Mechanical Training Systems

Transcription

1 Mechanical Training Systems LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 06/2018

2 Table of Contents General Description 2 Courseware 2 elearning Formats 3 Model Utilization Chart 3 Topic Coverage 4 Features & Benefits 4 List of Available Training Systems 4 Optional Equipment 4 Optional Manual(s) 4 Available Training Systems 5 Equipment Description 15 Optional Equipment Description 42 General Description The Mechanical Training Systems cover the installation, use, maintenance, and troubleshooting of mechanical drive components. The systems are divided into five levels, and each level is further divided into specific topics which deal with the components encountered in the industry. The learning is based on practical, hands-on tasks. Engineered for ease of use, the systems come with a universal steel base unit on which the students prepare the setups using T-slotted extrusion bars. This innovative design allows the base to be configured as required by the task. The universal base includes a disconnecting switch, current meter, the controls required to operate the motors and the electromagnetic clutch-brake unit. It also includes a Start/Stop push-button station for local or remote operation. The universal base can be installed on a regular table as well as on other optional benches. The learning is based on practical, hands-on tasks using industrial components such as pulleys, sprockets, gears, various types of belts, single- and multi-strand chains, several types of couplings, shafts, bearings, ball screws, clutches and brakes, and all the components required to assemble the proposed setups. Note that most of the components of the Mechanical Training System are machined using the imperial system of units. Courseware The courseware consists of fully illustrated student manuals accompanied by an instructor guide. The manuals are divided into two categories: Job Sheets and Work Orders. Job Sheets include a description of the objectives, a list of required equipment, safety procedures, and the detailed steps required to attain the objectives safely and efficiently. The topics are introduced in an Information Job Sheet. A post-test at the end of each manual allows the student to verify what was learned in the Job Sheets. Work Orders can be used to evaluate students. They cover the same topics as the Job Sheets, but without the detailed procedures. Each Work Order includes a brief description of the task, a drawing of the equipment setup when necessary, and the general steps of the work to be done. The instructor guides contain the measurements and calculation results as well as the answers to the posttests. The Mechanical Training System courseware also includes a reference textbook. Refer to the Table of Contents of the Student Manuals section for a list of the topics covered in the student manuals. 2 Festo Didactic

3 elearning Formats The courseware is also available in three elearning formats for users who prefer computer-based approach: eseries, facilitated by the Mind-Sight elearning System. See Mechanical Training System eseries, Model E0. SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Mechanical Training System SCORM, Model F0. Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Mechanical Training System Stand-Alone, Model G0. Model Utilization Chart This table does not include the optional tool packages, consumable components, and other optional equipment. Festo Didactic 3

4 Topic Coverage Introduction to Mechanical Drive Systems Belt, Chains, and Gear Drives Couplings and Shaft Alignment Bearings and Linear Bearings Gaskets, Seals, Ball Screws, Clutches, and Brakes Laser Alignment, Lubrication, and Vibration Analysis Estimated program duration: 188 hours Features & Benefits Modular system to fit different training needs and budgets Heavy-duty equipment with industrial components Fully illustrated job sheets direct students to complete tasks safely and efficiently Lockout/tagout on the disconnecting switch and safety panels ensure student safety Working space can be increased by adding a slave base unit Universal base unit can be mounted on a regular table as well as optional benches Quality industrial components are mounted on panels for storage and inventory control Cost-effective solution with comprehensive curriculum Provides hands-on, safe mechanical training List of Available Training Systems Qty Description Model 1 Mechanical Training System Level Mechanical Training System Level Mechanical Training System Level Mechanical Training System Level Mechanical Training System Level Optional Equipment Model Qty Description 1 1 Extended Warranty for the Mechanical Training System EW 1 2 Mechanical Training System - eseries E0 Optional Manual(s) Model Qty Description 1 Mechanical Training System (Manuals on CD-ROM) A0 1 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact services.didactic@festo.com. 2 Please refer to our website at for more information about the Mind-Sight, SCORM, and Stand-Alone elearning formats. 4 Festo Didactic

5 Available Training Systems Mechanical Training System Level The Mechanical Training System Level 1 gives an introduction to Mechanical Drive Systems and covers Belt Drives, Chain Drives, and Gear Drives. List of Equipment Qty Description Model 1 Universal Base Assembly Motor Package Couplings Shafts Pillow Block Bearings Belt Drives Chain Drives Gear Drives Test/Measurement Package Tool Box Component Package Prony Brake Binder for the Manuals in System Festo Didactic 5

6 List of Manuals Manual Description Introduction to Mechanical Drive Systems (Job Sheets - Student) Introduction to Mechanical Drive Systems (Job Sheets - Instructor) Introduction to Mechanical Drive Systems (Work Orders - Student) Introduction to Mechanical Drive Systems (Work Orders - Instructor) Industrial Maintenance (Student Manual) Belt Drives 1 (Job Sheets - Student) Belt Drives 1 (Job Sheets - Instructor) Belt Drives 1 (Work Orders - Student) Belt Drives 1 (Work Orders - Instructor) Chain Drives 1 (Job Sheets - Student) Chain Drives 1 (Job Sheets - Instructor) Chain Drives 1 (Work Orders - Student) Chain Drives 1 (Work Orders - Instructor) Gear Drives 1 (Job Sheets - Student) Gear Drives 1 (Job Sheets - Instructor) Gear Drives 1 (Work Orders - Student) Gear Drives 1 (Work Orders - Instructor) Table of Contents of the Manual(s) Introduction to Mechanical Drive Systems (Job Sheets - Student) ( ) 1 Introduction to the Mechanical Training System 2 Safety Procedure 3 Key and Setscrew Fasteners 4 Speed and Torque Measurements 5 Efficiency 6 Shafts and Pillow Block Bearings 7 Shaft Alignment and Flexible Couplings 8 Shaft Alignment and Rigid Couplings 9 Motor Soft Foot Detection and Correction Introduction to Mechanical Drive Systems (Work Orders - Student) ( ) 1 Introduction to the Mechanical Training System 2 Safety Procedure 3 Key and Setscrew Fasteners 4 Speed and Torque Measurements 5 Efficiency 6 Shafts and Pillow Block Bearings 7 Shaft Alignment and Flexible Couplings 8 Shaft Alignment and Rigid Couplings 9 Motor Soft Foot Detection and Correction Belt Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Belt Drives 2 Sheave and Belt Installation 6 Festo Didactic

7 3 Sheave Alignment 4 Belt Tensioning 5 Speed, Torque, and Pulley Ratios 6 Sheave and Belt Maintenance Belt Drives 1 (Work Orders - Student) ( ) 1 Introduction to Belt Drives 2 Sheave and Belt Installation 3 Sheave Alignment 4 Belt Tensioning 5 Speed, Torque, and Pulley Ratios 6 Sheave and Belt Maintenance Chain Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Chain Drives 2 Sprocket Installation 3 Sprocket Alignment 4 Chain Installation 5 Chain Tensioning 6 Speed, Torque, and Sprocket Ratios 7 Sprocket and Chain Maintenance Chain Drives 1 (Work Orders - Student) ( ) 1 Introduction to Chain Drives 2 Sprocket Installation 3 Sprocket Alignment 4 Chain Installation 5 Chain Tensioning 6 Speed, Torque, and Sprocket Ratios 7 Sprocket and Chain Maintenance Gear Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Gear Drives 2 Spur Gear Installation 3 Gear Alignment 4 Backlash Adjustment 5 Speed, Torque, and Gear Ratios 6 Gears Using Split Taper Bushings 7 Gear Trains Gear Drives 1 (Work Orders - Student) ( ) 1 Introduction to Gear Drives 2 Spur Gear Installation 3 Gear Alignment 4 Backlash Adjustment 5 Speed, Torque, and Gear Ratios 6 Gears Using Split Taper Bushings 7 Gear Trains Festo Didactic 7

