EN Char-Lynn. Disc Valve Motor. Parts Information Series Geroler Motors. Std., Whl. and Brgl.-004 Std. and Whl.

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1 Char-Lynn Disc Valve Motor EN-0400 Parts Information 4000 Series Geroler Motors Std., Whl. and Brgl.-004 Std. and Whl.-006

2 Drive, Main Item No. 6Part No./Length mm [inch] Geroler Item No. 7Part No./Width mm [inch] 110 [ 6.7] ,6 [3.49] ,7 [.85] 130 [ 7.9] ,0 [3.66] ,7 [1.01] 160 [ 9.9] ,5 [3.88] ,1 [1.26] 205 [12.5] ,2 [4.22] ,6 [1.60] 245 [15.0] ,5 [3.88] ,1 [1.26] 310 [19.0] ,2 [4.22] ,6 [1.60] 395 [24.0] ,1 [4.65] ,3 [2.02] 495 [30.0] ,9 [5.11] ,1 [2.52] 625 [38.0] ,9 [5.82] ,2 [3.20] and b and 1c a 3c See Valve Housings (page three) and 1d a 19 2a G F 3a Geroler 495 [30.0] and 625 [38.0] Seal Part No. Qty. F G Item No. Quantity per Unit 006 Part 004 Part Number Number Description Std. Whl. Brgl Shaft and Bearing Kit (1-1/4 inch Straight) Key (for 1-1/4 Straight Shaft) 1 1 1a Shaft and Bearing Kit (1-5/8 in. Tapered) Nut, Hex (1-5/8 in. Tapered Shaft) Key (for 1-5/8 in. Tapered Shaft) 1 1 1b c 1d Shaft and Bearing Kit (1-1/4 in. Splined 14T) 1 1 Shaft and Bearing Kit (1-1/2 in. Splined 17T) 1 1 Shaft and Bearing Kit (40 mm Straight) 1 1 Key (for 40mm Straight Shaft) 1 1 2

3 1-1/16-12 O-ring Ports or G 3/4 (BSP) Ports 29/29a /16-20 O-ring Port or G 1/4 (BSP) 25/25b 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] Screw, Cap Qty. 3 Item No. 23Part No./Length ,4 [4.70] 495 [30.0] ,8 [6.41] 625 [38.0] ,9 [7.16] Screw, Cap Qty 1 Item No. 24Part No./Length ,8 [6.41] 175,5 [6.91] 193,7 [7.62] 4 Bolt 3/4 Inch Split Flange Ports a 29 24a 7/16-20 O-ring Port 25a Screw, Cap Qty. 2 Item No. 23aPart No./Length 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] 495 [30.0] 625 [38.0] Screw, Cap Qty. 2 Item No. 24aPart No./Length ,8 [6.41] ,5 [6.91] ,8 [6.41] ,5 [6.91] ,9 [7.16] 7/8-14 O-ring Ports or M22 x 1,5-6H Ports with Shuttle Valve 24b 9/16-18 O-ring Port or M12 x 1,5-6H 29b/29c 29 28a 23b Shuttle (Two Way) Screw, Cap Qty. 3 Item No. 23bPart No./Length Screw, Cap Qty. 1 Item No. 24bPart No./Length 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] ,4 [4.70] 495 [30.0] ,8 [6.41] ,5 [6.91] 625 [38.0] Item 006 Part 004 Part Quantity per Unit No. Number Number Description Std. Whl. Brgl Housing, Bearing 1 2a Housing, Bearing, Wheel Mount Flange, Mounting, SAE B 1 3a Retainer, Front for Wheel Mount Bearing Housing 1 3c Flange, Mounting, SAE C 1 3

4 (Duplicate Page) 1-1/16-12 O-ring Ports or G 3/4 (BSP) Ports 29/29a /16-20 O-ring Port or G 1/4 (BSP) 25/25b 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] Screw, Cap Qty. 3 Item No. 23Part No./Length ,4 [4.70] 495 [30.0] ,8 [6.41] 625 [38.0] ,9 [7.16] Screw, Cap Qty 1 Item No. 24Part No./Length ,8 [6.41] 175,5 [6.91] 193,7 [7.62] 4 Bolt 3/4 Inch Split Flange Ports a 29 24a 7/16-20 O-ring Port 25a Screw, Cap Qty. 2 Item No. 23aPart No./Length 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] 495 [30.0] 625 [38.0] Screw, Cap Qty. 2 Item No. 24aPart No./Length ,8 [6.41] ,5 [6.91] ,8 [6.41] ,5 [6.91] ,9 [7.16] 7/8-14 O-ring Ports or M22 x 1,5-6H Ports with Shuttle Valve 24b 9/16-18 O-ring Port or M12 x 1,5-6H 29b/29c 29 28a 23b Shuttle (Two Way) Screw, Cap Qty. 3 Item No. 23bPart No./Length Screw, Cap Qty. 1 Item No. 24bPart No./Length 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] ,4 [4.70] 495 [30.0] ,8 [6.41] ,5 [6.91] 625 [38.0] Item 006 Part 004 Part Quantity per Unit No. Number Number Description Std. Whl. Brgl Housing, Bearing 1 2a Housing, Bearing, Wheel Mount Flange, Mounting, SAE B 1 3a Retainer, Front for Wheel Mount Bearing Housing 1 3c Flange, Mounting, SAE C 1 4

