracy standards. The ability to use a single rail and to have the low profile with a low center of gravity is ideal where space is limited and/or high moments are required Construction of WE Series End cap Rail Block End seal (Double seals and scraper) Grease nipple Ball Retainer Bottom seal Rolling circulation system: Block, rail, end cap and retainer Lubrication system: Grease nipple and piping Joint Dust protection system: End seal, bottom seal, cap and scraper Model Number of WE Series WE series linear guideways are classified into non-interchangeable and interchangeable types. The sizes of these two types are the same as one another. The main difference is that the interchangeable type of blocks and rails can be freely exchanged and they can maintain P-class accuracy. Because of strict dimensional control, the interchangeable type linear guideways are a wise choice for customers when rails do not need to be matched for an axis. The model number of the WE series identifies the size, type, accuracy class, preload class, etc.

63 6 G99TE WE Series Four-Row Wide Rail (1) Non-interchangeable type WE W 27 C C E 2 R 16 E ZA P II + KK/RC WE Series Block Type W : Flange Type H : Square Type Model size 17, 21, 27, 35, 5 Load Type C : Heavy Load Block Mounting Type A : Mounting From Top C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail NO. of Rail per Axis set 1 Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard rail Rail Length (mm) Rail Mounting Type R : Mounting From Top RC:Reinforced Cap Dust Protection 2 Note: 1. The roman numerals are used to express the number of matched rails used in one axis. When a single rail is used in an axis, no symbol is indicated. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal (2) Interchangeable type Model Number of WE Block WE W 27 C C E ZA P + ZZ WE Series Block Type W : Flange Type H : Square Type Model size 17, 21, 27, 35, 5 Load Type C : Heavy Load Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard block Block Mounting Type A : Mounting From Top C : Top or Bottom Model Number of WE Rail WE R 27 R 124 E P + RC WE Series Interchangeable Rail Model size 17, 21, 27, 35, 5 Rail Mounting Type R : Mounting From Top RC : Reinforced Cap Precision Code : C, H, P E : Special Rail, None : Standard Rail Rail Length (mm)

64 G99TE Types (1) Block types HIWIN offers two types of linear guideways, flange and square types. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications 17 1 Square Square WEH-CA 17, 21 WEH-CA 27, 35, Automation devices High-speed transportation equipment Precision measuring equipment Semiconductor manufacturing equipment Blow Moulding machines Single Axis Robot- Robotics Flange WEW-CC Single Axis Equipment with High Anti-rolling Requirement *Please refer to the chapter for the dimensional detail. (2) Rail types HIWIN offers standard top mounting type. Table Rail Types Mounting from Top

65 62 G99TE WE Series Four-Row Wide Rail Accuracy The accuracy of the WE series can be classified into 5 classes: normal(c), high(h), precision(p), super precision(sp), and ultra precision(up). Choose the class by referencing the accuracy of selected equipment. C H A D N B (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Type WE - 17, 21 WE - 27, 35 Normal High Precision Super Ultra Super Ultra Normal High Precision Accuracy Classes Precision Precision Precision Precision (C) (H) (P) (SP) (UP) (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.3 ±.1 ± Dimensional tolerance of width N ±.1 ±.3 ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B See Table See Table Type WE - 5 Accuracy Classes Normal High Precision Dimensional tolerance of height H ±.1 ±.5 Dimensional tolerance of width N ±.1 ±.5 Super Precision (C) (H) (P) (SP) (UP) Ultra Precision Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B See Table See Table 2-3-5

66 G99TE (2) Accuracy of interchangeable guideways Table Accuracy Standards Unit: mm Item WE - 17, 21 WE - 27, 35 WE - 5 Accuracy Classes Normal High Precision Normal High Precision Normal High Precision (C) (H) (P) (C) (H) (P) (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 ±.1 ±.4 ±.2 ±.1 ±.5 ±.25 Dimensional tolerance of width N ±.1 ±.3 ±.15 ±.1 ±.4 ±.2 ±.1 ±.5 ±.25 Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B See Table See Table (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4,

67 64 G99TE WE Series Four-Row Wide Rail Preload (1) Definition A preload can be applied to each guideway. Generally, a linear motion guideway has a negative clearance between the groove and balls in order to improve stiffness and maintain high precision. The figure shows that adding a preload can improve stiffness of the linear guideway. Elastic displacement Preload amount Z Elastic displacement with very light preload ZB Elastic displacement with medium preload (2) Preload classes HIWIN offers three standard preloads for various applications and conditions. Table Preload Classes Class Code Preload Condition Very Light Preload Light Preload Medium Preload Z ~.2C Certain load direction,low impact, low precision requirement ZA.3C~.5C low load and high precision requirement ZB.6C~.8C High rigidity requirement, with vibration and impact Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating Lubrication (1) Grease Grease nipple M6x.75P WE21 M6x.75P WE27 WE35 PT1/8 WE5 NO.3432E NO NO M3x.5P WE17 M6x.75P WE21 M6x.75P WE27 WE35 PT1/8 WE5 NO NO.34318(OPTION) NO.34313(OPTION) NO.3431B(OPTION)

68 G99TE Mounting location The standard location of the grease fitting is at both ends of the block, the nipple may be mounted in the side or top of the block. For lateral installation, we recommend that the nipple be mounted to the non-reference side, otherwise please contact us. When lubricating from above, in the recess for the O-ring, a smaller, preformed recess can be found. Preheat the.8 mm diameter metal tip. Carefully open the small recess with the metal tip and pierce through it. Insert a round sealing ring into the recess. (The round sealing ring is not supplied with the block) Do not open the small recess with a drill bit this may introduce the danger of contamination. It is possible to carry out the lubrication by using the oil-piping joint. do W O Ring Table O-Ring size and max. permissible depth for piercing Size O-Ring Lube hole do W at top: max. permissible depth for piercing T max (mm) (mm) (mm) Tmax dia..8 WE ± ± WE ± ± WE ± ± WE ± ± The oil amount for a block filled with grease Table The oil amount for a block filled with grease Size Heavy Load (cm 3 ) Size Heavy Load (cm 3 ) WE WE WE WE 5 2 WE Frequency of replenishment Check the grease every 1 km, or every 3-6 months.

69 66 G99TE WE Series Four-Row Wide Rail (2) Oil The recommended viscosity of oil is about 3~15cSt. If you need to use oil-type lubrication, please inform us. Types of oil piping joint LF-76 LF-78 1 M8x1.P 18 1 M8x1.P M8x1.P PT 1/8 PT 1/8 Ø1 Ø1 NO.976A1 WE5 LF PT 1/8 PT 1/8 M8x1.P PT 1/8 Ø1 PT 1/ NO.978A1 Ø1 WE5 SF M6x.75P NO.972A1 Ø8 WE27 WE35 LF PT 1/ M6x.75P NO.974A1 Ø8 WE27 WE35 SF-76 M8x1.P M6x.75P Ø8 NO.971A1 WE27 WE35 NO.975A1 WE5 SF-86 SF PT 1/ M6x.75P Ø8 WE27 WE35 PT 1/8 Ø11 WE5 NO.973A1 NO.977A1

70 G99TE Oil feeding rate Table oil feed rate Size feed rate (cm 3 /hr) WE WE 21.2 WE 27.2 WE 35.3 WE Dust Protection Equipment (1) Codes of equipment If the following equipment is needed, please indicate the code followed by the model number. t2 t2 t2 t2 Bottom Seal End seal Bottom Seal End seal No symbol: Standard Protection (End seal + Bottom seal) Scraper ZZ(End seal + Bottom seal + Scraper) t1 t1 t1 t1 End seal Bottom Seal End seal Bottom Seal Scraper DD (Double seals + Bottom Seal) KK (Double seals + Bottom Seal + Scraper)

71 68 G99TE WE Series Four-Row Wide Rail (2) End seal and bottom seal Protects against contaminants entering the block. Reduces potential for groove damage resulting in a reduction of life ratings. (3) Double seals Removes foreign matter from the rail preventing contaminants from entering the block. Table Dimensions of end seal Size Thickness (t1) Size Thickness (t1) (mm) (mm) WE 17 ES 1.6 WE 35 ES 2 WE 21 ES 2 WE 5 ES 2.5 WE 27 ES 2 (4) Scraper Clears larger contaminants, such as weld spatter and metal cuttings, from the rail. Metal scraper protects end seals from excessive damage. Table Dimensions of Scraper Size Thickness (t2) Size Thickness (t2) (mm) (mm) WE 17 SC 1 WE 35 SC 1.5 WE 21 SC 1 WE 5 SC 1 WE 27 SC 1 (5) Bolt caps for rail mounting holes Rail mounting hole caps prevent foreign matter from accumulating in the mounting holes. Caps are included with the rail package. Ø Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) (mm) (mm) WER17R M WER21R M WER27R M WER35R M WER5R M

72 G99TE (6) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK WE17C 5.6 (52.6) 52.6 (55.6) 53.8 (55.8) 55.8 (58.8) WE21C 59. (63.) 61. (67.) 63. (67.) 65. (71.) WE27C 72.8 (76.8) 74.8 (8.8) 76.8 (8.8) 78.8 (84.8) WE35C 12.6 (16.6) 15.6 (111.6) 16.6 (11.6) 19.6 (115.6) WE5C 14. (144.) 142. (146.2) 145. (149.) 147. (151.2) 註 : ( ) 為滑塊最大長度, 包含螺絲 刮油片唇部等 Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) WE (.12) WE (.4) WE (.2) WE (.4) WE (.3) Note:1kgf=9.81N Mounting Surface Accuracy Tolerance unit: mm Because of the circular-arc contact design, the WE linear guideway can withstand surface-error installation and deliver smooth linear motion. When the mounting surface meets the accuracy requirements of the installation, the high accuracy and rigidity of the guideway will be obtained without any difficulty. For faster installation and smoother movement, HIWIN offers a preload with normal clearance because of its ability to absorb higher deviations in mounting surface inaccuracies. S 1 Table Max. Parallelism Tolerance (P) unit: µm Preload classes Preload classes Size Size Z ZA ZB Z ZA ZB WE WE WE WE WE P (5) Table Max. Tolerance of Reference Surface Height (S 1 ) Size Preload classes Size Preload classes Z ZA ZB Z ZA ZB WE WE WE WE WE Note:Permissible value is proportional to the axial distance. unit: µm

73 7 G99TE WE Series Four-Row Wide Rail Cautions for Installation (1) Shoulder heights and chamfers Improper shoulder heights and chamfers of mounting surfaces will cause deviations in accuracy and rail or block interference with the chamfered part. When recommended shoulder heights and chamfers are used, problems with installation accuracy should be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Shoulder Heights and Chamfers unit: mm Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) WE WE WE WE WE (2) Tightening Torque of Bolts for Installation Improperly tightened mounting bolts will seriously affect the accuracy of linear guide installations. The following tightening torques for different sizes of bolts are recommended. Table Tightening Torque Torque N-cm(kgf-cm) Size Bolt size Iron Casting Aluminum WE 17 M4.7P 12L 392(4) 274(28) 26(21) WE 21 M4.7P 12L 392(4) 274(28) 26(21) WE 27 M4.7P 16L 392(4) 274(28) 26(21) WE 35 M6 1P 2L 1373(14) 921(94) 686(7) WE 5 M8 1.25P 25L 341(31) 21(25) 147(15) Note: 1 kgf = 9.81 N

74 G99TE Standard and Maximum Lengths of Rail HIWIN offers a number of standard rail lengths. Standard rail lengths feature end mounting hole placements set to predetermined values (E). For non-standard rail lengths, be sure to specify the E-value to be no greater than 1/2 the pitch (P) dimension. An E-value greater than this will result in unstable rail ends. 2 x n(number of rail mounting holes) E P E L L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Eq.2.3 Table Rail Standard Length and Max. Length unit: mm Item WER17 WER21 WER27 WER35 WER5 11 (3) 13 (3) 22 (4) 28 (4) 28 (4) 19 (5) 23 (5) 28 (5) 44 (6) 44 (6) 31 (8) 38 (8) 34 (6) 6 (8) 6 (8) 39 (1) 48 (1) 46 (8) 76 (1) 76 (1) Standard Length L(n) 47 (12) 58 (12) 64 (11) 1 (13) 1, (13) 55 (14) 78 (16) 82 (14) 1,64 (21) 1,64 (21) - - 1, (17) 2,4 (26) 2,4 (26) - - 1,24 (21) 2,52 (32) 2,52 (32) - - 1,6 (27) 3, (38) 3, (38) Pitch (P) Distance to End (E s ) Max. Standard Length 4, (1) 4, (8) 4, (67) 3,96 (5) 3,96 (5) Max. Length 4, 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN.

75 72 G99TE WE Series Four-Row Wide Rail Dimensions for HIWIN WE Series (1) WEH-CA WEH17CA WEH21CA 4-Mxl T B1 W B H2 ØD G K2 L L1 C H3 H1 HR h 6-Mxl B1 W B G L C HR H T h H N WB WR Ød E P E K1 WEH27CA WEH35CA WEH5CA K2 L1 H2 ØD H3 H1 N WB WR Ød E P E MR MP MY Model No. Dimensions of Assembly (mm) Note : 1 kgf = 9.81 N Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating Static Rated Moment M R M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R W B H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m WEH17CA M4x M4x WEH21CA M5x M4x WEH27CA M6x M4x WEH35CA M8x M6x WEH5CA M1x M8x

76 G99TE (2) WEW-CC K1 6-M G L B1 W B K2 L1 C T1 T H2 ØD H1 HR H h H3 N WB WR Ød E P E MY MR MP Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating Static Rated Moment M R M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R W B H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m WEW17CC M M4x WEW21CC M M4x WEW27CC M M4x WEW35CC M M6x WEW5CC M M8x Note : 1 kgf = 9.81 N

77 74 G99TE MG Series Miniature Type 2-4 MG Series - Miniature Linear Guideway Features of MGN Series Design features of narrow type miniature guideways- MGN: 1. Tiny and light weight, suitable for miniature equipment. 2. Gothic arch contact design can sustain loads from all directions and offer high rigidity and high accuracy. 3. Steel balls are held by a miniature retainer to avoid balls from falling out, even when the blocks are removed from the rail. 4. Interchangeable types are available in certain precision grades Construction of MGN Series Cap Block End cap Grease nipple End seal Rail Ball Bottom seal Retainer Rolling circulation system: Block, rail, ball, end cap and retainer Lubrication system: Grease nipple is available for MGN15, lubricated by grease gun. MGN7, 9, 12 are lubricated by the hole at the side of the end cap. Dust protection system: End seal, bottom seal (optional size 9,12,15), cap (size12,15)

78 G99TE Features of MGW Series Design features of wide type miniature guideways- MGW: 1. The enlarged width design increases the capacity of moment loading. 2. Gothic arch contact design has high rigidity characteristic in all directions. 3. Steel balls are held by a miniature retainer to avoid balls from falling out, even when the blocks are removed from the rail Construction of MGW Series Block Rail End cap End seal Ball Bottom seal Retainer Rolling circulation system: Block, rail, ball, end cap and retainer Lubrication system: Grease nipple is available for MGW15, lubricated by grease gun. MGN5-O, MGN7-O, MGN9-O, MGN12-O are lubricated by the hole at the side of the end cap. Dust protection system: End seal, bottom seal (optional size 9,12,15), cap (size12,15)

79 76 G99TE MG Series Miniature Type Features of MGN-O Series Design features of narrow type miniature guideways- MGN-O: 1. Reduce 2% weight of block by using resin in the recirculation unit. The copmact size and light weight is suitable for miniturized machinery. 2. Gothic arch contact design can sustain loads from all directions and offer high rigidity and high accuracy. 3. Interchangeable types are available in certain precision grades. 4. The design of resin recirculation unit which is able to eliminate the collision with the metal block. 5. Integrated design for recirculation system Construction of MGN-O Series Block Cap End cap End seal Rail Retainer Ball Rolling circulation system: Block, rail, ball, end cap and retainer Lubrication system: Grease nipple is available for MGN15-O, lubricated by grease gun. MGN5-O, MGN7-O, MGN9-O, MGN12-O are lubricated by the hole at the side of the end cap. Dust protection system: End seal, bottom seal (optional size 9,12,15), cap (size12,15)

80 G99TE Features of MGW-O Series Design features of wide type miniature guideways- MGW-O: 1. The enlarged width design increases the capacity of moment loading. 2. Gothic arch contact design has high rigidity characteristic in all directions. 3. Steel balls are held by a miniature retainer to keep balls from falling out, even when the blocks are removed from the rail. 4. Integrated design for recirculation system, which reduce 2% weight of block by using resin in the recirculation unit Construction of MGW-O Series Rail Cap Block End cap End seal Ball Bottom seal Retainer Rolling circulation system: Block, rail, ball, end cap and retainer Lubrication system: Grease nipple is available for MGW15-O, lubricated by grease gun. MGW5-O, MGW7-O, MGW9-O, MGW12-O are lubricated by the hole at the side of the end cap. Dust protection system: End seal, bottom seal (optional size 9, 12, 15), cap (size12, 15) Application MGN/MGW series can be used in various applications, such as semiconductor equipment, PCB /IC equipment, medical, robotics, measuring equipment, automation equipment, and other miniature sliding machinery Model Number of MG Series MG Series linear guideway can be classified into non-interchangeable and interchangeable types, which are the same size.the interchangeable type is more convenient due to replaceable rails; however, the precision is less than non-interchangeable type. With strict dimension and quality control, the interchangeable type linear guideways are a suitable choice for customers when rails don t need to be paired. The model number contains information for the size, type, accuracy, preload, and so on.

