FX SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CF2301K0EN

Transcription

1 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF2301K0EN ENGLISH

2 INDEX FRONT FORK DISASSEMBLED FRONT FORK, TRIPLE CLAMP HANDLEBAR, CONTROLS ENGINE GUARD 4x 6x 7x 8x SIDE / CENTER STAND FRAME SHOCK ABSORBER SHOCK ABSORBER DISASSEMBLED 9x 10x 12x 13x SWING ARM EXHAUST SYSTEM AIR FILTER FUEL PUMP 15x 16x 17x 18x 1

3 INDEX TANK, SEAT, COVER MASK, FENDERS DECAL FRONT WHEEL 19x 20x 21x 22x REAR WHEEL BATTERY WIRING HARNESS HAND BRAKE CYLINDER 23x 25x 26x 27x BRAKE CALIPER FRONT BRAKE CALIPER REAR REAR BRAKE CONTROL ACCESSORIES KIT 28x 29x 30x 31x 2

4 INDEX x x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. 3 x

5 FRONT FORK DISASSEMBLED S ADJUSTING KNOB + SCREW OUTER TUBE L577 D54/60MM 2L FORK PROTECTION RING DU-BUSH D48XD52X12DDL SUPPORT RING 50 X 57,6 X 1, OIL SEAL RING 48X57,8X9, LOCK WASHER SB DUST SEAL DU-BUSH D47XD49X20DDL MEMBRANE O-RING NBR 9,5X1, O-RING NBR 17X2 PA S SCREW BUSH M20X1 L=33 CPL COPPER WASHER 20,5X26X ADJUSTING TUBE L= PISTON ROD SXS COUNTERNUT M12X1 WS REBOUND NEEDLE SX O-RING 2X1,5 NBR REBOUND SPRING C=4N/MM S SPRING 4,8N/MM SET D=5,25 MM S SPRING 4,6 N/MM SET D=5,1MM x S SPRING 5,0 N/MM x SPACER 43X35X2,5 x SPACER 43X35X5 x SPACER 43X35X1,5 x GUIDING BUSH REBOUND SPRING SPRING SUPPORT O-RING 6X1,2 NBR SPRING REB. L=32 C=37 DI=13, PISTON ROD REBOUND SHUTTLE VALVE SPRING C=0, S3 MEMBRANE HOLDER LOCK WASHER D=25, AH SCREW M4X / C * NEW PART X AS REQUIRED 4

6 FRONT FORK DISASSEMBLED O-RING NBR 21X PISTON COMPRESSION D=27, O-RING NBR 4X1, S PIN VALVE SET NUT M6X0,5 REBOUND GUIDE RING 44 X RING SPRING-SUPPORT WASHER 32X42X2, SA AXLE CLAMP LEFT + TUBE CPL SA AXLE CLAMP RIGHT + TUBE CPL HH COLLAR SCREW M8X25 TX NUT VALVE M6X0,5 LH=1, SPRING CHECK VALVE D=0, PISTON ROD COMPRESSION PISTON REBOUND SX PISTON RING 5X1X RING D=23,45X2, SHAFT SEAL RING 12MM S SCREW SLEEVE M24,5X1 CPL DU BUSH FOR PISTON ROD CHECK VALVE STOP LOCK WASHER D= SILICON CAP RUBBER CAP D=26, S1 FORK OIL SAE5 5L O-RING NBR 43X S1 SCREW CAP CPL. L= SCREW M4X MEMBRANE SLEEVE 2 98 T511 SILICONE GREASE F. DUST STRI 1 99 R14018 REPAIR KIT SEALS CC / C * NEW PART X AS REQUIRED 5

7 FRONT FORK, TRIPLE CLAMP J0101 FORK HUSABERG FX HH COLLAR SCREW M8X50 TX HH COLLAR SCREW M8X25 TX HH COLLAR SCREW M8X35 TX S HH COLLAR SCREW M8X25 TX AH SCREW DIN6912-M10X O-RING 25X3,55 NBR EJOT PT SCREW K60X20 ALU WS= BOTT.FORK PLATE VMT. X=22MM BL TOP TRIPLE CLAMP X=22MM BLACK STEER.HEAD SCREW M20X1,5 WS= HANDLEBAR CLAMP 28MM HANDLEB.SUPP. D=28MM H=37MM BRACKET F. CONTROL LAMPS HH COLLAR SCREW M6X10 TX TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP 1 85* CLAMP FOR SPEED CABLE D=6MM STEERING HEAD COVER SPECIAL SCREW M6X12,5 WS=8 6 92* FORK PROTECTION L/S+R/S BLUE / C * NEW PART X AS REQUIRED 6

