Contents. General Arrangements 1 Horizontal Mounts 2 Vertical Mounts 3 Transmitter and Adapter Mounts

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2 Contents General Arrangements 1 Horizontal Mounts 2 Vertical Mounts 3 Transmitter and Adapter Mounts Manifolds 4 Ordering Tree 5 Pressure vs. Temperature Ratings 6 5-Valve Manifold Overview 8 5-Valve Manifold Dimensions 10 3-Valve Manifold Dimensions 12 Big Bore Measurement Set 13 2-Valve Manifold Dimensions Accessories 14 Stabilized Taps 16 Adapter Plates Hand Valves 18 Needle Valves 22 Mult-port Valves 24 Root Valves Gas Sampling Systems 26 Sample Cylinders 28 Sampling Valves 30 Constant Pressure Cylinders 34 Outage Tubes 36 Rupture Discs & Relief Valves 38 Relief Valves For more information about the complete line of products and services by TVI, visit our web site or contact the sales representative nearest you. Texas Valve & Instruments, LLC PO Box Houston, TX T F E Sales@TVI-I.com Gas Detection Systems 39 Gas Detector Tubes 40 Gas Detector Pump 46 Reading Adjustments 47 Chemical Cross-Sensitivies It is entirely the responsibility of the user of the equipment (detector tube and pump) to see that the equipment is operated, maintained, and repaired in strict accordance with the manufacturer s instructions provided with the equipment. It is also the sole responsibility of the user to ensure that the tubes are not used beyond their expiration date. The manufacturer and the manufacturer s distributors are not otherwise liable for any incorrect measurement an its consequences or any damages resulting from the user s negligence or otherwise.

3 General Arrangements Horizontal Mounts Horizontal Mount on Stablized Taps JM38-GS Valve 90 Manifold ST-L8MSS Stabilized Tap Horizontal Mount on Stablized Taps with Integral Ball Valves JM38-GS Valve 90 Manifold SBVT-AA Stabilized Tap with Integral Ball Valve 1

4 General Arrangements Vertical Mounts Vertical Mount on Stablized Taps Vertical Mount on Stablized Taps with Integral Ball Valves JM37 5-Valve Manifold JM37 5-Valve Manifold STL8MSS Stabilized Tap SBVT-AA Stabilized Tap with Integral Ball Valve 2

5 General Arrangements Transmitter & Adapter Mounts Vertical Mount on Stablized Taps with Integral Ball Valves for Transmitters and Adapter Plates 3

6 Manifolds Ordering Tree JM37 D U Model Number JM32 2-Valve, Straight JM33 3-Valve Packing 6 Teflon Guide; Viton O-ring JM37 JM38 5-Valve 5-Valve, 90 Angle Seat Material Seat-Packing Configuration G Soft Seat 7 Delrin 8 RPTFE Body Material Stem & Tip Material C S Carbon Steel Stainless Steel / 316 L Inlet Size Outlet Type 1 DP Transmitter Flange 3 1/2" NPT 1 FNPT 9 Flanged Inlet Type 1 Flanged 3 FNPT 5 MNPT Outlet Size 3 1/2 FNPT 9 DP Transmitter Flange 4

7 Manifolds & Valves Pressure vs. Temp Ratings Material Selection Pressure and temperature ratings are selected from ANSI B16.34 for Standard class valves based on ANSI B16-Class Optional sour gas service conforms to NACE STD MR Pressure Testing Each valve is tested with nitrogen gas at 1500 psi for seat and packing leakage. All valves must be bubble tight. Pressure vs. Temperature Ratings (Soft Seat) Temperature F Seat Material Carbon Steel Stainless Steel Delrin 6000 PSI 6000 PSI Carbon Filled Teflon 2000 PSI 2000 PSI 5

8 Manifolds Manifolds Overview Characteristics 3/8 minimum bore diameter to help ameliorate spiking signals caused by pulsations in the pipeline. Very tight, reliable seats and seals to prevent errant measurements cause by small leaks. These seats and seals should be able to stand up to repeated use caused by the calibration verification process. Integrated blocking valves to minimize the potential leaks between the tap valves and the equalization valves. These valves can also serve as double equalizing valves to help insure against measurement error. Flange x 1/2 npt pipe Angle pattern equalizer and vent valves make calibration more convenient especially with gloves. Features 3/8" thru bores Delrin seats standard, Carbon filled Teflon seats available Viton O-ring seals on the bonnets for zero leakage, yet low torque Angle pattern equalizer and vent valves Three configurations: Pipe x Flange, Flange x Flange, 90 Flange x Flange Flange x Flange 6

9 Manifolds 5-Valve Manifolds Overview JM37 Flange x Flange JM37 Flange x Pipe JM38 Flange x Flange 90 Angle Pattern BOTTOM VIEW Rear View 7

10 Manifolds 5-Valve Manifolds Dimensions JM37 Series Flange x Flange JM37 Series Flange x Pipe 8

11 Valve Manifolds 5-Valve Manifolds Dimensions JM38 Series 90 Angle Pattern REAR VIEW TRANSMITTER FLANGE VIEW VIEW OF PIPE TAP SIDE 9

12 Manifolds 3-Valve Manifolds Dimensions JM33 FLANGE X FLANGE JM33 FLANGE X PIPE 10

13 Valve Manifolds 3-Valve Manifolds Dimensions JM33 FLANGE X PIPE JM33 FLANGE X FLANGE 11

14 Valve Manifolds Big Bore Measurement Set Everything Necessary To Hook Your Flowmeter To An OFU Part Number: BBK Specifi cations: 5 valve manifold with 3/8 bores Dielectric kit Fire safe ball valves with 3/8 bores Bolting kit Gaskets Stabilized taps Pressure rating: F Material: 316 SS Seats: Delirin Oring: Viton 75 Mates with all applications on centers 1/2 MNPT pipe taps Dielectric Kit: standard 12

15 Manifolds 2-Valve Manifolds Overview Characteristics Block & Bleed Manifold Features Standard Material is 316 SS Connections: 1/2 MNPT x 1/2 FNPT Orifice size is 3/16 diameter Specifications Pressure and temperature rating are selected from ANSI B16.34 for Standard class valves based on ANSI B16-Class Optional sour gas service conforms to NACE STD MR Each valve is tested with nitrogen gas at 1000 psi for seat and packing leakage. All valves must be bubble tight. P/N: JM32-GS Hydro test performed with pure water at 1 ½ times of working pressure. Other tests like vibration, temperatures, helium, etc. are available upon request. Flow coefficient (C V ) of up to 0.52 Dimensions JM32 13

16 Accessories Stabilized Taps Characteristics Stabilized taps provide a means of transferring the radial load away from NPT type threads. This results in a much stronger joint between the pipe thread and the orifice fitting. Eliminates the tendency for a leak to occur between the pipe thread and the orifice fitting. These taps come with all the parts necessary to fit both orifice fittings and orifice unions. The shoe is employed to create a larger flat footprint for the stabilizer nut when used on the curved surface of orifice flange unions. A dielectric kit composed of a spacer and bolt bushings is included to provide a non-conductive barrier between a flow computer and meter run. Features Standard Material is 316 SS ST-L8MSS Rendering SBVT-AA-Exploded Rendering Stabilized instrument tap Designed to provide a rigid mount for transmitters and flow computers Fits all applications on 2 1/8 centers Can be installed without removing the handles Lock-out handles are standard Dielectric kits are standard and made of Delrin Specifications Ball valve is rated Fire Safe to API 607 3/8 bore for unrestricted passage of process gas Sold in Pairs Can be used as a ¼ turn root valve Sold in Pairs 14

17 Accessories Stabilized Taps Stabilized Ball Valve Tap Options Part Number Metal Components Materials Dielectric Material SBVT-AA 316SS CF8M Delrin SBVT-AB 1045CS ASTM216 WCB Yellow Cadmium Plate Delrin Stabilized Tap Options Part Number Metal Components Materials Dielectric Material ST-L8MSS 316SS CF8M Delrin ST-L8MCS 1045CS ASTM216 WCB Yellow Cadmium Plate Delrin SBVT-AA Stabilized Taps with Integral Ball Valve ST-L8MSS Stabilized Taps 15

18 Accessories Adapter Plate Adaptor Plate: Stabilized Connector Side Adaptor Plate: Transmitter Side Specifications Dimensions Body Materials: 316SS ASTM A182 Hardware Materials: 316SS Gasket Materials: RTFE Part Number:

19 Accessories Transmitter Bracket Part Number: CS Flat Differential Pressure Transmitter Bracket Coated Steel Plate Galvanized Steel Bolts Galvanized Steel 2.0 Pipe Clamp 17

20 Valves Hand Valves Replaceable Soft Seat - allows replacement of the soft seat insert without removing the valve from service. Provides bubble tight shut off in dirty service Straight Thru Bore - 1/4 orifice straight thru bore give higher Cv than angle pattern. Straight thru pattern makes the valve inherently roddable. Viton o-ring stem seal for high temperature-corrosive service Dust Cover - Keeps dirt, rain, etc from entering the bonnet stem assembly and prevents lubricant washout O-ring packing is below the threads to prevent process from reaching the threads and causing galling and corrosion Back Seating of the Stem - Prevents the stem from accidentally being backout and seats metal to metal in the full open position Stem is Nickel Plated - Prevent galling prevalent in similar metals Mirror Bonnet Finish - Bonnet bore is polished to 16 RMS. This greatly extends to life of the Viton oring. 18

21 Valves Hand Valves ORDERING INFORMATION Part Number 316SS CS CONFIGURATION HV GS4M4F276 X 1/4" MALE X 1/4" FEMALE HV GS4F4F276 X 1/4" FEMALE X 1/4" FEMALE HV GS8M8F276 X 1/2" MALE X 1/2" FEMALE HV GS8F8F276 X 1/2' FEMALE X 1/2" FEMALE HV GS12M12F276 X 3/4" MALE X 3/4" FEMALE HV GS12F12F276 X 3/4" FEMALE X 3/4" FEMALE HV CS4M4F276 X 1/4" MALE X 1/4" FEMALE HV GC4F4F276 X 1/4" FEMALE X 1/4" FEMALE HV GC8M8F276 X 1/2" MALE X 1/2" FEMALE HV GC8F8F276 X 1/2' FEMALE X 1/2" FEMALE HV GC12M12F276 X 3/4" MALE X 3/4" FEMALE HV GC12F12F276 X 3/4" FEMALE X 3/4" FEMALE MALE X FEMALE FEMALE X FEMALE 19

22 Valves Mini Valves STAINLESS STEEL MINI VALVES WITH PEEK SEATS 1/4 NPT FEMALE X FEMALE 1/4 MALE X MALE 1/4 MALE X FEMALE Part Number 316 SS C.S. Configuration TV MV GS4M4F296 X 1/4" Male x 1/4" Female TV MV GS4F296 X 1/4" Female x 1/4" Female TV MV GS4M296 X 1/4" Male x 1/4" Male 20

23 CARBON STEEL MINI VALVES WITH DELRIN SEATS 1/4 NPT FEMALE X FEMALE 1/4 MALE X MALE 1/4 MALE X FEMALE Part Number 316 SS C.S. Configuration TV MV GC4M4F276 X 1/4" Male x 1/4" Female TV MV GC4F276 X 1/4" Female x 1/4" Female TV MV GC4M276 X 1/4" Male x 1/4" Male 21

24 Valves Multiport Valves Replaceable Soft Seat - allows replacement of the soft seat insert without removing the valve from service. Provides bubble tight shut off in dirty service Straight Thru Bore - 1/4 orifice straight thru bore give higher Cv than angle pattern. Straight thru pattern makes the valve inherently roddable. Viton o-ring stem seal for high temperature-corrosive service Dust Cover - Keeps dirt, rain, etc from entering the bonnet stem assembly and O-ring packing is below the threads to prevent process from reaching the threads and causing galling and corrosion Back Seating of the Stem - Prevents the stem from accidentally being backout and seats metal to metal in the full open position Stem is Nickel Plated - Prevent galling prevalent in similar metals Mirror Bonnet Finish - Bonnet bore is polished to 16 RMS. This greatly extends to life of the Viton oring. 22

25 Valves Multiport Valves Part Number 316SS CS CONFIGURATION MPV GS8M8F276 X 1/2" MALE X 1/2" FEMALE MPV GS8F8F276 X 1/2' FEMALE X 1/2" FEMALE MPV GS12M12F276 X 3/4" MALE X 3/4" FEMALE MPV GS12F12F276 X 3/4" FEMALE X 3/4" FEMALE MPV GS8M8F276 X 1/2" MALE X 1/2" FEMALE MPV GS8F8F276 X 1/2' FEMALE X 1/2" FEMALE MPV GS12M12F276 X 3/4" MALE X 3/4" FEMALE MPV GS12F12F276 X 3/4" FEMALE X 3/4" FEMALE 23

26 Valves Root Valves Hard Seat - Tungsten Carbide or Ceramic Ball provides a seating surface that prevents cutting a leak path into the seat due to repetitive use Straight Thru Bore - 1/4 orifice straight thru bore give higher Cv than angle pattern. Straight thru pattern makes the valve inherently roddable. Viton o-ring stem seal for high temperature-corrosive service Dust Cover - Keeps dirt, rain, etc from entering the bonnet stem assembly and prevents lubricant washout O-ring packing is below the threads to prevent process from reaching the threads and causing galling and corrosion Back Seating of the Stem - Prevents the stem from accidentally being backout and seats metal to metal in the full open position Stem is Nickel Plated - Prevent galling prevalent in similar metals Mirror Bonnet Finish - Bonnet bore is polished to 16 RMS. This greatly extends to life of the Viton oring. 24

27 Valves Root Valves 25 25

28 Gas Sampling Systems Gas Sampling Systems General Arrangement Characteristics Internal neck formed for easy cleaning Heavy wall neck to prevent splitting and flaring Cylinder Assembly with Outage Tube, Rupture Disc Assembly and Sample Valves Features Body made of seamless stainless steel tubing Aircraft quality NPT threads Sizes range from 40 to 3785 cc Working pressures to 5,000 psig 316L stainless steel-standard Monel 400, Hastelloy C-276 available Specifications Manufactured to DOT requirements 49 CFR Part 178 All DOT-3E cylinders are hydrostatically test to 5/3x working pressure. Certificates of testing data are available for a nominal fee. One cylinder of each lot or one of every 500 cylinders is burst tested, which ever is the smaller number. DOT-3E Pressure & Temperature Ratings Temperature ( F) Working Pressure -65 to TVI - Gas Measurement Products

29 Gas Sampling Systems Gas Sampling Systems Sample Cylinders Cylinder Dimensions Part No. Internal Volume (cc ± 5%) Dimensions (inches) A B T NPT Thread P Pressure Rating SSC-1.8K-40-S SSC-1.8K-50-S SSC-1.8K-75-S SSC-1.8K-150-S SSC-1.8K-300-S /4" 1,800 psi SSC-1.8K-400-S SSC-1.8K-500-S SSC-1.8K-1000-S SSC-1.8K-2250-S SSC-1.8K-3785-S Weight (lb) 27 TVI - Gas Measurement Products

30 Gas Sampling Systems Sampling Valves Characteristics Characteristics The MV Series needle valve is designed for steam cleaning of cylinders with the valves in place Features Non-Rotating Plug: A non-rotating plug lifts clear of the orifice when the valve is fully open. This allows a straight thru path for easy steam cleaning of the cylinder with the valves in place. Stem Packing: The valve has alternating layers of PTFE rings and Viton O-rings. The results in a very low torque and easily adjustable packing that yields a long life without leaks. 1/4 MALE X MALE RPTFE: The RPTFE seats is perfect for high temperature steaming. It will not distort and results in a very low torque seal. Electro-Polishing: The process areas of the valve are electro-polished. This makes the valve very clean and easy to steam out. It also makes the threads much smoother and less likely to gall. All metal parts are 316L. This allows the electro-polishing to fill in the microscopic cracks and crevices caused by machining the metal. Three 1/4 configurations: MNPT x FNPT, MNPT x MNPT, FNPT x FNPT Specifi cations Pressure Rating: 2,500 psig at 200 F Temperature Rating of Soft Goods 300 o F 28 TVI - Gas Measurement Products

31 Gas Sampling Systems Sampling Valves Characteristics The MV Series needle valve is designed expressly for Liquid & Gas Sampling. Features Stem Packing: The valve has alternating layers of Teflon rings and Viton O-rings. The results in a very low torque and easily adjustable packing that yields a long life without leaks. 1/4 MALE X FEMALE PCTFE Seat: The PCTFE seat results excellent chemical compatibilty and higher temperature specifications. Electro-Polishing: The process areas of the valve are electro-polished. This makes the valve very clean and easy to steam out. It also makes the threads much smoother and less likely to gall. All metal parts are 316L. This allows the electropolishing to fill in the microscopic cracks and crevices caused by machining the metal. Three 1/4 configurations: MNPT x FNPT, MNPT x MNPT, FNPT x FNPT Specifications Pressure Rating: 2,500 psig at 100 F 1/4 NPT FEMALE X FEMALE Maximum Temperature for steam out F Part Number 316 SS C.S. Configuration TV MV GS4M4F296 X 1/4" Male x 1/4" Female TV MV GS4F296 X 1/4" Female x 1/4" Female TV MV GS4M296 X 1/4" Male x 1/4" Male 29 TVI - Gas Measurement Products

32 Gas Gas Sampling Systems Constant Pressure Cylinders CONSTANT PRESSURE SAMPLE CYLINDER Designed as DOT 3E with Special Permit # SP FEATURES ELECTRO POLISHED CYLINDER BORE NON-HYDRO CARBON LUBRICANT VERY LOW FRICTION FOR LOW PRESSURE APPLICATIONS STRAIGHT THRU VALVE DESIGN ON NEEDLE VALVES EASY CLEAN UP GAUGES CAN BE SIZED TO THE APPLICATION CYLINDER RATED FOR 1800 PSI EASY TO READ MAGNETIC SCALE TEFLON MIXING BALL MEANS NO DENTS OR SCRATCHES TO CYLINDER BORE RATED FOR 300 F 30 TVI - Gas Measurement Products

33 Gas Sampling Systems Gas Sampling Systems Constant Pressure Cylinders 300 cc Size SHOWN Dimensions & Weights Size Overall Weight Length 300 cc lbs 500 cc lbs 1000 cc lbs Specifi cations Wetted Metal 316 SS Elastomers Viton; 90A Molythane Tie Rods & Nuts 304 SS Mixing Ball PTFE RUPTURE DISC INCONEL 600 Pressure Rating of Cylinder F Valve Seats Delrin Valve Seals Viton 75 Temperature Rating 300F CP- Size 3 = 300cc 5 = 500cc 10 = 1000cc Cylinder Gauges 1 = 300 psi 2 = 600 psi 3 = 1000 psi 4 = 2000 psi Piston Features Wear Rings - Prevent metal to metal contact between the piston and cylinder Tefl on Coated Magnets - Prevent rust and corrosion from building up on the magnets 31 TVI - Gas Measurement Products

34 Gas Gas Sampling Systems Outage Tubes Characteristics Outage tubes provide a convenient way to create a vapor space in a cylinder containing gases that are liquid when held under sufficient pressure. This vapor space is essential when transporting liquified gases from one location to another. Small rises in temperature can dramatically increase the pressure in a cylinder if a vapor space is not created. Outage is the vapor space in the cylinder expressed as a percentage of the total volume of the cylinder. % Outage = (vapor space/total volume) x 100 The length of the outage tube determines the amount of vapor space. DeTec supplies a universal length of This allows the user to trim the tube to length and create the percent of outage desired. Features Standard material is 316 SS; other materials are available on request Fitting is marked Outage Tube for easy identification Universal tube length for easy sizing 5/16 Diameter Tubing Specifications See ASTM D1265, Standard Practice for Sampling Liquified Petroleum (LP) Gasses. Dimensions 32 TVI - Gas Measurement Products

35 Gas Sampling Systems Gas Sampling Systems Outage Tubes Mini Valve With Outage Tube Rupture Disc Assy With Outage Tube Outage Tubes For TVI Cylinders 33 TVI - Gas Measurement Products

36 Gas Sampling Systems Gas Sampling Systems Rupture Discs Characteristics Compact Construction Designed to be mounted in line between a cylinder and a mini valve Features Body Material: 316L Retainer Material: 316L Designed for a Metal to Metal Seal Rupture Disc Material: Alloy 600 NOTES: Do not use a rupture disc in a location where the sudden release of the material would pose a hazard. Dimensions: Rupture Disc Assembly Part No. RDT-1750-A /4" MNPT The burst pressure is identified by a color coded dot on the top of the disc retainer. Do not subsitute any other burst disc. A DeTec disc must be used. Make certain there is an isolation valve between the system being sampled and the rupture disc assembly. This is necessary so the system can be closed if the disc bursts. 1/4" FNPT Burst Disc Configurations* 1.88 Expansion of liquified gases due to small temperature changes may cause a rupture disc to release the cylinder contents. Appropriate regulations and guidelines should be followed to * FLAT RETAINER RING IS STANDARD Part No. Burst Pressure Diameter RD A psi 0.44 RD A psi 0.56 RD A psi 0.44 RD A psi 0.56 FITS MOST RUPTURE DISC HOLDER OF THE SAME DIAMETER Can be used with a Teflon Gasket 34 TVI - Gas Measurement Products

37 Gas Gas Sampling Systems Systems Characteristics Inline Mounting Cylinder Valve-Rupture Disc Combo Compact Construction Incorporated the cylinder valve and rupture disc in a single housing Designed to retrofit to most rupture disc bodies Features Body Material: 316L Retainer Material: 316L Seat: PCTFE Part Numbers: DVM-1750-A-MXF 1/4 FNPT Male x Female Spring : S.S. Burst Pressure: 1,800 psi 1/4 FNPT Outlet NOTES: Do not use a rupture disc in a location where the sudden release of the material would pose a hazard. DVM-1750-A-M 1/4 NPT Male x Male The burst pressure is identified by a color coated dot on the top of the disc retainer. Do not subsitute any other burst disc. A DeTec -TVI disc must be used. Make certain there is an isolation valve between the system being sampled and the rupture disc assembly. This is necessary so the system can be closed if the disc bursts. Expansion of liquified gases due to small temperature changes may cause a rupture disc to release the cylinder contents. Appropriate regulations and guidelines should be followed to establish safe filling limits. 35

38 Gas Sampling Systems Gas Sampling Systems DOT 3E Cylinder - Relief Valves Characteristics Compact Construction Designed to be mounted in line between a cylinder and a mini valve Designed to retrofit to most rupture disc bodies Features Body Material: 316L Retainer Material: 316L Inline Mounting Part Numbers: RVA-1750-A-MXF 1/4 FNPT Male x Female RVA-1750-A-M 1/4 NPT Male x Male RVA-1750-A-F 1/4 NPT Female x Female Seat: PCTFE Spring : S.S. Set Point: Adjustible psi to 2500 psi 1/4 FNPT Outlet Part Numbers: RVM-1750-A-MXF 1/4 FNPT Male x Female RVM-1750-A-M 1/4 NPT Male x Male RVM-1750-A-F 1/4 NPT Female x Female NOTES: Do not use a relief valve in a location where the sudden release of the material would pose a hazard. Make certain there is an isolation valve between the system being sampled and the relief valve assembly. This is necessary so the system can be closed if the disc bursts. Part No. RV-1750-A 5/8-18 UNF-2A Connection Fits Most Holders Expansion of liquified gases due to small temperature changes may cause a rupture disc to release the cylinder contents. Appropriate regulations and guidelines should be followed to establish safe filling limits. 36 TVI - Gas Measurement Products

39 Gas Detection Gas Detection Gas Detector Tubes Overview Characteristics Easy, accurate, on-site gas and vapor measurement. Features No maintenance or calibration required. Ideal for spot checking or continuous monitoring. Specifications Conforms to OSHA standards. See Our Detection Tube Catalog For Full Details Texas Valve & Instrument, LLC PO Box Houston, TX T F E sales@tvi-i.com website

40 ACTUATED BALL VALVES PO Box Houston, TX Ph: Fax: Illustrated: Typical 1.0 FNPT Ball Valve with AT063SC Actuator Valve, Actuator, & Kit Combinations require only a single part number Specifications are permenantly engraved the bracket Many combinations are available for a quick delivery Any rotary valve can be custom actuated Brackets, Links, and connectors are Stainless Steel All units are sized for 150% of required 80 psi assuming a nonlubricating fluid unless otherwise specified Fully assembled, tested, and packed as a unit See Our Actuated Valve Catalog For Full Details