81 78 G99TE MG Series Miniature Type (1) Non-interchangeable type MGN 12 C E 2 R16 E Z1 P M II + U/RC/-O MGN / MGW Series Model Size : 5, 7, 9, 12, 15 Block Type C : Standard H : Long E : Special Block None : Standard Block No. of Blocks per Rail Rail Length (mm) RC:Reinforced Cap (Optional For MGN12,15) Bottom Seal Option 2 No. of Rails per Axis 1 Material 3 : No symbol, M, HC, NC Precision Code : C, H, P Preload Code : ZF, Z, Z1 E : Special Rail None : Standard Rail O:Outer Recirculation Module Note: 1. Symbol for No. of rails used on the same plane. No symbol indicates single rail in a axis. 2. The bottom seal is available for MGN & MGW 9, 12, No symbol: Carbon Steel M: Stainless Steel HC: Carbon Steel+Hard Chrome Treatment NC: Carbon Steel+Chemical Black Chrome Treatment 4. MG5 is only supplied with outer recirculation module. (2) Interchangeable type Interchangeable Block MGN 12 C E Z1 P M + U/-O MGN / MGW Series Model Size : 5, 7, 9, 12, 15 Block Type C : Standard H : Long E: Special Block None: Standard Block O:Outer Recirculation Module Bottom Seal Option 1 No symbol: Carbon Steel M: Stainless Steel Precision Code : C, H, P Preload Code : ZF, Z, Z1 Note: 1.The bottom seal is available for MGN & MGW 9, 12, MG5 is only supplied with outer recirculation module. Interchangeable Rail MGN R 12 R1 E P M + RC MGN / MGW Series Interchangeable Rail Model Size : 5, 7, 9, 12, 15 Rail Length (mm) RC:Reinforced Cap (Optional For MGN12,15) Material: No symbol (Carbon Steel) M (Stainless Steel) HC (Carbon Steel+Hard Chrome Treatment) NC (Carbon Steel+Chemical Black Chrome Treatment) Precision Code : C, H, P Rail Special Option

82 G99TE Types (1) Block types HIWIN offers two types of linear guideways, flange and square types. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications Square MGN-C MGN-H Printer Robotics Precision measure equipment Semiconductor equipment 9 1 Flange MGW-C MGW-H 16 2 *Please refer to the chapter for the dimensional detail. (2) Rail types HIWIN offers standard top mounting type. Table Rail Types Mounting from Top

83 8 G99TE MG Series Miniature Type Accuracy Classes The accuracy of MGN/MGW series can be classified into three classes: normal (C), high (H), precision (P). Choices for different accuracy classes are available according to various requirements. C H A D N W B (1) Accuracy of non-interchangeable guideways Table Accuracy standard of non-interchangeable type Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.4 ±.2 ±.1 Dimensional tolerance of width N ±.4 ±.25 ±.15 Pair Variation of height H Pair Variation of width N (Master Rail) Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Unit: mm (2) Accuracy of interchangeable guideways Table Accuracy standard of Interchangeable type Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.4 ±.2 ±.1 Dimensional tolerance of width N ±.4 ±.25 ±.15 One Set Pair Variation of height H Pair Variation of width N Pair Variation of width N (Master Rail) Unit: mm Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table 2-4-5

84 G99TE (3) Accuracy of running parallelism The running parallelism C to A and D to B are related to the rail length. Table Accuracy of Running Parallelism Rail Length Accuracy (µm) Rail Length Accuracy (µm) (mm) (C) (H) (P) (mm) (C) (H) (P) ~ , ~ 1, ~ ,2 ~ 1, ~ ,3 ~ 1, ~ ,4 ~ 1, ~ ,5 ~ 1, ~ ,6 ~ 1, ~ ,7 ~ 1, ~ ,8 ~ 1, ~ ,9 ~ 2, ~ , ~ ~ 1, Preload MGN/MGW series provides three different preload levels for various applications. Table Preload Classes Class Code Preload Accuracy Light Clearance ZF Clearance 4~1µm C Very Light Preload Z C~P Light Preload Z1.2C C~P Note: C in column preload means basic dynamic load rating Dust Proof Accessories End seals and standard accessories fixed on both sides of the block can prevent dust from entering the block, so the accuracy and service life of a linear guideway can be maintained. Bottom seals are fixed under the skirt portion of the block to prevent dust from entering. Customers can order bottom seals by adding the mark +U followed by the model number. Sizes 9, 12 and 15 provide bottom seals as an option, but size 5, 7 do not offer the option due to the space limit of H1. Note that H1 would reduced if bottom seals are attached, be aware of possible interference between block and mounting surface. H 1 Table Size Bottom seal H 1 mm Size Bottom seal H 1 mm MGN MGW MGN MGW MGN 9 1 MGW MGN 12 2 MGW MGN 15 3 MGW

85 82 G99TE MG Series Miniature Type Mounting Surface Accuracy Tolerance S1 f P (2) Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes ZF Z Z1 MG MG MG MG MG Table Max. Tolerance of Reference Surface Height (S 1 ) Size Preload classes ZF Z Z1 MG MG MG MG MG unit: µm Table Permissible Error of Mounting Surface Size MG5.15/2 MG7.25/2 MG9.35/2 MG12.5/2 MG15.6/2 Flatness of the Mounting Surface unit: mm Note: The values above are suitable for preload of ZF/Z. For preload of Z1 or using two(or more) rails on the same plane, 5% or less of the values above are recommended.

86 G99TE Cautions for Installation Shoulder heights and fillets r 2 H1 H2 Table Shoulder heights and fillets Size Max. radius of fillets Max. radius of fillets Shoulder height Shoulder height r 1 (mm) r 2 (mm) H 1 (mm) H 2 (mm) MGN MGN MGN MGN MGN MGW MGW MGW MGW MGW r 1 Tightening torque of bolts for installation Improper tightening of rail mounting bolts will seriously affect the accuracy of the linear guideway. The following table lists the recommended tightening torque for the specific bolt sizes. Table Tightening Torque Size Bolt size Torque, N-cm (kgf-cm) Iron Casting Aluminum MGN5 M2.4P 6L 57(5.9) 39.2(4) 29.4(3) MGN7 M2.4P 6L 57(5.9) 39.2(4) 29.4(3) MGN9 M3.5P 8L 186(19) 127(13) 98(1) MGN12 M3.5P 8L 186(19) 127(13) 98(1) MGN15 M3.5P 1L 186(19) 127(13) 98(1) MGW5 M2.5.45P 7L 118(12) 78.4(8) 58.8(6) MGW7 M3.5P 6L 186(19) 127(13) 98(1) MGW9 M3.5P 8L 186(19) 127(13) 98(1) MGW12 M4.7P 8L 392(4) 274(28) 26(21) MGW15 M4.7P 1L 392(4) 274(28) 26(21) Note : 1 kgf = 9.81 N

87 84 G99TE MG Series Miniature Type Standard and Maximum Lengths of Rail Hiwin offers standard lengths of rail for instant requirements. For non-standard rail lengths, it s recommended that the E value is no greater than 1/2 of the pitch(p) to prevent instability at the end of the rail, and the E value should be no less than Emin to avoid a broken mounting hole. n E P E L L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Eq.2.4 Table unit: mm Item MGNR5 MGNR7 MGNR9 MGNR12 MGNR15 MGWR5 MGWR7 MGWR9 MGWR12 MGWR15 Standard Length L (n) 4(3) 4(3) 55(3) 7(3) 7(2) 5(3) 8(3) 8(3) 11(3) 11(3) 55(4) 55(4) 75( 4) 95(4) 11(3) 7(4) 11(4) 11(4) 15(4) 15(4) 7(5) 7(5) 95(5) 12(5) 15(4) 9(5) 14(5) 14(5) 19(5) 19(5) 1(7) 85(6) 115(6) 145(6) 19(5) 11(6) 17(6) 17(6) 23(6) 23(6) 13(9) 1(7) 135(7) 17(7) 23(6) 13(7) 2(7) 2(7) 27(7) 27(7) 16(11) 13(9) 155(8) 195(8) 27(7) 15(8) 26(9) 23(8) 31(8) 31(8) 175(9) 22(9) 31(8) 17(9) 26(9) 35(9) 35(9) 195(1) 245(1) 35(9) 29(1) 39(1) 39(1) 275(14) 27(11) 39(1) 35(14) 43(11) 43(11) 375(19) 32(13) 43(11) 5(19) 51(13) 51(13) 37(15) 47(12) 71(24) 59(15) 59(15) 47(19) 55(14) 86(29) 75(19) 75(19) 57(23) 67(17) 91(23) 91(23) 695(28) 87(22) 17(27) 17(27) Pitch (P) Distance to End (E s ) Max. Standard Length 25(17) 595(4) 1195(6) 1995(8) 199(5) 25(13) 59(2) 197(66) 199(5) 199(5) Max. Length Note: 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length indicates the max. rail length with standard E value on both sides. 3. If smaller E value is needed, please contact HIWIN. 4. MGNR5, MGWR5 are only supplied with stainless steel. 5. MGNR9 of stainless steel is supplied with the maximum length of 12mm; MGNR9 of carbon steel is supplied with the maximum length of 1mm. 6. MGWR7 of stainless steel is supplied with the maximum length of 6mm; MGWR7 of carbon steel is supplied with the maximum length of 2mm.

88 G99TE W B B1 Gn Dimensions 2-Mxl for MGN/MGW Series h L L1 H (1) MGN-C / MGN-H WR HR E P HR h H1 N H2 E MGN7, MGN9, MGN12 4-Mxl B1 W B Gn L L1 C H H1 H2 N WR E P E MGN15 4-Mxl B1 W B H2 Gn G L L1 C H1 HR H h N WR E P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating H H 1 N W B B 1 C L 1 L G G n Mxl H 2 W R H R D h d P E (mm) C(kN) C (kn) M R N-m Static Rated Moment M P N-m M Y N-m Weight Block Rail kg kg/m MGN 7C Ø1.2 M2x M2x6 MGN 7H MGN 9C Ø1.4 M3x M3x8 MGN 9H MGN 12C Ø2 M3x M3x8 MGN 12H MGN 15C M3 M3x M3x1 MGN 15H Note : 1 kgf = 9.81 N

89 86 G99TE Mxl B1 W B Gn H2 ØD L L 1 H MG Series N H1 Miniature Type WR H R h E Ød P E L (2) MGW-C / MGW-H H H1 B1 W Gn H2 HR h ØD L1 C 2-M3 (THRU) N WR Ød E P E MGW7, MGW9, MGW12 4-Mxl B1 W B Gn ØD L L1 C H H1 N WR H2 HR h E Ød P E MGW15 4-Mxl B1 W B Gn G L L1 C ØD H H2 H1 HR h N WB WR E Ød P E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L G G n Mxl H 2 W R W B H R D h d P E (mm) C(kN) C (kn) N-m N-m N-m kg kg/m MGW 7C Ø1.2 M3x M3x6 MGW 7H MGW 9C Ø1.2 M3x M3x8 MGW 9H MGW 12C Ø1.2 M3x M4x8 MGW 12H MGW 15C M3 M4x M4x1 MGW 15H Note : 1 kgf = 9.81 N

90 G99TE (3) MGN-C-O / MGN-H-O MGN5-O 2-Mxl B1 W B Gn L L1 E P B1 W Gn ØD E Ød P 4-Mxl B1 W B Gn ØD L L1 C H H2 H1 N WR 4-Mxl B1 W B Gn H HR h Ød E P E H2 G L L1 C ØD HR h H H 2 HR h H H1 H2 HR h N WR E MGN5HL-O L L1 C 2-M 2.6 (THRU) 1 H N W R E MGN7-O, MGN9-O, MGN12-O MGN15-O H1 N WR E Ød P E Model No. MGN 5C-O Dimensions of Assembly (mm) Note : 1 kgf = 9.81 N Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment H H 1 N W B B 1 C L 1 L G G n Mxl H 2 W R H R D h d P E (mm) C(kN) C (kn) N-m N-m N-m M2x1.5 MGN 5H-O M2x M2x M P M Y Weight Block kg MGN 5HL-O M2.6-THRU MGN7C-O M Ø M2x6.22 MGN7H-O M MGN 9C-O M3x Ø M3x8 MGN9H-O M3x MGN 12C-O M3x Ø M3x8.65 MGN12H-O M3x MGN 15C-O M3x M M3x1 1.6 MGN 15H-O M3x Rail kg/m.15.38

91 88 G99TE (4) MGW-C-O / MGW-H-O MGW5C-O 2-Mxl 2-Mxl H H H1 H1 B1 B1 N N W B W B WR WR Gn H2 Gn H2 H R H R h h E ØD ØD Ød Ød E P P L L 1 L L 1 E E L MGW5CL-O H B1 B1 W W Gn H2 Gn H2 h ØD ØD L L1 C L1 C 2-M3 (THRU) 2-M3 (THRU) H H1 H1 HR h N N WR WR HR E Ød Ød E P P E E MGW7-O, MGW9-O, MGW12-O 4-Mxl 4-Mxl H H H1 H1 B1 B1 N N W W B B WR WR Gn G n H2 H2 HR h E ØD HR Ød h ØD Ød E P L L1 C P L L1 C E E 4-Mxl MGW15-O B1 4-Mxl B1 W B W B Gn Gn ØD ØD G G L L1 L C C L1 H H1 H H1 N N WB WR WB WR H2 H2 HR HR h h Ød Ød E P E E Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating H H 1 N W B B 1 C L 1 L G G n Mxl H 2 W R W B H R D h d P E (mm) C(kN) C (kn) M R N-m Static Rated Moment M P N-m M Y N-m Weight Block Rail kg kg/m MGW 5C-O Ø.8 M2.5x M2.5X MGW 5CL-O M3-THRU MGW 7C-O M3x Ø M MGW 7H-O M3x MGW 9C-O M3x Ø M3x8.91 MGW 9H-O M3x MGW 12C-O M3x Ø M4x MGW 12H-O M3x MGW 15C-O M M M MGW 15H-O M Note : 1 kgf = 9.81 N

92 G99TE QH Series Heavy Load Type Linear Guideway, with SynchMotion TM Technology The development of HIWIN-QH linear guideway is based on a four-row circular-arc contact. The HIWIN-QH series linear guideway with SynchMotion TM Technology offers smooth movement, superior lubrication, quieter operation and longer running life. Therefore the HIWIN-QH linear guideway has broad industrial applicability. In the hightech industry where high speed, low noise, and reduced dust generation is required, the HIWIN-QH series is interchangeable with the HIWIN-HG series Features (1) Low Noise Design With SynchMotion TM technology, rolling elements are interposed between the partitions of SynchMotion TM to provide impoved circulation. Due to the elimination of contact between the rolling elements, collision noise and sound levels are drastically reduced. 8 7 HG25 no grease QH25 no grease 5dB HG25 no grease QH25 no grease db(a) 6 db(a) mm/s khz (2) Self-Lubricant Design The partition is a grouping of hollow ring-like structures formed with a through hole to facilitate circulation of the lubricant. Because of the special lubrication path design, the lubricant of the partition storage space can be refilled. Therefore, the frequency of lubricant refilling can be decreased. The QH-series linear guideway is pre-lubricated. Performance testing at a.2c (basic dynamic load) shows that after running 4,km no damage was apparent to either the rolling elements or the raceway. Lubricant refill Lubricant refill

93 9 G99TE QH Series Heavy Load Type Table Load Test Test Sample QHH25CAZAH Load Test Speed Lubricant Load 24m/min lithium soap base grease (initial lubrication only) 5kN Distance travel 4,km Load=5kN After 4,km (3) Smooth Movement In standard linear guideways, rolling elements on the load side of the guide block begin rolling and push their way through the raceway. When they contact other rolling elements they create counter-rotational friction. This results in a great variation of rolling resistance. The QH linear guideway, with SynchMotion TM technology prevents this condition. As the block starts to move, the rolling elements begin rolling consecutively and remain separated to prevent contact with one another thus keeping the element's kinetic energy extremely stable in order to effectively reduce fluctuations in rolling resistance. Force(N) SynchMotion Type Conventional Type Time(.5sec) (4) High Speed Performance The Hiwin-QH series offers excellent high-speed performance due to the partitions of the SynchMotion TM structure. They are employed to separate the adjacent balls thereby resulting in low rolling traction and the metallic friction between adjacent balls is eliminated. Block Rail

94 G99TE Table Test Sample QHW25CAZAH High Speed Test High Speed Test Speed 13m/min Lubricant lithium soap base grease (initial lubrication only) Distance travel 9,5km High Speed Test V=13m/min After 9,5km Construction Block Rail End cap End seal Ball The SynchMotion Retainer Bottom seal Bolt cap Model Number of QH Series HIWIN-QH series guideway can be classified into non-interchangeable and interchangeable types. The sizes are identical. The main difference is that the interchangeable blocks and rails can be freely exchanged. Because of dimensional control, the interchangeable type linear guideway is a perfect choice for the client when rails do not need to be paired for an axis. And since the QH and HG share the identical rails, the customer does not need to redesign when choosing the QH series. Therefore the HIWIN-QH linear guideway has increased applicability.

95 92 G99TE QH Series Heavy Load Type (1) Non-interchangeable type QH Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35, 45 Load Type C : Heavy Load H : Super Heavy Load Block Mounting A : Mounting From Top B : Bottom C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail QH W 25 C A E 2 R 16 E ZA P II + KK/RC/E2 (2) Interchangeable type Model Number of QH Block Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard Rail Rail Length (mm) Rail Mounting Type R : Mounting From Top T : Bottom E2:Self-lubrication Type RC:Reinforced Cap Dust Protection 2 No. of Rails per Axis set 1 Note : 1. The roman numerals representing the number of rails used in one axis. As for the single rail in an axis, it shows no symbol. Note : 2. for dust protection, it is no symbol if it is standard (end seal and bottom seal). ZZ : End seal, bottom seal and scraper. KK : Double seals, bottom seal and scraper. DD : Double seals and bottom seal. QH Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35, 45 Load Type C : Heavy Load H : Super Heavy Load QH W 25 C A E ZA P + KK/E2 E2 : Self-lubrication Type Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard Block Block Mounting Type A : Mounting From Top B : Bottom, C : Top or Bottom Model Number of QH Rail (QH and HG share the identical rails) QH/HG Series Interchangeable Rail Model size 15, 2, 25, 3, 35, 45 Rail Mounting Type R : Mounting From Top T : Bottom HG R 25 R 12 E P + RC RC : Reinforced Cap Precision Code : C, H, P E: Special Rail, None: Standard Rail Rail Length (mm)

96 G99TE Types (1) Block types HIWIN offers two types of linear guideways, flange and square types. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications Square QHH-CA QHH-HA 28 1 Automation devices High-speed transportation equipment 7 4 Precision measuring equipment 24 1 Semiconductor manufacturing equipment QHW-CA QHW-HA Flange QHW-CB QHW-HB QHW-CC QHW-HC 6 4 *Please refer to the chapter for the dimensional detail. (2) Rail types Besides the standard top mounting type, the bottom mounting type is also available. Table Rail Types Mounting from Top Mounting from bottom

97 94 G99TE QH Series Heavy Load Type Accuracy Classes The accuracy of QH series can be classified into normal (C), high (H), precision (P), super precision (SP), ultra precision (UP), five classes. Please choose the class by referring the accuracy of applied equipment. (1) Accuracy of non-interchangeable Table Accuracy Standards Unit: mm Item QH - 15, 2 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ± Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QH - 25, 3, 35 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Unit: mm Table Accuracy Standards Unit: mm Item QH - 45 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.5 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

98 G99TE (2) Accuracy of interchangeable Table Accuracy Standards Item QH - 15, 2 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 Dimensional tolerance of width N ±.1 ±.3 ±.15 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QH - 25, 3, 35 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QH - 45 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.5 ±.25 Dimensional tolerance of width N ±.1 ±.5 ±.25 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

99 96 G99TE QH Series Heavy Load Type (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Preload (1) Definition A preload can be applied to each guideway. Oversized balls are used. Generally, a linear motion guideway has a negative clearance between groove and balls in order to improve stiffness and maintain high precision. The figure shows the load is multiplied by the preload, the rigidity is doubled and the deflection is reduced by one half. The preload no larger than ZA would be recommended for the model size under QH2 to avoid an over-preload affecting the guideway s life. Elastic displacement Preload amount Z Elastic displacement without preload ZB Elastic displacement with heavy preload (2) Preload classes HIWIN offers three classes of standard preload for various applications and conditions. Table Preload Classes Class Code Preload Condition Examples of Application Light Preload Z ~.2C Certain load direction,low impact, low precision required Transportation devices, auto-packing machines, X-Y axis for general industrial machines, welding machines, welders Medium Preload ZA.5C~.7C High precision required Machining centers, Z axis for general industrial, machines, EDM, NC lathes, Precision X-Y tables, measuring equipment Heavy Preload ZB.1C~.12C High rigidity required, with vibration and impact Machining centers, grinding machines, NC lathes, horizontal and vertical milling machines, Z axis of machine tools, Heavy cutting machines Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating.