8 HANDLEBAR, CONTROLS HANDLEBAR RENTHAL SX 28MM FATBAR PAD HUSABERG GRIP SET STARTER CONTROL SHORT CIRCUIT BUTTON THROTTLE GIRP CPL THROTTLE CABLE GUIDANCE THROTTLE CABLE HUSABERG CABLE TIE 200/3,6MM BLACK SPECIAL SCREW M6X12,5 WS= CLUTCH PIPE OIL FOR HYD. CLUTCH 75ML MASTER CYLINDER CPL. 9,5MM CLUTCH LEVER CPL REP.KIT PISTON 9,5MM COVER HYDR. CLUTCH CPL RUBBER FOR RESERVOIR MUD CAP LEVER SCREW SHORT CPL CLAMP, CYL. PIN, O-RING PUSH ROD CPL HH COLLAR SCREW M6X16 TX / C * NEW PART X AS REQUIRED 7

9 ENGINE GUARD ENGINE GUARD HH COLLAR SCREW M6X35 TX WASHER DIN9021-A 6, / C * NEW PART X AS REQUIRED 8

10 SIDE / CENTER STAND SIDE STAND CPL SCREW M5X14 TORX SPRING BRACKET F. SIDE ST SIDE STAND BUSHING EXC USA O-RING 18,00X2,00 NBR SPACER BUSH. SPRING BRACKET SIDE STAND STOP SCREW M10X S FLAT HEAD SCREW M. ISA45 M8X O-RING 12,00X2,00 NBR WASHER F. SIDE STAND 12,2X29, O-RING 12,5X1,5 NBR SIDE STAND SPRING STAND BASE RUBBER L=145MM / C * NEW PART X AS REQUIRED 9

11 FRAME 1* FRAME FX "HB11" SUB FRAME UPPER PART SUB FRAME 450 FE REINFORCING B. R/S REINFORCING B. L/S WASHER 8,5X18X1 INOX HH COLLAR SCREW M8X25 TX HH COLLAR SCREW M8X40 TX HH COLLAR SCREW M8X55 TX ENGINE BRAC.SCREW M10X160 WS ENGINE BRACKET SCREW M10X SELF LOCKING NUT M10 CU WS= COUNTER-SUNK SCREW ISA45 M8X COUNTER-SUNK SCREW ISA45 M8X OPERATING CABLE INCL. HINGE COVER PLATE SEAT LOCK HH COLLAR SCREW M6X16 TX HEXAGON NUT DIN0934-M PLASTIC CAP SFL REINFORCING BRACKET FE SELF LOCKING NUT M COLLAR SCREW M8X42 WS= HEXAGON NUT DIN0934-M SPECIAL SCREW M8X26 WS= ADH. FOIL TRANSP. 80X80 MM HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M8X30 TX CHAIN GUARD SPACER BUSH. F. SPEEDOMET.BRA HH COLLAR SCREW M8X40 TX FOOT PEG L/S SILVER FOOT PEG R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, / C * NEW PART X AS REQUIRED 10

12 FRAME PIN DIN0094-3,2X25 STEEL FOOTPEG L.+R. CPL CAP L/S CAP R/S SCREW FOR PLASTIC K50X12 T CHAIN SLIDING PIECE BELOW CHAIN SLIDING P. BELOW CPL / C * NEW PART X AS REQUIRED 11

13 SHOCK ABSORBER S HH COLLAR SCREW M12X50 TX J0101 MONOSHOCK HUSABERG FX / C * NEW PART X AS REQUIRED 12

14 SHOCK ABSORBER DISASSEMBLED SA TOP PART CPL S12 DCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 12X R12012 REP. KIT BEAR./SEAL UP BLEED PLUG R 1/ WP CAUTION (PDS KTM) O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" S SPRING RETAINER M57,5X1 +SCREW AH SCREW M5X30 DIN INTERM.RING SCREW SPRING RET INTERM.RING SCREW SPRING RET S SPRING N/MM YELLOW x S SPRING N/MM YELLOW x S SPRING N/MM YELLOW x S SPRING N/MM(64/62)YELLOW S SPRING N/MM YELLOW x CIRCLIP 58,2X S SPRING RET. D=80 W. O-RING O-RING VITON 66,27X3, PISTON ROD NUT M20X O-RING VITON 44,17X1, PISTON RING PISTON D= TAP D20 M20X1 L45, REBOUND DISC D43 H PISTON 6+6X7/4, S ADAPTOR CPL. D=50 H= STEEL DISC 18X,5X43,7X REBOUND RUBBER SHIM D29,75 X D19 X T0, S SEAL D18X30X O-RING 41X DU-BUSH 18X20X / C * NEW PART X AS REQUIRED 13

