SERIES WC & WCS. Watchman Series & WCS Condensate Units. Replacement Parts for. Hoffman PARTS LIST DN0436. Hoffman Pump

Transcription

1 Hoffman PARTS LIST DN06 REVISION B Watchman Series WC Cast Iron Receiver Single or Duplex Replacement Parts for Watchman Series WCS Steel Receiver Single or Duplex Watchman Series WC & WCS Condensate Units Hoffman Pump

2 PARTS LIST DN06 Index How To Use This Parts List Identifying Your Watchman Unit Pump Parts for B Style Pump Pump Parts for A Style Pump Float Switches & Mechanical Alternators Receivers, Conduit Assemblies & Misc. Parts

3 PARTS LIST DN06 How to use this PARTS LIST The unit nameplate identifies the Watchman unit by its respective unit designation as is shown below. HOFFMAN WATCHMAN CONDENSATE UNIT SERIES WC TM MODEL WC-6-0-B SERIES 600 E8 GPM 9 PSI 0 VOLT PH HZ 60 DN009 ITT Fluid Technology Corporation Morton Grove, Illinois 600 The nameplate identifies the pump in the example above as a Series WC, model number WC 6-0-B. The serial number that is noted on the nameplate corresponds to the Bell & Gossett commodity code number that has appeared on your Domestic/Hoffman price sheets. Units that have nameplates showing the former Shippensburg, PA address will not refer to commodity codes and should be identified by the physical characteristics of the pumps furnished on the unit. All Shippensburg, PA built units were furnished with the A Design Receivers. (See Pages 6 and.) Units manufactured between December, 98 and September 0, 98 will show the Shippensburg, PA address and were furnished with the B Style Pumps and A Design Receivers. Units manufactured between October, 98 and June 0, 990 show the Morton Grove, IL address and were furnished with the B Style Pumps and A Design Receivers. Units manufactured after July, 990 were furnished with both the B Style Pumps and B Design Receivers. The following procedure is recommended for determining appropriate replacement parts.. Determine if the address shown on the nameplate is Shippensburg, PA (all units manufactured 98 or earlier) or Morton Grove, IL (all units after October, 98).. Determine by physical characteristics if the Pump is a Packed Construction, A Style or B Style. Refer to pages, & 6 for information regarding how to determine if pump is Packed, A or B Style.. Select items from drawings on pages 6 and.. Refer to the index to determine appropriate pages for parts information.

4 PARTS LIST DN06 Identifying Your Watchman Unit Due to the fact that the Watchman unit is a factory stocked product, unique serial numbers have not been applied to the product. It is therefore necessary to identify the specific generation of product by the physical characteristics of the pump and of the receiver. Figure on the following page indicates two types of piping arrangements that have been used for the Watchman. You ll note the Packing Construction and A Style Watchman indicates a discharge pipe that is parallel to the receiver face (a 90 degree discharge from the pump suction). The B Style is piped perpendicular to the receiver face (a 80 degree or in-line discharge from the pump suction). This only applies to the A design receiver configuration. Figure shows cut-away drawings of all three generations of pumps used on the Watchman. The uniquely identifiable characteristics of each generation is the discharge orientation and the number of capscrews used to hold the volute to the motor (or motor bracket). By using these two easily identifiable characteristics, and referring to the following chart, it is possible to identify the style of pump on the unit. Suction to No. of Discharge Orientation Capscrews Packed Pump 90 A Style 90 B Style 80 Figure indicates the parts required to adapt the current B Style pump and motor assembly to replace the older design A Style pump. Note that the adapter piping is about /" wider than the A Style pump and motor discharge position. This can be taken up by use of a short nipple and/or a union in place of the existing discharge piping.

5 PARTS LIST DN06 FIGURE VENT VENT MAIN RETURN FROM HEATING SYSTEM HOFFMAN STRAINER VENT OVERFLOW LOOP FILL MAIN RETURN FROM HEATING SYSTEM HOFFMAN STRAINER VENT OVERFLOW LOOP FILL OVERFLOW TO DRAIN BY-PASS TO DRAIN BY-PASS TO DRAIN GATE-VALVE CHECK VALVE GATE-VALVE PLUG COCK OVERFLOW TO DRAIN CHECK VALVE PLUG COCK WC PACKED AND A STYLE WC B STYLE FIGURE PACKED PUMP A STYLE B STYLE FIGURE Piping Conversion B To A Style Location Items Required To Adjust Piping () /" 90 Street Elbow () /" X " Nipple () /" 90 Elbow () /" X /" Nipple () /" 90 Elbow VOLUTE DISCHARGE /6 / /6 /"