100 G99TE Dust Proof Accessories (1) Codes of accessories If the following accessories are needed, please add the code followed by the model number. t2 End seal Bottom Seal No symbol: Standard Protection (End seal + Bottom Seal) End seal Scraper Spacer ZZ (End seal + Bottom Seal + Scraper) Bottom Seal End seal End seal Spacer t1 t1 DD (Double seals + Bottom Seal) Bottom Seal Bottom Seal Scraper Spacer KK (Double seals + Bottom Seal + Scraper) (2) End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. (3) Double seals Enhances the wiping effect, foreign matter can be completely wiped off. Table Dimensions of end seal Size Thickness (t1) (mm) Size Thickness (t1) (mm) QH15 ES 3 QH3 ES 3.2 QH2 ES 2.5 QH35 ES 2.5 QH25 ES 2.5 QH45 ES 3.6 (4) Scraper The scraper removes high-temperature iron chips and larger foreign objects. Table Dimensions of scraper Size Thickness (t2) (mm) Size Thickness (t2) (mm) QH15 SC 1.5 QH3 SC 1.5 QH2 SC 1.5 QH35 SC 1.5 QH25 SC 1.5 QH45 SC 1.5

101 98 G99TE QH Series Heavy Load Type (5) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK QH15C 61.4 (61.8) 68.4 (69.4) 68. (68.4) 75. (76.) QH2C 76.7 (78.9) 81.9 (84.5) 81.7 (83.9) 86.9 (89.5) QH2H 91.4 (93.6) 96.6 (99.2) 96.4 (98.6) 11.6 (14.2) QH25C 83.4 (86.) 89.4 (92.) 88.4 (91.) 94.4 (97.) QH25H 14. (16.6) 11. (112.6) 19. (111.6) 115. (117.6) QH3C 97.4 (99.4) 14.8 (17.4) 14.8 (16.8) (114.8) QH3H 12.4 (122.4) (13.4) (129.8) (137.8) QH35C (114.4) 119. (12.) (119.4) 124. (125.) QH35H (14.2) (145.8) (145.2) (15.8) QH45C (139.4) (147.2) (146.6) (154.4) QH45H (171.2) 179. (179.) (178.4) (186.2) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc. unit: mm

102 G99TE Friction The maximum value of seal resistance per block are shown in the table. Table Seal Resistance Size Resistance N (kgf) QH (.12) QH2 1.6 (.16) QH25 2. (.2) QH3 2.7 (.27) QH (.31) QH (.53) The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface Because of the Circular-arc contact design, the QH linear guideway can compensate for some surface-error on installation and still maintain smooth linear motion. As long as the accuracy requirements for the mounting surface are followed, high accuracy and rigidity of linear motion of the guideway can be obtained without any difficulty. In order to satisfy the needs of fast installation and smooth movement, HIWIN offers the normal clearance type of preload to customers of its high absorption ability of the deviation in mounting surface accuracy. (2) The parallelism tolerance of reference surface Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Z ZA ZB QH QH QH QH QH QH (3) The accuracy tolerance of reference surface height Table Max. Tolerance of Reference Surface Height (S 1 ) unit: µm Size Preload classes Z ZA ZB QH QH QH QH QH QH

103 1 G99TE QH Series Heavy Load Type Cautions for Installation r 2 (1) Shoulder heights and fillets Improper shoulder heights and fillets of mounting surfaces will cause a deviation in accuracy and the interference with the chamfered part of the rail or block. As long as the recommended shoulder heights and fillets are followed, installation inaccuracies should be eliminated. H 1 E 1 Block r 1 Rail Block E 2 Table Shoulder Heights and Fillets Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) QH QH QH QH QH QH (2) Tightening Torque of Bolts for Installation Improper tightening of bolts will seriously influence the accuracy of Linear Guideway installation. The following tightening torques for different sizes of bolts are recommended. Table Mounting Torque Size Bolt size Torque N-cm(kgf-cm) Iron Casting Aluminum QH15 M4.7P 16L 392 (4) 274 (28) 26 (21) QH2 M5.8P 16L 883 (9) 588 (6) 441 (45) QH25 M6 1P 2L 1373 (14) 921 (94) 686 (7) QH3 M8 1.25P 25L 341 (31) 21 (25) 147 (15) QH35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) QH45 M P 35L (12) 784 (8) 588 (6)

104 G99TE Dimensions for HIWIN QH Series K (1) QHH-CA / QHH-HA l K Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m M P M Y Weight Block Rail QHH15CA M4 x M4x kg kg/m QHH2CA M5 x M5x16 QHH2HA QHH25CA M6 x M6x2 QHH25HA QHH3CA M8x M8x25 QHH3HA QHH35CA M8x M8x25 QHH35HA QHH45CA M1x M QHH45HA Note : 1 kgf = 9.81 N

105 12 G99TE QH Series Heavy Load Type K (2) QHW-CA / QHW-HA K Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QHW15CA M M4x QHW2CA M M5x16 QHW2HA QHW25CA M M6x2 QHW25HA QHW3CA M M8x25 QHW3HA QHW35CA M M8x25 QHW35HA QHW45CA M M12x35 QHW45HA Note : 1 kgf = 9.81 N

106 G99TE K (3) QHW-CB / QHW-HB K Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 T 2 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QHW15CB Ø M4x QHW2CB Ø M5x16 QHW2HB QHW25CB Ø M6x2 QHW25HB QHW3CB Ø M8x25 QHW3HB QHW35CB Ø M8x25 QHW35HB QHW45CB Ø M12x35 QHW45HB Note : 1 kgf = 9.81 N

107 14 G99TE QH Series Heavy Load Type K (4) QHW-CC / QHW-HC K Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 T 2 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QHW15CC M M4x QHW2CC M M5x16 QHW2HC QHW25CC M M6x2 QHW25HC QHW3CC M M8x25 QHW3HC QHW35CC M M8x25 QHW35HC QHW45CC M M12x35 QHW45HC Note : 1 kgf = 9.81 N

108 G99TE QE Series Low Profile Linear Guideway, with SynchMotion TM Technology The development of HIWIN-QE linear guideway is based on a four-row circular-arc contact. The HIWIN-QE series linear guideway with SynchMotion TM Technology offers smooth movement, superior lubrication, quieter operation and longer running life. Therefore the HIWIN-QE linear guideway has broad industrial applicability. In the hightech industry where high speed, low noise, and reduced dust generation is required, the HIWIN-QE series is interchangeable with the HIWIN-EG series Construction Block Rail End cap End seal (Double seals and scraper) Ball The SynchMotion Bottom seal Retainer Model Number of QE Series HIWIN-QE series guideway can be classified into non-interchangeable and interchangeable types. The sizes are identical. The main difference is that the interchangeable blocks and rails can be freely exchanged. Because of dimensional control, the interchangeable type linear guideway is a perfect choice for the client when rails do not need to be paired for an axis. And since the QE and EG share the identical rails, the customer does not need to redesign when choosing the QE series. Therefore the HIWIN-QE linear guideway has increased applicability.

109 16 G99TE QE Series Low Profile (1) Non-interchangeable type QE W 25 C A E 2 R 16 E ZA P II + KK/RC QE Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35 Load Type C : Heavy Load S : Medium Load Block Mounting A : Mounting From Top B : Bottom E: Special Block None: Standard Block No. of Blocks per Rail Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard Rail Rail Length (mm) Rail Mounting Type R/U : Mounting From Top T : Bottom RC:Reinforced Cap Dust Protection 2 No. of Rails per Axis set 1 Note : 1. The roman numerals representing the number of rails used in one axis. As for the single rail in an axis, it shows no symbol. 2. For dust protection, it is no symbol if it is standard (end seal and bottom seal). ZZ : End seal, bottom seal and scraper. KK : Double seals, bottom seal and scraper. DD : Double seals and bottom seal. (2) Interchangeable type Model Number of QE Block QE W 25 C A E ZA P + KK QE Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35 Load Type C : Heavy Load S : Medium Load Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard Block Block Mounting Type A : Mounting From Top B : Bottom Model Number of QE Rail (QE and EG share the identical rails) QE/EG Series Interchangeable Rail Model size 15, 2, 25, 3, 35 Rail Mounting Type R/U : Mounting From Top T : Bottom EG R 25 R 12 E P + RC RC:Reinforced Cap Precision Code : C, H, P E: Special Rail, None: Standard Rail Rail Length (mm)

110 G99TE Types (1) Block types HIWIN offers two types of linear guideways, flange and square types. Table Block Type Type Model Shape Height (mm) Rail Length (mm) Main Applications Square QEH-SA QEH-CA Automation devices High-speed transportation equipment Precision measuring equipment QEW-SA QEW-CA 24 1 Semiconductor manufacturing equipment 48 4 Flange 24 1 QEW-SB QEW-CB 48 4 *Please refer to the chapter for the dimensional detail. (2) Rail types Besides the standard top mounting type, the bottom mounting type is also available. Table Rail Types Mounting from Top Mounting from bottom

111 18 G99TE QE Series Low Profile Accuracy The accuracy of the QE series can be classified into 5 classes: normal(c), high(h), precision(p), super precision(sp), and ultra precision(up). Choose the class by referencing the accuracy of selected equipment. C H A N D B (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Item QE - 15, 2 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.3 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item QE - 25, 3, 35 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table 2-6-7

112 G99TE (2) Accuracy of interchangeable guideways Table Accuracy Standards Item QE - 15, 2 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 Dimensional tolerance of width N ±.1 ±.3 ±.15 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QE - 25, 3, 35 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4,

113 11 G99TE QE Series Low Profile Preload (1) Definition A preload can be applied to each guideway. Generally, a linear motion guideway has a negative clearance between the groove and balls in order to improve stiffness and maintain high precision. The figure shows that adding a preload can improve stiffness of the linear guideway. A preload no greater than ZA would be recommended for model sizes smaller than EG2. This will avoid an over-loaded condition that would affect guideway life. Elastic displacement Preload amount Z Elastic displacement with very light preload ZB Elastic displacement with medium preload (2) Preload classes HIWIN offers three standard preloads for various applications and conditions. Table Preload Classes Class Code Preload Condition Very Light Preload Z ~.2C Certain load direction,low impact, low precision required Light Preload ZA.3C~.5C low load and high precision required Medium Preload ZB.6C~.8C High rigidity required, with vibration and impact Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating Dust Protection Equipment (1) Codes of equipment If the following equipment is needed, please indicate the code followed by the model number. End seal End seal Bottom Seal No symbol: Standard Protection (End seal + Bottom seal) Scraper ZZ(End seal + Bottom seal + Scraper) Bottom Seal End seal t2 End seal t1 Bottom Seal Scraper Bottom Seal DD (Double seals + Bottom Seal) KK (Double seals + Bottom Seal + Scraper)

114 G99TE (2) End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. (3) Double seals Removes foreign matter from the rail preventing contaminants from entering the block. Table Dimensions of end seal Size Thickness (t1) (mm) Size Thickness (t1) (mm) QE15 ES 2 QE3 ES 2.5 QE2 ES 2 QE35 ES 2 QE25 ES 2.5 (4) Scraper Clears larger contaminants, such as weld spatter and metal cuttings, from the rail. Metal scraper protects end seals from excessive damage. Table Dimensions of Scraper Size QE15 SC 1 QE2 SC 1 QE25 SC 1 QE3 SC 1 QE35 SC 1.5 Thickness (t2) (mm) (5) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK QE15S 4.1 (42.9) 42.1 (46.5) 44.1 (46.9) 46.1 (5.5) QE15C 56.8 (59.6) 58.8 (63.2) 6.8 (63.6) 62.8 (67.2) QE2S 5. (54.) 52. (58.) 54. (58.) 56. (62.) QE2C 69.1 (73.1) 71.1 (77.1) 73.1 (77.1) 75.1 (81.1) QE25S 6.1 (63.5) 62.1 (68.1) 65.1 (68.5) 67.1 (73.1) QE25C 83.6 (87.) 85.6 (91.6) 88.6 (92.) 9.6 (96.6) QE3S 67.5 (71.3) 69.5 (75.5) 72.5 (76.3) 74.5 (8.5) QE3C 96.1 (99.9) 98.1 (14.1) 11.1 (14.9) 13.1 (19.1) QE35S 76. (8.) 79. (84.) 8. (84.) 83. (88.) QE35C 18. (112) 111. (116.) 112. (116.) 115. (12.) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc. unit: mm

115 112 G99TE QE Series Low Profile Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) QE (.11) QE (.14) QE (.17) QE3 2.6 (.21) QE (.23) Note:1kgf=9.81N Mounting Surface Accuracy Tolerance Because of the circular-arc contact design, the QE linear guideway can withstand surface-error installation and deliver smooth linear motion. When the mounting surface meets the accuracy requirements of the installation, the high accuracy and rigidity of the guideway will be obtained without any difficulty. For faster installation and smoother movement, HIWIN offers a preload with normal clearance because of its ability to absorb higher deviations in mounting surface inaccuracies. S 1 P (5) Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Z ZA ZB QE QE QE QE QE Table Max. Tolerance of Reference Surface Height (S 1 ) unit: µm Size Preload classes Z ZA ZB QE QE QE QE QE

116 G99TE Cautions for Installation (1) Shoulder heights and chamfers Improper shoulder heights and chamfers of mounting surfaces will cause deviations in accuracy and rail or block interference with the chamfered part. When recommended shoulder heights and chamfers are used, problems with installation accuracy should be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Shoulder Heights and Chamfers Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block unit: mm Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) QE QE QE QE QE (2) Tightening Torque of Bolts for Installation Improperly tightened mounting bolts will seriously affect the accuracy of linear guide installations. The following tightening torques for different sizes of bolts are recommended. Table Tightening Torque Size Bolt size Torque N-cm(kgf-cm) Iron Casting Aluminum QE15 M3.5P 16L 186 (19) 127 (13) 98(1) QE2 M5.8P 16L 883 (9) 588 (6) 441 (45) QE25 M6 1P 2L 1373 (14) 921 (94) 686 (7) QE3 M6 1P 25L 1373 (14) 921 (94) 686 (7) QE35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) Note: 1 kgf = 9.81 N

117 QE Series Low Profile Dimensions for HIWIN QE Series (1) QEH-CA / QEH-SA ØD H G99TE K 1 K 1 B1 W B G K2 L L1 C 4-Mxl L L1 2-Mxl G H HR T H2 H3 h N WR E Ød P QEH-CA QEH-SA E M R M P M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QEH15SA M4x M3x16 QEH15CA QEH2SA M5x M5x16 QEH2CA QEH25SA M6x M6x2 QEH25CA QEH3SA M8x M6x25 QEH3CA QEH35SA M8x M8x25 QEH35CA Note : 1 kgf = 9.81 N

118 G99TE (2) QEW-CA / QEW-SA K 1 K 1 B1 W B G K2 L L1 C 4-M L L1 2-M G T1 T H2 ØD H 1 H HR h H3 N WR E Ød P QEW-CA QEW-SA E M R M P M Y Dimensions of Assembly (mm) Model No. Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QEW15SA M M3 16 QEW15CA QEW2SA M M5 16 QEW2CA QEW25SA M M6 2 QEW25CA QEW3SA M M6 25 QEW3CA QEW35SA M M8 25 QEW35CA Note : 1 kgf = 9.81 N

119 QE Series Low Profile (3) QEW-CB / QEW-SB B H1 H G99TE K 1 K1 W 1 B G K2 L L 1 C 4-M L L1 2-M G T1 T H ØD H3 HR h N WR E Ød P QEW-CB QEW-SB E M R M P M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QEW15SB Ø M3x16 QEW15CB QEW2SB Ø M5x16 QEW2CB QEW25SB Ø M6x2 QEW25CB QEW3SB Ø M6x25 QEW3CB QEW35SB Ø M8x25 QEW35CB Note : 1 kgf = 9.81 N

120 G99TE QW Series - Heavy Load Type Linear Guideway, with SynchMotion TM Technology Features The HIWIN QW series linear guideway with SynchMotion TM Technology possesses all the advantages of the WE series, which features high moment rigidity and is suitable for single rail or space saving applications. With the SynchMotion TM technology it also provides quieter and smoother movement, superior lubrication, and longer service life Construction Block End Cap Rail End Seal Grease Nipple Retainer Ball Bottom Seal The SynchMotion TM Model Number of QW Series HIWIN-QW series guideway can be classified into non-interchangeable and interchangeable types. The sizes are identical. The main difference is that the interchangeable blocks and rails can be freely exchanged. Because of dimensional control, the interchangeable type linear guideway is a perfect choice for the client when rails do not need to be paired for an axis. And since the QW and WE share the identical rails, the customer does not need to redesign when choosing the QW series. Therefore the HIWIN-QW linear guideway has increased applicability.