8 Additional Equipment Required to Perform the Exercises Model Qty Description 1 3 Training on Introduction to Mechanical Drive Systems, 0.6 day TF Optional Equipment Qty Description Model 1 Work Bench Bench Panel Support Wall Panel Support Slave Base Assembly Optional Tool Package Spare Parts 1 for Consumables 1 for Mechanical Training System Level The Mechanical Training System Level 2 covers Belt Drives, Chain Drives, Alignment and Couplings, and Lubrication. List of Equipment Qty Description Model 1 Belt Drives Chain Drives Alignment and Couplings Lubrication Test/Measurement Package Tool Box Component Package Binder for the Manuals in System Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 4 Can be replaced by equivalent provided by end-user. Other benches and storage units are available. Refer to the datasheet for models , , , and 6303-C/ Can be replaced by equivalent provided by end-user. 6 Can be replaced by equivalent provided by end-user. 8 Festo Didactic

9 List of Manuals Manual Description Belt Drives 2 (Job Sheets - Student) Belt Drives 2 (Job Sheets - Instructor) Belt Drives 2 (Work Orders - Student) Belt Drives 2 (Work Orders - Instructor) Chain Drives 2 (Job Sheets - Student) Chain Drives 2 (Job Sheets - Instructor) Chain Drives 2 (Work Orders - Student) Chain Drives 2 (Work Orders - Instructor) Lubrication (Job Sheets - Student) Lubrication (Job Sheets - Instructor) Lubrication (Work Orders - Student) Lubrication (Work Orders - Instructor) Alignment and Couplings (Job Sheets - Student) Alignment and Couplings (Job Sheets - Instructor) Alignment and Couplings (Work Orders - Student) Alignment and Couplings (Work Orders - Instructor) Table of Contents of the Manual(s) Belt Drives 2 (Job Sheets - Student) ( ) 1 Wedge and Notched Wedge V-Belts 2 Multiple-Belt Drives 3 Multiple-Speed Belt Drives 4 Variable-Speed Belt Drives 5 Synchronous Belt Drives 6 High Torque Synchronous Belt Drives 7 Pulley Idlers Belt Drives 2 (Work Orders - Student) ( ) 1 Wedge and Notched Wedge V-Belts 2 Multiple-Belt Drives 3 Multiple-Speed Belt Drives 4 Variable-Speed Belt Drives 5 Synchronous Belt Drives 6 High Torque Synchronous Belt Drives 7 Pulley Idlers Chain Drives 2 (Job Sheets - Student) ( ) 1 Multiple-Chain Drives 2 Silent Chain Drives 3 Sprocket Idlers Chain Drives 2 (Work Orders - Student) ( ) 1 Multiple-Chain Drives 2 Silent Chain Drives 3 Idler Sprockets Festo Didactic 9

10 Lubrication (Job Sheets - Student) ( ) 1 Viscosity Measurement 2 Pillow Block Bearing Lubrication 3 Chain Lubrication 4 MSDS and Lubrication Chart Lubrication (Work Orders - Student) ( ) 1 Viscosity Measurement 2 Pillow Block Bearing Lubrication 3 Chain Lubrication 4 MSDS and Lubrication Chart Additional Equipment Required to Perform the Exercises Model Qty Description 1 7 Training Mechanical Training System Level 2, 0.4 day TF Optional Equipment Qty Description Model 1 Optional Tool Package Spare Parts 2 for Consumables 2 for Mechanical Training System Level The Mechanical Training System Level 3 covers Gear Drives, Bearings, and Gaskets and Seals. List of Equipment Qty Description Model 1 Gear Drives Bearings Gaskets and Seals Tool Box Component Package Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 10 Festo Didactic

11 Model Qty Description 1 Binder for the Manuals in System List of Manuals Manual Description Gear Drives 2 (Job Sheets - Student) Gear Drives 2 (Job Sheets - Instructor) Gear Drives 2 (Work Orders - Student) Gear Drives 2 (Work Orders - Instructor) Bearings (Job Sheets - Student) Bearings (Job Sheets - Instructor) Bearings (Work Orders - Student) Bearings (Work Orders - Instructor) Gaskets and Seals (Job Sheets - Student) Gaskets and Seals (Job Sheets - Instructor) Gaskets and Seals (Work Orders - Student) Gaskets and Seals (Work Orders - Instructor) Table of Contents of the Manual(s) Gear Drives 2 (Job Sheets - Student) ( ) 1 Helical Gears 2 Worms and Worm Gears 3 Miter Gears 4 Gearboxes Gear Drives 2 (Work Orders - Student) ( ) 1 Helical Gears 2 Worms and Worm Gears 3 Miter Gears 4 Gearboxes Bearings (Job Sheets - Student) ( ) 1 Plain Bearings 2 Ball Bearings 3 Angular Ball Bearings 4 Roller Bearings 5 Bearing Lubrication Bearings (Work Orders - Student) ( ) 1 Plain Bearings 2 Ball Bearings 3 Angular Ball Bearings 4 Roller Bearings 5 Bearing Lubrication Gaskets and Seals (Job Sheets - Student) ( ) 1 Gaskets Festo Didactic 11

12 2 O-rings 3 Lip Seals 4 Mechanical Seals Gaskets and Seals (Work Orders - Student) ( ) 1 Gaskets 2 O-rings 3 Lip Seals 4 Mechanical Seals Additional Equipment Required to Perform the Exercises Model Qty Description 1 8 Training Mechanical Training System Level 3, 0.3 day TF Optional Equipment Qty Description Model 1 Optional Tool Package Optional Tool Package Spare Parts 3 for Consumables 3 for Mechanical Training System Level The Mechanical Training System Level 4 covers Clutches and Brakes, and Ball Screws and Linear Bearings. List of Equipment Qty Description Model 1 Clutches and Brakes Ball Screws and Linear Bearings Tool Box Component Package Binder for the Manuals in System Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 9 For 120 V - 60 Hz ac power networks. 10 For 220 V - 50 Hz, 220 V 60 Hz, and 240 V 50 Hz ac power networks. 12 Festo Didactic

13 List of Manuals Manual Description Clutches and Brakes (Job Sheets - Student) Clutches and Brakes (Job Sheets - Instructor) Clutches and Brakes (Work Orders - Student) Clutches and Brakes (Work Orders - Instructor) Ball Screws and Linear Bearings (Job Sheets - Student) Ball Screws and Linear Bearings (Job Sheets - Instructor) Ball Screws and Linear Bearings (Work Orders - Student) Ball Screws and Linear Bearings (Work Orders - Instructor) Table of Contents of the Manual(s) Clutches and Brakes (Job Sheets - Student) ( ) 1 Roller Ramp Clutches 2 Torque Limiters 3 Electromagnetic Clutch-Brake Units Clutches and Brakes (Work Orders - Student) ( ) 1 Roller Ramp Clutches 2 Torque Limiters 3 Electromagnetic Clutch-Brake Units Ball Screws and Linear Bearings (Job Sheets - Student) ( ) 1 Ball Nuts and Ball Screws 2 Linear Bearings 3 Backlash Measurement 4 Lead and Speed Ratio 5 Maintenance Ball Screws and Linear Bearings (Work Orders - Student) ( ) 1 Ball Nuts and Ball Screws 2 Linear Bearings 3 Backlash Measurement 4 Lead and Speed Ratio 5 Maintenance Additional Equipment Required to Perform the Exercises Model Qty Description 1 11 Training Mechanical Training System Level 4, 0.3 day TF Optional Equipment Qty Description Model 1 Spare Parts 4 for Consumables 4 for Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. Festo Didactic 13