15 SHOCK ABSORBER DISASSEMBLED DUST SEAL CIRCLIP 53X1, RESERVOIR CAP D=50 H= BUMP RUBBER D58 D17 H59 SXS SA2 SHOCK ABS. LOWER PART CPL THREADED BUSH M12 PDS STEEL BALL D=3MM SPRING D=2,9 L=7, O-RING NBR 4X1, S ADJUSTING SCREW REBOUND TRAVEL S1 SHOCK ABSORBER FLUID 5 LT ' R12014 REPAIR KIT 5018 PDS / C * NEW PART X AS REQUIRED 14

16 SWING ARM SWING ARM CPL CHAIN SLIDING PROTECTION BUSHING F. CHAIN SLIDING PR SPECIAL SCREW M 5,0X BRAKE HOSE GUIDE LOWER SPECIAL SCREW M6X13 WS= BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BEARING SLEEVE 17X22X38, NEEDLE BUSH HK2212V STOP DISK 22,2X31,7X CHAIN GUIDE REAR CPL SPECIAL SCREW M6X19 WS= HH COLLAR SCREW M6X45 TX BUSH. F. CHAIN FAIL. PROT PIVOT BEARING+BUSH. PDS ' PLUG SFL SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= CLOSING COVER ROUND CHAIN GUARD CPL PRESS IN NUT M6 STEEL ZINC CHAIN GUIDE KIT REAR SWINGARM-REPAIR KIT / C * NEW PART X AS REQUIRED 15

17 EXHAUST SYSTEM SILENCER HUSABERG THERMAL PROTECTION FOIL CONNECTING CAP CPL. EXC-F SILENCER JACKET HUSABERG ENDCAP W. SILENCER ELEMENT THROTTLE ELEMENT CPL. EXC SIL. ELEMENT EXC-F SCREW TORX M5X EXHAUST BRACKET RUBBER BLACK STUFFINGYARN 315 GRAMS STUFFING YARN EXC-F HH COLLAR SCREW M6X35 TX SPRING WASHER DIN0137-B BUSHING 7.5X12X28X EXH. MANIFOLD REAR W/O LAMBDA EXHAUST MANIFOLD FRONT 450CCM EXHAUST FLANGE GASKET CLAMP CPL. D=53,2MM HH COLLAR SCREW M8X35 TX WASHER DIN0125-A 8, GRAPHITRING 45X50X HEAT SHIELD HUSABERG FLAT H.SCREW M6X8 DIN7991 NIRO TEN.SPRING L=62MM EY.MOVEABLE HH COLLAR SCREW M8X30 TX BUSHING FOR EXHAUST SUPPORT HH COLLAR SCREW M6X20 TX / C * NEW PART X AS REQUIRED 16

18 AIR FILTER INDUCTION BOOT FILTER SUPPORT WITH SIEVE AIR FILTER FILTER FIXING BOW HOSE CLAMP 45-65MM FIXING SOCKET HOSE CLAMP NORMA 12/ ENGINE BREATHER HOSE AMBIENT-AIR TEMPERATURE SENSOR HH COLLAR SCREW M5X16 TX MOUNTNING PLATE FILTER BOW SPECIAL SCREW T60 6X30 WS= AIRBOX COVER x / C * NEW PART X AS REQUIRED 17

19 FUEL PUMP SEALINGS KIT FILTER KIT FUEL PUMP WITH FLANGE CPL PRESSURE REGULATOR CPL HYDRAULIC CONNECTOR CPL VARIABLE ONE-EAR CLAMP 15,3MM FUEL HOSE WITH CLUTCH O-RING VITON F. PLUG CPC FUEL HOSE WITH CLUTCH SPECIAL SCREW T60 6X30 WS= / C * NEW PART X AS REQUIRED 18

20 TANK, SEAT, COVER FUEL TANK CPL. 8,5L FE SEAT FE SEAT COVER FE TANK PLUG CPL. HUSABERG SEATMOUNTING FUEL TANK PVC-HOSE 5,6X10X270MM ANGLE PIECE 90 DEGREE M10X1 1 8* B SPOILER SET BLUE WITH DECAL EJOT PT SCREW K60X20 ALU WS= HH COLLAR SCREW M6X20 TX BUSH FOR SPOILER 6X11X16X5 MM COLLAR SCREW M6X12 TX EJOT PT SCREW K60X20 WS= GAS-LEVEL SENSOR ADV SCREW FOR PLASTIC / C * NEW PART X AS REQUIRED 19