6 PARTS LIST DN06 PRIMARY INLET 6 / MIN. GREENFIELD CONDUIT ALTERNATE BASKET STRAINER LOCATION OPTIONAL BASKET STRAINER SHIPPED LOOSE (ALTERNATE MOUNTING SHOWN) /8 /8 WATCHMAN PUMP / / / NPT DRAIN FLOAT SWITCH /" NPT DISCHARGE 6 & 9 GALLON B STYLE PUMP / B DESIGN RECEIVER PRIMARY INLET ALTERNATE BASKET STRAINER LOCATION 6 / MIN. OPTIONAL BASKET STRAINER SHIPPED LOOSE (ALTERNATE MOUNTING SHOWN) GREENFIELD CONDUIT THIS PUMP DUPLEX UNIT ONLY / NPT DISCHARGE /8 / /8 /8 /8 / NPT DRAIN WATCHMAN PUMP MECHANICAL ALTERNATOR (DUPLEX) FLOAT SWITCH (SIMPLEX) GALLON B STYLE PUMP / B DESIGN RECEIVER / NPT VENT NPT INLET / PUMP FLOAT SWITCH / / NPT OVERFLOW /8 8 /8" 6 /6" /" NPT DISCHARGE 6 /6 /8 / / 0 DRAIN 6 GALLON B STYLE PUMP / A DESIGN RECEIVER / A DUPLEX H SINGLE H / G NPT INLET / NPT VENT / NPT OVERFLOW FLOAT SWITCH OR MECHANICAL ALTERNATOR /8 M PUMP NO. (DUPLEX ONLY) PUMP NO. B D E / NPT DISCHARGE C DRAIN /8 /8 / /8 F 9 & GALLON B STYLE PUMP / A DESIGN RECEIVER 6 EDR STYLE REC. CAP A B C D E F G H M 8,000 Single 9 / /8 8 /8 9 /8 9 / / 0 /,000 Single 6 /8 /8 9 / 0 / 9 /8 / / /6,000 Duplex 6 /8 /8 9 / 0 / 9 /8 / / /8

7 PARTS LIST DN06 /" 0 /6" " VENT " INLET FLOAT SWITCH " OVERFLOW VENT /" MAX. 6 /6" DRAIN DISCHARGE /" 6 GALLON A STYLE PUMP / A DESIGN RECEIVER /8" 0 /" /" /" /" NPT VENT FLOAT SWITCH /8" 9" /8" " NPT INLET /" NPT DISCHARGE /8" /6" 8 /6" /" NPT OVERFLOW /8" /6" " /8" 6 /6" /8" /8" " DRAIN 9 & GALLON A STYLE PUMP / A DESIGN RECEIVER SQUARE RECEIVER DIMENSIONS FEET CAPACITY EDR STYLE GALLON A B C 8,000 Single /8 8,000 Duplex /8 9 /,000 Single 9 /8 9 /,000 Duplex 9 /8 9 /

8 PARTS LIST DN AFTER PUMPS MANUFACTURED PUMPS BETWEEN 98 MANUFACTURED TO 00 AFTER 00 ITEM NUMBER PART PART NUMBER DESCRIPTION REQUIRED NUMBER NUMBER Motor / hp, ph, 00 rpm DM000 DM000 Seal Holder DP090 DP966 Seal Impeller DP0 DP0 Head Gasket DG009 DG009 6 Pump Case with Wearing Ring DP66 DP66 Capscrew DJ008 DJ008 8 Wear Ring DP08 DP08 9 Pipe Plug /" P900 P900 0 Wire Spacer DP09 Water Slinger DP088 DP088 Seal Kit including Mechanical Seal, Head Gasket & Case to Receiver Gasket Complete Pump and Motor Assembly Order Replacement Parts by Description and Part No. Specify Serial No. shown on nameplate. 8

9 PARTS LIST DN06 WATCHMAN A STYLE PUMP AND MOTOR ASSEMBLY ITEM NUMBER PART NUMBER DESCRIPTION REQUIRED NUMBER - Motor with Pump Head 8006 Water Slinger DP088 Pump Head DP006 Head Gasket DG0 8 Impeller DP0 9 Case Wearing Ring DP Pump Case with Wearing Ring DP60 6 Head to Case Capscrews DJ00 Case to Receiver Gasket DG0060 Seal Kit including Mechanical * Seal, Head Gasket & Case to 800 Receiver Gasket Complete Pump and Motor Assembly Order Replacement Parts by Description and Part No. Specify Serial No. shown on nameplate. * Seal only. Consult factory. Factory recommended spare parts. 9