121 118 G99TE QW Series Wide Rail (1) Non-interchangeable type QW W 27 C C E 2 R 16 E ZA P II + KK/RC QW Series Block Type W : Flange Type H : Square Type Model size 17, 21, 27, 35 Load Type C : Heavy Load Block Mounting Type A : Mounting From Top C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail NO. of Rail per Axis set 1 Precision Code: C, H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard rail Rail Length (mm) Rail Mounting Type R : Mounting From Top RC:Reinforced Cap Dust Protection 2 Note: 1. The roman numerals are used to express the number of matched rails used in one axis. When a single rail is used in an axis, no symbol is indicated. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal (2) Interchangeable type Model Number of QW Block QW W 27 C C E ZA P + ZZ QW Series Block Type W : Flange Type H : Square Type Model size 17, 21, 27, 35 Load Type C : Heavy Load Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard block Block Mounting Type A : Mounting From Top C : Top or Bottom Model Number of QW Rail (QW and WE share the identical rails) WE R 27 R 124 E P + RC QW/WE Series Interchangeable Rail Model size 17, 21, 27, 35 Rail Mounting Type R : Mounting From Top RC : Reinforced Cap Precision Code : C, H, P E : Special Rail, None : Standard Rail Rail Length (mm)

122 G99TE Accuracy The accuracy of the QW series can be classified into 5 classes: normal(c), high(h), precision(p), super precision(sp), and ultra precision(up). Choose the class by referencing the accuracy of selected equipment. C H A D N B (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Type QW - 17, 21 QW - 27, 35 Normal High Precision Super Ultra Super Ultra Normal High Precision Accuracy Classes Precision Precision Precision Precision (C) (H) (P) (SP) (UP) (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.3 ±.1 ± Dimensional tolerance of width N ±.1 ±.3 ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B See Table See Table (2) Accuracy of interchangeable guideways Table Accuracy Standards Unit: mm Item QW - 17, 21 QW - 27, 35 Normal High Precision Normal High Precision Accuracy Classes (C) (H) (P) (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.3 ±.15 ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B See Table See Table 2-7-3

123 12 G99TE QW Series Wide Rail (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Preload (1) Definition A preload can be applied to each guideway. Generally, a linear motion guideway has a negative clearance between the groove and balls in order to improve stiffness and maintain high precision. The figure shows that adding a preload can improve stiffness of the linear guideway. Elastic displacement Z Elastic displacement with very light preload ZB Elastic displacement with medium preload Preload amount (2) Preload classes HIWIN offers three standard preloads for various applications and conditions. Table Preload Classes Class Code Preload Condition Very Light Preload Light Preload Medium Preload Z ~.2C Certain load direction,low impact, low precision requirement ZA.3C~.5C low load and high precision requirement ZB.6C~.8C High rigidity requirement, with vibration and impact Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating.

124 G99TE Dust Protection Equipment (1) Codes of equipment If the following equipment is needed, please indicate the code followed by the model number. t2 t2 t2 t2 Bottom Seal End seal Bottom Seal End seal No symbol: Standard Protection (End seal + Bottom seal) Scraper ZZ(End seal + Bottom seal + Scraper) t1 t1 t1 t1 End seal Bottom Seal End seal Bottom Seal Scraper DD (Double seals + Bottom Seal) KK (Double seals + Bottom Seal + Scraper) (2) End seal and bottom seal Protects against contaminants entering the block. Reduces potential for groove damage resulting in a reduction of life ratings. (3) Double seals Removes foreign matter from the rail preventing contaminants from entering the block. Table Dimensions of end seal Size Thickness (t1) Size Thickness (t1) (mm) (mm) QW QW27 2 QW21 2 QW35 2

125 122 G99TE QW Series Wide Rail (4) Scraper Clears larger contaminants, such as weld spatter and metal cuttings, from the rail. Metal scraper protects end seals from excessive damage. Table Dimensions of Scraper Size Thickness (t2) Size Thickness (t2) (mm) (mm) QW17 1 QW27 1 QW21 1 QW (5) Bolt caps for rail mounting holes Rail mounting hole caps prevent foreign matter from accumulating in the mounting holes. Caps are included with the rail package. Ø Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) (mm) (mm) QWR17R M QWR21R M QWR27R M QWR35R M (6) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK QW17C 51. (53.) 53. (56.) 54.2 (56.2) 56.2 (59.2) QW21C 59. (63.) 61. (67.) 63. (67.) 65. (71.) QW27C 73.2 (77.2) 75.2 (81.2) 77.2 (81.2) 79.2 (85.2) QW35C 17. (111.) 11. (116.) 111. (115.) 114. (12.) 註 : ( ) 為滑塊最大長度, 包含螺絲 刮油片唇部等 unit: mm Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) QW (.12) QW (.3) QW (.2) QW (.4) Note:1kgf=9.81N

126 G99TE Mounting Surface Accuracy Tolerance Because of the circular-arc contact design, the QW linear guideway can withstand surface-error installation and deliver smooth linear motion. When the mounting surface meets the accuracy requirements of the installation, the high accuracy and rigidity of the guideway will be obtained without any difficulty. For faster installation and smoother movement, HIWIN offers a preload with normal clearance because of its ability to absorb higher deviations in mounting surface inaccuracies. S 1 P (5) Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Size Preload classes Z ZA ZB Z ZA ZB QW QW QW QW Table Max. Tolerance of Reference Surface Height (S 1 ) Size Preload classes Size Preload classes Z ZA ZB Z ZA ZB QW QW QW QW unit: µm Cautions for Installation (1) Shoulder heights and chamfers Improper shoulder heights and chamfers of mounting surfaces will cause deviations in accuracy and rail or block interference with the chamfered part. When recommended shoulder heights and chamfers are used, problems with installation accuracy should be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Shoulder Heights and Chamfers unit: mm Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) QW QW QW QW

127 124 G99TE QW Series Wide Rail (2) Tightening Torque of Bolts for Installation Improperly tightened mounting bolts will seriously affect the accuracy of linear guide installations. The following tightening torques for different sizes of bolts are recommended. Table Tightening Torque Torque N-cm(kgf-cm) Size Bolt size Iron Casting Aluminum QW17 M4.7P 12L 392 (4) 274 (28) 26 (21) QW21 M4.7P 12L 392 (4) 274 (28) 26 (21) QW27 M4.7P 16L 392 (4) 274 (28) 26 (21) QW35 M6 1P 2L 1373 (14) 921 (94) 686 (7) Note: 1 kgf = 9.81 N Standard and Maximum Lengths of Rail HIWIN offers a number of standard rail lengths. Standard rail lengths feature end mounting hole placements set to predetermined values (E). For non-standard rail lengths, be sure to specify the E-value to be no greater than 1/2 the pitch (P) dimension. An E-value greater than this will result in unstable rail ends. 2 x n=(number of rail mounting holes) E P E L L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Table Rail Standard Length and Max. Length Item QWR17 QWR21 QWR27 QWR35 Standard Length L(n) 11 (3) 13 (3) 22 (4) 28 (4) 19 (5) 23 (5) 28 (5) 44 (6) 31 (8) 38 (8) 34 (6) 6 (8) 39 (1) 48 (1) 46 (8) 76 (1) 47 (12) 58 (12) 64 (11) 1 (13) 55 (14) 78 (16) 82 (14) 1,64 (21) - - 1, (17) 2,4 (26) - - 1,24 (21) 2,52 (32) - - 1,6 (27) 3, (38) Pitch (P) Distance to End (E s ) Max. Standard Length 4, (1) 4, (8) 4, (67) 3,96 (5) Max. Length 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN. Eq.2.3 unit: mm

128 G99TE Dimensions for HIWIN QW Series (1) QWH-CA K1 6-Mxl B1 W B G K 2 L L1 C T H2 ØD H1 H3 HR H h N WB WR Ød E P E MR MP M Y Dimensions of Assembly (mm) Model No. Note : 1 kgf = 9.81 N Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R W B H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QWH17CA M4x M4x QWH21CA M5x M4x QWH27CA M6x M4x QWH35CA M8x M6x K1 6-M G L B1 W B K2 L1 C T1 H1 T H H2 ØD HR H3 h N WB WR Ød E P E

129 126 G99TE QW Series Wide Rail K1 (2) QWW-CC 6-M G L B1 W B K2 L1 C T1 T H2 ØD H1 HR H3 H h N WB WR Ød E P E MR MP M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R W B H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QWW17CC M M4x QWW21CC M M4x QWW27CC M M4x QWW35CC M M6x Note : 1 kgf = 9.81 N

130 G99TE CW Series - Superior Rolling Mement with Cover Strip Linear Guideway CG 系列為四列式圓弧牙型接觸線性滑軌, 具備高剛性 高負荷 高扭轉阻抗的特性, 同時具備四方向等負載特色該規格可搭配最新滑軌防塵配件 Features of CG Series (1) High rolling moment resistance CG rail designed with DB type(also known as o arrangemnt) which has longer arm of moment compare to DF type(also known as x arrangemnt).it is sutiable for application which have larger rolling moment. A A1 剛性測試.3 DF DB.25.2 CG25C-ZA HG25C-ZA 扭轉剛性提升 1% 以上 θ.15 (2) optimal recirculation part Better smoothness due to integrated component Applied Moment(N-m) (3) Better protection CG series use metal scraper as a standard accessories which get protection from high temperature chips and particles. (4) Latest dustproof accessory for rail CG series can use the special stainness cover strip,which can provide higher protection from dust environment compared to bolt cap. Traditional bolt cap Cover strip (5) Full lubrication Especially designed for short stroke motion (HIWIN Patent design) lubrication system of recurlation part lubrication system of loading region

131 128 G99TE CG Series Superior Rolling Mement with Cover Strip Construction of CG Series End cap Block Bolt cap Rail Metal scraper Grease nipple Retainer Ball Rolling circulation system: Block, Rail, End Cap and Retainer Lubrication system: Grease Nipple and Piping Joint Dust protection system: End seal, Bottom Seal, Bolt Cap, Metal scraper Model Number of CG Series CG series guideways can be classified into non-interchangeable and interchangeable types. The sizes are identical. The only difference between the two types is that the interchangeable type of blocks and rails can be freely exchanged, and their accuracy can reach up to P class. The model number of CG series contains the size, type, accuracy class, preload class, etc..

132 G99TE (1) Non-interchangeable type CG Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35, 45 CG H 25 C A E 2 R 16 E ZA P II + DD/E2/CS E2: Self-Lubricant Dust Protection 2 CS:Cover Strip RC:Reinforced Cap No.of rails per axis set 1 Precision Code: C, H, P, SP, UP Load Type C : Heavy Load H : Super Heavy Load Block Mounting A : Mounting From Top C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail Preload Code: Z, ZA, ZB E: Special Rail None: Standard Rail Rail Length (mm) Rail Mounting Type R : Mounting From Top T : Bottom Note: 1. The roman numerals express a matched set of rails. 2. No symbol indicates standard protection (end seal and bottom seal). DD: Double seals, bottom seal and metal scraper (2) Interchangeable type Model Number of CG Block CG H 25 C A E ZA P + DD/E2 CG Series Block Type W : Flange Type H : Square Type Model size 15, 2, 25, 3, 35, 45 Load Type C : Heavy Load H : Super Heavy Load E2: Self-Lubricant Dust Protection 2 Precision Code : C, H, P Preload Code : Z, ZA E: Special Block None: Standard Block Block Mounting Type A : Mounting From Top C : Top or Bottom Model Number of CG Rail CG R 25 R 12 E P + RC CG Series Interchangeable Rail Model size 15, 2, 25, 3, 35, 45 Rail Mounting Type R : Mounting From Top T : Bottom RC:Reinforced Cap Precision Code : C, H, P E: Special Rail, None: Standard Rail Rail Length (mm)

133 13 G99TE CG Series Superior Rolling Mement with Cover Strip Types (1) Block types There re two types of blocks: flange and square. Table Block Types Type Model Shape Height Rail Length (mm) (mm) Main Application 28 1 Machine Centers Square CGH-CA CGH-HA 9 4 NC Lathes Grinding Machines Precision Machining Machines Heavy Cutting Machines Automation Devices Transportation Equipment 24 1 Measuring Equipment Flange CGW-CC CGW-HC 6 4 Devices Requiring High Positional Accuracy (2) Rail types Besides the standard top mounting type, the bottom mounting type is also available. Table Rail Types Mounting from Top Mounting from bottom

134 G99TE Accuracy Classes The accuracy of CG series can be classified into normal (C), high (H), precision (P), super precision (SP), ultra precision (UP), five classes. Please choose the class by referring the accuracy of applied equipment. (1) Accuracy of non-interchangeable guideways Table Accuracy Standards Unit: mm Item CG - 15, 2 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ± Dimensional tolerance of width N ±.1 ± Item CG - 25, 3, 35 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Table Accuracy Standards Unit: mm Item CG - 45 Super Ultra Normal High Precision Accuracy Classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.5 Dimensional tolerance of width N ±.1 ± Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table 2-8-9

135 132 G99TE CG Series Superior Rolling Mement with Cover Strip (2) Accuracy of interchangeable guideways Table Accuracy Standards Item CG - 15, 2 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.3 ±.15 Dimensional tolerance of width N ±.1 ±.3 ±.15 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item CG - 25, 3, 35 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.4 ±.2 Dimensional tolerance of width N ±.1 ±.4 ±.2 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item CG - 45 Unit: mm Accuracy Classes Normal High Precision (C) (H) (P) Dimensional tolerance of height H ±.1 ±.5 ±.25 Dimensional tolerance of width N ±.1 ±.5 ±.25 Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table 2-8-9

136 G99TE (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Preload (1) Definition A preload can be applied to each guideway. Oversized balls are used. Generally, a linear motion guideway has a negative clearance between groove and balls in order to improve stiffness and maintain high precision. The figure shows the load is multiplied by the preload, the rigidity is doubled and the deflection is reduced by one half. The preload no larger than ZA would be recommended for the model size under HG2 to avoid an over-preload affecting the guideway s life. Elastic displacement Preload amount Z Elastic displacement without preload ZB Elastic displacement with heavy preload (2) Preload classes HIWIN offers three classes of standard preload for various applications and conditions. Table Preload Classes Class Code Preload Condition Examples of Application Light Preload Z ~.2C Certain load direction,low impact, low precision required Transportation devices, auto-packing machines, X-Y axis for general industrial machines, welding machines, welders Medium Preload ZA.5C~.7C High precision required Machining centers, Z axis for general industrial, machines, EDM, NC lathes, Precision X-Y tables, measuring equipment Heavy Preload ZB.1C~.12C High rigidity required, with vibration and impact Machining centers, grinding machines, NC lathes, horizontal and vertical milling machines, Z axis of machine tools, Heavy cutting machines Class Interchangeable Guideway Non-Interchangeable Guideway Preload classes Z, ZA Z, ZA, ZB Note: The C in the preload column denotes basic dynamic load rating.

137 134 G99TE CG Series Superior Rolling Mement with Cover Strip Lubrication (1) Grease Grease nipple M3x.5P CG15 CG2 M6x.75P CG25 CG3 CG35 M6x.75P CG25 CG3 CG35 N NO NO.34313(OPTION) Mounting location The standard location of the grease fitting is at both ends of the block, but the nipple can be mounted at each side of block. For lateral installation, we recommend that the nipple be mounted at the non-reference side, otherwise please contact us. It is possible to perform lubrication by using the oil-piping joint. do O Ring W Table O-Ring size and max. permissible depth for piercing Size O-Ring do (mm) W (mm) T max (mm) Lube hole at top: max. permissible depth for piercing dia..8 CG15 2.5± ± CG2 4.5± ± Tmax CG25 4.5± ± CG3 4.5± ± CG35 4.5± ± CG45 4.5± ± The lubricant amount for a block filled with grease Table The lubricant Amount for a Block Filled with Grease Size Heavy load Super Heavy load Heavy load Super Heavy load Size (cm 3 ) (cm 3 ) (cm 3 ) (cm 3 ) CG15C 1 - CG3C CG2C 2 3 CG35C 7 9 CG25C CG45C Note:If other size is needed, please contact HIWIN.

138 G99TE Frequency of replenishment Table Frequency of replenishment for one block Recommended lubrication interval [km] Size P/C <,1,1 < P/C <,3 Size P/C <,1,1 < P/C <,3 CG15 3 (C/P)*1 CG3 3 (C/P)*1 CG2 3 (C/P)*1 CG35 3 (C/P)*1 CG25 3 (C/P)*1 CG45 3 (C/P)*1 C : Dynamic rating P : Loading (2) Oil The recommended viscosity of oil is about 3~15cSt. If customers need to use oil-type lubrication, please inform us. Types of oil piping joint LF-63 LF-76 LF-86 M6x.75Px6 DP M8x1.P PT 1/ M3x.5P Ø5 M6x.75P NO.972A1 Ø8 CG25 CG3 CG35 M6x.75P Ø8 NO.974A1 CG25 CG3 CG35 SF-76 SF-86 M8x1.P PT 1/ NO.972PA1 CG15 CG2 SF-63 M6x.75Px6 DP 2.5 M3x.5P 5.5 NO.972QA2 CG15 CG2 M6x.75P Ø8 NO.971A1 CG25 CG3 CG35 M6x.75P Ø8 NO.973A1 CG25 CG3 CG35 Oil refilling rate Table Size Refilling rate Size Refilling rate (cm 3 /hr) (cm 3 /hr) CG 15.2 CG 3.3 CG 2.2 CG 35.3 CG 25.3 CG 45.4

139 136 G99TE CG Series Superior Rolling Mement with Cover Strip Dust Proof Accessories (1) Codes of standard dust proof accessories If the following accessories are needed, please add the code followed by the model number. End seal Bottom seal Metal scraper SS(End seal +Metal scraper+bottom seal) t1 t1 (2) Codes of high-dust proof accessories Cover strip End seal End seal Bottom seal Bottom seal t1 Metal scraper t1 Metal scraper DD (Double seals+metal scraper+bottom seal) DD+CS(Double seals+metal scraper+bottom seal+cover strip (3) Fuction of dust proof accessories End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. Double seals Enhances the wiping effect, foreign matter can be completely wiped off. Table Dimensions of end seal t1 Size Thickness (t1) Size Thickness (t1) (mm) (mm) CG CG3 2.8 CG2 2.8 CG CG CG45 2.7

140 G99TE Cover Strip Compare to rail bolt cap,cover strip has better dustproof ability and more easier for installation.it is sutiabe for dust environment. choose cover strip will append plastic end jig which hold the cover strip at both end.in high temperature environment,we recommended customer use metal end jig. Spec. CGH25CA1R7ZC+DD/CS Test result Block Max.velocity/ acceleration Loading 1m/s,1G Fixture weight Wood chips / Wood dust Cover Strip Distance 15km Dust type Wood chips / Wood dust Diameter 1~5μm No dust get into ball tracks Bolt caps for rail mounting holes Caps are used to cover the mounting holes to prevent chips or other foreign objects from collecting in the holes. The caps will be enclosed in each rail package. Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) Rail size Bolt size Diameter(D) Thickness(H) (mm) (mm) (mm) (mm) CGR15 M CGR3 M CGR2 M CGR35 M CGR25 M CGR45 M (4) Dimensions of block equipped with the parts L Table Overall block length unit: mm Size Overall block length (L) Overall block length (L) Size SS DD DD+CS SS DD DD+CS CG15C CG3C CG2C CG35C CG25C CG45C