21 MASK, FENDERS 1* NUMBER PLATE BLUE FRONT FENDER BRAKE HOSE GUIDE HH COLLAR SCREW M6X10 TX FENDER BRACE BLACK ' HH COLLAR SCREW M6X20 TX NUT FENDER BRACE M8 WS= SCREW FEND.BRACE M8X9 WS= SPACER BUSHING EJOT PT SCREW K60X20 WS= REAR FENDER FX WHITE COLLAR BUSHING 4,5/12,6/ FENDER FOR FILTER BOX BUSHING F. CHAIN SLIDING PR EJOT PT SCREW K60X20 ALU WS= HH COLLAR SCREW M6X13 TX / C * NEW PART X AS REQUIRED 20

22 DECAL 1* DECAL KIT HUSABERG FE/FX * DISPLACEM. STICKER FX / C * NEW PART X AS REQUIRED 21

23 FRONT WHEEL FRONT WHEEL CPL. 450/570 FE FRONT WHEEL HUB CPL BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL SPOKE M4,5x226-21" SPOKE NIPPLE M4,5X0,75 8X RIM FRONT 1,6X1" DID AL7 BLUE RIM BAND 21" FRONT WHEEL REP. KIT x RIM LOCK VM1 (1,60") NUT FOR WHEEL HOLDER ' BRAKE DISC FRONT SPECIAL SCREW M6X13 WS= WHEEL SPIN.FR. D=26 M24x1, SPINDLE SCREW M24X1,5 WS= PLUG BUSHING WS= AUXILIARY SCREW FRONT / C * NEW PART X AS REQUIRED 22

24 REAR WHEEL REAR WHEEL KPL. FX REAR WHEEL HUB CPL BUSHING SPACER TUBE 121,5MM GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, SHAFT SEAL RING 32X47X7 BSL BUSHING FOR HUB SPOKE M5x206-19" SPOKE NIPPLE M5-TA 8X21MM RIM 2,15X19 DID AL7 BLAU BRAKE DISC REAR SPECIAL SCREW M6X13 WS= RIM BAND 18" AND 19" REAR WHEEL REP. KIT x REAR SPROCKET 38-T x REAR SPROCKET 42-T x REAR SPROCKET 40-T x REAR SPROCKET 45-T x REAR SPROCKET 48-T x REAR SPROCKET 49-T x REAR SPROCKET 50-T x REAR SPROCKET 51-T x REAR SPROCKET 52-T x S COUNTER-SUNK SCREW ISA45 M8X HEXAGON NUT DIN EN1661 M8 SW CHAIN DID 118 ROLLS CONNECTING LINK F RIM LOCK VM3 (2.15") NUT FOR WHEEL HOLDER ' PLUG FOR RIM COVERING CAP SFL WHEEL SPINDLE RE. CPL.265MM CHAIN TENSIONER R/S SCREW M10X1,25X50 WS= HH COLLAR NUT M10X1,25 WS= / C * NEW PART X AS REQUIRED 23

25 REAR WHEEL HEXAGON NUT M20X1,5 ' / C * NEW PART X AS REQUIRED 24

26 BATTERY BATTERY COMPARTMENT BATTERY COVER BATTERY 12V/7AH STARTER CABLE BATTERY-RELAY STARTER CABLE STARTER GROUND CABLE ROLLOVER SENSOR SHIM 4,3X15X1,25MM GALVANIZED PLASTIC SCREW KA40X25WN VOLTAGE REGULATOR EFI STARTER RELAY 12V ' FUSE 20 A AH OVAL SCREW ISO 7380 M 6X HH COLLAR SCREW M5X12 TX CONTACT WASHER M6 VSV-K HH COLLAR SCREW M6X12 TX COLLAR SCREW M6X12 TX RUBBERCOVER F.LOCKHOLDER EJOT PT SCREW K60X20 ALU WS= PROTECTION CAP F. STARTER ENG SELF LOCK. NUT DIN0985-M / C * NEW PART X AS REQUIRED 25

27 WIRING HARNESS WIRING HARNESS RUBBERCOVER F.LOCKHOLDER FUSE 10A 07 x RELAY CM1A-R-12V-H END PLUG CAN-BUS BH SPARE CONNECTOR BH 6-PINS CABLE TIE 14072,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x BRAKE LIGHT SWITCH FRONT CLAMP RSGU 24/ DIODE S3H BULB 12V 2,3W (W2X4,6D) DUMMY PLUG AN 4-PIN BRACKET F. CONTROL LAMPS INDICATOR LIGHT LED YELLOW FI INDICATOR LIGHT RESERVE HH COLLAR SCREW M6X10 TX / C * NEW PART X AS REQUIRED 26

28 HAND BRAKE CYLINDER HAND BRAKE CYLINDER CPL. SX HANDBRAKE CYL.COVER CPL.NATURE REP.SET PISTON D=9MM CLAMP CPL. NATURE HH COLLAR SCREW M6X25 TX LEVER SCREW CPL HAND BRAKE LEVER + SPRING ADJUSTING SCREW CPL. SX PROTECTION CAP HAND BRAKE CYL BRAKEHO. FRONT 1300MM BANJO SCREW COPPER GASKET DIN X14X VALVE BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 27

29 BRAKE CALIPER FRONT CALIPER NAT. WITHOUT PADS BRAKE CALIPER SUPPORT FRONT REP. KIT SEALS 24MM REP. KIT PISTON 24MM BOLT CPL RETAINING PLATE SET BREMBO BRAKE PADS TOYO B BLEEDER SCREW WITH CAP CUP SET SHORT S HH COLLAR SCREW M8X35 TX BRAKEHO. FRONT 1300MM COPPER GASKET DIN X14X HOLLOW SCREW M10X1X / C * NEW PART X AS REQUIRED 28

30 BRAKE CALIPER REAR BRAKE CAL. RE. - WITHOUT PADS REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET BRAKE CALIPER SUPPORT REAR CUP SET SHORT BRAKE HOSE REAR 655MM BLEEDER SCREW CPL COPPER GASKET DIN X14X / C * NEW PART X AS REQUIRED 29

31 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL REPAIR KIT PISTON 13MM REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX HOLLOW SCREW BLACK M10X1X BRAKE HOSE REAR 655MM COPPER GASKET DIN X14X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M5X12 TX RETURN SPRING FOR BRAKE LEVER S HH COLLAR SCREW M6X20 TX PUSH ROD L=28MM SELF LOCK. NUT DIN0985-M SWIVEL HEAD KA * S AH-COLLAR SCREW M10X40 ISA SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M10 WS= HH COLLAR SCREW M6X12 TX BELLOWS FOR REPAIR KIT BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 30

32 ACCESSORIES KIT WASHER DIN9021-A 6, HH COLLAR SCREW M6X35 TX CABLE TIE 200/3,6MM BLACK FOOTPEG L.+R. CPL FATBAR PAD HUSABERG ENGINE GUARD BAG HUSABERG 1 0 H HUSABERG BALLPOINT PEN 1 1* EN OWN.MAN.FX-FE 390/450/ * 3CF2301K0EN SPM CHASSIS 1 1* 3CM090040KEN SPM ENGINE TOOL SET WRENCH SW=17/21/27/32 B&F OPENER HUSABERG T-WRENCH WS=6/8/10 TX=45 B&F SPARK PLUG SOCKET / C * NEW PART X AS REQUIRED 31

33 HUSABERG SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM090040KEN ENGLISH

34 INDEX HUSABERG DIAGNOSTIC TOOL ENGINE CASE BALANCER SHAFT CYLINDER 3x 4x 5x 6x CRANKSHAFT, PISTON CLUTCH COVER SECONDARY AIR SYSTEM SAS CLUTCH 7x 8x 9x 10x TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM WATER PUMP 11x 12x 13x 14x 1

35 INDEX HUSABERG COOLING SYSTEM TIMING DRIVE VALVE DRIVE CYLINDER HEAD 15x 16x 17x 19x LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY 20x 21x 22x 23x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2

36 DIAGNOSTIC TOOL HUSABERG DIAGNOSTIC TOOL HUSABERG/KTM DIAGNOSTIC TOOL HUSABERG BREAKOUT-BOX KPL BREAKOUT-BOX TEMPLATE LC8 / RC TEMPLATE LC TEMPLATE HUSABERG ADAPTER LC4 EFI ADAPTER LC4 EPT/HUSABERG EFI ADAPTER LC DIAGNOSTIC HASP DONGLE XC POWERSUPPLY 220V/12V FOR AVL EXTENSION CABLE DIAGNOSTIC CABLE HUSABERG DIAGNOSTIC CABLE KTM CASE FOR DIAGNOSTIC-TOOL BASIC SOFTWARE DVD KTM BASIC SOFTWARE DVD HUSABERG / C * NEW PART X AS REQUIRED 3

37 ENGINE CASE HUSABERG ENGINE CASE CPL.W. BEARINGS CASE BUSH DOWEL 17 X 13 X DOWEL 21X VALVE AH.SCREW DIN0912-M 4X OIL JET ANGLED O-RING 3,5X2,00 NBR JET 60 DELLORTO M6X0, PLUG DIN0906-M10X DOWEL 6X8X11, OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, OIL JET 70 M MAIN JET HH COLLAR SCREW M6X65 TX HH COLLAR SCREW M6X75 TX GASKET KIT HUSABERG / C * NEW PART X AS REQUIRED 4