14 Mechanical Training System Level The Mechanical Training System Level 5 covers Laser Alignment, Vibration Metering, and Vibration Analysis (optional). List of Equipment Qty Description Model 1 Laser Alignment System, Add-On to Mechanical Training System Vibration Metering List of Manuals Manual Description Vibration Metering (Work Orders - Student) Vibration Metering (Work Orders - Instructor) NCCER Vibration Analysis (Student Manual) Laser Alignment (Work Orders - Student) Laser Alignment (Work Orders - Instructor) Table of Contents of the Manual(s) Vibration Metering (Work Orders - Student) ( ) 1 Introduction to the Vibration Metering System 2 Data Acquisition Laser Alignment (Work Orders - Student) ( ) 1 Introduction to the Laser Alignment System 2 Soft Foot 3 Shaft Alignment Additional Equipment Required to Perform the Exercises Qty Description Model 1 12 Training on Laser Alignment, 0.3 day TF 1 13 Training on Vibration Metering, 0.2 day TF Optional Equipment 12 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 13 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 14 Festo Didactic

15 Model Qty Description 1 Vibration Analysis Equipment Description Prony Brake The Prony Brake is used for loading motors. The brake is complete with scales and pulley. The torque is determined from the lever arm length and the value indicated by the scales. Torque Range Net Weight 0-6 N m (0-54 lbf in) 280 x 305 x 100 mm (11 x 12 x 3.9 in) 1.8 kg (4 lb) Binder for the Manuals in System Model is a binder for holding the various manuals comprised in the Mechanical Training System - Level 1, Model Binder for the Manuals in System Model is a binder for holding the various manuals comprised in the Mechanical Training System - Level 2, Model Binder for the Manuals in System Model is a binder for holding the various manuals comprised in the Mechanical Training System - Level 3, Model Binder for the Manuals in System Model is a binder for holding the various manuals comprised in the Mechanical Training System - Level 4, Model Festo Didactic 15

16 Universal Base Assembly required by regulations. The Universal Base Assembly consists of a universal base on which mechanical components are assembled, T-slotted extrusion bars, transparent safety panels, and security devices. The universal base includes a disconnecting switch to control the power of the system, and the devices required to lock and tag the switch as Switches, knobs, power outlets, and a meter located on the control panel are used to control and monitor the universal base output power. A Start/Stop push-button station including an emergency stop button is connected to the control panel. List of Manuals Manual Description Introduction to Mechanical Drive Systems (Job Sheets - Student) Introduction to Mechanical Drive Systems (Job Sheets - Instructor) Introduction to Mechanical Drive Systems (Work Orders - Student) Introduction to Mechanical Drive Systems (Work Orders - Instructor) Industrial Maintenance (Student Manual) Table of Contents of the Manual(s) Introduction to Mechanical Drive Systems (Job Sheets - Student) ( ) 1 Introduction to the Mechanical Training System 2 Safety Procedure 3 Key and Setscrew Fasteners 4 Speed and Torque Measurements 5 Efficiency 6 Shafts and Pillow Block Bearings 7 Shaft Alignment and Flexible Couplings 8 Shaft Alignment and Rigid Couplings 9 Motor Soft Foot Detection and Correction Introduction to Mechanical Drive Systems (Work Orders - Student) ( ) 1 Introduction to the Mechanical Training System 2 Safety Procedure 3 Key and Setscrew Fasteners 4 Speed and Torque Measurements 5 Efficiency 6 Shafts and Pillow Block Bearings 16 Festo Didactic

17 7 Shaft Alignment and Flexible Couplings 8 Shaft Alignment and Rigid Couplings 9 Motor Soft Foot Detection and Correction Universal Base Control Panel Power Requirement Disconnecting Switch Characteristics Control Buttons Functions Start-Stop Push-Button Station Other Accessories Included Side Safety Panels Front and Back Safety Panels T-Slotted Extrusion Bars Other Items Included Motor Package x 572 x 102 mm (41 x 22.5 x 4 in) 12 A 30 A Selector switches, speed control knob 1 start, 1 stop, and 1 emergency stop Light, ammeter, breaker, ac outlets, and clutch/brake outlet 581 x 574 x 6 mm (22.9 x 22.6 x 0.25 in) 874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in) 842 x 38 x 38 mm (33 x 1.5 x 1.5 in) Lockout devices, padlocks, and tags 64 kg (142 lb) The Motor Package consists of a constant speed motor and a variable speed motor, both with their respective mounting base. The motors are controlled and monitored using the control panel and the Start/Stop push-button station. Constant-Speed Motor Voltage 115 V Power 249 W (0.33 hp) Speed 1725 r/min Current 6.6 A Frame 56C 65 Mounting Base 280 x 103 x 61 mm (11 x 4.1 x 2.4 in) Variable-Speed Motor Voltage 115 V Power 52 W (0.07 hp) Speed 54 r/min Current 1.3 A Mounting Base 199 x 96 x 39 mm (7.8 x 3.8 x 0.25 in) Other Items Included Screws and kep nuts 18 kg (40 lb) Festo Didactic 17

18 Couplings Shafts The Couplings Shafts panel contains the couplings and shafts required to perform the jobs. It includes a sleeve coupling, a jaw coupling, and stainless steel shafts. The shafts come with a keyseat and a flat running on their entire length. A panel is provided for storage, identification, and inventory control of the components. Jaw Coupling Bore Diameters 13 mm (0.5 in) / 16 mm (0.625 in) Max. Parallel Misalignment 0.38 mm (0.015 in) Max. Angular Misalignment 1 Sleeve Coupling Max. Parallel Misalignment 0 (rigid) Max. Angular Misalignment 0 (rigid) Shafts Lengths 229 mm (9 in) / 356 mm (14 in) Diameter 16 mm (0.625 in) Panel Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) 6.4 kg (14 lb) 18 Festo Didactic

19 Pillow Block Bearings The Pillow Block Bearings panel holds the pillow block bearings required to perform the setups. The housings are made from cast iron and the bearings are self-aligning to accommodate shaft misalignment. A fitting on the top of the housing makes lubrication easy. A panel is provided for storage, and inventory control of the pillow block bearings. Pillow Block Bearings 127 x 65 x 38 mm (5 x 2.6 x 1.5 in) Panel Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) 12.7 kg (28 lb) Festo Didactic 19

20 Belt Drives The Belt Drives 1 model consists of three V-Belt sheaves. The assembly also includes a rubber V-Belt, a belt tension tester, and sheave gauges. A panel is provided for storage, identification, and inventory control of the sheaves. List of Manuals Manual Description Belt Drives 1 (Job Sheets - Student) Belt Drives 1 (Job Sheets - Instructor) Belt Drives 1 (Work Orders - Student) Belt Drives 1 (Work Orders - Instructor) Table of Contents of the Manual(s) Belt Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Belt Drives 2 Sheave and Belt Installation 3 Sheave Alignment 4 Belt Tensioning 5 Speed, Torque, and Pulley Ratios 6 Sheave and Belt Maintenance Belt Drives 1 (Work Orders - Student) ( ) 1 Introduction to Belt Drives 2 Sheave and Belt Installation 3 Sheave Alignment 4 Belt Tensioning 5 Speed, Torque, and Pulley Ratios 6 Sheave and Belt Maintenance Sheaves 20 Festo Didactic