141 138 G99TE CG Series Superior Rolling Mement with Cover Strip Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) CG15.98 (.1) CG (.35) CG (.2) CG (.4) CG (.35) CG (.5) Note : 1 kgf = 9.81N Other specifications please contact HIWIN The Accuracy Tolerance of Mounting Surface CG rail designed with DB type(also known as o arrangemnt) which has better anti moment ability.moreover, CG series can compensate for some suface-error on installation and still maintain smooth linear motion due to circular-arc contact design. Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Z ZA ZB CG CG CG CG CG CG The accuracy tolerance of reference surface height (S1) S1 = K 1 (-4) a - TH S1 : Max. tolerance of height a : Distance between paired rails K : Coefficient of tolerance of height TH : dimensional tolerance of height,please refer to accuracy class Table Coefficient of tolerance of height Preload classes Size Light Preload (Z) Medium Preload (ZA) Heavy Preload (ZB) K [µm/mm]

142 G99TE Cautions for Installation (1) Shoulder heights and fillets Improper shoulder heights and fillets of mounting surfaces will cause a deviation in accuracy and the interference with the chamfered part of the rail or block. As long as the recommended shoulder heights and fillets are followed, installation inaccuracies should be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Shoulder Heights and Fillets Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) CG CG CG CG CG CG (2) Tightening Torque of Bolts for Installation Improper tightening of bolts will seriously influence the accuracy of Linear Guideway installation. The following tightening torques for different sizes of bolts are recommended. Table Mounting Torque Size Bolt size Torque N-cm (kgf-cm) Iron Casting Aluminum CG 15 M4.7P 16L 392(4) 274(28) 26(21) CG 2 M5.8P 16L 883(9) 588(6) 441(45) CG 25 M6 1P 2L 1373(14) 921(94) 686(7) CG 3 M8 1.25P 25L 341(31) 21(25) 147(15) CG 35 M8 1.25P 25L 341(31) 21(25) 147(15) CG 45 M P 35L 11772(12) 784(8) 588(6)

143 14 G99TE CG Series Superior Rolling Mement with Cover Strip Standard and Maximum Lengths of Rail HIWIN offers standard rail lengths for customer needs. For non-standard E-values, the recommended dimension should no greater than 1/2 of the pitch (P) dimension. This will prevent an unstable rail end. n=(number of rail mounting holes) L =(n-1) x P + 2 x E L : Total length of rail (mm) n : Number of mounting holes P : Distance between any two holes (mm) E : Distance from the center of the last hole to the edge (mm) Eq.2.1 Table Rail Standard Length and Max. Length unit: mm Item CG15 CG2 CG25 CG3 CG35 CG45 16(3) 22(4) 22(4) 28(4) 28(4) 57(6) 22(4) 28(5) 28(5) 44(6) 44(6) 885(9) 28(5) 34(6) 34(6) 6(8) 6(8) 1,2(12) 34(6) 46(8) 46(8) 76(1) 76(1) 1,62(16) Standard Length L(n) 46(8) 64(11) 64(11) 1,(13) 1,(13) 2,4(2) 64(11) 82(14) 82(14) 1,64(21) 1,64(21) 2,46(24) 82(14) 1,(17) 1,(17) 2,4(26) 2,4(26) 2,985(29) 1,24(21) 1,24(21) 2,52(32) 2,52(32) 1,6(27) 3,(38) 3,(38) Pitch (P) Distance to End (E s ) Max. Standard Length 4,(67) 4,(67) 4,(67) 3,96(5) 3,96(5) 3,93(38) Max. Length 4, 4, 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN.

144 G99TE Dimensions for HIWIN CG Series (1) CGH-CA / CGH-HA G L B1 W B L1 C 4-M x l K2 ØD H1 HR T H H2 h H3 N WR E Ød P MR MP MY Model No. Dimensions of Assembly (mm) Note : 1 kgf = 9.81 N Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating Static Rated Moment Weight M R M P M Y Block Rail H H1 N W B B1 C L1 L G K2 T H2 H3 M x l WR HR D h d P E (mm) C (kn) C (kn) kn-m kn-m kn-m kg kg/m G L CGH15CA M4 x M4x C CGH2CA W M5 x M5x19 C1 B1 B CGH2HA M5 x M CGH25CA M6 x 8 ØD M6x22 CGH25HA M6 x H T1 T h CGH3CA M8 x M8x25 CGH3HA M8 x H1 H2 HR CGH35CA M8 x Ød N WR E P M8x28 CGH35HA M8 x MY CGH45CA M1 x MR M12x37 MP CGH45HA M1 x L1 K2 H3

145 142 G99TE MR MP MY CG Series Superior Rolling Mement with Cover Strip (2) CGW-CC / CGW-HC G L L1 K2 W C B1 B 6-M C1 T1 ØD H1 HR H h T H2 H3 N WR E Ød P MY MR MP Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating Static Rated Moment Weight M R M P M Y Block Rail H H 1 N W B B 1 C C 1 L 1 L G K 2 T T 1 H 2 H 3 M W R H R D h d P E (mm) C (kn) C (kn) kn-m kn-m kn-m kg kg/m CGW15CC M M4x CGW2CC M M5x19 CGW2HC M CGW25CC M M6x22 CGW25HC M CGW3CC M M8x25 CGW3HC M CGW35CC M M8x28 CGW35HC M CGW45CC M M12x37 CGW45HC M Note : 1 kgf = 9.81 N

146 G99TE (3) Dimesions for CGR-T (Rail Mounting from Bottom) h HR S WR E P E L Size Dimensions of Rail (mm) WR HR S h P E CGR15T M5X.8P CGR2T M6X1P CGR25T M6X1P CGR3T M8X1.25P CGR35T M8X1.25P CGR45T M12X1.75P () (4) Dimension of cover strip and plastic end jig plastic end jig (standard) B B N N B1 B1 N1 N1N2 N2 Size H3 HC H2 N N1 N2 B B1 CG CG CG CG CG () CG Metal end jig (optional) B B B1 B1 N1 N N N2 N2 H3 H3 HC H2 HC H2 H3 H3 HC H2 HC H2 N1 Size H3 HC H2 N N1 N2 B B1 CG CG CG CG CG CG

147 144 G99TE RG Series High Rigidity Roller Type 2-9 RG Series High Rigidity Roller Type Linear Guideway Advantages and features The new RG series from Hiwin features a roller as the rolling element instead of steel balls. The roller series offers super high rigidity and very high load capacities. The RG series is designed with a 45-degree angle of contact. Elastic deformation of the linear contact surface, during load, is greatly reduced thereby offering greater rigidity and higher load capacities in all 4 load directions.the RG series linear guideway offers high performance for high-precision manufacturing and achieving longer service life. (1) Optimal design FEM analysis was performed to determine the optimal structure of the block and the rail. The unique design of the circulation path allows the RG series linear guideway to offer smoother linear motion. (2) Super high rigidity The RG series is a type of linear guideway that uses rollers as the rolling elements. Rollers have a greater contact area than balls so that the roller guideway features higher load capacity and greater rigidity. The figure shows the rigidity of a roller and a ball with equal volume. (3) Super high load capacity With the four rows of rollers arranged at a contact angle of 45-degrees, the RG series linear guideway has equal load ratings in the radial, reverse radial and lateral directions. The RG series has a higher load capacity in a smaller size than conventional, ball-type linear guideways. Deformation of Diameter (µm) Lateral Load(kN) (4) Operating life increased Compare with the ball element, the contact pressure of rolling element is distributed on the line region. Therefore, stress concentration was reduced siginificantly and the RG series offers longer running life. The nominal life of RG series can be calculated by using Eq. The acting load will affect the nominal life of a linear guideway. Based on the selected basic dynamic rated load and the actual load. The nominal life of ball type and roller type linear guideway can be calculated by Eq.2.5 respectively. 1 ) L = C C 1km = ( ( ) 62mile P P Eq. 2.5 If the environmental factors are taken into consideration, the nominal life is influenced greatly by the motion conditions, the hardness of the raceway, and the temperature of the linear guideway. The relationship between these factors is expressed in Eq ) L = f h f t C f h f t C 1km = ( f w P ( 62mile f w ) P L : Nominal life C : Basic dynamic load rating P : Actual load fh : Hardness factor ft : Temperature factor fw : Load factor Eq. 2.6

148 G99TE (5) Test Data 1. Nominal life test Table Tested model 1: RGH35CA Preload: ZA class Max. Speed: 6m/min Acceleration: 1G Stroke:.55m Lubrication: grease held every 1km External load: 15kN Traveling distance: 1135km Model of the test system Test results: The nominal life of RGH35CA is 1km. After traveling 1135km, fatigue flaking did not appear on the surface of the raceway or rollers. 2. Durability Test Tested model 2: RGW35CC Preload: ZA class Max. Speed: 12m/min Acceleration: 1G Stroke: 2m Lubrication: oil feed rate:.3cm 3 /hr External load: kn Traveling distance: 15km Test results: Fatigue flaking did not appear on the surface of the raceway or rollers after traveling 15km. Note: The data listed are from samples Construction of RG Series Block End Cap Cap End seal (Double seals and scraper) Rail Grease nipple Bottom seal Rollers Circulation path Rolling circulation system: Block, Rail, End cap, Circulation path, rollers Lubrication system: Grease nipple and piping joint Dust protection system: End seal, Bottom seal, Cap, Double seals and Scraper

149 146 G99TE RG Series High Rigidity Roller Type Model Number of RG series RG series linear guideways are classified into non-interchangeable and interchangeable types. The sizes of these two types are the same as one another. The main difference is that the interchangeable type of blocks and rails can be freely exchanged and they can maintain P-class accuracy. Because of strict dimensional control, the interchangeable type linear guideways are a wise choice for customers when rails do not need to be matched for an axis. The model number of the RG series identifies the size, type, accuracy class, preload class, etc. (1) Non-interchangeable type RG Series Block Type W : Flange Type H : Square Type L : Square Type (Low) 3 Model size 15,2,25, 3, 35, 45, 55, 65 Load Type C : Heavy Load H : Super Heavy Load Block Mounting A : Mounting From Top C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail (2) Interchangeable type Model Number of RG Block RG Series Block Type W : Flange Type H : Square Type L : Square Type (Low) 3 Model size 15,2,25, 3, 35, 45, 55, 65 Load Type C : Heavy Load H : Super Heavy Load RG W 35 C C E 2 R 164 E ZA P II + KK/E2/RC Model Number of RG Rail RG Series Interchangeable Rail Model size 15,2,25, 3, 35, 45, 55, 65 Rail Mounting Type R : Mounting From Top T : Bottom RG W 25 C A E ZA P + ZZ/E2 E: Special Rail None: Standard Rail Rail Length (mm) Rail Mounting Type R : Mounting From Top T : Bottom Note: 1. The roman numerals express a matched set of rails. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal 3. Block type RGL is the low profile design of RGH (square type), the assembled height is same as RGW (flange type) in same size. RG R 25 R 124 E P + RC No. of Rails per matched set 1 Precision Code: H, P, SP, UP Preload Code: Z, ZA, ZB E2: Self-Lubricant Dust Protection 2 Precision Code : H, P Preload Code : Z, ZA E: Special Block None: Standard block Block Mounting Type A : Mounting From Top C : Top or Bottom RC:Reinforced Cap Precision Code : H, P E: Special Rail, None: Standard Rail Rail Length (mm) RC: Reinforced Cap E2: Self-Lubricant Dust Protection 2

150 G99TE Types (1) Block types HIWIN offers two types of guide blocks, flange and square type. Because of the low assembly height and large mounting surface, the flange type is excellent for heavy moment load applications. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications Square RGH-CA RGH-HA 28 1 Automation Systems Transportation equipment CNC machining centers 9 4 Heavy duty cutting machines CNC grinding machines Injection molding machines 24 1 Plano millers Square RGL-CA RGL-HA 7 4 Devices requiring high rigidity Devices requiring high load capacity Electric discharge machines 24 1 Flange RGW-CC RGW-HC 9 4 (2) Rail types In addition to the standard top mounting type, HIWIN also offers the bottom mounting type of rails. Table Rail Types Mounting from Top Mounting from Bottom

151 148 G99TE RG Series High Rigidity Roller Type Accuracy Classes C The accuracy of the RG series can be classified into four classes: high (H), precision (P), super precision (SP) and ultra precision (UP). Customers may choose the class by referencing the accuracy requirements of the applied equipment. H (1) Accuracy of non-interchangeable A D N B Table Accuracy Standards Unit: mm Item RG - 15, 2 Accuracy Classes Dimensional tolerance of height H ±.3 Dimensional tolerance of width N ±.3 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item RG - 25, 3, 35 Accuracy Classes Dimensional tolerance of height H ±.4 Dimensional tolerance of width N ±.4 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item RG - 45, 55 Accuracy Classes Dimensional tolerance of height H ±.5 Dimensional tolerance of width N ±.5 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

152 G99TE Table Accuracy Standards Item RG - 65 Accuracy Classes Dimensional tolerance of height H ±.7 Dimensional tolerance of width N ±.7 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Unit: mm (2) Accuracy of interchangeable Table Accuracy Standards Item RG - 15, 2 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.3 ±.15 Dimensional tolerance of width N ±.3 ±.15 Variation of height H.1.6 Variation of width N.1.6 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item RG - 25, 3, 35 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.4 ±.2 Dimensional tolerance of width N ±.4 ±.2 Variation of height H.15.7 Variation of width N.15.7 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item RG - 45, 55 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.5 ±.25 Dimensional tolerance of width N ±.5 ±.25 Variation of height H.15.7 Variation of width N.2.1 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

153 15 G99TE RG Series High Rigidity Roller Type Table Accuracy Standards Item RG - 65 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.7 ±.35 Dimensional tolerance of width N ±.7 ±.35 Variation of height H.2.1 Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Preload A preload can be applied to each guideway using oversized rollers. Generally, a linear motion guideway has negative clearance between the raceway and rollers to improve stiffness and maintain high precision. The RG series linear guideway offers three standard preloads for various applications and conditions. Table Class Code Preload Condition Light Preload Z.2C~.4C Certain load direction, low impact, low precision required Medium Preload ZA.7C~.9C High rigidity required, high precision required Heavy Preload ZB.12C~.14C Super high rigidity required, with vibration and impact The figure shows the relationship between the rigidity, friction and nominal life. A preload no larger than ZA would be recommended for smaller model sizes to avoid over-preload affecting the life of the guideway. Rigidity Friction Z ZA ZB Life

154 G99TE Lubrication (1) Grease Grease nipple M6x.75P NO RG25 RG3 RG35 PT1/8 NO RG45 RG55 RG65 M4x.7P RG15 RG2 M6x.75P RG25 RG3 RG35 PT1/8 RG45 RG55 RG65 NO NO.34313(OPTION) NO.3431B(OPTION) Mounting location The standard location of the grease fitting is at both ends of the block, but the nipple can be mounted in the side or the top of block. For lateral installation, we recommend that the nipple be mounted at the non-reference side, otherwise please contact us. It is possible to carry out the lubrication by using an oil-piping joint. The figure shows the locations of the grease fitting. Table O-Ring size and max. permissible depth for piercing do O Ring W Lube hole at top: Size O-Ring max. permissible depth for piercing do (mm) W (mm) T max (mm) RG15 2.5± ± RG2 2.5± ±.15 4 RG25 7.5± ± RG3 7.5± ± RG35 7.5± ± RG45 7.5± ± RG55 7.5± ± RG65 7.5± ± The oil amount for a block filled with grease Tmax dia..8 Table The oil amount for a block filled with grease Size Heavy Load(cm 3 ) Super Heavy Load(cm 3 ) Size Heavy Load(cm 3 ) Super Heavy Load(cm 3 ) RG RG RG2 5 6 RG RG RG RG3 9 1 RG Frequency of replenishment Check the grease every 1 km, or every 3-6 months.