38 BALANCER SHAFT HUSABERG BALANCER SHAFT BALANCE WEIGHT TAB WASHER HEXAGON NUT DIN0439-M10X1 A BALL BEARING TAB WASHER INT. TORX FLAT HEAD M 5X NEEDLE BEARING 25X32X12 HK SHAFT SEAL RING 20X32X6 RUBBER / C * NEW PART X AS REQUIRED 5

39 CYLINDER HUSABERG CYLINDER AND PISTON CPL DOWEL 6X8X11, CYLINDER BASE GASKET DOWEL 10,2X12,5X / C * NEW PART X AS REQUIRED 6

40 CRANKSHAFT, PISTON HUSABERG CRANKSHAFT CPL CONN. ROD REPAIR KIT I PISTON CPL II PISTON CPL COMPRESSION RING OIL SCRAPER PISTON RING PISTON PIN CIRCLIP CYL.ROLLER BEAR. NJ 207ECP C SHAFT SEAL RING 35X47X7 VITON SHIM WASHER 36X48X0,10 x SHIM WASHER 36X48X0,15 x SHIM WASHER 36X48X0,20 STEEL x SHIM WASHER 36X48X0,30 x NUT PRIMARY WHEEL M20X1, PRIMARY WHEEL TIMING GEAR 18T WOODRUFF KEY DIN6888-3X3, SHAFT SEAL RING 20X32X6 RUBBER / C * NEW PART X AS REQUIRED 7

41 CLUTCH COVER HUSABERG 1* CLUTCH COVER CPL CLUTCH COVER GASKET OUTER CLUTCH COVER OUTER CLUTCH COVER GASKET CU-SEAL RING 8 X 14 X HH COLLAR SCREW M6X30 TX DOWEL 9,8 X 7 X * OIL LEVEL GLASS 30X * CIRCLIP OIL LEVEL GLASS HH COLLAR SCREW M6X25 TX LOCATING SCREW HH COLLAR SCREW M6X30 TX / C * NEW PART X AS REQUIRED 8

42 SECONDARY AIR SYSTEM SAS HUSABERG SAS-VALVE CPL ONLY FOR EU / C * NEW PART X AS REQUIRED 9

43 CLUTCH HUSABERG CLUTCH CAGE CPL NEEDLE BEARING K26X30X22ZW.KSE INNER RING STOP DISC INNER CLUTCH HUB JUDDER SPRING CPL PRESSURE PLATE CLUTCH SPRING WASHER 6,5 X 20 X HH COLLAR SCREW M6X30 TX LINING DISC FRICTION PLATE STEEL PUSH ROD L= RETAINING PLATE HEXAGON NUT DIN0936-M18X1,5 R PRESSURE PIECE AXIAL NEEDLE BEARING AXK AXIAL WASHER AS X26X CIRCLIP DIN7993-RW O-RING 30,00X1,50 NBR GASKET FOR SLAVE CYLINDER BLEEDER SCREW WITH CAP OUTPUT CYL. WITH BLEEDER SCREW CLUTCH PIPE HOLLOW SCREW + COPPER GASKET HH COLLAR SCREW M6X20 TX VENT INJEKTION HYDR. CLUTCH LINING DISC STEEL DISC TEMPERED 1,4MM PRESSURE PIECE CPL CLUTCH-KIT x / C * NEW PART X AS REQUIRED 10

44 TRANSMISSION I - MAIN SHAFT HUSABERG MAIN SHAFT 16 T IDLER GEAR 5.G SLIDING GEAR 3/4 G IDLER GEAR 6.G SOLID GEAR 2.G STOP DISC 17,2X30X NEEDLE BEAR. K 22X26X13 TN STOP DISK 23 X 32 X 1, CIRCLIP DIN X1, STOP DISK 26 X 32 X 1, BUSHING BALL BEARING 6205 C3 NTN LOCKING PLATE MAIN SHAFT INT. TORX FLAT HEAD M 5X BALL BEARING 6203 RSH C / C * NEW PART X AS REQUIRED 11