21 Pitch Diameter For Belt Type V-Belt Designation Sheaves and Belt Gauge Includes Belt Tension Tester Maximum Tension Panel Quantity 1 Belt Drives mm (3 in), 102 mm (4 in), 127 mm (5 in) 4L (A) and 5L (B) 4L400 8 gauges for grooves and 2 for belts 15.9 kg (35 lb) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 6 kg (13.3 lb) The Belt Drives 2 model consists of several pulleys commonly used in the industry. It includes two single-groove wedge pulleys with a bore specially machined to receive a split taper bushing, two double-groove wedge pulleys with a bore specially machined to receive quick disconnect bushings, and two step-cone pulleys. It also includes two timing belt pulleys, a variable pitch pulley, two high torque drive (HTD) timing belt pulleys, and an idler pulley. The provided belts are a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, and a high torque drive (HTD) timing belt. Two panels are provided for storage, identification, and inventory control of the pulleys. List of Manuals Manual Description Belt Drives 2 (Job Sheets - Student) Belt Drives 2 (Job Sheets - Instructor) Belt Drives 2 (Work Orders - Student) Belt Drives 2 (Work Orders - Instructor) Table of Contents of the Manual(s) Belt Drives 2 (Job Sheets - Student) ( ) 1 Wedge and Notched Wedge V-Belts 2 Multiple-Belt Drives 3 Multiple-Speed Belt Drives 4 Variable-Speed Belt Drives 5 Synchronous Belt Drives 6 High Torque Synchronous Belt Drives 7 Pulley Idlers Festo Didactic 21

22 Belt Drives 2 (Work Orders - Student) ( ) 1 Wedge and Notched Wedge V-Belts 2 Multiple-Belt Drives 3 Multiple-Speed Belt Drives 4 Variable-Speed Belt Drives 5 Synchronous Belt Drives 6 High Torque Synchronous Belt Drives 7 Pulley Idlers Wedge Pulleys Number of Grooves, Pitch Diameter For Belt Type Step Cone Pulleys Step Pitch Diameters For Belt Type Timing Belt Pulleys Number of Teeth, For Belt Type Variable Pitch Pulley Pitch Diameter Range For Belt Type Pulley Idler Outside Diameter For Belt Type Wedge V-Belts Type, Designation V-Belt Designation Timing Belts Type, Designation Bushings Type, Size Panels Quantity 2 Net Weight 1, 113 mm (4.45 in); 1, 84 mm (3.3 in); 2, 85 mm (3.35 in); 2, 127 mm (5 in) 3 V 45 mm (1.75 in); 70 mm (2.75 in); 95 mm (3.75 in) 4L (A) 18, normal (x2); 30, HTD; 24, HTD 86 to 112 mm (3.4 to 4.4 in) 4L (A) 76 mm (3 in) 4L (A) Normal, 3V400; Cogged, 3VX400 4L500 Normal, 367L050; HTD, 9608M20 Split taper, H; Quick disconnect, SH 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 16 kg (35.2 lb) 22 Festo Didactic

23 Chain Drives The Chain Drives 1 model consists of three sprockets. Two pieces of roller chain are provided with required connecting links. A chain breaker and a chain puller are also supplied. A panel is provided for storage, identification, and inventory control of the sprockets. List of Manuals Manual Description Chain Drives 1 (Job Sheets - Student) Chain Drives 1 (Job Sheets - Instructor) Chain Drives 1 (Work Orders - Student) Chain Drives 1 (Work Orders - Instructor) Table of Contents of the Manual(s) Chain Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Chain Drives 2 Sprocket Installation 3 Sprocket Alignment 4 Chain Installation 5 Chain Tensioning 6 Speed, Torque, and Sprocket Ratios 7 Sprocket and Chain Maintenance Chain Drives 1 (Work Orders - Student) ( ) 1 Introduction to Chain Drives 2 Sprocket Installation 3 Sprocket Alignment 4 Chain Installation 5 Chain Tensioning 6 Speed, Torque, and Sprocket Ratios 7 Sprocket and Chain Maintenance Festo Didactic 23

24 Sprockets Number of Teeth 15, 20, 30 For Chain Type No 40 Chains Designation No 40 Length 1067 mm (42 in), 457 mm (18 in) Connecting Links For Chain Type No 40 Chain Breaker For Chain Type No 35, 40, 41, 50 Chain Puller For Chain Type No 35 to No 60 Maximum Jaw Spread 51 mm (2 in) Panel Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) Net Weight 6.5 kg (14.3 lb) Chain Drives The Chain Drives 2 model consists of a pair of double-row roller chain sprockets with a bore specially machined to receive a taper bore bushing, a pair of silent chain sprockets, and an idler sprocket. Chains corresponding to the sprockets described previously are provided. A panel is provided for storage, identification, and inventory control of the sprockets. List of Manuals Manual Description Chain Drives 2 (Job Sheets - Student) Chain Drives 2 (Job Sheets - Instructor) Chain Drives 2 (Work Orders - Student) Chain Drives 2 (Work Orders - Instructor) Festo Didactic

25 Table of Contents of the Manual(s) Chain Drives 2 (Job Sheets - Student) ( ) 1 Multiple-Chain Drives 2 Silent Chain Drives 3 Sprocket Idlers Chain Drives 2 (Work Orders - Student) ( ) 1 Multiple-Chain Drives 2 Silent Chain Drives 3 Idler Sprockets Roller Chain Sprockets Number of Teeth 17, 20 For Chain Type No 40 Silent Chain Sprockets Number of Teeth 17 For Chain Type Sprocket Idler Number of Teeth 18 SC404 For Chain Type No 40 Roller Chain Designation No 40-2 Length Silent Chain Designation Length Bushings Type 914 mm (36 in) SC mm (29 in) Taper bore Size 1008, 1610 Panel Quantity 1 Dimensions Net Weight 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 8.3 kg (18.4 lb) Festo Didactic 25

26 Gear Drives The Gear Drives 1 model consists of six spur gears. Four spur gears have a finished bore with a setscrew, and two spur gears have a bore specially machined to receive a split taper bushing. A panel is provided for storage, identification, and inventory control of the spur gears. List of Manuals Manual Description Gear Drives 1 (Job Sheets - Student) Gear Drives 1 (Job Sheets - Instructor) Gear Drives 1 (Work Orders - Student) Gear Drives 1 (Work Orders - Instructor) Table of Contents of the Manual(s) Gear Drives 1 (Job Sheets - Student) ( ) 1 Introduction to Gear Drives 2 Spur Gear Installation 3 Gear Alignment 4 Backlash Adjustment 5 Speed, Torque, and Gear Ratios 6 Gears Using Split Taper Bushings 7 Gear Trains Gear Drives 1 (Work Orders - Student) ( ) 1 Introduction to Gear Drives 2 Spur Gear Installation 3 Gear Alignment 4 Backlash Adjustment 5 Speed, Torque, and Gear Ratios 6 Gears Using Split Taper Bushings 7 Gear Trains 26 Festo Didactic