5 Countinued from page 3 and 4 Item 006 Part 004 Part Quantity per Unit No. Number Number Description Std. Whl. Brgl Screw, Cap (6 Point (E10) Drive 5/16-24 UNF x 1.00) 8 8 4a Screw, Cap (6 Point (E10) Drive 5/16-24 UNF x 1.62) Ring, Back-up 4000 Series Char-Lynn Motors 4000 Series X 18 Seal Seal, Dust Screw, Cap A/R A/R A/R 24 Screw, Cap A/R A/R A/R Housing, Valve (1-1/16 Str. Thrd. O-ring Ports) 25a Housing, Valve (3/4 in. Split Flange) Housing, Valve, 25b Does NOT Include Housing, Valve (G 3/4 (BSP) Ports) Parts, Items 25c Housing, Valve for Shuttle Valve (7/8-14 Ports) 26 thru 29 25d Housing, Valve for Shuttle Valve (M22 x 1,5 Ports) Ball,Steel Spring, Compression Check Plug/O-ring Assembly OX O-ring a Plug/O-ring Assembly (3/8-24 ) O-ring Plug/O-ring Assembly (7/16-20 Plug) OX O-ring 29a Plug/O-ring Assembly (G 1/4 (BSP) Plug) OX O-ring 29b Plug/O-ring Assembly (9/16-18 Plug) O-ring 29c N/R N/R Plug/O-ring Assembly (M12 x 1,5-6H Plug) Plug Spring Seal Piston Poppet Sleeve Dash Pot Flange, Mounting Seal, Shaft Face Guard, Seal Seal Kit, Rear (Std. and Whl. Motors)Contains Parts Indicated by X Seal Kit, Shaft (Std. and Whl. Motors)Contains Parts Indicated by Seal Kit, (Bearingless Motor Only)Contains Parts Indicated by O Seal Kit, Viton (Bearingless Motor Only)Contains Parts Indicated by O Seal Kit, Viton (Std. and Whl. Motors)Contains Parts Indicated by and X Seal Kit, (Whl. Motors with Special Tapered Shaft for Seal Guard Shaft End Only) A/R As required (see chart page 4). N/R Not required (motors with shuttle valve). Viton is a registered trade name of Dupont Corporation. See chart on opposite page. Original (-004) cap screw (12 point drive) replacement will be with this external 6 point (E10) drive cap screw. Viton seal part numbers differ from part numbers shown above. Note: Back-up Ring Item 5 is not used with Viton shaft seal item Geroler Plate, Valve Drive, Valve Valve OX Seal, Face, Outer OX Seal, Face, Inner Spring, Compression / Balance Ring and Pins OX Seal OX Seal OX Seal Drive, Main Seal 1 Seal, Shaft

6 How to Order Replacement Parts Each Order Must Include the Following: 1. Product Number 2. Date Code 3. Part Name 4. Part Number 5. Quantity of Parts For more detailed information contact Eaton Hydraulics Lone Oak Road Eden Prairie, MN Specifications and performance data, Catalog No When servicing 4000 Series Motors refer to Repair Information No This repair manual lists tools required, and step by step disassembly and reassembly procedures. Char-Lynn Product number Product Line Identification Number Eaton Corp. Hydraulics Div. Eden Prairie, MN Product Number Product Identification Number Week of Year 01 Thru 52 Date Code 00 0 Engineering Change Code Last Number of Year Product Numbers4000 Series Motors Use digit prefix 109-, 110-, or 111- plus four digit number from charts for complete product numberexample Orders will not be accepted without three digit prefix. Displ. cm 3 /r [ in 3 /r] Product Number Mounting Shaft Ports 110 [ 6.7] 130 [ 7.9] 160 [ 9.9] 205 [12.5] 245 [15.0] 310 [19.0] 395 [24.0] 495 [30.0] 625 [38.0] Standard SAE B-Mount 1-1/4 inch Straight 1-5/8 Inch Tapered 1-1/4 Inch 14 T Splined 1-1/16 O-ring /4 inch Split Flange /16 O-ring /4 inch Split Flange /16 O-ring /4 inch Split Flange Standard SAE C-Mount Wheel Motor 40 mm Straight G 3/4 (BSP) /2 Inch 17 T Splined 1-1/4 inch Straight 1-5/8 Inch Tapered G 3/4 (BSP) /16 O-ring /4 inch Split Flange mm Straight G 3/4 (BSP) /16 O-ring /4 inch Split Flange /4 Inch 14 T Splined 1-1/16 O-ring /4 inch Split Flange /16 O-ring Bearingless 3/4 inch Split Flange G 3/4 (BSP)

7 Notes: 7

8 Disc Valve Motors 4000 Series Motors Information contained in this catalog is accurate as of the publication date and is subject to change without notice. Performance values are typical values. Customers are responsible for selecting products for their applications using normal engineering methods. Eaton Hydraulics Lone Oak Road Eden Prairie, MN Telephone: Fax: New Lane, Havant Hampshire PO9 2NB England Telephone: (44) Fax: (44) ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg. No. 24 ISO-9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS Quality System Certified Products in this catalog are manufactured in an ISO-9001-certified site Copyright Eaton Corporation, 1985, 1995, 1996, 1997, 1999, and 2000 EN-0400 All rights reserved. Printed in U.S.A

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