45 TRANSMISSION II - COUNTERSHAFT HUSABERG COUNTERSHAFT IDLER GEAR 1.G SLIDING GEAR 5.G IDLER GEAR 3.G IDLER GEAR 4.G SLIDING GEAR 6.G IDLER GEAR 2.G % NEEDLE BEARING K 22X26X10 A CIRCLIP DIN X1, STOP DISK 26 X 32 X 1, STOP DISK 23 X 32 X 1, SHIM 20X32X NEEDLE BEARING K 20X26X STOP DISC 17,2X30X CIRCLIP DIN X1, BALL BEARING 6203 JR2 C TAB WASHER BEARING COUNT.SHAFT INT. TORX FLAT HEAD M 5X CYL.ROLL BEARING NJ SHAFT SEAL RING 32X45X7 BSLNBR O-RING 25,12X1,78 NBR SPACER BUSHING 12MM FRONT SPROCKET 13-T x FRONT SPROCKET 14-T x FRONT SPROCKET 15-T x SCREW 10.9+SPRING WASHER / C * NEW PART X AS REQUIRED 12

46 SHIFTING MECHANISM HUSABERG SHIFT LEVER CPL. 2-STROKE SPECIAL SCREW M6X16 WS= STEEL WASHER 6,4X17X SHAFT SEAL RING 14X24X6 B NEEDLE BEAR.HK X20X STOP DISK 14X30X RETURN SPRING 2,2MM ' SPRING GUIDE TENSIONING SPRING 0,8MM SHIFT SHAFT CPL SLIDING PLATE CPL INT. TORX OVAL HEAD M 5X SHIFT RAIL 11,8X101, PRESSURE SPRING 0,9MM SHIFTING ROLLER 6X8X5, SHIFT DRUM LOCATING ALU CPL SHIFT ROLLER AH SCREW DIN6912 M6X LOCKING LEVER CPL HH COLLAR SCREW M5X20 TX SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING SHIFT RAIL 11,8X SHIFT FORK 5./6.GEAR WASHER DIN7349-5X15X SHIFT FORK 2./4.GEAR BALL BEARING C PAIR OF WASHERS M 6 NORDLOCK SHIFTING FORK 1ST/3RD GEAR SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER STEP PLATE FOR SHIFT LEVER / C * NEW PART X AS REQUIRED 13

47 WATER PUMP HUSABERG WATERPUMP COVER WATER PUMP COVER GASKET HH CAP NUT DIN1587-M 6 SS WATER PUMP ROTOR SHAFT SEAL RING 10X24X5, SHAFT SEAL RING 10X24X BALL BEARING 6000/C DRIVE WHEEL WAPU PLASTIC MAT NEEDLE ROLLER DIN5402 3X21, WATER PUMP SHAFT LOCK WASHER DIN X DISC WATER PUMP NEEDLE ROL.DIN5402 NRB 4X9, HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X55 TX CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M6X8 TX / C * NEW PART X AS REQUIRED 14

48 COOLING SYSTEM HUSABERG RADIATOR L/S "45519U" RADIATOR R/S "45518U" RADIATOR CAP SMALL 1,8 BAR T-CONNECTOR INCL. ANGLE PIECE BREATHER HOSE PREFORMED HOSE RADIATOR HOSE W. Y-CONNECTOR COLLAR SCREW M6X12 TX RUBBER SLEEVE D=12MM WASHER FOR RADIATOR HOSE CLAMP GEMI HOSE CLAMP GEMI MM HOSE CLAMP 8-12 NORMA HOSE CLAMP NORMA 12/ PVC-HOSE 7X10 PER METER x RADIATOR PROTECTION BLACK / C * NEW PART X AS REQUIRED 15

49 TIMING DRIVE HUSABERG CAMSHAFT W. AUTODECO AH SCREW DIN0912-M 6X20 SS RETAINING PLATE CAMSHAFT CPL HOLDING BOLT O-RING 10,00X1,00 NBR 70 SH CHAIN ADJUSTER HOLDING BOLT CU SEAL-RING DIN7603 A24X29X CHAIN ADJUSTER O-RING 18,00X2,00 NBR NEEDLE SLEEVE HK1814RS18/24/ NEEDLE SLEEVE HK4012B40X47X TIMING CHAIN 110T TENSIONING RAIL CHAIN GUIDE SPACER BUSHING 6.1X8.2X HH COLLAR SCREW M6X20 TX CHAIN SKIP PROTECTION AH SCREW DIN6912-M 6X / C * NEW PART X AS REQUIRED 16

50 VALVE DRIVE HUSABERG INTAKE VALVE EXHAUST VALVE VALVE SPRING HOLDER EXHAUST VALVE-STEM SEALING RACING VALVE-STEM SEALING VALVE SPRING INTAKE VALVE SPRING EXHAUST VALVE SPRING RETAINER INTAKE VALVE SPRING RETAINER EXHAUST VALVE COLLET LK 6H VALVE COLLET ROCKER ARM EXHAUST CPL ROCKER ARM ROLLER BEARING BOLT ROCKER ARM ROLLER ROCKER ARM SHAFT ROCKER ARM INTAKE CPL O-RING 1,5x11 SILICON HOLDING BOLT M14X1, SPECIAL SCREW M7X40 WS FIT BOLT M7X1X SHIM D=10/2,00 03 x SHIM D=10/2,05 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x / C * NEW PART X AS REQUIRED 17

51 VALVE DRIVE HUSABERG SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x VALVE SPR.-KIT EX VALVE SPR.-KIT INT VALVE KIT x / C * NEW PART X AS REQUIRED 18

52 CYLINDER HEAD HUSABERG CYLINDER HEAD CPL CYLINDER HEAD GASKET VALVE COVER BLACK MATT VALVE COVER GASKET VALVE COVER SCREW DECOUPLING ELEMENT CONNECTION RUBBER EFI SCREW IN NOZZLE M20X1, CU-SEAL RING DIN X18X1, PLUG SCREW SAS M12X1, OIL JET 70 M VALVE GUIDE EXHAUST VALVE GUIDE INTAKE CYL. HEAD SCREW M10X1,25 L= WASHER 19X10,5X2, HH COLLAR SCREW M6X75 TX SCREW PLUG HH COLLAR SCREW M6X8 TX CU-SEAL RING DIN7603-6X10X VACUUM CONNECTION M6X1 ALU AH 1 25* HOSE CLAMP GEMI 63MM TEMPERAT.-SENSOR WATER LC O-RING 10,00X2,00 SILCONE / C * NEW PART X AS REQUIRED 19

53 LUBRICATING SYSTEM HUSABERG HH COLLAR SCREW M5X16 TX OILFILTER CAP O-RING 39,34X2,62 NBR 70 SH OIL FILTER WITH GASKET OILPUMP ROTOR 12MM G-95R/ TAB WASHER DIN6799-RS 6, STOP DISK 8,1 X 15 X 0, OIL PUMP GEAR 17 T S CYLIND. SCR. DIN6912 M5X OIL PUMP COVER OIL PUMP SHAFT TRANSM. PUMP NEEDLEROL.DIN5402 NRA 2,5X19, NEEDLE ROLLER DIN5402 2,5X11, OILPUMP ROTOR CPL. 10MM G-73R OIL PUMP SHAFT DP SCREW PLUG M O-RING 12,50X2,00 NBR O-RING 9X1,5 NBR OIL SCREEN 12,5X56,5MM OIL PUMP GEAR 27T BALL DIN PRESSURE SPRING L=25MM D=1MM PLUG DIN0908-M12X1, PLUG CPL. M24X O-RING 19,00X3,00 NBR OIL PIPE CU-SEAL RING DIN X18X1, HOLLOW SCREW M12 W. STRAINER HOLLOW SCREW DIN M12X1, / C * NEW PART X AS REQUIRED 20

54 IGNITION SYSTEM HUSABERG IGNITION COVER IGNITION COVER GASKET NEEDLE ROL.DIN5402 NRB 4X9, STATOR ROTOR EXC COLLAR NUT M12X1 R/S SPRING WASHER DIN0137-B PULSER COIL INCL. ADAPTER HH COLLAR SCREW M5X16 TX RETAINING PLATE S FLAT HEAD SCREW DIN7991-M 4X SPARK PLUG CONNECT. AP-TRS SPARK PLUG M12X1,25 LKAR8AI IGNITIONCOIL IG3826 KOKUSAN' HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X50 TX HH COLLAR SCREW M5X30 TX / C * NEW PART X AS REQUIRED 21

55 ELECTRIC STARTER HUSABERG E-START. ENGINE CPL. 0,45KW HH COLLAR SCREW M6X20 TX O-RING 25,12X1,78 NBR AH SCREW DIN0912-M 6X40 A STOP DISC 6X23X BEARING BOLT BRUSH HOLDER F. STARTER SHIM WASHER DIN X24X0, TORQUE LIMITER CPL CIRCLIP DIN X IDLER GEAR 30-T CPL BUSHING PIN FREEWHEEL GEAR CPL FREE WHEEL / C * NEW PART X AS REQUIRED 22

56 THROTTLE BODY HUSABERG THROTTLE BODY THROTTLE BODY FX 1 ONLY FOR USA MAP SENSOR CPL FUEL RAIL CPL FUEL INJECTOR ASSY SET TPS KPL THROTTLE COVER CPL STARTER VALVE COMP SPECIAL SCREW AH O-RING THROTTLE POS. SENSOR SPECIAL SCREW O-RING PLATE SPECIAL SCREW O-RING SEAL RING SCREW SHOULDER TIMING CHARGER EFI / C * NEW PART X AS REQUIRED 23