27 Spur Gear Number of Teeth, Pressure Angle, Diametral Pitch 20, 14.5, 12 30, 14.5, 12 40, 14.5, 12 48, 20, 16 64, 20, 16 Bushings Type Split taper Size H Panel Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) Net Weight 8.4 kg (18.5 lb) Gear Drives The Gear Drives 2 model consists of gears commonly found in the industry. It includes three helical gears, a set of miter gears, a worm and a worm gear, and various accessories such as collars, sleeves, thrust bearings, and a mandrel to assemble the gears on the universal base. It also includes a gearbox and a panel for storage, identification, and inventory control of the gears and accessories. List of Manuals Manual Description Gear Drives 2 (Job Sheets - Student) Gear Drives 2 (Job Sheets - Instructor) Gear Drives 2 (Work Orders - Student) Gear Drives 2 (Work Orders - Instructor) Table of Contents of the Manual(s) Gear Drives 2 (Job Sheets - Student) ( ) 1 Helical Gears 2 Worms and Worm Gears 3 Miter Gears 4 Gearboxes Festo Didactic 27

28 Gear Drives 2 (Work Orders - Student) ( ) 1 Helical Gears 2 Worms and Worm Gears 3 Miter Gears 4 Gearboxes Helical Gears Hands Number of Teeth 24 Pressure Angle 14.5 Diametral Pitch 12 Miter Gears Number of Teeth 30 Pressure Angle 20 Diametral Pitch 12 Worm Gear Hand Number of Teeth 30 1 left hand, 2 right hands Right Pressure Angle 14.5 Diametral Pitch 10 Worm Hand Number of Threads 1 Right Pressure Angle 14.5 Diametral Pitch 10 Gearbox Type Ratio 11.08:1 Frame Other Items Included Panel Quantity 1 Dimensions Net Weight Parallel shaft (with spur gears) 56C Bearings, collars, shaft, support plate, and mandrel 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 10.4 kg (23 lb) 28 Festo Didactic

29 Alignment and Couplings The Alignment and Couplings model consists of an extensive selection of couplings commonly found in the industry. It includes a gear coupling with a plastic sleeve, a flexible sleeve coupling, a flange coupling, a chain coupling with a cover, a grid coupling with a cover, and two universal joints. Two panels are provided for storage, identification, and inventory control of the couplings. List of Manuals Manual Description Alignment and Couplings (Job Sheets - Student) Alignment and Couplings (Job Sheets - Instructor) Alignment and Couplings (Work Orders - Student) Alignment and Couplings (Work Orders - Instructor) Gear Coupling Max. Parallel Misalignment Max. Angular Misalignment 1 Flexible Sleeve Coupling Max. Parallel Misalignment Max. Angular Misalignment Flange Coupling Max. Parallel Misalignment Max. Angular Misalignment Chain Coupling Max. Parallel Misalignment Max. Angular Misalignment 2 Grid Coupling Max. Parallel Misalignment Max. Angular Misalignment Universal Joint Max. Angle Offset 25 Max. Speed Bushings Type Size Panels Quantity mm (0.016 in) mm (0.01 in) mm (0.035 in) 0 (rigid) 0 (rigid) mm (0.012 in) mm (0.012 in) mm (0.01 in) 1750 r/min Split taper H Festo Didactic 29

30 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 12.9 kg (28.4 lb) Lubrication empty container for storing the oil is also provided. The Lubrication model consists of equipment required to manually lubricate chains and pillow block bearings. It includes a hand-held lever grease gun with a grease cartridge, a container of SAE grade 30 oil, and a chain oiler. A viscometer and a thermometer are supplied to determine the viscosity of oils. An List of Manuals Manual Description Lubrication (Job Sheets - Student) Lubrication (Job Sheets - Instructor) Lubrication (Work Orders - Student) Lubrication (Work Orders - Instructor) Table of Contents of the Manual(s) Lubrication (Job Sheets - Student) ( ) 1 Viscosity Measurement 2 Pillow Block Bearing Lubrication 3 Chain Lubrication 4 MSDS and Lubrication Chart Lubrication (Work Orders - Student) ( ) 1 Viscosity Measurement 2 Pillow Block Bearing Lubrication 3 Chain Lubrication 4 MSDS and Lubrication Chart Viscometer Type Zahn 3 Accessory Included Lever Grease Gun Maximum Pressure Grease Flow Manual Chain Oiler Capacity Oil SAE Grade 30 Thermometer 70 MPa ( psi) 53 ml (1.8 oz) per 40 strokes 355 ml (12 oz) 30 Festo Didactic

31 Grease Cartridge NLGI Grade 2 Empty Can Capacity Bearings L (0.264 gal) 4.3 kg (9.4 lb) Tapered, needle, and thrust roller bearings are supplied as well. A bearing packer and a grease cartridge are included in the package. The Bearings model consists of an extensive selection of bearings and accessories commonly found in the industry. It includes several ball and roller bearings as well as various accessories used to install, remove, and lubricate bearings. The Bearings model includes sleeve, grooved sleeve, flange sleeve, and thrust plain bearings. It also includes open, shielded, sealed, angular contact, and thrust ball bearings. Two panels are provided for storage, identification, and inventory control of the bearings and accessories. List of Manuals Manual Description Bearings (Job Sheets - Student) Bearings (Job Sheets - Instructor) Bearings (Work Orders - Student) Bearings (Work Orders - Instructor) Table of Contents of the Manual(s) Bearings (Job Sheets - Student) ( ) 1 Plain Bearings 2 Ball Bearings 3 Angular Ball Bearings 4 Roller Bearings 5 Bearing Lubrication Bearings (Work Orders - Student) ( ) 1 Plain Bearings 2 Ball Bearings 3 Angular Ball Bearings 4 Roller Bearings Festo Didactic 31

32 5 Bearing Lubrication Plain Bearings Type, Length or Thickness Sleeve, 38 mm (1.5 in); Grooved sleeve, 25 mm (1 in); Flange, 25 mm (1 in); Thrust, 1.5 mm (0.06 in) Inside Diameter 16 mm (0.625 in) Radial Ball Bearings Type Open, Shielded, Sealed Inside Diameter 20 mm (0.79 in) Outside Diameter 42 mm (1.65 in) Angular Ball Bearings Inside Diameter 20 mm (0.79 in) Outside Diameter 47 mm (1.85 in) Thrust Ball Bearing Thickness 9 mm (0.342 in) Inside Diameter 16 mm (0.625 in) Tapered Roller Bearings Type Separable cone and cup Inside Diameter 20 mm (0.79 in) Outside Diameter 42 mm (1.65 in) Needle Bearing Inside Diameter 16 mm (0.625 in) Outside Diameter 21 mm ( in) Trust Needle Bearing Thickness 4 mm (0.16 in) Inside Diameter 35 mm (1.38 in) One-dot Housing Overall Dimensions 140 x 51 x 38 mm (5.5 x 2 x 1.5 in) Bore Diameter 22 mm (0.875) One-dot Shaft Journal Diameter 16 mm (0.625 in) Length 229 mm (9 in) Other Housings Overall Dimensions 140 x 65 x 52 mm (5.5 x 2.2 x 2 in) Bore Diameters 42 mm (1.65 in) (x2), 47 mm (1.85 in) Other Shafts Journal Diameters 20 mm (0.79 in) Lengths 229 mm (9 in) Grease Cartridge NLGI Grade 2 Bearing Packer Minimum Inside Diameter 15 mm (0.594 in) Maximum Outside Diameter 89 mm (3.5 in) Other Items Included Collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts, lockwashers, and spacers Panels Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) 14.4 kg (31.8 lb) 32 Festo Didactic