10 PARTS LIST DN06 CONTINUED FLOAT SWITCH ASSEMBLY INSTRUCTIONS APPLICATION For automatically controlling the liquid level in a closed tank by float movement. MOUNTING Screw-in Tank Float Switches are mounted directly to the tank by means of the /" I.P.S. threaded fitting (D). Before screwing this fitting into the tank, loosen Nut (C) so that the fitting (D) is free to rotate in the switch bracket. Tighten the fitting (D) so that there will be no leak past the threads. Then revolve the switch case until it is horizontal and tighten Nut (C). REVERSE ACTION To change, relocate operating link to the opposite slot in base plate and corresponding hole in adjusting plate. ADJUSTMENT Switches are shipped from the factory set for a specified float travel. Reasonable adjustment of float travel can be made in the field by moving adjusting strips () which are held in place by Screws (A) and (B). Loosening Screw (B) and moving upper adjusting strip () will affect the upper limit of float travel only. Loosening Screw (A) and moving lower adjusting strip () will affect the lower limit of float travel. B A CAUTION: Switches are shipped with a bracket attached to the mounting plate. This bracket prevents the float and the rod from moving in the tank during shipment. When installing the system, this clearly marked shipping bracket must be removed and discarded. ITEM NUMBER PART NUMBER DESCRIPTION REQUIRED NUMBER Complete Float Switch with Foat NEMA DA09 Float DA06 * Float Switch Seal Kit 8009 C D MECHANICAL ALTERNATOR ASSEMBLY INSTRUCTIONS APPLICATION Mechanical alternators serve to open and close an electric circuit by an upward and downward float movement. The forces are applied by means of a float operating between different liquid levels. The action is such that two switch units are alternated on successive cycles. If the liquid level continues to rise or fall with one pump in operation, the lever will continue to travel to a further position at which point the second switch will be operated, throwing the stand-by pump across the line. MOUNTING Mechanical alternators are mounted directly to the tank by means of the /" I.P.S. threaded fitting (D). Before screwing this fitting into the tank, loosen Nut (C) so that the fitting (D) is free to rotate in the switch bracket. Tighten the fitting (D) so that there will be no leak past the threads. Then revolve the switch case until it is horizontal and tighten Nut (C). STANDARD OPERATION Contacts are arranged for sump action. In this form the contacts will close on increase in liquid level. REVERSE ACTION To change, relocate operating link to the opposite slot in base plate and corresponding hole in adjusting plate. ADJUSTMENT Switches are shipped from the factory set for a specified float travel. Reasonable adjustment of float travel can be made in the field by moving adjusting strips () which B A are held in place by Screws (A) and (B). Loosening Screw (B) and moving upper adjusting strip () will affect the upper limit of float travel only. Loosening Screw (A) and moving lower adjusting strip () will affect the lower limit of float travel. CAUTION: Switches are shipped with a bracket attached to the mounting plate. This bracket prevents the float and the rod from moving in the tank during shipment. When installing the system, this clearly marked shipping bracket must be removed and discarded. ITEM NUMBER PART NUMBER DESCRIPTION REQUIRED NUMBER Complete Mech. Altr. with Foat NEMA DA06 Float DA06 * Float Switch Seal Kit 8009 C D 0

11 PARTS LIST DN06 CONTINUED REPRESENTATIVE WIRING DIAGRAMS DW9A WATCHMAN SIMPLEX UNITS, SINGLE PHASE DW0A / 60* LINE L L MOTOR LINE L L MOTOR POWER SUPPLY, PRIMARY PROTECTION BY OTHERS FLOAT SWITCH POWER SUPPLY, PRIMARY PROTECTION BY OTHERS FLOAT SWITCH WATCHMAN AND SCC DUPLEX UNITS, SINGLE PHASE DW9B DW0B //60* LINE L L MOTOR LINE L L MOTOR //60* LINE L L MOTOR LINE L L MOTOR POWER SUPPLY, PRIMARY PROTECTION BY OTHERS MECHANICAL ALTERNATOR POWER SUPPLY, PRIMARY PROTECTION BY OTHERS MECHANICAL ALTERNATOR FIELD WIRING SHOULD BE IN ACCORDANCE WITH NATIONAL ELECTRIC CODE. DASHED LINE WIRING & COMPONENTS BY OTHERS RECEIVERS SIZE PART NUMBER 6 Gallon B DR060 9 Gallon B DR06 Gallon B DR06 6 Gallon B Steel DT060 9 Gallon B Steel DT06 Gallon B Steel DT06 6 Gallon A DR00 9 Gallon A DR006 Gallon A Simplex DR06 Gallon A Duplex DR0 Factory recommended spare parts. *0//60 VOLTAGE PERMISSIBLE IF MOTOR IS RECONNECTED PER 'HIGH VOLTAGE' DIAGRAM ON MOTOR AND APPLICABLE PRIMARY PROTECTION IS SUPPLIED. CONDUIT ASSEMBLIES 6 Gallon B DE008 9 Gallon B DE008 Gallon B DE008 6 Gallon A DE080 9 Gallon A DE080 Gallon A Simplex DE080 Gallon A Duplex DE080 & DE080 MISCELLANEOUS PARTS Blind Flange Gasket Mounting Capscrews () DF00 DG0060 DJ0

12 Hoffman Pump COPYRIGHT 99, 00 BY ITT INDUSTRIES, INC. PRINTED IN U.S.A. -0 USA Bell & Gossett 800 N. Austin Avenue Morton Grove, IL 600 Phone: (8) Facsimile: (8) INTL. Bell & Gossett / Export Dept. 800 N. Austin Avenue Morton Grove, IL 600 Phone: (8) Facsimile: (8) CANADA Fluid Products Canada Royal Road Guelph, Ontario, NH T, Canada Phone: (9) 8-900