155 152 G99TE RG Series High Rigidity Roller Type (2) Oil The recommended viscosity of oil is about 32~15cSt. If you need to use oil-type lubrication, please inform us. Types of oil piping joint LF-64 LF-76 LF-78 M6x.75P M8x1.P 18 1 M8x1.P 18 M8x1.P M6x.75P NO.972A1 Ø8 NO.976A1 LF PT 1/8 11 LF PT 1/8 M6x.75P Ø8 PT 1/8 PT 1/8 Ø1 PT 1/ NO.974A1 NO.978A1 Ø SF-78 M8x1.P M4x.7P NO.97EA1 Ø5 RG15 RG2 RG25 RG3 RG35 PT 1/8 Ø1 RG45 RG55 RG65 RG25 RG3 RG35 RG45 RG55 RG65 SF-76 M6x.75P Ø8 NO.971A1 RG25 RG3 RG35 NO.975A1 RG45 RG55 RG65 SF-86 SF PT 1/ M6x.75P Ø8 NO.973A1 RG25 RG3 RG35 PT 1/8 Ø11 NO.977A1 RG45 RG55 RG65

156 G99TE Oil feeding rate Table oil feed rate Size Feed rate (cm 3 /hr) RG15.14 RG2.14 RG RG3.2 RG35.23 RG45.3 RG RG Dust Proof Accessories (1) Codes of accessories If the following accessories are needed, please add the code followed by the model number. Table t2 Bottom Seal Bottom Seal End seal No symbol: Standard Protection (End seal + Bottom Seal) Scraper End seal ZZ (End seal + Bottom Seal + Scraper) t1 t1 Bottom Seal Bottom Seal End seal DD (Double seals + Bottom Seal) End seal Scraper KK (Double seals + Bottom Seal + Scraper)

157 154 G99TE RG Series High Rigidity Roller Type (2) End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. (3) Double seals Enhances the wiping effect, foreign matter can be completely wiped off. Table Dimensions of end seal Size Thickness (t1) Size Thickness (t1) (mm) (mm) RG15 ES 2.2 RG35 ES 2.5 RG2 ES 2.2 RG45 ES 3.6 RG25 ES 2.2 RG55 ES 3.6 RG3 ES 2.4 RG65 ES 4.4 (4) Scraper The scraper removes high-temperature iron chips and larger foreign objects. Table Dimensions of scraper Size Thickness (t2) Size Thickness (t2) (mm) (mm) RG15 SC 1. RG35 SC 1.5 RG2 SC 1. RG45 SC 1.5 RG25 SC 1. RG55 SC 1.5 RG3 SC 1.5 RG65 SC 1.5 (5) Bolt caps for rail mounting holes Caps are used to cover the mounting holes to prevent chips or other foreign objects from collecting in the holes. The caps will be enclosed in each rail package. Ø Table Dimensions of Bolt Caps for Rail Mounting Holes Rail size Bolt size Diameter(D) Thickness(H) Diameter(D) Thickness(H) Rail size Bolt size (mm) (mm) (mm) (mm) RGR15 M RGR35 M RGR2 M RGR45 M RGR25 M RGR55 M RGR3 M RGR65 M

158 G99TE (6) Dimensions of block equipped with the dustproof parts L Table Overall block length Size Overall block length (L) SS ZZ DD KK RG15C 68. (7.4) 7. (74.4) 72.4 (74.8) 74.4 (78.8) RG2C 86. (88.4) 88. (92.4) 9.4 (92.8) 92.4 (96.8) RG2H 16. (18.4) 18. (112.4) 11.4 (112.8) (116.8) RG25C 97.9 (11.5) 99.9 (15.9) 12.3 (15.9) 14.3 (11.3) RG25H (118) (122.4) (122.4) 12.8 (126.8) RG3C 19.8 (113.4) (118.8) (118.2) (123.6) RG3H (135.4) (14.8) (14.2) (145.6) RG35C 124. (129.4) 127. (135.) 129. (134.4) 132. (14.) RG35H (156.9) (162.5) (161.9) (167.5) RG45C (156.4) (164.2) 16.4 (163.6) (171.4) RG45H 187. (19.2) 19. (198.) (197.4) (25.2) RG55C (186.9) (194.7) 19.9 (194.1) (21.9) RG55H 232. (235.2) 235. (243.) (242.4) (25.2) RG65C 232. (236.) 235. (245.) 24.8 (244.8) (253.8) RG65H 295. (299.) 298. (38.) 33.8 (37.8) 36.8 (316.8) unit: mm Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) RG (.2) RG (.36) RG (.25) RG (.43) RG (.28) RG (.52) RG (.31) RG (.68)

159 156 G99TE RG Series High Rigidity Roller Type The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface As long as the accuracy requirements of the mounting surfaces shown in the following tables are met, the high accuracy, high rigidity and long life of the RG series linear guideway will be maintained without any difficulty. The parallelism tolerance of reference surface (P).1 C.1 Accuracy requirement for 所有滑軌承靠面要求 all rail-mounting reference surfaces S1 C P a Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Light Preload (Z) Medium Preload (ZA) Heavy Preload (ZB) RG RG RG RG RG RG RG RG The accuracy tolerance of reference surface height (S1) S1 = a K S1 : Max. tolerance of height a : Distance between paired rails K : Coefficient of tolerance of height Table Coefficient of tolerance of height Size Preload classes Light Preload (Z) Medium Preload (ZA) Heavy Preload (ZB) K

160 G99TE (2) The accuracy tolerance of block-mounting surface The tolerance of the height of reference surface when two or more pieces are used in parallel (S2) Accuracy requirement for.1 所有滑塊承靠面要求 all block-mounting reference surfaces S2 A b.1 A.1 A B.1 A.1 B S2 = b S2 : Max. tolerance of height b : Distance between paired blocks The tolerance of the height of reference surface when two or more pieces are used in parallel (S3) Accuracy requirement for.1 所有滑塊承靠面要求 all block-mounting reference surfaces S3 A c.1 A S3 = c S3 : Max. tolerance of height c : Distance between paired blocks

161 158 G99TE RG Series High Rigidity Roller Type Cautions for Installation (1) Shoulder heights and fillets Improper shoulder heights and fillets of mounting surfaces will cause a deviation in accuracy and interference with the chamfered part of the rail or block. By following the recommended shoulder heights and fillets, accuracy problems in installation can be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) RG RG RG RG RG RG RG RG (2) Tightening Torque of Mounting Bolts Improper tightening of mounting bolts will seriously influence the accuracy of a linear guideway. The following tightening torque for the different sizes of bolt is recommended. Table Size Bolt size Torque N-cm(kgf-cm) Iron Casting Aluminum RG15 M4.7P 16L 392 (4) 274 (28) 26 (21) RG2 M5.8P 2L 883 (9) 588 (6) 441 (45) RG25 M6 1P 2L 1373 (14) 921 (94) 686 (7) RG3 M8 1.25P 25L 341 (31) 21 (25) 147 (15) RG35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) RG45 M P 35L (12) 784 (8) 588 (6) RG55 M14 2P 45L (16) 15 (11) 784 (8) RG65 M16 2P 5L 1962 (2) 131 (135) 98 (1)

162 G99TE Standard and Maximum Lengths of Rail HIWIN offers a number of standard rail lengths. Standard rail lengths feature end mounting hole placements set to predetermined values (E). For non-standard rail lengths, be sure to specify the E-value to be no greater than 1/2 the pitch (P) dimension. An E-value greater than this will result in unstable rail ends. n n=(number ( 固定螺栓孔數 of ) rail mounting holes) E P E L Table unit: mm Item RGR15 RGR2 RGR25 RGR3 RGR35 RGR45 RGR55 RGR65 16 (5) 22 (7) 22 (7) 28 (7) 28 (7) 57 (11) 78 (13) 1,27 (17) 22 (7) 28 (9) 28 (9) 44 (11) 44 (11) 885 (17) 12 (17) 1,57 (21) 34 (11) 34 (11) 34 (11) 6 (15) 6 (15) 1,2 (23) 1,26 (21) 2,2 (27) 46 (15) 46 (15) 46 (15) 76 (19) 76 (19) 1,62 (31) 1,5 (25) 2,62 (35) Standard Length L(n) 58 (19) 64 (21) 64 (21) 1, (25) 1, (25) 2,4 (39) 1,98 (33) - 7 (23) 82 (27) 82 (27) 1,64 (41) 1,64 (41) 2,46 (47) 2,58 (43) - 94 (31) 1 (33) 1, (33) 2,4 (51) 2,4 (51) 2,985 (57) 2,94 (49) 112 (37) 118 (39) 1,24 (41) 2,52 (63) 2,52 (63) 3,9 (59) 3,6 (51) (45) 136 (45) 1,6 (53) 3, (75) 3, (75) Pitch (P) Distance to End (E s ) Max. Standard Length 4, (133) 4, (133) 4, (133) 4, (1) 4, (1) 3,982.5 (76) 3,96 (66) 3,97 (53) Max. Length 4, 4, 4, 4, 4, 4, 4, 4, Note : 1. Tolerance of E value for standard rail is.5~-.5 mm. Tolerance of E value for jointed rail is ~-.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If different E value is needed, please contact HIWIN.

163 16 G99TE RG Series High Rigidity Roller Type Dimensions for RG series (1) RGH-CA / RGH-HA K 1 6-Mxl C W G L B 1 B L 1 K 2 T H 2 ØD H 1 H R H h H 3 N W R Ød E P E M R M P M Y Dimensions of Assembly (mm) Model No. Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m RGH15CA M4 x M4 x M P M Y Weight Block kg Rail kg/m RGH2CA M5 x M5 x2 RGH2HA RGH25CA M6 x M6 x2 RGH25HA RGH3CA M8 x M8 x25 RGH3HA RGH35CA M8 x M8 x25 RGH35HA RGH45CA M1x M12 x35 RGH45HA RGH55CA M12x M14 x45 RGH55HA RGH65CA M16 x M16x5 RGH65HA Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

164 G99TE (2) RGL-CA / RGL-HA K1 6-Mxl C B1 W B H2 ØD G L L1 K2 H1 HR H h T H3 N WR Ød E P E MR MP MY Dimensions of Assembly (mm) Model No. Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m M P M Y Weight Block Rail RGL15CA M4X M4x kg kg/m RGL2CA M5X M5x2 RGL2HA RGL25CA M6x M6x2 RGL25HA RGL3CA M8x M8x25 RGL3HA RGL35CA M8x M8x25 RGL35HA RGL45CA M1x M12x35 RGL45HA RGL55CA M12x M14x45 RGL55HA Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

165 162 G99TE RG Series High Rigidity Roller Type (3) RGW-CC / RGW-HC K 1 6-M C 1 C W G L B1 B H2 ØD L 1 K 2 H1 H R H T h T1 H 3 N W R E Ød P E M R M P M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment H H 1 N W B B 1 C C 1 L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m M P M Y Weight Block Rail RGW15CC M M4x kg kg/m RGW2CC M M5x2 RGW2HC RGW25CC M M6x2 RGW25HC RGW3CC M M8x25 RGW3HC RGW35CC M M8x25 RGW35HC RGW45CC M M12x35 RGW45HC RGW55CC M M14x45 RGW55HC RGW 65CC M M16x5 RGW 65HC Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

166 G99TE (4) Dimensions for RGR-T (Rail Mounting from Bottom) h HR W R S E P L E Model No. Dimensions of Rail (mm) Weight W R H R S h P E (kg/m) RGR15T M5.8P RGR2T 2 21 M6 1P RGR25T M6 1P RGR3T M8 1.25P RGR35T M8 1.25P RGR45T M P RGR55T M14 2P RGR65T M2 2.5P

167 164 G99TE QR Series Roller type 2-1 QR series - Roller type Linear Guideway, with SynchMotion TM Technology HIWIN-QR series offers super high rigidity and very high load capacities. The HIWIN-QR series with SynchMotion TM Technology offers low friction, smooth movement, quieter operation and longer running life. In the industry where high accuracy, low noise and high rigidity is required, the QR series is interchangeable with the RG series Advantages and features (1) super high load capacity in linear guideway, with the four rows of rollers arranged at a contact angle of 45-degrees, the QR series linear guideway has equal load ratings in the radial, reverse radial and lateral directions. The QR series has a higher load capacity in a smaller size than conventional, ball-type linear guideways (2) Low Noise Design With SynchMotion TM technology, rolling elements are interposed between the partitions of SynchMotion TM to provide improved circulation. Due to the elimination of contact between the rolling elements, collision noise and sound levels are drastically reduced. db(a) dB RG2 Q R2 Noise Test Speed (mm/s) (3) smooth Movement In standard linear guideways, rolling elements on the load side of the guide block begin rolling and push their way through the raceway. When they contact other rolling elements they create counter-rotational friction. This results in a great variation of rolling resistance. The QR linear guideway, with SynchMotion TM technology prevents this condition. Frictional force(kgf) SynchMotion Type Moving distance (mm) Conventional Type (4) The QR series is a type of linear guideway that uses rollers as the rolling elements. Elastic deformation of the linear contact surface, during load, is greatly reduced thereby offering greater rigidity and higher load capacities in all 4 load directions. Deformation (µm) QR2 HG Radial loading (kgf)

168 G99TE (5) Sample test 1. Nominal life test Table Tested model 1: QRW2CC Preload: ZA class Max speed: 6m/min Acceleration: 1G Stroke:.2m Lubrication: grease held every 1 km External: 8.6 kn Traveling distance: 124km Test results: The nominal life of QRW2 is 1km. After traveling 124km, fatigue flaking did not appear on the surface of the raceway or rollers. And roller chain is not broken in this case. 2. Durability Test Table Tested model 2: QRH2CC Preload: Z class Max speed: 18m/min Acceleration: 3G Stroke:.23m Oil feed rate:.3cm3/hr External: km (No loading) Traveling distance: 1586km Test results: After traveling 1586km, fatigue flaking did not appear on the surface of the raceway or rollers. And roller chain is not broken in this case Construction of QR Series Block End Cap Cap End seal (Double seals and scraper) Rail Grease nipple Bottom seal Rollers The SynchMotion Circulation path Rolling circulation system: Block, Rail, End cap, Circulation path, rollers and the SynchMotion. Lubrication system: Grease nipple and piping joint Dust protection system: End seal, Bottom seal, Cap, Double seals and Scraper

169 166 G99TE QR Series Roller type Model Number of QR series QR series linear guideways are classified into non-interchangeable and interchangeable types. The sizes of these two types are the same as one another. The main difference is that the interchangeable type of blocks and rails can be freely exchanged and they can maintain p-class accuracy. Because of strict dimensional control, the interchangeable type linear guideways are a wise choice for customers when rails do not need to be matched for an axis. The model number of the QR series identifies the size, type, accuracy class, preload class, etc. (1) Non-interchangeable type QR Series Block Type W : Flange Type H : Square Type L : Square Type (Low) 3 Model size 2, 25, 3, 35, 45 Load Type C : Heavy Load H : Super Heavy Load Block Mounting A : Mounting From Top C : Top or Bottom E: Special Block None: Standard Block No. of Blocks per Rail (2) Interchangeable type Model Number of RG Block QR Series Block Type W : Flange Type H : Square Type L : Square Type (Low) 3 Model size 2, 25, 3, 35, 45 Load Type C : Heavy Load H : Super Heavy Load QR W 35 C C E 2 R 164 E ZA P II + KK/E2/RC QR W 25 C A E ZA P + ZZ/E2 Model Number of QR Rail (QR and RG share the identical rails) QR/RG Series Interchangeable Rail Model size 2, 25, 3, 35, 45 Rail Mounting Type R : Mounting From Top T : Bottom RG R 25 R 12 E P + RC No. of Rails per matched set 1 Precision Code: H, P, SP, UP Preload Code: Z, ZA, ZB E: Special Rail None: Standard Rail Rail Length (mm) Rail Mounting Type R : Mounting From Top T : Bottom E2: Self-Lubricant Dust Protection 2 Precision Code : H, P Preload Code : Z, ZA E: Special Block None: Standard block Block Mounting Type A : Mounting From Top C : Top or Bottom RC:Reinforced Cap Precision Code : H, P E: Special Rail, None: Standard Rail Rail Length (mm) RC: Reinforced Cap E2: Self-Lubricant Dust Protection 2 Note: 1. The roman numerals express a matched set of rails. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal 3. Block type QGL is the low profile design of QGH (square type), the assembled height is same as QGW (flange type) in same size.

170 G99TE Types (1) Block types HIWIN QR series offers two types of guide blocks, flange and square type. Because of the low assembly height and large mounting surface, the flange type is excellent for heavy moment load applications. Table Block Types Type Model Shape Height (mm) Rail Length (mm) Main Applications Square QRH-CA QRH-HA Automation Systems Transportation equipment CNC machining centers Heavy duty cutting machines CNC grinding machines Injection molding machines Square QRL-CA QRL-HA Plano millers Devices requiring high rigidity Devices requiring high load capacity Electric discharge machines 24 1 Flange QRW-CC QRW-HC 9 4 (2) Rail types In addition to the standard top mounting type, HIWIN also offers the bottom mounting type of rails. Table Rail Types Mounting from Top Mounting from Bottom

171 168 G99TE QR Series Roller type Accuracy Classes The accuracy of the QR series can be classified into four classes: high (H), precision (p), super precision (Sp) and ultra precision (Up). Customers may choose the class by referencing the accuracy requirements of the applied equipment. C H A D N B (1) Accuracy of non-interchangeable Table Accuracy Standards Unit: mm Item QR - 2 Accuracy Classes Dimensional tolerance of height H ±.3 Dimensional tolerance of width N ±.3 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item QR- 25, 3, 35 Accuracy Classes Dimensional tolerance of height H ±.4 Dimensional tolerance of width N ±.4 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Unit: mm Item QR - 45 Accuracy Classes Dimensional tolerance of height H ±.5 Dimensional tolerance of width N ±.5 High Precision Super Precision Ultra Precision (H) (P) (SP) (UP) Variation of height H Variation of width N Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

172 G99TE (2) Accuracy of interchangeable Table Accuracy Standards Item QR - 2 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.3 ±.15 Dimensional tolerance of width N ±.3 ±.15 Variation of height H.1.6 Variation of width N.1.6 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QR- 25, 3, 35 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.4 ±.2 Dimensional tolerance of width N ±.4 ±.2 Variation of height H.15.7 Variation of width N.15.7 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table Table Accuracy Standards Item QR - 45 Unit: mm Accuracy Classes High (H) Precision (P) Dimensional tolerance of height H ±.5 ±.25 Dimensional tolerance of width N ±.5 ±.25 Variation of height H.15.7 Variation of width N.2.1 Running parallelism of block surface C to surface A See Table Running parallelism of block surface D to surface B See Table

173 17 G99TE QR Series Roller type (3) Accuracy of running parallelism Table Accuracy of Running Parallelism Rail Length (mm) Accuracy (µm) H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Preload A preload can be applied to each guideway using oversized rollers. Generally, a linear motion guideway has negative clearance between the raceway and rollers to improve stiffness and maintain high precision. The QR series linear guideway offers three standard preloads for various applications and conditions. Table Class Code Preload Condition Light Preload Z.2C~.4C Certain load direction, low impact, low precision required Medium Preload ZA.7C~.9C High rigidity required, high precision required Heavy Preload ZB.12C~.14C Super high rigidity required, with vibration and impact The figure shows the relationship between the rigidity, friction and nominal life. A preload no larger than ZA would be recommended for smaller model sizes to avoid over-preload affecting the life of the guideway. Rigidity Friction Z ZA ZB Life

174 G99TE Dust Proof Accessories (1) Codes of accessories If the following accessories are needed, please add the code followed by the model number. Table t2 Bottom Seal Bottom Seal End seal No symbol: Standard Protection (End seal + Bottom Seal) Scraper End seal ZZ (End seal + Bottom Seal + Scraper) t1 t1 Bottom Seal Bottom Seal End seal DD (Double seals + Bottom Seal) End seal Scraper KK (Double seals + Bottom Seal + Scraper)

175 172 G99TE QR Series Roller type (2) End seal and bottom seal To prevent life reduction caused by iron chips or dust entering the block. (3) Double seals Enhances the wiping effect, foreign matter can be completely wiped off. Table Dimensions of end seal Size Thickness (t1) (mm) QR2 ES 2.2 QR35 ES 2.5 QR25 ES 2.2 QR45 ES 3.6 QR3 ES 2.4 Size Thickness (t1) (mm) (4) Scraper The scraper removes high-temperature iron chips and larger foreign objects. Table Dimensions of scraper Size Thickness (t2) (mm) QR2 SC 1. QR35 SC 1.5 QR25 SC 1. QR45 SC 1.5 QR3 SC 1.5 Size Thickness (t2) (mm) (5) Dimensions of block equipped with the dustproof parts L Table Overall block length unit: mm Size Overall block length (L) SS ZZ DD KK QR2C 86. (88.4) 88. (92.4) 9.4 (92.8) 92.4 (96.8) QR25C 97.7 (11.5) 99.9 (15.9) 12.3 (15.9) 14.3 (11.3) QR25H (116.5) (12.9) (12.9) (125.3) QR3C 19.8 (113.4) (118.8) (118.2) (123.6) QR3H (135.4) (14.8) (14.2) (145.6) QR35C 124. (129.4) 127. (135.) 129. (134.4) 132. (14.) QR35H (156.9) (162.5) (161.9) (167.5) QR45C (156.4) (164.2) 16.4 (163.6) (171.4) QR45H 187. (19.2) 19. (198.) (197.4) (25.2) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc.

176 G99TE Friction The maximum value of resistance per end seal are as shown in the table. Table Seal Resistance Size Resistance N (kgf) Size Resistance N (kgf) QR 2 ES 2.45 (.25) QR 35 ES 3.53 (.36) QR 25 ES 2.74 (.28) QR 45 ES 4.21 (.43) QR 3 ES 3.31 (.31) The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface As long as the accuracy requirements of the mounting surfaces shown in the following tables are met, the high accuracy, high rigidity and long life of the QR series linear guideway will be maintained without any difficulty. The parallelism tolerance of reference surface (P).1 C.1 Accuracy requirement for 所有滑軌承靠面要求 all rail-mounting reference surfaces S1 C P a Table Max. Parallelism Tolerance (P) unit: µm Size Preload classes Light Preload (Z) Medium Preload (ZA) Heavy Preload (ZB) QR QR QR QR QR The accuracy tolerance of reference surface height (S1) S1 = a K S1 : Max. tolerance of height a : Distance between paired rails K : Coefficient of tolerance of height Table Coefficient of tolerance of height Size Preload classes Light Preload (Z) Medium Preload (ZA) Heavy Preload (ZB) K

177 174 G99TE QR Series Roller type (2) The accuracy tolerance of block-mounting surface The tolerance of the height of reference surface when two or more pieces are used in parallel (S2) Accuracy requirement for.1 所有滑塊承靠面要求 all block-mounting reference surfaces S2 A b.1 A.1 A B.1 A.1 B S2 = b S2 : Max. tolerance of height b : Distance between paired blocks The tolerance of the height of reference surface when two or more pieces are used in parallel (S3) Accuracy requirement for.1 所有滑塊承靠面要求 all block-mounting reference surfaces S3 A c.1 A S3 = c S3 : Max. tolerance of height c : Distance between paired blocks

178 G99TE Cautions for Installation (1) Shoulder heights and fillets Improper shoulder heights and fillets of mounting surfaces will cause a deviation in accuracy and interference with the chamfered part of the rail or block. By following the recommended shoulder heights and fillets, accuracy problems in installation can be eliminated. r 2 Block E 2 H 1 E 1 Block Rail r 1 Table Size Max. radius of fillets Max. radius of fillets Shoulder height of the rail Shoulder height of the block Clearance under block r 1 (mm) r 2 (mm) E 1 (mm) E 2 (mm) H 1 (mm) QR QR QR QR QR (2) Tightening Torque of Mounting Bolts Improper tightening of mounting bolts will seriously influence the accuracy of a linear guideway. The following tightening torque for the different sizes of bolt is recommended. Table Size Bolt size Torque N-cm(kgf-cm) Iron Casting Aluminum QR2 M5.8P 2L 883 (9) 588 (6) 441 (45) QR25 M6 1P 2L 1373 (14) 921 (94) 686 (7) QR3 M8 1.25P 25L 341 (31) 21 (25) 147 (15) QR35 M8 1.25P 25L 341 (31) 21 (25) 147 (15) QR45 M P 35L (12) 784 (8) 588 (6)

179 176 G99TE QR Series Roller type Dimensions for QR series (1) QRH-CA / QRH-HA K 1 6-Mxl C W G L B 1 B L 1 K 2 T H 2 ØD H 1 H h H 3 H R N W R Ød E P E M R M P M Y Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QRH2CA M5 x M5 x QRH25CA M6 x M6 x2 QRH25HA QRH3CA M8 x M8 x25 QRH3HA QRH35CA M8 x M8 x25 QRH35HA QRH45CA M1x M12 x35 QRH45HA Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

180 G99TE (2) QRL-CA / QRL-HA K1 6-Mxl C B1 W B H2 ØD G L L1 K2 H1 HR H h T H3 N WR Ød E P E MR MP MY Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C L 1 L K 1 K 2 G Mxl T H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QRL2CA M5x M5x QRL25CA M6x M6x2 QRL25HA QRL3CA M8x M8x25 QRL3HA QRL35CA M8x M8x25 QRL35HA QRL45CA M1x M12x35 QRL45HA Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

181 178 G99TE QR Series Roller type (3) QRW-CC / QRW-HC 6-M C1 C K1 B1 W B H2 ØD G L L1 K2 H H1 HR h T1 T H3 N WR E Ød P E MY MR MP Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Mounting Bolt for Rail Basic Dynamic Load Rating Basic Static Load Rating M R Static Rated Moment M P M Y Weight Block Rail H H 1 N W B B 1 C C 1 L 1 L K 1 K 2 G M T T 1 H 2 H 3 W R H R D h d P E (mm) C(kN) C (kn) kn-m kn-m kn-m kg kg/m QRW2CC M M5x QRW25CC M M6x2 QRW25HC QRW3CC M M8x25 QRW3HC QRW35CC M M8x25 QRW35HC QRW45CC M M12x35 QRW45HC Note : 1. 1 kgf = 9.81 N 2. The theoretical dynamic rated load is C1R, if necessary C5R conversion formula is as follows : C5R = 1.23 x C1R

182 G99TE E2 Type - Self lubrication Kit for Linear Guideways Construction of E2 Type E2 self-lubricating linear guideway contains a lubricator between the end cap and end seal. Outside of the block is equipped with a replaceable oil cartridge, the configuration of which is listed below. Lubrication oil flows from the replaceable oil cartridge to the lubricator and then lubricates grooves of rails. The Oil cartridge comprises a oil conductor with 3D structure that enables the lubricator to contact oil despite that blocks are placed at a random position, and thus the lubrication oil inside the oil cartridge can be used up via capillary action. Replaceable oil cartridge Lubricating Lips Lubricator Rail Configuration of the self-lubricant apparatus 1. Oil cartridge 4. Connector 2. Cartridge cover 5. Lubricator 3. Oil conductor 3 1 End Seal 5 End Cap Feature of E2 Type (1) Cost reduction: Save costs by reducing oil usage and maintenance. Table Item Standard Block E2 (Self-lubricant) Block Lubricant device $ XXX - Design and installation of lubricant device $ XXX - Cost of oil purchase.3cc / hr x 8hrs / day x 28 days / year x 5 year 1 cc(5 years1km) x cost/cc = 336 cc x cost / cc = $ XXX = $ XX Cost of refillin 3~5hrs / time x 3~5times / year x 5year x cost / time = $ XXX - Waste oil disposal 3~5 times / year x 5year x cost / time = $ XXX - (2) Clean and environmentally friendly: Optimized oil usage prevents leaking, making it the ideal solution for clean working environments. (3) Long last and low maintenance: Self-lubricating block is maintenance free in most applications. (4) No installed limitations: The linear guideway can be lubricated by E2 self-lubricating module irrespective of mounting directions. (5) Easy to be assembled and dismantled: The cartridge can be added or removed from the block even when the guideway is installed on a machine. (6) Different oils can be selected: The replaceable oil cartridge can be refilled with any approved lubrication oil depending on different requirements. (7) Applications for special environments: Sealing grease into the block leads to better lubrication effects, especially in dusty, dirty, or wet environments.

183 18 G99TE E2 Type Self Lubrication Kit Applications (1) Automation machinery (2) Manufacturing Machines : Plastic injection, printing, paper making, textile machines, food processing machines, wood working machines, and so on. (3) Electronic Machinery : Semiconductor equipment, robotics, X-Y table, measuring and inspecting equipment. (4) Others : Medical equipment, transporting equipment, construction equipment Specification (1) Add / E2 after the specification of linear guideway Ex. HGW25CC2R16ZAPII + ZZ / E Lubrication Capability (1) Life testing with light load HGW25CC / No Lubrication HGW25CC / With E2 15% of oil consumption more than 1km* Table Test condition Model No. Speed Stroke Load km 1km 5km 1km Service Life(km) *Depending on different specifications HGW25CC 6m / min 15mm 5kgf (2) Characteristic of lubricationg oil The standard oil is a fully synthetic lubricant with a main constituent, synthetic hydrocarbons (PAO). The viscosity class of the oil is 68 (ISO VG68). Its characteristics are as follows. Compatible with lubrication grease of which the base oil is synthetic hydrocarbon oil, mineral oil or ester oil. Synthetic oil with superb high temperature thermal/oxidation resistance. High viscosity index to provide outstanding performance in service applications at extremely high and low temperatures. Low traction coefficient to reduce power consumption. Anti-corrosion and rust-proof. * Lubricants with the same viscosity class can also be used; however, their compatibility should be taken into consideration Temperature Range for Application The application temperature for this product is -1C ~ 5C. Please contact with HIWIN for further discussion and information if the temperature is out of this range.

184 G99TE Dimension Table for E2 Type (1) HG Series E2 self-lubricating module dimensions Model No. L W H T V SS ZZ DD KK HG15C (75.6) 82.5 (82.7) 82. (82.2) 89.1 (89.3) HG2C 93.5 (94.4) 97.5 (98.5) 98.5 (99.4) 12.5 (13.5) HG2H 18.2 (19.1) (113.2) (114.1) (118.2) HG25C 1. (1.5) 14. (15.) 15. (15.5) 19. (11.) HG25H 12.6 (121.1) (125.6) (126.1) (13.6) HG3C (113.9) 12.4 (121.4) 12.3 (121.3) (126.8) HG3H (136.9) (144.4) (144.3) 15.8 (149.8) HG35C (128.9) (136.4) (136.3) (143.8) HG35H (154.7) (162.2) (162.1) (169.6) HG45C (157.2) (166.5) (167.2) (176.5) HG45H 189. (189.) (198.3) 199. (199.) 28.3 (28.3) HG55C (183.9) (193.6) (194.3) 24. (24.) HG55H 222. (222.) (231.7) (232.4) (242.1) HG65C (219.2) (224.7) (228.2) (233.7) HG65H (278.6) (284.1) (287.6) (293.1) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc. (2) EG Series W T V L H E2 自潤模組尺寸 Model No. L W H T V SS ZZ DD KK EG15S 54.6 (55.8) 56.2 (58.4) 58.6 (59.8) 6.2 (62.4) EG15C 71.3 (72.5 ) 72.9 (75.1) 75.3 (76.5) 76.9 (79.1) EG2S 66. (68.) 67.6 (7.6) 7. (72.) 71.6 (74.6) EG2C 85.1 (87.1) 86.7 (89.7) 89.1 (91.1) 9.7 (93.7) EG25S 75.1 (77.1) 77.1 (8.1) 79.1 (81.1) 81.1 (84.1) EG25C 98.6 (1.6) 1.6 (13.6) 12.6 (14.6) 14.6 (17.6) EG3S 85.5 (87.5) 87.5 (9.5 ) 89.5 (91.5) 91.5 (94.5) EG3C (116.1) (119.1) (12.1) 12.1 (123.1) EG35S 91. (93.) 94. (97.) 95. (97.) 98. (11.) EG35C 124. (126.) 127. (13.) 128. (13.) 131. (134.) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc.

185 182 G99TE E2 Type Self Lubrication Kit (3) RG Series Model No. E2 self-lubricating module dimensions L W H T V SS ZZ DD KK RG15C (85.2) 86. (88.2) 88.4 (89.6) 9.4 (92.6) RG2C 12 (13.2) 14. (16.2) 16.4 (17.6) 18.4 (11.6) RG2H 122 (123.2) 124. (126.2) (127.6) (13.6) RG25C (116.7) (119.9) (121.1) (124.3) RG25H (133.2) (136.4) (137.6) (14.8) RG3C (128.6) (132.8) (133.4) (137.6) RG3H (15.6) (154.8) (155.4) (159.6) RG35C 141 (143.7) 144. (148.) 146. (148.7) 149. (153.) RG35H (171.2) (175.5) (176.2) (18.5) RG45C (175.3) (18.7) 18.9 (182.5) (187.9) RG45H 27.5 (29.1) 21.5 (214.5) (216.3) (221.7) RG55C 24.2 (25.8) 27.2 (211.2) (213) (218.4) RG55H (254.1) (259.5) (261.3) (266.7) RG65C (254.5) (26.5) (263.3) (269.3) RG65H (317.5) (323.5) (326.3) (332.3) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc. (4) QH Series W T V L H Model No. E2 self-lubricating module dimensions L W H T V SS ZZ DD KK QH15C (75.6) 82.2 (82.7) 82. (82.2) 88.8 (89.3) QH2C 93.1 (94.2) 97.2 (98.5) 98.1 (99.2) 12.2 (13.5) QH2H 17.8 (18.9) (113.2) (113.9) (118.2) QH25C 1.2 (11.5) 14.7 (16.) 15.2 (16.5) 19.7 (111.) QH25H 12.8 (122.1) (126.6) (127.1) 13.3 (131.6) QH3C (113.9) 12.1 (121.4) 12.3 (121.3) (128.8) QH3H (136.9) (144.4) (144.3) 15.5 (151.8) QH35C (129.7) (134.) (134.7) (139.) QH35H (155.5) (159.8) 16.1 (16.5) (164.8) QH45C (158.3) (163.7) (165.5) 17.9 (17.9) QH45H 19.1 (19.1) (195.5) (197.3) 22.7 (22.7) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc.

186 G99TE (5) QR Series V E2 self-lubricating module dimensions Model No. L W H T V SS ZZ DD KK QR 2C (13.2) 14. (16.2) 16.4 (17.6) 18.4 (11.6) QR 25C (116.7) (119.9) (121.1) (124.3) QR 25H (131.7) (134.9) (136.1) (139.3) QR 3C (128.6) (132.8) (133.4) (137.6) QR 3H (15.6) (154.8) (155.4) (159.6) QR 35C 141. (143.7) 144. (148.) 146. (148.7) 149. (153.) QR 35H (171.2) (175.5) (176.2) (18.5) QR 45C (175.3) (18.7) 18.9 (182.5) (187.9) QR 45H 27.5 (29.1) 21.5 (214.5) (216.3) (221.7) Note : The marking of ( ) denotes the maximum block length with screws, lips of end seals, etc.

187 184 G99TE PG Type Positioning Guideway 2-12 PG Type - Positioning Guideway (1) Construction The PG is a linear guideway assembly integrated with a magnetic encoder for position measurement. Cable (1, 2, 3, E: other length) (unit: m) (2) Features 1. Additional components are completely internal, thus saving installation space. 2. Maintains high rigidity as well as high accuracy. 3. Both the sensor and the magnetic strip are protected from harmful external contaminants such as dust, iron chips, etc. 4. Non-contact measuring sensor for longer life. 5. Can measure distances up to 3 m. 6. Can withstand humidity and high-temperature environments, along with oily, dusty and high vibration applications. 7. High resolution 8. Easy installation Rail Block Ead Cap (Built-in Sensor) Magnetic strip Model Number of PG Type PGH W 25 C A E 1/2 T 16 E ZA P I / II / E2 + KK Position measuring module Positioning Guideway Series : PGH Block Type : W : Flange Type H : Square Type L : Square Type (Low) Model Size : 2, 25, 3, 35, 45, 55 Load Type : C : Heavy Load H : Super Heavy Load Block Mounting Type : A : From Top B : From Bottom C : Top or Bottom E : Special Block None : Standard Block Total No. of Blocks with Sensor for per rail No. of Blocks per rail E2 : Self Lubricant Block Blank: Standard Block Preload Code : Z, ZA, ZB Rail Length (mm) Dustproof : DD, ZZ, KK No. of Rails per Axis No. of Rails with Magnetic Strip Precision Code : C, H, P, SP, UP E : Special Rail None : Standard Rail Continued in next page (P.185) Cable Length : 1=1m; 2=2m 3=3m; 1=1m Rail Mounting Type : R : From Top T : From Bottom (1)

188 G99TE Position measuring module (Continued from last page, P.184) +S +A 1 1 +S32 Sensor S: Standard Type (Pole pitch: 5mm, Analog signal) A: External A Type (Pole pitch: 1mm, Analog signal) (2) D: External D Type (Pole pitch: 1mm, Digital signal) (2) Signal translator A: Signal translator A (Pole pitch: 5mm) Display LD: LCD display H1: High efficiency single axis display H1 H11: High efficiency single axis display H1 (RS-232 output is included) S32: Multi-axis display S3 (2 axis display) S33: Multi-axis display S3 (3 axis display) S42: High efficiency multi-axis display S4 (2 axis display) S43: High efficiency multi-axis display S4 (3 axis display) Resolution of signal translator 1 : 5µm 2 : 1µm Output signal of signal translator 1 : 5V RS422 / TTL 2 : 24V / Open collector Note: (1) If rail mounting configuration is from bottom, magnetic strip will be affixed on the rail. (2) External type sensors (A and D) are only available for size 2 and 25. Table The help of selecting the components for the position measuring module. Sensor Signal translator Resolution of signal translator Output signal of signal translator Display S32: Multi-axis display S3 (2 axis display) S: Standard Type (Pole pitch: 5mm, Analog signal) A: Signal translator A (Pole pitch: 5mm) 1:5µm 2:1µm 1:5V RS422/TTL 2:24V/Open collector S33: Multi-axis display S3 (3 axis display) S42: High efficiency multi-axis display S4 (2 axis display) S43: High efficiency multi-axis display S4 (3 axis display) LD: LCD display Does not need a signal translator H1: High efficiency single axis display H1 H11: High efficiency single axis display H1 (RS-232 output is included) A: External A Type (Pole pitch: 1mm, Analog signal) Does not need a signal translator H1: High efficiency single axis display H1 H11: High efficiency single axis display H1 (RS-232 output is included) H1: High efficiency single axis display H1 D: External D Type (Pole pitch: 1mm, Digital signal) Does not need a signal translator H11: High efficiency single axis display H1 (RS-232 output is included) S32: Multi-axis display S3 (2 axis display S33: Multi-axis display S3 (3 axis display) S42: High efficiency multi-axis display S4 (2 axis display) S43: High efficiency multi-axis display S4 (3 axis display)

189 186 G99TE PG Type Positioning Guideway Technical data for PG Type (1) Sensor technical data Table Technical data for the sensor Type Specification Standard A type (analog signal) External Resolution 5mm 1mm 1µm Repeatability ±1 µm (1) ±3 µm (2) ±2 µm (2) Reference signal - 1mm/pulse 1mm/pulse Max. speed 1m/sec 1m/sec 5m/sec D type (digital signal) Output signal SIN/COS 5mVp-p SIN/COS 1Vp-p 5V RS422/TTL Max. output frequency 2KHz 1KHz 1.25MHz Input power 3.3VDC±5% 5VDC±5% 5VDC±5% Input current.1a.1a.1a Operating temperature C~5C C~5C C~5C Storage temperature -5C~7C -5C~7C -5C~7C IP class IP67 IP67 IP67 Note : (1) Repeatability is measured at a gap of 1mm. (2) Repeatability is measured at a gap of.1mm. Dimensions for the external type sensor 箭頭方向為正方向 Arrow direction is positive 箭頭方向為正方向 direction. Sensor Note:These dimensions are suitable for HIWIN PGH2 linear guideway. Arrow direction is positive 箭頭方向為正方向 direction. Sensor Note:These dimensions are suitable for HIWIN PGH25 linear guideway.

190 G99TE (2) Signal translator technical data Table Technical data for the signal translator Type Specification Signal translator A Output signal 5V RS422 / TTL 24V/Open collector Resolution 5 µm 1 µm 5 µm 1 µm Repeatability ±1 µm ±2 µm ±1 µm ±2 µm Max. output frequency 64KHz 32KHz 64KHz 32KHz Accuracy ±[8 µm+15 µm/m L], L: Scale Length (m) Max. speed 1.5m/sec Input signal SIN/COS 5mVp-p Input power 5VDC±5% / 24VDC±1% Input current.5a Operating temperature C ~ 5C Storage temperature -5C ~ 7C IP class IP43 Dimensions of signal translator A 19±.2 Ø4THRU THRU ±

191 188 G99TE PG Type Positioning Guideway (3) Display technical data Table Technical data for the single axis diplay Type Specification LCD display, LD High efficiency single axis display, H1 Display 8 digital LCD display with +/- sign 8 digital LED display Resolution 5µm 1µm,2µm,5µm,1µm Accuracy ±[8μm+15μm/m L] L: Scale Length (m) Repeatability ±1µm - Max. speed 3m/sec - Max. acceleration 2G 2G Input signal Input frequency Analog:SIN/COS 5mVp-p.6KHz - Analog:SIN/COS 1Vp-p Digital:5V RS422/TTL Analog:2KHz Digital:.5MHz Input power Two commercial AA No.3 batteries 5VDC±5% Input current - 1A Relay contact rating - DC24V/2A Battery life 1 year by setting it at 1. 5m/s - Operating temperature C ~ 5C C ~ 5C Storage temperature -5C ~ 7C -5C ~ 7C IP class IP43 IP43 Table Technical data for the multi-axis display Type Specification Multi-axis display, S3 High efficiency multi-axis display, S4 Display 8 digital LED display 8 digital LED display Resolution.1µm,.2µm,.5µm, 1µm, 2µm, 5µm, 1µm, 2µm, 5µm Input signal 5V/TTL 5V/TTL Max. output frequency <1.5MHz <2MHz Input power DC 8V~3V AC 9V~24V Input current.8a - Operating temperature C~5C C~5C Storage temperature -5C~7C -5C~7C IP class IP43 IP43.1µm,.2µm,.5µm, 1µm, 2µm, 5µm, 1µm, 2µm, 5µm Note: An additional signal transfer cable is needed when one of the displays (H1, S3, S4) is selected. The type of cable will be selected by HIWIN depending on the type of display.

192 R G99TE Dimensions of LCD display, LD 115±.3 4-M3x.5PxTHRU ± ± Dimensions of high efficiency single axis display, H M3x.5PxTHRU ±.1 PMED Series ABS INC MIM INCH 34.3 MENU RETURN ABS/REL min/inch radius ZERO ENTER

193 19 G99TE PG Type Positioning Guideway Pin assignment of high efficiency single axis display, H Pin definition for signal input connector Pin Designation Pin Designation Pin Designation 1 +5V 6 FG 11 A+(Analog) 2 GND 7 Z+ 12 A-(Analog) 3 A+(Digital) 8 Z- 13 B+(Analog) 4 B+(Digital) 9 A-(Digital) 14 B-(Analog) 5 NC 1 B-(Digital) 15 NC Pin definition for signal output connector I/O 1 I/O 2 Pin Designation Pin Designation 1 1 NC NC I/ NC Relay (CH-) 6 6 NC Relay 2(CH-2) Signal I/ 1 RS Relay 1(CH-1) 8 8 Relay 3(CH-3) +5V Dimensions of multi-axis display, S MAX 7mm 42 HIWIN MIKROSYSTEM CORP M4x.7P CAUTION POEWR SUPPLY :DC 8-24V INC DIA mm X 1 2 INC ABS PMED-S3-3 SN: 27.5 POEWR CONSUMPTION: APPROX 5W DIA DIA mm mm Y Z inch mm SET Z Y X RS232 EXT-ZERO ON OFF PMED-S3 MIKROSYSTEM CORP. M4x unit : mm

194 G99TE Pin assignment of multi-axis display, S3 15 pin D-Sub signal NC : No connection (female) FG : Frame ground Pin Designation Pin Designation Pin Designation 1 +5V 6 FG 11 NC 2 GND 7 NC 12 NC 3 A+ 8 NC 13 NC 4 B+ 9 NC 14 NC 5 ABS- 1 NC 15 NC Dimensions of high efficiency multi-axis display, S4 X Y Z X Y Z unit : mm Pin assignment of high efficiency multi-axis display, S4 15 pin D-Sub signal (female) NC : No connection FG : Frame ground Pin Designation Pin Designation Pin Designation 1 +5V 6 FG 11 NC 2 GND 7 NC 12 NC 3 A+ 8 NC 13 NC 4 B+ 9 NC 14 NC 5 ABS- 1 NC 15 NC

195 192 G99TE PG Type Positioning Guideway Accuracy Classes Table Accuracy Standards of PGH 25, 3, 35 Unit: mm Super Ultra Normal High Precision Accuracy classes Precision Precision (C) (H) (P) (SP) (UP) Dimensional tolerance of height H ±.1 ±.4 Dimensional tolerance of width N ±.1 ±.4 Running parallelism of block surface C to surface A 註 : Running 如需其他規格詳細資料請參閱 parallelism HG 系列之精度表 of block surface D to surface B Note: See table and in section 2-1(HG series) for the accuracy standards of PGH 2, 45, 55 Table Accuracy of Running Parallelism Rail length (mm) Accuracy (μm) C H P SP UP ~ ~ ~ ~ ~ ~ ~ 1, ,1 ~ 1, ,5 ~ 1, ,9 ~ 2, ,5 ~ 3, ,1 ~ 3, ,6 ~ 4, Variation of height H Variation of width N See table See table Preload Table PGH-series Class Code Preload Light Preload Z ~.2C Medium Preload ZA.5C~.7C Heavy Preload ZB.1C~.12C Note: C in preload column means basic dynamic load rating

196 G99TE Dimensions for PG Series (1) PGHH-CA / PGHH-HA Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Basic Dynamic Load Rating Basic Static Load Rating Block Weight Rail H H 1 N W W 1 B B 1 C L L 1 L 2 G G 1 D 1 K K 1 K 2 Mxl T W R H R M 1 xl 1 P E C(kN) C (kn) kg kg/m PGHH2CA M5x M6x1 6 2 PGHH2HA PGHH25CA M6x M6x PGHH25HA PGHH3CA M8x M8x PGHH3HA PGHH35CA M8x M8x PGHH35HA PGHH45CA M1x M12x PGHH45HA PGHH55CA M12x M14x PGHH55HA Note: 1 kgf = 9.81N

197 194 G99TE PG Type Positioning Guideway (2) PGHW-CA / PGHW-HA W1 L L C L2 1 G 1 G ØD 1 W B B1 4-M HR H 1 H K 2 1 T1 K K T E P M 1 x l1 E W R N 型號 組件尺寸 (mm) Model No. Dimensions of Assembly (mm) 滑塊尺寸 Dimensions (mm) of Block (mm) Basic Basic 重量 Weight 基本 Dynamic 基本 Static 滑軌尺寸 Dimensions (mm) of Rail 動額 (mm) 靜額 Load Load 定負荷定負荷 Rating滑塊 Rating 滑軌 Block Rail H H 1 N HW HW 1 1 NB WB 1 WC 1 B L B 1 LC 1 L 2 GL 1 G 1 L 2 D 1 GM G 1 KD 1 KM 1 KK 2 TK 1 TK 1 2 WT R HT R 1 MW 1 R xl 1 H R P M 1 xl E 1 C(kN) P E C C(kN) KgC (kn) kg/m kg kg/m PGHW2CA PGHW2CA M M M6x M6x PGHW2HA PGHW2HA PGHW25CA PGHW25CA M M M6x M6x PGHW25HA PGHW25HA PGHW3CA PGHW3CA M M M8x M8x PGHW3HA PGHW3HA PGHW35CA PGHW35CA M M M8x M8x PGHW35HA PGHW35HA PGHW45CA PGHW45CA M M M12x M12x PGHW45HA PGHW45HA PGHW55CA PGHW55CA M M M14x M14x PGHW55HA PGHW55HA Note: 1 kgf = 9.81N

198 G99TE (3) PGHW-CB/ PGHW-HB W1 L L C L 2 1 G1 G ØD 1 W B B1 4-M HR H 1 H K2 1 K K T T2 T1 E P M 1 x l 1 E W R N Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Basic Basic Weight Dynamic Static Dimensions of Rail (mm) Load Load Block Rail Rating Rating H H 1 N W W 1 B B 1 C L L 1 L 2 G G 1 D 1 M K K 1 K 2 T T 1 T 2 W R H R M 1 xl 1 P E C(kN) C (kn) kg kg/m PGHW2CB Ø M6x1 6 2 PGHW2HB PGHW25CB Ø M6x PGHW25HB PGHW3CB Ø M8x PGHW3HB PGHW35CB Ø M8x PGHW35HB PGHW45CB Ø M12x PGHW45HB PGHW55CB Ø M14x PGHW55HB Note: 1 kgf = 9.81N

199 196 G99TE PG Type Positioning Guideway (4) PGHW-CC/ PGHW-HC W1 L L 2 L1 C G1 G ØD 1 W B B1 4-M HR H 1 H K2 1 K K T T2 T1 E P M 1 x l 1 E W R N Dimensions 組件尺寸 of Assembly (mm) (mm) 型號 Model No. 滑塊尺寸 Dimensions (mm) of Block (mm) Basic Basic 重量 Weight 基本 Dynamic 基本 Static 滑軌尺寸 Dimensions (mm) of Rail 動額 (mm) 靜額 Load Load 定負荷定負荷 Rating 滑塊 Rating 滑軌 Block Rail H H 1 H NH 1 WN W 1 W BW 1 B 1 B CB 1 LC L 1 L 2 1 GL 2 G 1 G D 1 G 1 MD 1 KM K 1 K KK 2 1 TK 2 T 1 T WT R 1 HT R 2 WM R 1 xl 1 H R PM 1 xl E 1 C(kN) P E C C(kN) Kg C (kn) kg/mkg kg/m PGHW2CA PGHW2CC M65 M M6x M6x PGHW2HA PGHW2HC PGHW25CA PGHW25CC M85 M M6x122 6 M6x PGHW25HA PGHW25HC PGHW3CA PGHW3CC M M M8x M8x PGHW3HA PGHW3HC PGHW35CA PGHW35CC M1 5 M M8x M8x PGHW35HA PGHW35HC PGHW45CA PGHW45CC M M M12x M12x PGHW45HA PGHW45HC PGHW55CA PGHW55CC M M M14x M14x PGHW55HA PGHW55HC Note: 1 kgf = 9.81N

200 G99TE (5) PGHL-CA / PGHL-HA L G W1 L 2 L 1 C G1 ØD1 4-Mxl W B B1 HR H1 H K 2 K1 K T E P M1 xl1 E WR N Model No. Dimensions of Assembly (mm) Dimensions of Block (mm) Dimensions of Rail (mm) Basic Dynamic Load Rating Basic Static Load Rating Weight Block Rail H H 1 N W W 1 B B 1 C L L 1 L 2 G G 1 D 1 K K 1 K 2 Mxl T W R H R M 1 xl 1 P E C(kN) C (kn) kg kg/m PGHL25CA M6x M6x PGHL25HA PGHL3CA M8x M8x PGHL3HA PGHL35CA M8x M8x PGHL35HA PGHL45CA M1x M12x PGHL45HA PGHL55CA M12x M14x PGHL55HA Note: 1 kgf = 9.81N

201 198 G99TE PG Type Positioning Guideway (6) Dimensions for PGHR-R (Rail Mounting from Top) ØD HR h WR E Ød P E Model No. Dimensions of Rail (mm) Mounting Bolt for Rail Weight WR HR D h d P E (mm) (kg/m) PGH2R M PGH25R M PGH3R M PGH35R M PGH45R M PGH55R M

202 G99TE SE Type - Metallic End Cap Linear Guideway General Information (1) Features Use of Metallic parts; (if end seal is needed, the high-temperature rubber in end seal is available). Excellent temperature resistance; service temperature under 15 C. (2) Applications Heat treatment equipment, Applications using vacuums (no vapor dispersion from plastic or rubber) Welding equipment Structure Steel Scraper, or End Seal for high Temperature Block Copper Bolt Cap Metallic End Cap Rail Specification (1) Add / SE after the specification of linear guideway Ex. HGW25CA2R1ZPII + ZZ / SE Dimensions of Bolt Cap Table Dimensions of Copper Bolt Cap Item Bolt Size Diameter (mm) Item Bolt Size Diameter (mm) D H D H C3-C M C8-C M C4-C M C12-C M C5-C M C14-C M C6-C M C16-C M Table Dimensions of Stainless Bolt Cap Item Bolt Size Diameter (mm) Item Bolt Size Diameter (mm) D H D H C3-S M C8-S M C4-S M C12-S M C5-S M C14-S M C6-S M C16-S M

203 2 G99TE RC Type Reinforced Cap 2-14 RC Type - Reinforced Cap The RC Reinforced Cap consists of a piece of hard plastic and a piece of an elastic O-ring. The hard plastic is made of synthetic resin which is characterized by oil resistance and abrasion resistance; the O-ring is made of rubber which is characterized by oil resistance and elasticity. The structure is shown on the illustration to the right. Hard plastic Elastic O-Ring Features of the Reinforced Cap (1) Absorb the machining error The elastic O-ring can eliminate some of the machining error caused during the creation of the mounting holes by maintaining the tight fit between the cap and the mounting hole. (2) Vibration and shock resistance The elastic O-ring can prevent the cap from loosening by absorbing the vibrations caused by external forces acting on the guideways. (3) High performance dust protection The Reinforced Cap is designed with an elastic O-ring to contact the mounting hole perfectly by eliminating the clearance between the cap and the mounting hole resulting in excellent dust protection. (4) Service life prolongation The service life of the guideway increases due to the smoothness of the rail surface after installation of the Reinforced Cap preventing any damage to the end seals during operation Specification (1) Non-interchangeable type - Add /RC after the specification of the linear guideway Ex. HGW25CC2R16ZAPII+ZZ/RC (2) Interchangeable type -Add +RC after the specification of the linear guideway EX. HGR25R16P +RC Dimensions of Reinforced Cap D H Model Number Bolt Size Diameter (mm) Rail size D H HGR EGR WER MGNR RGR RC3 M , 15 RC4 M U 17, 21, RC5 M RC6 M , RC8 M , 35 35, 3U 3, 35 RC12 M RC14 M RC16 M

204 G99TE Grease Grease Gun Unit HIWIN offers different capacities and packages for grease gun reload, depending on various requirements. The grease gun could not only be equipped with normal grease nozzle, but also be replaced with other nozzles for other kinds of grease nipples. Grease Nipple : M6 PT1/8 Table Model no. GN-8M GN-4C Dimension Ø1 彎管注油嘴 Nozzle Ø1 彎管注油嘴 Nozzle (18) 222 (2) (18) 32 (2) Spec. 1. Working pressure: 15 MPa 2. Output:.5~.6 c.c./stroke 3. Weight: 52 g(grease excluded) 4. Grease reload: 7 g flexible tube or 12 ml bulk loading 1. Working pressure: 15 MPa 2. Output:.8~.9 c.c./stroke 3. Weight: 115 g (grease excluded) 4. Grease reload: 14 o.z. cartridge pipe or 4 ml bulk loading

205 22 G99TE Grease Grease Nozzle Kit (Model no. GNZ-5-BOX) HIWIN grease nozzle kit with various nozzles offers grease reload for different kinds of grease nipples. Grease 注油嘴 Nozzle Grease 注油嘴轉接管 nozzle adaptor Table Grease Nozzle Adaptor Model no. Dimensions GT-PT1/8-M5 Ø PT 1/8 Table Grease Nozzle Model no. Dimensions Lubricating Type GNZ-L-M5 Ø2 Ø M5x.5P 2 Ø6 Minimized grease hole GNZ-P-M5 Ø6 (Ø1.8) 25 5 M5x.5P Minimized grease hole GNZ-R-M5 Ø M5x.5P Dent nipple (DIN345) GNZ-C-M5 Ø M5x.5P Nipple (M3, M4 thread)

206 G99TE Grease HIWIN offers various lubricants for environment such as general type, heavy load, low particle emitting, high speed, etc. According to the ways of grease reload, choices for different capacities and packages of grease are available. Table Packing 7g Flexible tube 4g Pipe 1kg Can HIWIN G1Grease of Heavy-loading HIWIN G2 Grease of Low Particle-emitting Features: 1. Excellent wear and pressure resistance under heavy load condition 2. Low friction in low temperatures 3. Water resistant 4. Available for central lubrication system Basic Properties : Color Light yellow Base Oil Mineral oil Consistency Enhancer Polyurea Additive Solid lubricant Service Temperature ( ) -15~115 NLGI-grade (.1mm) Viscosity (cst) Drop Point ( ) >17 Features: 1. Low particle emitting rate and suitable for clean room environment 2. Wear resistant 3. For long term usage and wide temperature range 4. Consisting of synthetic hydrocarbon oil and special calcium soap, also resistant to oxidation and corrosion Basic Properties: Color Beige Base Oil Synthetic hydrocarbon oil Consistency Enhancer Special calcium soap Service Temperature( ) -3~14 NLGI-grade (.1mm) Viscosity (cst) Drop Point ( ) >18