33 Gaskets and Seals The Gaskets and Seals model consists of various seals and tools used to seal surfaces in the industry. It includes O- rings, oil seals, gasket material, and a mechanical seal. A punch and a lip seal tool are also supplied. A panel is provided for storage, identification, and inventory control of the accessories. List of Manuals Manual Description Gaskets and Seals (Job Sheets - Student) Gaskets and Seals (Job Sheets - Instructor) Gaskets and Seals (Work Orders - Student) Gaskets and Seals (Work Orders - Instructor) Table of Contents of the Manual(s) Gaskets and Seals (Job Sheets - Student) ( ) 1 Gaskets 2 O-rings 3 Lip Seals 4 Mechanical Seals Gaskets and Seals (Work Orders - Student) ( ) 1 Gaskets 2 O-rings 3 Lip Seals 4 Mechanical Seals Seal Hub 1 Seal Hub 2 Seal Hub 3 I.D. x O.D. 76 x 66 x 28 mm (3 x 2.6 x 1.1 in) 76 x 66 x 15 mm (3 x 2.6 x 0.6 in) 16 x 44 mm (0.625 x 1.75 in) Festo Didactic 33

34 Length 48 mm (1.875 in) Lip Seal Tool I.D. x O.D. 16 x 36 mm (0.625 x 1.4 in) Length 40 mm (1.6 in) O-Ring Type 213 Lip Seal I.D. x O.D. 25 x 40 mm (0.98 x 1.6 in) Mechanical Seal Type 21 Cork Sheets 914 x 305 x 2 mm (36 x 12 x 0.09 in) Punch Hole Diameter 8 mm (0.31 in) Other Items Included Shaft, nut, washer, and collar Panel Quantity x 284 x 29 mm (23 x 11.2 x 1.1 in) 5.3 kg (11.6 lb) Clutches and Brakes The Clutches and Brakes model consists of an electromagnetic clutchbrake unit, a torque limiter with a sprocket, a roller ramp clutch installed in a sprocket, an inertia load, and various accessories. It also includes a panel for storage, identification and inventory control of the equipment. List of Manuals Manual Description Clutches and Brakes (Job Sheets - Student) Clutches and Brakes (Job Sheets - Instructor) Clutches and Brakes (Work Orders - Student) Clutches and Brakes (Work Orders - Instructor) Table of Contents of the Manual(s) Clutches and Brakes (Job Sheets - Student) ( ) 34 Festo Didactic

35 1 Roller Ramp Clutches 2 Torque Limiters 3 Electromagnetic Clutch-Brake Units Clutches and Brakes (Work Orders - Student) ( ) 1 Roller Ramp Clutches 2 Torque Limiters 3 Electromagnetic Clutch-Brake Units Electromagnetic Clutch-Brake Unit Shaft Diameter Maximum speed Voltage Motor Frame Inertia Load Moment of Inertia Weight Roller Ramp Clutch I.D. x O.D. Sprocket (for Roller Ramp Clutch) 16 mm (0.625 in) 3600 r/min 90 V 56C Type No 40 Number of Teeth 20 Torque Limiter Bore Diameter Sprocket (for Torque Limiter) Type No 40 Number of Teeth 20 Shaft Diameter Length Other Items Included Panel Quantity kg m² (0.403 lb ft²) 5.64 kg (12.4 lb) x mm (0.625 x in) 16 mm (0.625 in) 16 mm (0.625 in) 229 mm (9 in) Collars, screws, and thrust bearings 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 18.7 kg (41.2 lb) Festo Didactic 35

36 Ball Screws and Linear Bearings The Ball Screws and Linear Bearings model consists of various components used to assemble a linear slide. It includes a ball nut, a ball screw, linear bearings, and two panels for storage, identification, and inventory control of the components. List of Manuals Manual Description Ball Screws and Linear Bearings (Job Sheets - Student) Ball Screws and Linear Bearings (Job Sheets - Instructor) Ball Screws and Linear Bearings (Work Orders - Student) Ball Screws and Linear Bearings (Work Orders - Instructor) Table of Contents of the Manual(s) Ball Screws and Linear Bearings (Job Sheets - Student) ( ) 1 Ball Nuts and Ball Screws 2 Linear Bearings 3 Backlash Measurement 4 Lead and Speed Ratio 5 Maintenance Ball Screws and Linear Bearings (Work Orders - Student) ( ) 1 Ball Nuts and Ball Screws 2 Linear Bearings 3 Backlash Measurement 4 Lead and Speed Ratio 5 Maintenance Driving Guides Main Supports Plate Ball Nut 160 x 51 x 24 mm (6.3 x 2 x 0.9 in) 216 x 102 x 25 mm (8.5 x 4 x 1 in) 180 x 127 x 10 mm (7.1 x 5 x 0.4 in) 36 Festo Didactic

37 Nominal Diameter Lead Linear Bearings No. of Ball Circuits 5 Inside Diameter Ball Screw Nominal Diameter Lead Shafts Diameter Length Other Item Included Panels Quantity 2 14 mm (0.6 in) 5 mm (0.197 in) per revolution 16 mm (0.625 in) 14 mm (0.6 in) 5 mm (0.197 in) per revolution 16 mm (0.625 in) 464 mm (18.3 in) Handwheel, retaining rings, flange bearing, angular ball bearings, bearing locknut, and screws 584 x 284 x 29 mm (23 x 11.2 x 1.1 in) 11.6 kg (25.6 lb) Laser Alignment System, Add-On to Mechanical Training System textbook. A stand-alone version of the Laser Alignment System is also available, see Model A. List of Manuals The Laser Alignment System consists of a laser alignment kit and various accessories to perform alignment. The laser alignment kit includes a display unit, measuring units, fixtures, shims, measuring tape, instruction, carrying case, and the accessories required to learn how to perform alignment. The courseware includes a student manual, instructor guide, and a Manual Description Laser Alignment (Work Orders - Student) Laser Alignment (Work Orders - Instructor) Table of Contents of the Manual(s) Laser Alignment (Work Orders - Student) ( ) 1 Introduction to the Laser Alignment System 2 Soft Foot 3 Shaft Alignment Laser Alignment Tool Type SKF Shaft Alignment Tool TKSA 31 Sensors and Communication System Measuring Distance 29 mm (1.1 in) CCD with red line laser Class 2, inclinometer ±0.5, wired, USB cables 0.07 m to 4 m (0.23 ft to 13.1 ft), up to 2 m (6.6 ft) with cables supplied Festo Didactic 37

38 Measuring Errors Housing Material Operating Device Software/App Update DU Operating Time Alignment Method Alignment Correction Soft Foot Correction Extra Features Net Weight Vibration Metering < 0.5% ±5 μm 20% glass-filled polycarbonate 12.7 cm (5.6 in) colour resistive touchscreen LCD display (supplied), high impact PC/ABS with overmould Via USB stick 7 hours of continuous use (100% backlight) mah rechargeable LiPo battery Alignment of horizontal shafts, 3 position measurement , 3 position automatic measurement , 3 position free measurement (with min. 140 rotation) Live values for vertical and horizontal Laser soft foot Screen orientation lip 390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in) 4.1 kg (9 lb) The Vibration Metering model introduces students to vibration metering. The equipment supplied includes a portable vibration meter, a balancing disk that fixes to the shaft of a motor, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required. List of Manuals Manual Description Vibration Metering (Work Orders - Student) Vibration Metering (Work Orders - Instructor) NCCER Vibration Analysis (Student Manual) Table of Contents of the Manual(s) Vibration Metering (Work Orders - Student) ( ) 1 Introduction to the Vibration Metering System 2 Data Acquisition Disk Diameter Guard Dimensions Vibration Meter Velocity Range Acceleration Range Dimensions Data Acquisition Software Includes Other Items Included 200 mm (7.9 in) 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in) 0.5 to 200 m/s (0.02 to 7.87 in/s) 0.5 to 200 m/s² (2 to 656 ft/s²) 180 x 72 x 32 mm (7.1 x 2.8 x 1.3 in) CD-ROM, interface cable Plastic box, kep nuts, and screws 38 Festo Didactic

39 TBE Test/Measurement Package The Test/Measurement Package 1 consists of various instruments used to make measurements. It includes a photo-reflective tachometer, a dial indicator, two levels, a combination square, a feeler gauge, and a flat bar to firmly hold the dial indicator in place while making measurements. Feeler Gauge Number of Blades 26 Thickness Range to mm ( to in) Dial Indicator Assembly Range 0 to 25 mm (0 to 1 in) Graduation and Accuracy mm (0.001 in) Photo-Reflective Tachometer Rotation CW and CCW Speed Range 0.5 to r/min Accuracy 0.05% + 1 digit Other Items Included Levels, combination square, and flat bar 2.3 kg (5 lb) Test/Measurement Package The Test/Measurement Package 2 consists of various items required to align shafts. It includes a dial indicator, two clamp attachments, two swivel clamps, three lengths of rod for assembling the dial indicator, and a flat bar to firmly hold the dial indicator in place while making measurements. Dial Indicator Assembly Range Graduation and Accuracy Flat Bar Other Items Included 0 to 25.4 mm (0 to 1 in) mm (0.001 in) 200 x 51 x 6 mm (7.9 x 2 x 0.25 in) Rods, clamp attachment, and swivel clamps Festo Didactic 39

40 1.7 kg (3.8 lb) Tool Box Component Package The Tool Box Component Package 1 consists of various items used to assemble components on the universal base. It includes various fasteners such as screws, flat washers, T-nuts, and corner brackets. Plastic containers and identification stickers are provided. Shims with various thicknesses are supplied. Standard keys and keystock to use with the shafts and mechanical components are provided. The Tool Box Component Package 1 also includes tensioners for adjusting belt tension and chain sag, risers on which pillow block bearings are assembled, a wood plate, a straightedge, and a tool box to store the items. Screws Diameter and Thread 5/16-18 Length (HHCS) Length (BHSCS) T-Nuts 16, 19, 29, 70, 83 mm (0.625, 0.75, 1.125, 2.75, 3.25 in) 16 mm (0.625 in) Diameter and Thread 5/16-18 Flat Washers I.D. x O.D. Corner Brackets Shims Thickness Risers Square Shaft Key Width x Length Square Keystock Width x Length Woodruff Key Width x Length Straightedge Length Tool Cabinet Storage Overall Other Items Included 9 x 22 mm (0.34 x 0.88 in) 38 x 38 x 33 mm (1.5 x 1.5 x 1.31 in) 0.08, 0.13, 0.25, 0.51, 0.76 mm (0.003, 0.005, 0.010, 0.020, in) 140 x 55 x 40 mm (5.51 x 2.17 x 1.57 in) 5 x 25 mm (0.19 x 1 in) 5 x 305 mm (0.19 x 12 in) 3 x 13 mm (0.125 x 0.5 in) 610 mm (24 in) 6 drawers, 1 compartment, 0.06 m³ (3467 in³) 660 x 375 x 305 mm (26 x x 12 in) Plastic boxes and bags, printed labels, tensioners, and wood plate 26.9 kg (59.3 lb) 40 Festo Didactic

41 Tool Box Component Package The Tool Box Component Package 2 consists of various items used to assemble components on the universal base. It includes a mounting bracket, an inspection mirror, two riser extensions on which pillow block bearings are assembled, and corresponding screws. Mounting Bracket For Use With Pulley idler and sprocket idler Riser Extensions 140 x 64 x 41 mm (5.5 x 2.5 x 1.6 in) Screws Diameter and Thread 5/16-18 Length 152 mm (6 in) Other Item Included Inspection mirror 3.4 kg (7.6 lb) Tool Box Component Package The Tool Box Component Package 3 model consists of various items used to assemble and disassemble bearings. It includes a pair of work gloves, a puller, a bearing splitter and a spanner wrench. Bearing Puller Forcing Screw Length Spread Range Spanner Wrench For Circle Diameter Other Item Included 140 mm (5.5 in) 3.2 x 51 mm (0.125 x 2 in) 19 x 51 mm (0.75 x 2 in) Work gloves 1.7 kg (3.7 lb) Festo Didactic 41

42 Tool Box Component Package The Tool Box Component Package 4 consists of retaining ring pliers and a spanner wrench. Retaining Ring Pliers Type For Shaft Diameter Spanner Wrench Type For Circle Diameter External 19 to 60 mm (0.75 to 2.38 in) Hook style 19 to 51 mm (0.75 x 2 in) 0.3 kg (0.6 lb) Optional Equipment Description Extended Warranty for the Mechanical Training System (Optional) EW The Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your mechanical training equipment. Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty. Work Bench (Optional) base at the same time. The Work Bench consists of a solid metal bench that accommodates the work surfaces on which the universal base is installed. It includes storage for 20 component panels, the safety panels, and the T-slotted extrusion bars. The Work Bench is mounted on four heavy-duty, swivelling, lockable casters. It can accommodate two teams working on a different universal Number of Universal Bases it can Receive 2 Number of Component Panels it Can Hold 20 Number of Safety Panels it Can Hold x 1861 x 971 mm (36.5 x x in) 42 Festo Didactic

43 Bench Panel Support (Optional) The Bench Panel Support consists of a vertical support for 12 component panels. It is designed to be fixed to the Work Bench, Model Mounting On the Work Bench, Model Number of Component Panels it Can Hold x 1073 x 95 mm ( x x 3.75 in) TBE Wall Panel Support (Optional) The Wall Panel Support consists in a horizontal support for five component panels. It is designed to be fixed to a wall. Mounting On a wall Number of Component Panels it Can Hold x 100 x 3 mm (59.8 x 3.9 x 0.12 in) 3.6 kg (8 lb) Slave Base Assembly (Optional) The Slave Base Assembly is an optional base which expands any drive train the students or instructor might want to assemble. It includes two panels, two long T-slotted extrusion bars, and two lexan holders to assemble the safety panels of the universal base and slave base together. The Slave Base Assembly is not required to perform the setups proposed in the manuals. Festo Didactic 43

44 Slave Base Front and Back Safety Panels T-Slotted Extrusion Bars Other Items Included 895 x 591 x 70 mm (35.25 x x 2.75 in) 874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in) 1740 x 38 x 38 mm (68.5 x 1.5 x 1.5 in) Lexan holders 36.3 kg (80 lb) Vibration Analysis (Optional) The Vibration Analysis model introduces students to vibration analysis. The equipment supplied includes a vibration analyzer, a vibration transducer, a balancing disk that fixes to the shaft of a motor, a pillow block bearing, a defective bearing, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required. List of Manuals Manual Description Vibration Analysis (Work Orders - Student) Vibration Analysis (Work Orders - Instructor) Table of Contents of the Manual(s) Vibration Analysis (Work Orders - Student) ( ) 1 Introduction to the Vibration Analysis System 2 Introduction to Vibration 3 Overall Level Measurements 4 FFT Spectrum and Waveform Analyses 5 Machine Diagnosis 6 Vibration Data Analysis and Reporting Additional Equipment Required to Perform the Exercises Model Qty Description 1 14 Training on Vibration Analysis, 0.4 day TF 14 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 44 Festo Didactic

45 Portable Vibration Meter Vibration Measurements Functions Vibration Sensor Type Software Balancing Disk and Cover Disk Diameter Cover Dimensions Displacement, velocity, acceleration Overall level measurements, time waveform display, FFT spectrum analysis Accelerometer Data management software 200 mm (7.9 in) 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in) Optional Tool Package 1 (Optional) The Optional Tool Package 1 consists of the tools and instruments required to assemble the setups and take measurements. It includes a hex key set, a wrench set with open ends and box ends, needle nose pliers, scissors, a rubber hammer, a hacksaw, a dial caliper, a machinist rule, a measuring tape, a micrometer, a gear gauge, a file, a sand belt, a wire brush, a soapstone holder with replacement soapstones, and a vise. The package also includes a tool cabinet for extra storage space. Gear Gauge Number of Leaves 14 For Pressure Angle and Series Diametral Pitch Range 6 to 80 Micrometer Range Graduation Dial Caliper Range Graduation Machinist Rule Length Tape Rule Length Hex Key Set Wrench Set Rubber Hammer Weight Hacksaw Length Bench Vise Maximum Opening Tool Cabinet Storage Overall Other Items Included 14.5 pressure angle, inch series 0 to 25 mm (0 to 1 in) mm ( in) 0 to 152 mm (0 to 6 in) mm (0.001 in) 152 mm (6 in) 2 m (6 ft) 8 pieces, 1.6 to 6.4 mm (0.063 to 0.25 in) 9 pieces, 6.4 to 19 mm (0.25 to 0.75 in) kg (1.25 lb) 305 mm (12 in) 64 mm (2.5 in) 3 drawers, 1 compartment, m³ (8301 in³) 902 x 673 x 457 mm (35.5 x 26.5 x 18 in) Scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones 45 kg (100 lb) Festo Didactic 45

46 Optional Tool Package 2 (Optional) The Optional Tool Package 2 consists of the tools and instruments required to assemble the setups and take measurements. It includes a torque wrench with a socket set, a slot screwdriver, a stopwatch, a funnel, and a degreaser. Torque Wrench Type Torque Range Socket Set Diameter Range Screwdriver Type Other Items Included 3/8 in square drive 2.8 to 28 N m (25 to 250 lbf in) 10 pieces, from 0.03 to 0.09 mm (0.25 to in) Slot Degreaser, funnel, and a stopwatch 2.7 kg (6 lb) Optional Tool Package 3 (Optional) The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer. Arbor Press Capacity Clearance Deadblow Hammer Weight Hot Plate Temperature Range Voltage Power Current 1 ton 127 mm (5 in) 0.51 kg (1.13 lb) 127 x 127 x 102 mm (5 x 5 x 4 in) 25 to 360 C (77 to 672 F) 120 V - 60 Hz 250 W 2.1 A 46 Festo Didactic

47 Infrared Thermometer Temperature Range Other Item Included -20 to 500 C (-4 to 932 F) 160 x 115 x 36 mm (6 x 5 x 1.5 in) Bearing support for hot plate 22.7 kg (50 lb) Optional Tool Package 3 (Optional) The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer. Arbor Press Capacity Clearance Deadblow Hammer Weight Hot Plate Temperature Range Voltage Power Current Infrared Thermometer Temperature Range Other Item Included 1 ton 127 mm (5 in) 0.51 kg (1.13 lb) 127 x 127 x 102 mm (5 x 5 x 4 in) 25 to 360 C (77 to 672 F) 120 V - 60 Hz 250 W 2.1 A -20 to 500 C (-4 to 932 F) 160 x 115 x 36 mm (6 x 5 x 1.5 in) Bearing support for hot plate 22.7 kg (50 lb) Festo Didactic 47

48 Spare Parts 1 for (Optional) The Spare Parts 1 model includes plastic containers, plastic bags, identification stickers, soapstones, keys, padlocks, two pieces of roller chain, and a V-belt. V-Belt Chains Square Shaft Key Woodruff Key Other Items Included See Model for details about this component. See Model for details about these components. See Model for details about this component. See Model for details about this component. Padlocks, soapstones, plastic boxes and bags, and printed labels 2.7 kg (6 lb) Spare Parts 2 for (Optional) The Spare Parts 2 model consists of replacement parts. It includes an empty can, a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, a high torque drive (HTD) timing belt, a double-strand roller chain, and a silent chain. It also includes a replacement grid for the grid coupling. Wedge V-Belts V-Belt Timing Belts Roller Chain Silent Chain Empty Can Other Item Included See Model for details about these components. See Model for details about this component. See Model for details about these components. See Model for details about this component. See Model for details about this component. See Model for details about this component. Replacement grid for grid coupling 4.5 kg (10 kg) 48 Festo Didactic

49 Spare Parts 3 for (Optional) The Spare Parts 3 model consists of replacement parts. It includes several bearings and seals, collars, assembly components, and a pair of work gloves. Bearings Includes all the bearing described in Models and O-ring See Model for details about this component. Lip Seal See Model for details about this component. Mechanical Seal See Model for details about this component. Other Items Included Collars, O-rings, screws, lockwashers, retaining nuts, lockwashers, and gloves 2.3 kg (5 lb) Spare Parts 4 for (Optional) The Spare Parts 4 model consists of replacement parts. It includes a flange bearing, linear ball bearings, bearing locknuts, a roller ramp clutch, angular ball bearings, and replacement balls for the ball nut. Festo Didactic 49

50 Roller Ramp Clutch Angular Ball Bearings Linear Bearings Flange Bearing Bearing Locknut Other Item Included See Model for the details of the component. See Model for the details of the component. See Model for the details of the component. See Model for the details of the component. See Model for the details of the component. Replacement balls for ball nut 0.6 kg (1.3 lb) Consumables 1 for (Optional) The Consumable Components 1 model consists of connecting links and keystock. Square Keystock Connecting Links See Model for details about this component. See Model for details about these components. TBE Consumables 2 for (Optional) The Consumable Components 2 model consists of a container of SAE grade 30 oil, a grease cartridge, and a degreaser. Oil Grease Cartridge See Model for details about this component. See Model for details about this component. TBE 50 Festo Didactic

51 Consumables 3 for (Optional) The Consumable Components 3 model consists of gasket material and a grease cartridge. Cork Sheets Grease Cartridge See Model for details about these components. See Model for details about this component. TBE Consumables 4 for (Optional) The model Consumable Components 4 consists of retaining rings. Retaining Rings See Model for the details of the component. TBE Festo Didactic 51

52 Mechanical Training System - eseries (Optional) E0 This site-license course bundle is intended to be used in conjunction with the Mechanical Training System. The Mechanical Training System contains four courses, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted ( ed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. The following learning platforms are available: E: Mechanical Training System - eseries F: Mechanical Training System - SCORM G: Mechanical Training System - Stand-Alone Topic Coverage Level 1 - Introduction, Belt Drives, Chain Drives, and Gear Drives Level 2 - More Belt and Chain Drives, Alignment, Couplings, and Lubrication Level 3 - More Gear Drives, Bearings, Gaskets, and Seals Level 4 - Clutches, Brakes, Ball Screws, and Linear Bearings Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic