DIPACO CUMMINS PARTS CATALOG. DIPACO Parts Catalog For AFC / CELECT / PT / VS FUEL INJECTION SYSTEMS. Updated April 2010

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1 DIPACO Parts Catalog For DIPACO CUMMINS AFC / CELECT / PT / VS FUEL INJECTION SYSTEMS S CATALOG Updated April 2010 DIPACO DIESEL S - USA 105 East Parr Blvd. Reno, NV USA Telephone: (775) Fax: (775) sales@dipaco.com Internet: April

2 INTRODUCTION ADDRESS DIPACO, Inc Old Virginia Rd. Reno, Nevada USA Phone: Fax: Toll Free Phone: Toll Free Fax: Internet: WHAT WE OFFER Providing quality fuel injection parts since 1948 Comprehensive warranty Competitive pricing Excellence in customer service Company representation before and after sales Multi-skilled staff Extended trading hours Toll free phone and fax ordering Full technical support Quality commitment Superior quality inventory Same day shipping INFORMATION Copyright DIPACO, Inc No part of this publication may be reproduced in any form by any means without written permission. This catalog is in digital format to allow for continuous updating as we add additional parts. For current part availability, please consult our current price list or contact DIPACO or your DIPACO distributor. This catalog is for reference purposes only. DIPACO assumes no responsibility or liability for any errors or inaccuracies that may appear in this publication. All mention of OEM names and part numbers are for reference only. 2 2 April 2010

3 TABLE OF CONTENTS SUBJECT PAGE AFC... Section 1 Pump Housing Front Cover Throttle Assembly Valve Assembly Dual Spring Valve Assembly PTG... Section 2 Pump Housing Front Cover Throttle Assembly VS... Section 3 Typical Pump Housing Typical Front Cover Typical Upper Spring Pack Governor... Section 4 Standard Governor Spring Pack VS Governor Spring Pack Governor Assembly Fuel Shutdown Valve Assembly... Section 5 Gear Pump and Damper Assembly... Section 6 Celect Fuel System... Section 7 STC Valve... Section 8 Valve with Diphragm Valve with Gasket Torque Modifying Device... Section 9 Injector Assembly... Section 10 PTD Injector Assembly Top Stop Injector Assembly /16 PTD Injector Assembly K-PTD Injector Assembly NT-STC Injector Assembly K-STC Injector Assembly L-10 Injector Assembly Governor Spring Pack...Section 11 Governor Plungers And Assemblies... Section 12 Torque Control Springs... Section 13 Injector Plunger And Barrel... Section 14 Injector Cups Injector Orifices Pump Torque Specifications... Section 15 Kits... Section 16 STC And Celect Service Repair Kits PTG Gasket And Overhaul Kits AFC Gasket And Overhaul Kits O Ring Indentification Sheet Calibration Kits PTG Gasket Set And Special DIPACO Overhaul Gasket Kit Contents AFC Gasket Set And Special DIPACO Overhaul Gasket Kit Contents Front Cover and Main Shaft Seal Information... Section 17 April

4 Section 1 AFC Pump Housing April 2010

5 AFC Pump Housing Section CAP, FUEL PUMP FILTER SPRING, FILTER O RING FILTER SCREEN WITH MAGNET FILTER SCREEN W/O MAGNET FILTER SCREEN MVS FILLER SCREEN WITH MAGNET PIPE PLUG SET SCREW A O RING NEEDLE VALVE 1 9 S248 NUT, NEEDLE VALVE 1 10 S251 NUT, ADJUSTING SCREW ROLL PIN PIPE PLUG SETSCREW BALL PLUG DOWEL PUMP HOUSING (VENTED) CONNECTOR (SHORT) CONNECTOR (LONG) O RING 1 April

6 Section 1 AFC Front Cover April 2010

7 AFC Front Cover Section BUSHING DRIVE COUPLING DRIVE GEAR RETAINER 1 5 S16052 BEARING MAIN DRIVE SHAFT GASKET W/O BLEED HOLE GASKET WITH BLEED HOLE FRONT COVER, OLD STYLE 1 (*See Note) FRONT COVER, NEW STYLE 1 (*See Note) WASHER CAPSCREW WASHER 2 12 S606 LOCK WASHER CAPSCREW SPIDER (Black) SPIDER (White) NYLON 1 15 S110 CAPSCREW 1 16 S605 LOCK WASHER WASHER DRIVE COUPLING KEY TACH DRIVE GEAR (RH) TACH DRIVE GEAR (LH) SEAL (Metal Case, Green Coated) 2 (*See Note) SEAL (Metal Case) 2 (*See Note) SEAL (New Style Front Cover) 2 (*See Note) GASKET CAPSCREW, SEALING WASHER GEAR, TACH SHAFT (RH) [**Assy] GEAR, TACH SHAFT (LH) [**Assy] BUSHING TACH SHAFT SEAL ADAPTER CONVERSION KIT HOUSING SEAL SEAL 1 - DPE FRONT COVER SEAL KIT GASKET, FRONT COVER SHAFT, AFC MAIN SEAL (Metal Case - Green Coat) SEAL, AFC TACH SHAFT SHAFT, AFC TACH CAPSCREW COVER, AFC THROTTLE SHAFT GASKET, FUEL PUMP MOUNT SNAP RING, THROTTLE SHAFT 1 S2286 SCREW, NAMEPLATE MOUNTING SPIDER (Black) O RING, VITON 1 DPE30200 DECAL GASKET 1 *NOTE: Front Cover and Main Shaft Seal Bulletin, refer to page 86 and PLUG, TACH DRIVE O RING, TACH DRIVE PLUG **TACH DRIVE ASSEMBLY (RH) TACH SHAFT BUSHING TACH SHAFT GEAR (RH) **TACH DRIVE ASSEMBLY (LH) TACH SHAFT BUSHING TACH SHAFT GEAR (LH) 1 April

8 Section 1 AFC Throttle Assembly April 2010

9 AFC Throttle Assembly Section RETAINER 1 2 DPE46680 SHIM.005 (*See Note) A/R 2 DPE46680A SHIM.010 (*See Note) A/R O RING THROTTLE SHAFT (**See Note) 1 [***Assembly-See Below] (Slit - New Style) SERIES THROTTLE SHAFT (**See Note) 1 [***Assembly-See Below] (Slot - Old Style) SERIES THROTTLE SHAFT (**See Note) 1 [***Assembly-See Below] (High Output) SERIES O RING ADJUSTING SCREW (Nylok Insert) STOP SET SCREW THROTTLE SHAFT COVER 1 10 DPE30200 DECAL THROTTLE LEVER (Short) THROTTLE LEVER (Long) RETURN SPRING 12 S251 NUT, JAM 1 13 S600 LOCK WASHER WASHER 1 15 S2286 DRIVE SCREW 2 16 S195B CAPSCREW CHECK BALL (Steel) N CHECK BALL (Nylon) ***THROTTLE ASSY (Slit) 1 SERIES THROTTLE SHAFT CHECK BALL (Steel) ADJUSTING SCREW (Nylok Insert) O RING O RING ***THROTTLE ASSY (High Output) 1 SERIES THROTTLE SHAFT CHECK BALL (Steel) AJUSTING SCREW (Nylok Insert) O RING O RING 1 *Note:Throttle Shaft Shims-Over time the throttle shaft retainer will wear against the pump housing. This wear increases the amount of lateral travel the shaft can have. This increased travel coupled with the small slit on the throttle shaft can cause poor throttle response. To correct for the housing wear we are introducing two shims for use on the throttle shaft. The part numbers are DPE46680 for a.005" shim and DPE46680A for a.010" shim. If needed, one or more of the these shims should be placed on the throttle shaft inside of the retainer. These shims will compensate for housing wear and allow for correct throttle action. **Note:Throttle Shaft Identification-In the past throttle leakage adjustment has been very sensitive to flow setting and adjusting screw position or wear. In order to reduce sensitivity and thereby increase stability the shape of the throttle shaft port was changed. OLD "SLOT" DESIGN NEW "SLIT" DESIGN The simplest way to identify the change is to differentiate between the "slit" and "slot" designs. The "slot" is the previous design where the port was set into a channel. The new "slit" design has a fine groove coming from the shaft port. The "slit" design throttle shaft now requires about three times as much movement of the shaft as the "slot" design required to achieve the same flow. DIPACO carries both the old design and new designs of the 0.173" port size throttle shafts. The old throttle shaft was the series. The new throttle shafts are the series. The series high output throttle shaft with a 0.250" port size is the slot design. April

10 Section 1 AFC Valve Assembly ANEROID PLUG April 2010

11 AFC Valve Assembly Section B CAPSCREW 3 2 S631 WASHER CHECK VALVE 1 - S1098 SEAL SLEEVE (Not Shown) COVER 1 5 S251 JAM NUT CENTER BOLT (*See Note) WASHER (*See Note) CENTER BOLT O RING, (*See Note) RETAINER S DIAPHRAGM (Silicone) PISTON PISTON RETAINER 1 12 S213A NUT, JAM SPRING (White) SPRING (Orange) SPRING (Purple) SPRING (Blue/White) SPRING (Blue/Orange) SPRING (Blue/Purple) SPRING (White/Green) SPRING (White/Red) SPRING (White/Yellow) SPRING (Green/Red) SPRING (Green/Yellow) SPRING (Orange/Purple) SPRING (Red/Purple) SPRING (Purple/Yellow) SPRING (Light Green) SPRING (Light Blue/Green) SPRING (Light Blue/Red) SPRING (Light Blue/Yellow) SPRING (Green/White) SPRING (Green/Purple) SHIM A O RING ANEROID PLUNGER (.3738") ANEROID PLUNGER (.3740") ANEROID PLUNGER (.3742") ANEROID PLUNGER (.3744") ANEROID PLUNGER (.3746") ANEROID PLUNGER (.3748") ANEROID PLUNGER (.3750") VENTED ANEROID PLUNGER (.3738") AFC VENTED ANEROID PLUNGER 1 (.3740") AFC VENTED ANEROID PLUNGER 1 (.3742") AFC VENTED ANEROID PLUNGER 1 (.3744") AFC VENTED ANEROID PLUNGER 1 (.3746") AFC VENTED ANEROID PLUNGER 1 (.3748") AFC VENTED ANEROID PLUNGER 1 (.3750") 17 S16240 SNAP RING O RING (Brown Viton) ANEROID BARREL O RING (Brown Viton) O RING (Brown Viton) SPRING ANEROID PLUG ANEROID PLUG KIT PLUG O RING O RING 1 *Note:Cummins AFC Barrel and Plunger Sealing Changes Cummins has made a change to their AFC Barrel and Plunger assemblies. The center bolt, part number , now has an o-ring groove for sealing purposes. The new o-ring for this application is part number You may encounter either style bolt which is listed under the same part number When you encounter the old style center bolt you must use the sealing gasket, part number When you encounter the new style center bolt with the o-ring groove you can use either the old style gasket, or the new style o-ring for sealing purposes. DIPACO includes both the sealing gasket, part number , and sealing o-ring part number , in our Overhaul Gasket Kits. April

12 Section 1 AFC Dual Spring Valve Assembly April 2010

13 AFC Dual Spring Valve Assembly Section COVER, PROTECTIVE NUT, LOCKING B CAPSCREW 3 4 S631 WASHER COVER, FUEL CONTROL CAPSCREW RETAINER, SPRING SPRING, COMPRESSION NUT, LOCKING WASHER PISTON, AFC DIAPHRAGM (Rubber) S DIAPHRAGM (Silicone) PISTON, AFC WASHER, PLAIN ** PLUNGER, AFC BIAS SPRING (Yelow/Red) BIAS SPRING (Red/Green) BIAS SPRING (Green) BIAS SPRING (Purple) BIAS SPRING (Blue) BIAS SPRING (White) BIAS SPRING (Red) BIAS SPRING (Yellow) BIAS SPRING (Orange) BIAS SPRING (Blue/White) BIAS SPRING (Red/White) BIAS SPRING (Yellow/White) BIAS SPRING (Purple/Yellow) BIAS SPRING (Green/Purple) BIAS SPRING (Blue/Yellow) BIAS SPRING (Orange/White) BIAS SPRING (Orange/Red) BIAS SPRING (Orange/Purple) BIAS SPRING (Orange/Green) BIAS SPRING (Orange/Yellow) BIAS SPRING (Purple/White) 1 17 SEE PAGE 11 AFC SPRING ( #13) SHIM, AFC.005" SHIM, AFC.010" SHIM, AFC.020" SHIM, AFC.060" SHIM, AFC.015" 1 19 S16240 RING, RETAINER O RING ** BARREL, AFC O RING O RING SPRING, COMPRESSION 1 ** PLUNGER AND BARREL ASSY 1 ** PLUNGER AND BARREL ASSY, SHAPED PORT 1 ** PLUNGER AND BARREL ASSY, SHAPED PORT 1 ** PLUNGER AND BARREL ASSY, SHAPED PORT 1 ERENCE CUMMINS SERVICE S TOPIC 94T5-5 April

14 Section 2 PTG Pump Housing April 2010

15 PTG Pump Housing Section A SCREW WASHER TACH SHAFT HOUSING GASKET FELT WASHER SEAL TACH SHAFT SPACER PLUG BUSHING GEAR, RH DRIVE GEAR, LH DRIVE CAP, FUEL PUMP FILTER SPRING, FILTER SQUARE CUT O RING FILTER SCREEN WITH MAGNET 1 16 S251 NUT, LOCKING ADJUSTING SCREW (Mech Gov) ADJUSTING SCREW (MVS Gov) NAMEPLATE 1 19 S2286 DRIVE SCREW PUMP HOUSING PLUG ROLL PIN DOWEL BUSHING DOWEL A O RING PLUG 1 April

16 Section 2 PTG Front Cover April 2010

17 PTG Front Cover Section CAPSCREW 1 2 S604 LOCK WASHER WASHER DRIVE COUPLING SEAL (Metal Case - Green Coat) SEAL (Metal Case) SEAL (Metal Case - Double Lip) MOUNTING GASKET FRONT COVER MAIN DRIVE SHAFT 1 9 S1650 MAIN SHAFT BEARING RETAINER DRIVE GEAR TACH DRIVE GEAR (RH) TACH DRIVE GEAR (LH) GASKET W/O BLEED HOLE SPIDER (Black) SPIDER (White) NYLON CAPSCREW 2 16 S606 LOCKWASHER WASHER 2 18 S105C CAPSCREW 4 19 S600 LOCKWASHER WASHER KEY 1 April

18 Section 2 PTG Throttle Assembly 1818 April 2010

19 PTG Throttle Assembly Section SNAP RING 1 2 DPE46680 SHIM.005" A/R 2 DPE46680A SHIM.010" A/R O RING THROTTLE SHAFT (**See Note) 1 [***Assembly - See Below] (Slot - Old Style) SERIES THROTTLE SHAFT (**See Note) 1 [***Assembly - See Below] (Slit - New Style) SERIES STOP SETSCREW O RING SETSCREW CHECK BALL (Steel) N CHECK BALL (Nylon) THROTTLE SHAFT COVER, 1 STANDARD THROTTLE SHAFT COVER, 1 MVS GOVERNOR 12 S16206 SNAP RING THROTTLE LEVER (Short) THROTTLE LEVER (Long) RETURN SPRING 1 14 S195B CAPSCREW WASHER 1 16 S600 WASHER 1 17 S251 NUT 1 - DAR THROTTLE SHAFT KIT 1 SERIES THROTTLE SHAFT O RING STOP SET SCREW O RING ADJUSTING SCREW (Nylok Insert) CHECK BALL (Steel) ***THROTTLE ASSEMBLY KIT 1 SERIES THROTTLE SHAFT CHECK BALL (Steel) ADJUSTING SCREW (Nylok Insert) O RING O RING *Note:Throttle Shaft Shims-Over time the throttle shaft retainer will wear against the pump housing. This wear increases the amount of lateral travel the shaft can have. This increased travel coupled with the small slit on the throttle shaft can cause poor throttle response. To correct for the housing wear we are introducing two shims for use on the throttle shaft. The part numbers are DPE46680 for a.005" shim and DPE46680A for a.010" shim. If needed, one or more of the these shims should be placed on the throttle shaft inside of the retainer. These shims will compensate for housing wear and allow for correct throttle action. **Note:Throttle Shaft Identification-In the past throttle leakage adjustment has been very sensitive to flow setting and adjusting screw position or wear. In order to reduce sensitivity and thereby increase stability the shape of the throttle shaft port was changed. OLD "SLOT" DESIGN NEW "SLIT" DESIGN The simplest way to identify the change is to differentiate between the "slit" and "slot" designs. The "slot" is the previous design where the port was set into a channel. The new "slit" design has a fine groove coming from the shaft port. The "slit" design throttle shaft now requires about three times as much movement of the shaft as the "slot" design required to achieve the same flow. DIPACO carries both the old design and new designs of the 0.173" port size throttle shafts. The old throttle shaft was the series. The new throttle shafts are the series. April

20 Section 3 Typical VS Pump Housing 2020 April 2010

21 Typical VS Pump Housing Section 3 1 DAR40240 GOVERNOR PLUNGER ASSY DRIVER (T Shape) THRUST WASHER GOVERNOR PLUNGER 1 1 DAR40230 GOVERNOR PLUNGER ASSY DRIVER (T Shape) THRUST WASHER GOVERNOR PLUNGER GOVERNOR PLUNGER ASSY DRIVER (T Shape) THRUST WASHER GOVERNOR PLUNGER GOVERNOR PLUNGER ASSY DRIVER (T Shape) THRUST WASHER GOVERNOR PLUNGER BARREL SLEEVE PACK DOWEL RING 2 5 S2286 DRIVE SCREW NAMEPLATE 1 7 * PUMP HOUSING, AFC DOWEL RING SETSCREW PLUG O RING RETAINING RING FILTER SPRING 1 *Due to the number of parts available for this housing assembly consult Cummins Parts Topic 94T5-10 or contact DIPACO customer service. April

22 Section 3 Typical VS Front Cover 2222 April 2010

23 Typical VS Front Cover Section SPIDER (Black) SPIDER (White) NYLON 1 2 S110 CAPSCREW 1 3 S605 LOCK WASHER 1 4 S626 WASHER COUPLING, DRIVE GEAR, TACH DRIVE (RH) GEAR, TACH DRIVE (LH) SEAL (Metal Case - Green Coated) 2 (See Page 86 and 87) SEAL (Metal Case) 2 (see Page 86 and 87) SEAL (New Style Front Cover) 2 (See Page 86 and 87) GASKET GEAR, TACH (RH) GEAR, TACH (LH) BUSHING, TACH SPACER, TACH SEAL SEAL, TACH SHAFT SHAFT, TACH HOUSING, TACH (Early) HOUSING, TACH (Late) PLUG 1 16 S114 CAPSCREW 1 17 S600 LOCKWASHER NUT BEARING (*See Note) GEAR WEIGHT SHIELD WEIGHT CARRIER PLUNGER, WEIGHT ASSIST SHIM, WEIGHT ASSIST (.016") SHIM (.007") SHIM (.005") SHIM (.010") SPRING (Red) SPRING (Blue) SPRING (Pink) SPRING (Yellow) SPRING (Blue/Yellow) SPRING (White/Yellow) SPRING (Green) WEIGHT ASSY WEIGHT ASSY, LOWER WEIGHT ASSY, UPPER WEIGHT, CARRIER WEIGHT ASSY, LOWER 1 ` WEIGHT ASSY, LOWER WEIGHT ASSY, LOWER WEIGHT ASSY, LOWER PIN, WEIGHT CARRIER CARRIER GEAR, CARRIER SHAFT 1 April BUSHING, CARRIER RING, CARRIER RETAINING RING, RETAINING WASHER SHAFT, IDLER BUSHING, SHAFT GEAR, CARRIER GASKET, COVER TO HOUSING GASKET W/BLEED HOLE COUPLING, GEAR PUMP GEAR, PUMP DRIVE RING, RETAINER SCREW, ROUND HEAD CAP 1 42 S16052 BEARING, MAIN SHAFT SHAFT, MAIN COVER, FRONT (*See Note) 1 (See Page 86 and 87) KEY RING, RETAINING WEIGHT ASSY WASHER 8 49 S600 LOCKWASHER CAPSCREW WASHER 1 52 S607 LOCKWASHER CAPSCREW CAPSCREW GOVERNOR KIT BUSHING SHAFT 1 *NOTE: Old style VS front cover used bearing kit can be used to replace the bearing with a bushing and shaft.

24 Section 3 Typical VS Spring Pack Assembly 2424 April 2010

25 Typical VS Spring Pack Assembly Section O RING THROTTLE SHAFT (Long) THROTLE SHAFT (Short) O RING STEEL BUSHING BRASS BUSHING SEAL, DUST STOP, THROTTLE SCREW, SET STEEL BUSHING BRASS BUSHING SEAL, DUST NUT, FUEL PUMP ADJUSTING WASHER 1 12 S270 NUT WASHER SCREW NUT, FUEL PUMP ADJUSTING WASHER 1 17 S270 NUT WASHER SCREW CAPSCREW HOUSING, GOVERNOR GASKET PLUNGER, THROTTLE LEVER SHIM.020" A/R A SHIM.010" A/R B SHIM.005" A/R RING, RETAINING SPRING, GOVERNOR (Red) SPRING, GOVERNOR (Green) SPRING, GOVERNOR (White) SPRING, GOVERNOR (Black) SPRING, GOVERNOR (Gray) SPRING, GOVERNOR (Yellow/Blue) SPRING, GOVERNOR (Blue) SPRING, GOVERNOR (Yellow) SPRING, GOVERNOR (Green/White) SPRING, GOVERNOR (Gray) SPRING, GOVERNOR (Pink) SPRING, GOVERNOR (Orange) SPRING, GOVERNOR (Purple) SPRING, GOVERNOR (Black/White) SPRING, GOVERNOR (Red/White) GUIDE, SPRING IDLE SPRING IDLE SPRING IDLE SPRING IDLE SPRING PLUNGER, GOVERNOR 1 April

26 Section 4 Standard Governor Spring Pack April 2010

27 Standard Governor Spring Pack Section PIPE PLUG W/ HOLE (Early) PIPE PLUG W/O HOLE (Early) PIPE PLUG (Late) 3/8-24 UNF 1 2 S105C CAPSCREW CAPSCREW, DRILLED 4 3 S600 LOCK WASHER WASHER COVER (Early) COVER (Late) GASKET 1 7 S16240 SNAP RING RETAINER SHIM.020" A/R A SHIM.005" A/R B SHIM.002" A/R 10 PAGE 68 HIGH SPEED SPRING IDLE ADJUSTMENT SCREW CLIP GUIDE WASHER IDLE SPRING IDLE SPRING 1 16 PAGE 69 IDLE SPRING PLUNGER BUTTON 1 April

28 Section 4 VS Governor Spring Pack 2828 April 2010

29 VS Governor Spring Pack Section COVER (EARLY) COVER (LATE) GASKET SCREW, KNURLED SPRING 1 5 S16240 RETAINING RING SPACER SHIM.020" A SHIM.005" B SHIM.002" 1 7 PAGE 58 HIGH SPEED SPRING GUIDE, IDLE WASHER IDLE SPRING IDLE SPRING 1 11 PAGE 59 IDLE SPRING PLUNGER BUTTON SCREW SCREW W/ HOLE PIPE PLUG W/ HOLE (EARLY) PIPE PLUG W/O HOLE (EARLY) PLUG (LATE) 3/8-24 UNF 1 April

30 Section 4 Governor Assembly 3030 April 2010

31 Governor Assembly Section SPRING PACK HOUSING BARREL ASSY 1 PTG STD, 16 HOLE BARREL ASSY 1 PTG.010" OS, 16 HOLE BARREL ASSY 1 AFC STD, 16 HOLE BARREL ASSY 1 AFC.010" OS, 16 HOLE BARREL ASSY 1 PTG STD, 14 HOLE BARREL ASSY 1 PTG.010" OS, 14 HOLE BARREL ASSY 1 AFC STD, 14 HOLE BARREL ASSY 1 AFC.010" OS, 14 HOLE SLEEVE, 16 HOLE SLEEVE, 14 HOLE 1 4 PAGE 70 GOVERNOR PLUNGER SPACER (WITH HOLE) SPACER (TEFLON) SPACER (NO HOLE) THRUST BEARING SPACER 1 6 PAGE 71 TORQUE CONTROL SPRING SHIM.005" A/R SHIM.010" A/R SHIM.020" A/R WASHER, PLUNGER.175" WASHER, PLUNGER.125" WASHER, PLUNGER.092" DRIVER, T SHAPE C DRIVER, CYLINDRICAL WEIGHT ASSIST PLUNGER SHIM.016" SHIM.007" SHIM.005" SHIM.010" SPRING (Red) SPRING (Blue) SPRING (Pink) SPRING (Yellow) SPRING (Blue/Yellow) SPRING (White/Yellow) SPRING (Green) WEIGHT ASSY, LOWER WEIGHT WEIGHT ASSY, UPPER WEIGHT WEIGHT ASSY, LOWER WEIGHT WEIGHT ASSY, LOWER WEIGHT CARRIER PIN 2 April GEAR CARRIER SHAFT BUSHING WEIGHT ASSY KIT WEIGHT ASSY, LOWER WEIGHT ASSIST PLUNGER SHIM SPRING (BLUE) BUSHING 1

32 Section 5 Fuel Shutdown Valve Assembly 3232 April 2010

33 Shutdown Valve Assembly Section CAPSCREW COIL, 12 VOLT, 1 TERMINAL COIL, 24 VOLT, 1 TERMINAL COIL, 12 VOLT, 2 TERMINAL COIL, 24 VOLT, 2 TERMINAL SHIELD SQUARE CUT O RING SPRING PLATE O-RING, VITON SHAFT PIPE PLUG KNOB HOUSING WASHER VALVE DISC HOUSING, ACTUATOR ACTUATOR DISC LOCK WASHER 2 17 S189C CAPSCREW OUTLET FITTING 1 RAPID RESTART STYLE SHUT DOWN VALVE ASSEMBLY VALVE DISC ACTUATOR DISC HOUSING, ACTUATOR 1 NOTE: All parts for the new style shut down valve assembly except 13 through 15 are common with the standard type shut down valve assembly. All parts for the rapid restart shut down valve assembly expect for the three listed above are common with the standard type shut down valve assembly. - DPE10010 SHUTDOWN VALVE REPAIR KIT O-RING O-RING PLATE SHIELD O-RING 1 - DPE SHUT DOWN VALVE REPAIR KIT HOUSING SHIELD O-RING O-RING PLATE O-RING 1 VALVE ASSEMBLIES VOLT, 1 TERMINAL VOLT, 1 TERMINAL VOLT, 2 TERMINAL VOLT, 2 TERMINAL 1 - BM69974 VALVE ASSY W/ MOUNTING S 1 NEW STYLE SHUT DOWN VALVE ASSEMBLY COUPLING BODY PIPE PLUG SHAFT 1 April

34 Section 6 Gear Pump And Damper Assembly April 2010

35 Gear Pump And Damper Assembly Section O RING, SQUARE CUT BODY, FUEL PUMP DAMPER SEAL, SQUARE CUT DIAPHRAGM, DAMPER WASHER O RING, SQUARE CUT COVER, FUEL PUMP DAMPER WASHER LOCK WASHER 2 10 S174C CAPSCREW CAPSCREW 2 12 S174C CAPSCREW CAPSCREW PIPE PLUG INLET FITTING-ELBOW (7/8-14) INLET FITTING-STRAIGHT (7/8-14) INLET FITTING-ELBOW (7/8-14) INLET FITTING-ELBOW 1 W/SIDE TAP (7/8-14) INLET FITTING-STRAIGHT (3/4-16) 15 DPE10500 ELBOW, GEAR PUMP (*See Note) 1 15 DPE10501 ELBOW, GEAR PUMP (*See Note) 1 15 DPE10502 ADAPTER, GEAR PUMP (*See Note) O RING, VITON HEAD W/FILTER BASE 1 NO DAMPER HEAD W/O FILTER BASE HEAD W/FILTER BASE 1 AND DAMPER O RING CAPSCREW 4 20 S600 LOCKWASHER PIPE PLUG GEAR 7/16" GEAR 3/4" GEAR 1" GEAR 1-1/14" BODY AND COVER 7/16" BODY AND COVER 3/4" BODY AND COVER 1" BODY AND COVER 1-1/4" GASKET, RED "/.0022" GASKET, PURPLE "/.0017" GASKET DOWEL RING 7/32" DOWEL RING 5/16" PRESSURIZING VALVE DRIVE SHAFT 7/16" DRIVE SHAFT 3/4" DRIVE SHAFT 1" DRIVE SHAFT 1-1/4" IDLER SHAFT 7/16" IDLER SHAFT 3/4" IDLER SHAFT 1" IDLER SHAFT 1-1/4" A DOWEL O RING, SQUARE CUT O RING CHECK VALVE, PIPE THREAD CHECK VALVE, STRAIGHT THREAD 1 34 S105C CAPSCREW 1 35 S600 LOCKWASHER WASHER O RING, SQUARE CUT DIAPHRAGM O RING, SQUARE CUT NYLON WASHER DAMPER PLATE WASHER 3 43 S600 LOCK WASHER 3 GEAR PUMP ASSEMBLIES /16 RH PRESSURIZED /16 LH PRESSURIZED /16 RH NON-PRESSURIZED /16 LH NON-PRESSURIZED /4 RH PRESSURIZED /4 LH PRESSURIZED /4 RH NON-PRESSURIZED /4 LH NON-PRESSURIZED RH PRESSURIZED LH PRESSURIZED RH NON-PRESSURIZED LH NON-PRESSURIZED /4 RH PRESSURIZED /4 LH PRESSURIZED /4 RH NON-PRESSURIZED /4 LH NON-PRESSURIZED 1 *NOTE: DIPACO has developed DPE10500 gear pump elbow. This design has a removable straight thread adapter for newer style pumps with the straight thread inlet port. For older style pumps with pipe threads, remove the adapter and you have a pipe threaded end. Also, we have the two components of the DPE10500 elbow, which can be purchased seperately. DPE10501 is a longer version of the standard inlet elbow with pipe threads. This elbow can also be used in place of the Komatsu/Cummins elbow D DPE10502 is an adapter which screws onto the DPE10501 elbow and changes the pipe threads into straight threads for the newer style pumps. April

36 Section 7 Celect Fuel System April 2010

37 Celect Fuel System Section SPIDER HUB, SPLINED GASKET, FUEL PUMP SUPPORT, FUEL PUMP RED SEAL SUPPORT, FUEL PUMP RED SEAL BLUE SEAL SUPPORT BLUE SEAL SEAL SPACER RED SEAL SEAL SPACER RETAINER CAPSCREW, TWELVE POINT LOCK WASHER WASHER GEAR, FUEL PUMPING PLUG, THREADED O RING WASHER LOCKWASHER O RING CAPSCREW ELBOW, SIDE TAP NIPPLE, COUPLING PLUG WASHER SHAFT DRIVE SHAFT (OLD STYLE) DRIVE SHAFT (SPLINED) GASKET, FUEL PUMP PIN, ROLL COVER, FUEL PUMP GEAR COIL, 12V COIL, 24V SPRING, COMPRESSION PLUNGER, PRESSURE REGULATING GASKET, FUEL PUMP O RING, SQUARE CUT BODY O RING, SQUARE CUT DIAPHRAGM, FUEL DAMPER WASHER O RING, SQUARE CUT COVER WASHER HUB, FLAT (EARLY) HUB, SPLINE (LATE) CAPSCREW LOCKWASHER WASHER CASCREW 2 April DRIVE SHAFT AND GEAR 1 ASSEMBLY, FLAT (EARLY) DRIVE SHAFT AND GEAR 1 ASSEMBLY, SPLINE (LATE) IDLER SHAFT AND GEAR ASSEMBLY DRIVE SHAFT, FLAT (EARLY) DRIVE SHAFT, SPLINE (LATE) PLUNGER, PRESSURE 1 REGULATING (EARLY) * SEE NOTE PLUNGER, PRESSURE 1 REGULATING (LATE) * SEE NOTE SPRING, PRESSURE 1 REGULATING (EARLY) * SEE NOTE SPRING, PRESSURE 1 REGULATING (LATE) * SEE NOTE GEAR PUMP 1 1/4" 1 MOUNTING S WASHER LOCKWASHER CAPSCREW, TWELVE POINT HUB SPIDER GASKET, FUEL PUMP O RING ELBOW, SIDE TAP NIPPLE, COUPLING GASKET 1 FUEL PUMP SUPPORT SEAL KITS SEAL KIT (Early - Fits Support with a straight seal bore) RED SEAL SEAL KIT (Late - Fits Support and Support with a steeped seal bore) RED SEAL BLUE SEAL 1 FUEL PUMP REPAIR KIT CELECT SERVICE REPAIR KIT 1 (Fits and Support) See Page 65 NOTE: GEAR PUMP ASSEMBLY (EARLY) PLUNGER, PRESSURE 1 REGULATING (EARLY) SPRING, PRESSURE 1 REGULATING (EARLY) GEAR PUMP ASSEMBLY (LATE) PLUNGER, PRESSURE 1 REGULATING (LATE) SPRING, PRESSURE 1 REGULATING (LATE)

38 Celect Exploded Injector 1 - LINK LINK SOCKET FOLLOWER FOLLOWER RETAINER RING FOLLOWER SPRING 1 5 D FOLLOWER SPRING BODY & PLUNGER BODY & PLUNGER 1 7 RTF26119 FUEL PASSAGE SCREW 1 8 RTF26120 FUEL PASSAGE WASHER 1 9 D RETAIN SCREW (N14) 2 10 RTF26121 BODY O-RING (L10/M11/ISM) 1 11 RTF26118 COIL & BARREL O-RING (GREEN) 2 12 D UPPER NUT O-RING (RED) 1 13 D MIDDLE NUT O-RING (WHITE) 1 14 D LOWER NUT O-RING (BLUE) 1 15 D COIL RETAINER NUT O-RING 1 16 RTF26125 WIRING HARNESS 1 - RTF CONNECTOR AND SEAL A/R - RTF WEDGE LOCK A/R - RTF SEAL A/R - RTF KIT A/R - RTF COVER A/R 17 - SPILL DEFLECTOR 1 18 RTF26100 BIAS SPRING.254 ID 1 18 RTF26123 BIAS SPRING.188 ID 1 19 D FILTER 1 20 D ALIGNMENT PIN 2 - SEE PAGE 43 PLUNGER & BARREL ASSEMBLY 1 21 SEE PAGE 43 PLUNGER BARREL CHECK CAGE 1 24 D CHECK BALL PRESSURE RELIEF VALVE SPRING 27 - NUT 1 28 RTF26101 PRESSURE SPRING 1 29 RTF SPRING SEAT.114/.115 NO GROOVE A/R 29 RTF SPRING SEAT.118/ GROOVE A/R 29 RTF SPRING SEAT.123/ GROOVES A/R 30 RTF26111 SPRING CAGE 31 SEE PAGE NOZZLE NUT (L10/M11) RETAINER (L10/M11) RETAIN SCREW (L10/M11/ISM) RETAINER (N14) STATOR 1 37 RTF26147 CONTROL VALVE ASSEMBLY / (Inside Assy) April 2010

39 Celect Injector Nozzles / CLP Reference APPLICATIONS: L10 M11 Plus ISM M11 N14 Plus AVAILABLE NOZZLES DIPACO ENGINE NOZZLE NOZZLE MODEL MARKING RTF26107 L10 & N RTF26108 M RTF26109 N RTF26113 M11 Plus RTF26114 M11 Plus RTF26115 N14 Plus RTF26116 N14 Plus RTF26117 L RTF26122 M11 Plus RTF26126 N14 Plus RTF26127 N14 Plus RTF26128 N14 Plus RTF26135 N RTF26136 M RTF26137 N RTF26138 M RTF26139 N CUMMINS CLP ERENCE 1324 RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF26109 CUMMINS CLP ERENCE (CONTINUED) 1809 RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF26116 April

40 Celect Nozzle To Injector / Injector To Nozzle Cross Reference DIPACO NOZZLE TO CUMMINS INJECTOR LISTING RTF L10 RTF N14 RTF L10 RTF N14 RTF N14 RTF N14 RTF L10 RTF L10 RTF N14 RTF N14 RTF M11 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF L10 RTF L10 RTF L10 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 CUMMINS INJECTOR TO DIPACO NOZZLE LISTING RTF26107 L RTF26107 N RTF26107 L RTF26107 N RTF26117 L RTF26107 N RTF26107 N RTF26107 L RTF26117 L RTF26109 N RTF26128 N RTF26108 M RTF26108 M RTF26128 N RTF26109 N RTF26109 N RTF26128 N RTF26115 N RTF26116 N RTF26122 M RTF26115 N RTF26127 N RTF26126 N RTF26127 N RTF26108 M RTF26122 M RTF26113 M RTF26114 M RTF26109 N RTF26128 N RTF26115 N RTF26116 N RTF26127 N RTF26127 N RTF26126 N RTF26115 N RTF26107 L RTF26117 L RTF26107 N RTF26107 N April 2010

41 Celect Nozzle To Injector / Injector To Nozzle Cross Reference DIPACO NOZZLE TO CUMMINS INJECTOR LISTING RTF L10 RTF N14 RTF L10 RTF N14 RTF N14 RTF N14 RTF L10 RTF L10 RTF N14 RTF N14 RTF M11 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF L10 RTF L10 RTF L10 RTF M11 RTF M11 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 RTF N14 CUMMINS INJECTOR TO DIPACO NOZZLE LISTING RTF26107 L RTF26107 N RTF26107 L RTF26107 N RTF26117 L RTF26107 N RTF26107 N RTF26107 L RTF26117 L RTF26109 N RTF26128 N RTF26108 M RTF26108 M RTF26128 N RTF26109 N RTF26109 N RTF26128 N RTF26115 N RTF26116 N RTF26122 M RTF26115 N RTF26127 N RTF26126 N RTF26127 N RTF26108 M RTF26122 M RTF26113 M RTF26114 M RTF26109 N RTF26128 N RTF26115 N RTF26116 N RTF26127 N RTF26127 N RTF26126 N RTF26115 N RTF26107 L RTF26117 L RTF26107 N RTF26107 N14 April

42 Celect Kits And Parts KITS RTF26104 REPAIR KIT - N14 - RTF26120 FUEL PASSAGE WASHER 1 - RTF26119 FUEL PASSAGE SCREW 1 - RTF26118 INTERNAL O-RING 2 - D RETAINING SCREW 2 - D O-RING (BLUE) 1 - D O-RING (WHITE) 1 - D O-RING (RED) 1 - D COIL RETAINER NUT O-RING 1 RTF26104/25 REPAIR KIT FOR 25 INJECTORS RTF26105 REPAIR KIT - L10 / M11 - RTF26121 BODY O-RING 1 - RTF26120 FUEL PASSAGE WASHER 1 - RTF26119 FUEL PASSAGE SCREW 1 - RTF26118 INTERNAL O-RING 2 - D O-RING (BLUE) 1 - D O-RING (WHITE) 1 - D O-RING (RED) 1 - D COIL RETAINER NUT O-RING 1 KITS RTF26140 OVERHAUL REPAIR KIT FOR L10 / M11 / N14 / ISM - RTF26125 WIRING HARNESS - RTF26123 CELECT BIAS SPRING ID - RTF26121 BODY O-RING (L10/M11/ISM) - RTF26120 FUEL PASSAGE WASHER - RTF26119 FUEL PASSAGE SCREW - RTF26118 INTERNAL O-RING - RTF26101 NOZZLE PRESSURE SPRING - RTF26100 CELECT BIAS SPRING ID - RTF SPRING SEAT.114/ RTF SPRING SEAT.118/ RTF SPRING SEAT.123/ D RETAINING SCREW (N14) - D O-RING (BLUE) - D O-RING (WHITE) - D O-RING (RED) - D CELECT INJECTOR FILTER - D CHECK BALL (CERAMIC) - D COIL RETAINER NUT O-RING RTF26105/25 REPAIR KIT FOR 25 INJECTORS RTF26124 EXTERNAL SEAL KIT - D CELECT INJECTOR FILTER 1 - D O-RING (BLUE) 1 - D O-RING (WHITE) 1 - D O-RING (RED) 1 - RTF26129 INJECTOR REPAIR KIT - RTF26123 CELECT BIAS SPRING ID 1 - RTF26121 BODY O-RING 1 - RTF26120 FUEL PASSAGE WASHER 1 - RTF26119 FUEL PASSAGE SCREW 1 - RTF26118 INTERNAL O-RING 2 - RTF26101 PRESSURE SPRING CELECT 1 - RTF26100 CELECT BIAS SPRING ID 1 - D SCREW-COUPLING RETAINER 2 - D CHECK BALL (CERAMIC) 1 - D CELECT INJECTOR FILTER 1 - D O-RING (BLUE) 1 - D O-RING (WHITE) 1 - D O-RING (RED) 1 - D COIL RETAINER NUT O-RING 1 RTF26129/25 REPAIR KIT FOR 25 INJECTORS RTF RTF CONNECTOR AND SEAL 5 - RTF WEDGE LOCK April 2010

43 Celect Plunger And Barrel Assemblies DIPACO offers three types of new metering plunger and barrel assemblies (shown below) used in Celect injectors. DIPACO also has new plungers with oversize diameters available. When replacement is necessary you should identify the type of plunger and barrel assembly present in the injector and replace it with the equivalent DIPACO assembly. The plunger and barrel assembly can be identified from its visual appearance. RTF26142 Female Bias Spring Bore RTF26143 Male Configuration ID Groove RTF26143CP RTF26143 is a Celect Plus plunger and barrel with assembly. The plunger now has a tungsten carbide coating, which provides increased wear resistance and a lower coefficent of friction. The Celect Plus barrel is identified with a groove on the outside diameter of the barrel on the injector body side. DIPACO also offers RTF26143CP, which comes with a ceramic plunger. NOTE: For the oversize plungers use the same Identification information for the new plunger and barrel assemblies. The following oversized plungers are used in Non-Celect Plus type plunger and barrel assemblies. RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger The following oversized plungers are used in RTF26142 type plunger and barrel assemblies. RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger RTF O/S Plunger Bias Spring Bore Type Plunger The following oversized plungers are used in RTF26143 type plunger and barrel assemblies. RTF O/S Plunger Celect Plus RTF O/S Plunger Celect Plus RTF O/S Plunger Celect Plus RTF O/S Plunger Celect Plus RTF O/S Plunger Celect Plus RTF O/S Plunger Celect Plus April

44 Section 8 STC Valve With Diaphragm April 2010

45 STC Valve With Diaphragm Section CAPSCREW LOCKWASHER FLAT WASHER COVER O RING NUT DISC VALVE 1 8 * BODY BEVELLED SPRING O RING O RING O RING BARREL AND PLUNGER 1 14 S16240 RETAINING RING COPPER WASHER WASHER RETAINER DIAPHRAGM PISTON NUT 2 20 PAGE 78 SPRING SPRING RETAINER CAPSCREW PLUG SEAL WASHER 1 24 * SPRING COVER FLAT WASHER LOCKWASHER CAPSCREW ACORN NUT 1 29 * SOCKET SET SCREW NUT REPAIR KIT (Page 78) 1 *Due to the quantity of part numbers available for the above categories please consult your Cummins microfiche or contact DIPACO customer service. April

46 Section 8 STC Valve With Gasket April 2010

47 STC Valve With Gasket Section CAPSCREW LOCK WASHER FLAT WASHER COVER O-RING NUT DISC VALVE 1 8 * BODY GASKET BEVELLED SPRING O-RING O-RING O-RING BARREL AND PLUNGER 1 15 S16240 RETAINING RING PLAIN WASHER NUT 2 18 PAGE 78 SPRING SPRING RETAINER CAPSCREW PLUG SEAL WASHER 1 22 * SPRING COVER FLAT WASHER LOCKWASHER CAPSCREW ACORN NUT 1 27 * SOCKET SET SCREW NUT REPAIR KIT (Page 78) 1 * Due to the quantity of part numbers available for the above categories please consult your Cummins microfiche or contact DIPACO customer service. April

48 Section 9 Torque Modifying Device April 2010

49 Torque Modifying Device Section CAP, BYPASS VALVE O-RING GOVERNOR SPRING (Red) GOVERNOR SPRING (Green) GOVERNOR SPRING (White) GOVERNOR SPRING (Black) GOVERNOR SPRING (Gray) GOVERNOR SPRING (Yellow/Blue) GOVERNOR SPRING (Blue) GOVERNOR SPRING (Yellow) GOVERNOR SPRING (Green/White) GOVERNOR SPRING (Gray) GOVERNOR SPRING (Pink) GOVERNOR SPRING (Orange) GOVERNOR SPRING (Purple) GOVERNOR SPRING (Black/White) GOVERNOR SPRING (Red/White) RING, BYPASS VALVE SHIM.005" A/R SHIM.010" A/R SHIM.020" A/R 8 - * SEE NOTE SLEEVE, BYPASS VALVE 1 10 S965E PLUG, PIPE ADAPTER, ANEROID CONTROL O-RING, SQUARE CUT O-RING, SQUARE CUT BODY, TORQUE MOD. VALVE CAPSCREW, SOCKET HEAD 2 16 S102A CAPSCREW, HEX HEAD WASHER O-RING O-RING 1 * NOTE: Due to the number of part numbers available for the regulator plunger, consult your Cummins microfiche or contact DIPACO Customer Service. April

50 MVS Governor 5050 April 2010

51 MVS Governor MS FILTER ASSEMBLY CAP O-RING RETAINER SEAL RING FILTER FILTER W/O MAGNET FILTER WITH MAGNET SPRING 1 MS GOVERNOR 1 S184C CAPSCREW GASKET HOUSING GOVERNOR PLUNGER, CLASS GOVERNOR PLUNGER, CLASS GOVERNOR PLUNGER, CLASS GOVERNOR PLUNGER, CLASS GOVERNOR PLUNGER 5 0, CLASS GOVERNOR PLUNGER 5 0, CLASS GOVERNOR PLUNGER 5 0, CLASS GOVERNOR PLUNGER 5 0, CLASS SNAP RING WASHER COVER BUSHING (Brass) BUSHING (Steel) SPRING PACK HOUSING NUT 2 13 S260 NUT O-RING PLUNGER SCREW SET SCREW THROTTLE SHAFT (Long) THROTTLE SHAFT (Early) STOP, THROTTLE WASHER PLUNGER SPRING GUIDE SNAP RING IDLE SPRING O-RING ADAPTER PLATE SHIM, SPRING PACK HOUSING.005" SHIM.020" SHIM.010" SHIM.005" ADAPTER SEAL RING SEAL RING SEAL RING SEAL RING GOVERNOR SPRING (Red) GOVERNOR SPRING (Green) GOVERNOR SPRING (White) GOVERNOR SPRING (Black) GOVERNOR SPRING (Gray) GOVERNOR SPRING (Yellow/Blue) GOVERNOR SPRING (Blue) GOVERNOR SPRING (Yellow) GOVERNOR SPRING (Green/White) GOVERNOR SPRING (Gray) GOVERNOR SPRING (Pink) GOVERNOR SPRING (Orange) GOVERNOR SPRING (Purple) GOVERNOR SPRING (Black/White) GOVERNOR SPRING (Red/White) SHIM.020" A SHIM.010" B SHIM.005" LOCK WASHER CAPSCREW 1 DPE10025 MVS GASKET KITS PTG-MVS OVERHAUL KIT SEE PAGE 80 DBM98776 MVS MOUNTING GASKET KIT O-RING GASKET SEAL WASHER SEAL WASHER O-RING SEAL RING SEAL RING SEAL RING O-RING 1 April

52 Section 10 PTD Injector 5252 April 2010

53 PTD Injector Section CAPSCREW, TWELVE POINT CLAMP * SEE NOTE WASHER SPRING, COMPRESSION 1 6 PAGE 75 PLUNGER AND BARREL BODY ORIFICE GASKET C ORIFICE GASKET, COPPER 1 9 PAGE 77 ORIFICE SCREEN RETAINER CHECK BALL ROLL PIN O-RING 3 15 PAGE 76 CUP CUP RETAINER 1 * NOTE: Refer to Cummins Bulletin or contact DIPACO Customer Service. April

54 Section 10 Top Stop Injector April 2010

55 Top Stop Injector Section CAPSCREW, TWELVE POINT CLAMP LOCK NUT RETAINER 1 5 * LINK 1 6 PAGE 75 PLUNGER AND BARREL RETAINER SPRING BODY ORIFICE GASKET C ORIFICE GASKET, COPPER 1 11 PAGE 77 ORIFICE PLUG SCREEN CLIP CHECK BALL ROLL PIN O-RING 3 17 PAGE 76 CUP RETAINER 1 *Refer to Cummins Bulletin or contact DIPACO customer service. April

56 Section 10 5/16 PTD Injector April 2010

57 5/16 PTD Injector Section SPRING 1 2 PAGE 75 PLUNGER AND BARREL O-RING BODY ORIFICE GASKET C ORIFICE GASKET, COPPER 1 6 PAGE 77 ORIFICE SCREEN CLIP ROLL PIN CHECK BALL GASKET 1 12 PAGE 76 CUP RETAINER 1 April

58 Section 10 K-PTD Injector April 2010

59 K-PTD Injector Section CAPSCREW CLAMP 1 3 * LINK SPRING 1 5 PAGE 75 PLUNGER AND BARREL BODY ORIFICE GASKET C ORIFICE GASKET, COPPER 1 8 PAGE 77 ORIFICE SCREEN CLIP BALL ROLL PIN O-RING O-RING O-RING 1 16 PAGE 76 CUP RETAINER SEAL SEAL SEAL SEAL 1 *Refer to Cummins Bulletin or contact DIPACO customer service. April

60 Section 10 NT & N14 STC Injector April 2010

61 NT & N14 STC Injector Section CAPSCREW CLAMP CAP NUT 1 5 ** LINK RETAINER 1 7 * TAPPET LINK LOCK NUT WASHER SCREW 1 12 PAGE 75 PLUNGER AND BARREL CLIP SCREEN 1 15 PAGE 77 ORIFICE ORIFICE GASKET C ORIFICE GASKET, COPPER RETAINER SPRING SPRING SPRING SPRING BODY ROLL PIN CHECK BALL O-RING. VITON 3 24 PAGE 76 CUP NUT 1 *Due to the amount of part numbers available consult Cummins Technical Bulletin 97T6-10 or contact DIPACO customer service. **Refer to Cummins Bulletin or contact DIPACO customer service TAPPET REPAIR KIT THIN SOCKET RETAINING RING SPRING BALL SOCKET SPRING CHECK BALL GUIDE SPRING GUIDE SPRING TAPPET REPAIR KIT THICK SOCKET RETAINING RING SPRING BALL SPRING SPRING CHECK BALL SOCKET GUIDE GUIDE SPRING TAPPET REPAIR KIT THICK SOCKET MUSHROOM TYPE RETAINING RING SPRING BALL SPRING GUIDE SLEEVE MUSHROOM CHECK SOCKET 1 April

62 Section 10 K-STC Injector April 2010

63 K-STC Injector Section CAP NUT * TAPPET ASSY 1 4 ** LINK LOCK NUT CLAMP SCREW 1 8 PAGE 75 PLUNGER AND BARREL SCREW CLIP SCREEN 1 12 PAGE 77 ORIFICE ORIFICE GASKET C ORIFICE GASKET, COPPER RETAINER SPRING SPRING BODY ROLL PIN CHECK BALL O-RING, RED DOT O-RING, GREEN DOT O-RING 1 23 PAGE 76 CUP RETAINER 1 *Due to the amount of part numbers available consult Cummins Technical Bulletin 97T6-10 or contact DIPACO customer service. **Refer to Cummins Bulletin or contact DIPACO customer service TAPPET REPAIR KIT ONLY THIN SOCKET TAPPET RETAINING RING SPRING BALL SOCKET SPRING CHECK BALL GUIDE SPRING GUIDE SPRING TAPPET REPAIR KIT THIN SOCKET (ALL EXCEPT TAPPET ) RETAINING RING SPRING BALL SOCKET GUIDE SPRING BALL SPRING GUIDE TAPPET REPAIR KIT THICK SOCKET RETAINING RING SPRING BALL SPRING SPRING CHECK BALL SOCKET GUIDE GUIDE SPRING TAPPET REPAIR KIT THICK SOCKET MUSHROOM TYPE RETAINING RING SPRING BALL SPRING GUIDE SLEEVE MUSHROOM CHECK SOCKET 1 April

64 Section 10 L10 Injector April 2010

65 L10 Injector Section BODY ORIFICE GASKET C ORIFICE GASKET, COPPER 1 3 PAGE 77 ORIFICE SCREEN CLIP O-RING CHECK BALL ROLL PIN 2 9 PAGE 76 CUP RETAINER 1 11 PAGE 75 PLUNGER AND BARREL CAPSCREW CLAMP NUT SCREW 1 16 * LINK RETAINER SPRING 1 *Refer to Cummins Bulletin or contact DIPACO customer sevice. April

66 L10 STC Injector 6666 April 2010

67 L10 STC Injector CHECK BALL ORIFICE GASKET C ORIFICE GASKET, COPPER RETAINER RETAINER, INJECTOR CUP SEAL, O-RING PIN, ROLL NUT, LOCK SCREEN SPRING, INJECTOR ADAPTER, INJECTOR 1 11 ** LINK, INJECTOR PLUNGER SPRING, INJECTOR WASHER, PLAIN 1 14 PAGE 77 ORIFICE RETAINER, INJECTOR SPRING RETAINER, INJECTOR LINK CAP, TAPPET TOP STOP LINK, INJECTOR PLUNGER SCREW, INJECTOR STOP 1 20 PAGE 75 PLUNGER AND BARREL 1 21 * TAPPET, HYD VAR TIMING NUT, TAPPET TOP STOP LOCK PLUG, ORIFICE 1 24 PAGE 76 CUP, INJECTOR CLAMP, INJECTOR SCREW, TWELVE POINT CAP SCREW, HEXAGON HEAD CAP WASHER, SPRING CLIP 1 *Due to the amount of part numbers available consult Cummins Technical Bulletin 97T6-10 or contact DIPACO customer service TAPPET REPAIR KIT THIN SOCKET RETAINING RING SPRING BALL SOCKET GUIDE SPRING BALL SPRING GUIDE TAPPET REPAIR KIT THICK SOCKET RETAINING RING SPRING BALL SPRING SPRING CHECK BALL SOCKET GUIDE GUIDE SPRING TAPPET REPAIR KIT THICK SOCKET MUSHROOM TYPE RETAINING RING SPRING BALL SPRING GUIDE SLEEVE MUSHROOM CHECK SOCKET 1 **Refer to Cummins Bulletin or contact DIPACO customer service. April

68 Section 11 GOVERNOR SPRING PACK High Speed Springs With Color Code YELLOW YELLOW/GREEN YELLOW/WHITE RED/WHITE BLUE/PURPLE RED RED/YELLOW RED/PURPLE RED/GREEN WHITE/BLUE WHITE GREEN ORANGE LT BLUE PURPLE ORANGE/YELLOW WHITE/PURPLE ORANGE/RED GREEN/PURPLE BLUE GREEN/ORANGE GREEN/BLUE BLUE/YELLOW BLUE/RED PURPLE/LT BLUE PURPLE/ORANGE BLUE/LT BLUE LT BLUE/GREEN YELLOW/LT BLUE WHITE/LT BLUE RED/LT BLUE WHITE/ORANGE ORANGE/LT BLUE GREEN/WHITE YELLOW/PURPLE BLACK BLACK/GREEN BLACK/WHITE BLACK/YELLOW BLACK/RED BLACK/BLUE GRAY BLACK/ORANGE BLACK/LT BLUE BLACK/PURPLE YELLOW/GRAY GREEN/GRAY GRAY/WHITE GRAY/RED GRAY/BLUE GRAY/BLACK GRAY/ORANGE GRAY/PURPLE GRAY/LT BLUE PINK PINK/YELLOW PINK/GREEN PINK/WHITE PINK/BLUE RED/BLUE/YELLOW RED/BLUE/WHITE RED/BLUE/GREEN RED/BLUE/PURPLE RED/BLUE/ORANGE RED/GREEN/ORANGE BLACK/PINK GRAY/PINK ORANGE/PINK LT BLUE/PINK PINK/PURPLE PINK/RED BLACK/BLUE/GREEN BLACK/BLUE/GRAY BLACK/BLUE/LT BLUE BLACK/BLUE/ORANGE BLACK/BLUE/PINK BLACK/BLUE/PURPLE BLACK/BLUE/RED BLACK/BLUE/WHITE BLACK/BLUE/YELLOW LT BLUE/WHITE 6868 April 2010

69 GOVERNOR SPRING PACK Idle Spring Plunger Buttons Section 11 CODE/COUNTERBORE DIAMETERS / / / / / / / / / / / / / / / / / / / / / / / /.3265" /.3315" / / / / / / / / / / / / / / /.4065" /.4115" /.4165" /.4215" /.4265" /.4315" /.4365" /.4415" /.4465" /.4515" /.4565" /.4615" /.4665" /.4715" April

70 Section 1 GOVERNOR Governor Plungers And Assemblies SERIES AFC & PTG STANDARD - RED BLUE GREEN YELLOW ORANGE BLACK GRAY PURPLE BROWN PINK RED/GRAY BLUE/GRAY GREEN/GRAY YELLOW/GRAY ORANGE/GRAY BLACK/GRAY VIOLET/GRAY BROWN/GRAY PINK/GRAY BLUE/PURPLE RED/PURPLE BLACK/PURPLE GREEN/PURPLE YELLOW/PURPLE BROWN/PURPLE ORANGE/PURPLE AFC TAPER SEAT STANDARD - RED BLUE GREEN YELLOW ORANGE BLACK GRAY PURPLE BROWN PINK RED/GRAY BLUE/GRAY GREEN/GRAY YELLOW/GRAY ORANGE/GRAY AFC STANDARD - RED BLUE GREEN YELLOW ORANGE BLACK AFC TAPER SEAT STANDARD - RED BLUE GREEN YELLOW ORANGE BLACK GRAY PURPLE BROWN PINK RED/GRAY BLUE/GRAY GREEN/GRAY YELLOW/GRAY ORANGE/GRAY GOVERNOR PLUNGER ASSEMBLIES GOVERNOR PLUNGER ASSY GOVERNOR PLUNGER - BY SIZE WASHER SPACER DRIVER GOVERNOR PLUNGER ASSY GOVERNOR PLUNGER - BY SIZE WASHER SPACER DRIVER GOVERNOR PLUNGER ASSY GOVERNOR PLUNGER - BY SIZE WASHER SPACER DRIVER GOVERNOR PLUNGER ASSY GOVERNOR PLUNGER - BY SIZE WASHER SPACER DRIVER GOVERNOR PLUNGER ASSY GOVERNOR PLUNGER - BY SIZE WASHER WASHER SPACER DRIVER April 2010

71 TORQUE CONTROL Torque Control Springs Section 1 TORQUE CONTROL SPRINGS WITH COLOR CODE RED BLUE GREEN YELLOW RED/BLUE RED/GREEN RED/YELLOW RED/ORANGE BLUE/ORANGE GREEN/ORANGE YELLOW/LT BLUE RED/BLUE/BLACK RED/GREEN/BLACK RED/YELLOW/BLACK BLUE/GREEN/BLACK RED/PURPLE BLUE/WHITE/ORANGE GREEN/LT BLUE YELLOW/GRAY RED/BLUE/PURPLE RED/GREEN/PURPLE RED/YELLOW/PURPLE BLUE/GREEN/PURPLE BLUE/YELLOW GREEN/YELLOW RED/GRAY/LT. BLUE BLUE/GRAY/YELLOW BLUE/YELLOW GREEN/PINK YELLOW/PINK RED/BLUE/LT BLUE RED/YELLOW/LT BLUE BLUE/GREEN/LT BLUE BLUE/YELLOW/LT BLUE GREEN/YELLOW/LT BLUE BLUE/GREEN/PINK BLUE/YELLOW/PURPLE GREEN/YELLOW/PURPLE BLUE/YELLOW/PINK GREEN/YELLOW/PINK WHITE/BLUE/BLACK WHITE/YELLOW/BLACK WHITE/GREEN/BLACK WHITE/BLUE/PURPLE WHITE/GREEN/PURPLE WHITE/YELLOW/LT. BLUE WHITE/GREEN/LT. BLUE WHITE/BLUE/GRAY YELLOW/WHITE RED/BLUE/ORANGE RED/BLUE/ORANGE WHITE/BLUE/YELLOW RED/WHITE/ORANGE BLUE/ORANGE/GREEN GREEN/WHITE YELLOW/ORANGE RED/BLUE/YELLOW RED/GREEN/YELLOW WHITE/PURPLE WHITE/RED/LT BLUE ORANGE/PURPLE ORANGE/RED/LT BLUE ORANGE/BLUE/PURPLE ORANGE/GREEN/PURPLE WHITE/PINK WHITE/RED/PURPLE ORANGE/GRAY ORANGE/RED/PURPLE ORANGE/BLUE/PURPLE ORANGE/GREEN/PINK PURPLE/LT BLUE/BLUE PURPLE/LT BLUE/GREEN PURPLE/LT BLUE/RED PURPLE/LT BLUE/ORANGE PURPLE/PINK/WHITE PURPLE/PINK/BLUE PURPLE/PINK/GREEN PURPLE/PINK/RED YELLOW/BLUE/RED YELLOW/BLUE/GREEN YELLOW/BLUE/ORANGE YELLOW/BLUE/PURPLE LT BLUE/BLUE/GREEN RED/BLUE/YELLOW RED/BLUE/WHITE LT BLUE ORANGE PINK PURPLE WHITE BLACK/BLUE BLACK/RED BLACK/LT BLUE BLACK/ORANGE BLACK/PINK BLACK/PURPLE BLACK/WHITE BLACK/YELLOW BLUE/GREEN BLUE/GRAY BLUE/LT BLUE BLUE/PINK April

72 Section 1 TORQUE CONTROL Torque Control Springs TORQUE CONTROL SPRINGS WITH COLOR CODE BLUE/PURPLE BLUE/WHITE GRAY/LT BLUE GRAY/RED GRAY/PINK GRAY/PURPLE GRAY/WHITE LT BLUE/ORANGE LT BLUE/PINK LT BLUE/PURPLE LT BLUE/BLUE/WHITE LT BLUE/GREEN/WHITE LT BLUE/RED/WHITE LT BLUE/ORANGE/WHITE PINK/WHITE/WHITE PINK/BLUE/WHITE PINK/GREEN/WHITE PINK/RED/WHITE 7272 April 2010

73 THROTTLE SHAFTS Throttle Shafts And Assemblies SERIES AFC & PTG SLOT DESIGN " " RED " " BLUE " " GREEN " " YELLOW " " ORANGE " " BLACK " " GRAY " " PURPLE " " BROWN " " WHITE " " CREAM " " BLUE/GRAY " " GREEN/GRAY " " YELLOW/GRAY " " BROWN/GRAY " " BLACK/GRAY SERIES AFC & PTG HIGH OUTPUT SLOT DESIGN " " RED " " BLUE " " GREEN " " YELLOW " " ORANGE " " BLACK " " GRAY " " PURPLE 1 THROTTLE SHAFT ASSEMBLIES AR12530 THROTTLE ASSEMBLY PTG (SLOT) CLASS THROTTLE SHAFT STOP SET SCREW ADJUSTING SCREW (NYLOCK INSERT) BALL (STEEL) O-RING O-RING THROTTLE ASSEMBLY AFC & PTG (SLIT) CLASS THROTTLE SHAFT ADJUSTING SCREW (NYLOCK INSERT) BALL (STEEL) O-RING O-RING THROTTLE ASSEMBLY HIGH OUTPUT AFC & PTG (SLOT) CLASS THROTTLE SHAFT ADJUSTING SCREW (NYLOCK INSERT) BALL (STEEL) O-RING O-RING SERIES AFC & PTG SLIT DESIGN " " RED " " BLUE " " GREEN " " YELLOW " " ORANGE " " BLACK " " GRAY " " PURPLE " " BROWN " " WHITE " " CREAM " " BLUE/GRAY " " GREEN/GRAY " " YELLOW/GRAY " " BROWN/GRAY " " BLACK/GRAY 1 April

74 Section 1 INJECTOR PLUNGER AND BARREL Injector Plungers INJECTOR PLUNGERS - D40063 PTD 5/16 SMALL V PLUNGER From.313 to increments - D40065 PTD STANDARD PLUNGER From.375 to increments - D PTD TOP STOP PLUNGER From.375 to increments - DC PTD TOP STOP CHROME PLUNGER From.375 to increments - DK PTD-K CHROME PLUNGER From.375 to increments - DL L-10 CHROME PLUNGER From.375 to increments - DSTC STC PLUNGER From.375" to.378".0005" increments 7474 April 2010

75 INJECTOR PLUNGER AND BARREL Plunger And Barrel Assemblies Section 1 P & B ASSEMBLIES SMALL V , SMALL V, HI FLOW NON-TOP STOP, LOW FLOW NON-TOP STOP, HI FLOW NON-TOP STOP, HI FLOW TOP STOP, HI FLOW TOP STOP, HI FLOW TOP STOP, HI FLOW TOP STOP, DIRECT FEED NON-TOP STOP, DIRECT FEED L10, TOP STOP, DIRECT FEED TOP STOP, HI FLOW NON-TOP STOP, DIRECT FEED, K ENG TOP STOP, DIRECT FEED NON-TOP STOP, DIRECT FEED TOP STOP, DIRECT FEED STC, DIRECT FEED NON-TOP STOP, DIRECT FEED, HI FLOW TOP STOP, DIRECT FEED NON-TOP STOP, DIRECT FEED, RDF STC, DIRECT FEED STC, DIRECT FEED, RDF STC, DIRECT FEED, RDF STC, TOP STOP, STEP PLUNGER STC, TOP STOP, STEP PLUNGER PREMIUM K, STC April

76 Section 1 Injector Cups SIZE SIZE - BM28818 SMALL SCREW ON C, J x18 O - BM28923 LARGE SCREW ON O - BM28826 LARGE SCREW ON x21 O - BM32321 SMALL SCREW ON C, J x18 O - BM54732 SMALL SCREW ON C, J x16 O - BM68672 LARGE SCREW ON x18 O - BM70194 SMALL SCREW ON C, J x14 O - BM77082 LARGE SCREW ON O PTD K x10 O NH, NT V O NH, NT V O PTD V x4 O PTD V x4 O PTD V x6 O PTD K x7 O PTD K x10 O PTD V x6 O PTD K x10 O PTD V x2 O PTD V x2 O PTD NH, HT, V x18 O H PTD NH, HT, V x18 O PTD NH, HT, V x18 O H PTD NH, HT, V x18 O PTD NH, HT, V x18 O H PTD NH, HT, V x18 O PTD NH, NT, V x18 O H PTD NH, HT, V x18 O PTD NH, L x12 O PTD NH, NT, V x18 O PTD NH, NT, V x18 O PTD x17 O PTD x21 O PTD x18 O PTD x21 O V O PTD V x4 O PTD NH, NT, V x18 O H PTD NH, NT, V x18 O PTD NH, NT, V x18 O PTD L x10 O STC, K PREMIUM O PTD STC x18 O PTD STC x18 O PTD NH, NT, STC x18 O PTD NH, NT x18 O L x10 O PTD K x14 O PTD, NH x18 O STC, K PREMIUM O STC x14 O (USE ) STC x14 O (USE ) STC, NH, NT x14 O STC, L O L x10 O NH, NT x14 O PTD STC x18 O PTD NH, NT, V x14 O STC, L O STC O STC NT x17 O STC O PTD NH, NT x17 O PTD L x10 O L x14 O STC, L O L x14 O STC, K PREMIUM O STC, NT O STC ISM, M O PTD L x10 O PTD SMALL V x4 O PTD SMALL V x4 O PTD SMALL V x3 O PTD SMALL V x6 O PTD L x10 O STC, K PREMIUM O STC, K PREMIUM STC, K O STC, K O H=HARDENED* *DIPACO offers several cups in hardened steel. Our normal cups have a hardness of Rockwell C30. The hardened cups, which have a Rockwell C45 hardness rating, offer more erosion resistance and provide longer life April 2010

77 Injector Orifices / Button Head Orifices Section 1 BUTTON HEAD ORIFICE OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING OPENING April

78 Section 1 STC And Celect TM Service Repair Kits STC REPAIR KIT SEAL, O-RING SEAL, O-RING SEAL, O-RING SEAL, O-RING WASHER, PLAIN DISC VALVE DIAPHRAGM GASKET WASHER, PLAIN SCREW, HEXHEAD CAP SEAL, WASHER SPRING, COMPRESSION SPRING, COMPRESSION SPRING, COMPRESSION SPRING, COMPRESSION WIRE, SEAL SEAL, O-RING SEAL, O-RING SEAL, O-RING SEAL, O-RING CELECT TM SERVICE REPAIR KIT Fits late style pumps with a stepped seal bore SEAL KIT GASKET, GEAR PUMP MOUNTING FILTER SCREEN GASKET, GEAR PUMP GASKET, FUEL PUMP MOUNT SQUARE CUT O-RING DIAPHRAGM, DAMPER SQUARE CUT O-RING SQUARE CUT O-RING WASHER SQUARE CUT O-RING SQUARE CUT O-RING O-RING O-RING O-RING O-RING April 2010

79 Pump Torque Specifications COMPONENT TORQUE VALUES IN./LB (NEWTON/ METERS) AIR FUEL CONTROL AFC Cover Capscrew 30 (3.4) (Fillister 1/4-20 x 1) AFC Piston Bellows Nuts 30 (3.4) AFC Jam Nut (1/4-28) 30 (3.4) Jam Nut No AFC (5/16-24) 30 (3.4) AFC Dual Spring Jam Nut 30 (3.4) (P/N ) AFC Adj Screw Jam Nut 50 (5.6) (P/N /4-28) Hydraulic ASA Valve Assy. 84 (9.5) AFC Check Valves 120 (13.5) FUEL PUMP HOUSING Throttle Leakage Screw 30 (3.4) Acorn Nuts, Throttle Travel Screw, VS Throttle Housings Throttle Lever Screw 30 (3.4) (P/N Fillister 10-32) EFC Gov Hex Head Screws 54 (6.1) (1/4-20 x 1 1/8) Throttle Shaft Set Screws, VS 54 (6.1 Throttle Shaft Set Screws, Auto 84 (9.5) Throttle Adj Screw Jam Nut 84 (9.5) (1/4-28 except VS) Tach Adapter Screws 64 (6.1) (PTR & Old PTG) VS Gov Barrel Retaining Setscrew 84 (9.5) Fuel Strainer Caps, Auto 120 (13.5) Injector Orifice Plug 10 (1.1) (Century and Pacer EFC) FRONT COVER VS Front Cover Capscrews 30 (3.4) (P/N x 1 1/4) Front Cover Capscrews 54 (6.1) (P/N S188C 1/4-20 x 5/8) Front Cover Allen Head Screws 54 (6.1) (10-24 x 1 1/4) Drive Coupling Capscrew 54 (6.1) (AFC W/Tach in Cover) Drive Coupling Capscrews 84 (9.5) (PTR and PTG) Front Cover Capscrew w/nylon Seal 120 (13.5) Front Cover Tach Adapter 204 (23.0) VS Throttle Housing 204 (23.0) with Self Sealing Jam Nut COMPONENT TORQUE VALUES IN./LB (NEWTON/ METERS) GENERAL Capscrew, Housing to Cover 154 (6.1) (P/N S171C and 70790, 1/4-20) Straight Thread O-Ring (5/16-24) 54 (6.1) Straight Thread O-Ring (3/8-24) 54 (6.1) Straight Thread O-Ring (7/16-20) 84 (9.5) Straight Thread O-Ring (1/2-20) 84 (9.5) Straight Thread O-Ring 120 (13.5) Male Union (9/16-18) Straight Thread O-Ring 120 (13.5) Male Union (3/4-16) Hex Head Capscrew 120 (13.5) (Unless specified otherwise) Capscrews TMD & MVS 204 (23.0) Governor (3/16-24) Fuel Strainer Cap 204 (23.0) MVS Governor Pressure Regulator Cap 204 (23.0) GEAR PUMP Gear Pump Cooling Kit Jam Nut 84 (9.5) Gear Pump Socket Head Capscrews 120 (13.5) Gear Pump Inlet Fitting 204 (23.0) and Jam Nuts PTR Fuel Overflow Outlet 204 (13.5) PIPE PLUGS 1/8" with Coated Dry Sealant 54 (6.1) (Excluding SOV) 1/6" in Aluminum Oiled 54 (6.1) 1/8" Uncoated (Excluding SOV) 84 (9.5) 1/4" with Greased Threads 204 (23.0) SHUTDOWN VALVE Capscrew (10-24 Fillister) 30 (3.4 1/8" Pipe Plug 84 (9.5) 1/4" Pipe Plug Coated 84 (9.5) Socket Head Capscrew (1/4-20) 120 (13.5) STC VALVE Hex Head Capscrew 30 (3.4) (P/N /4-20) Straight Thread Elbows and Tees 204 (23.0) Oiled 9/16-18) Straight Thread Elbows and Tees 204 (23.0) (Oiled 3/4-16) April

80 DIPACO FUEL PUMP OVERHAUL KITS PTG Gasket And Overhaul Kits IN ADDITION TO DIPACO'S COMPLETE GASKET KIT ASSORTMENT YOU CAN SPECIALIZE YOUR PTG GASKET KIT REQUIREMENTS. USE THE LAST COLUMN MARKED "SPECIAL" AND ADD THE S YOU REQUIRE IN ADDITION TO THE ITEMS IN BOLD PRINT, WHICH ARE INCLUDED IN ALL DIPACO PTG GASKET KITS. FAX DIPACO FOR YOUR QUOTATION, 25 KIT MINIMUM. D43696A SIDE PLUG O RING D70415 O RING D70705 GOVERNOR HOUSING GASKET D70732 TACH HOUSING GASKET D70771 FILTER CAP 1 D70809 TACH SHAFT SEAL D DAMPER O RING D THROTTLE SHAFT O RING D FRONT HOUSING GASKET D DOUBLE LIP MAIN SHAFT SEAL D GEAR PUMP BODY TO COVER GASKET D VITON O RING D SHUT DOWN VALVE O RING D DAMPER SEAL RING D SQUARE CUT O RING D SHUT DOWN VALVE SQUARE CUT O RING D FILTER CAP SQUARE CUT O RING D NYLON SHUT DOWN VALVE GASKET D SNAP RING D TACH SHAFT FELT D VITON O RING D LEAD WIRE SEAL D O RING D O RING D GEAR PUMP MOUNT GASKET D PUMP MOUNT GASKET D GREEN COATED MAIN SHAFT SEAL DS1650 MAIN SHAFT BEARING DS2286 NAMEPLATE MOUNTING SCREW D68174 COMPRESSOR KEY D70690 GOVERNOR PLUNGER T DRIVER 1 1 D70723 TACH SHAFT BUSHING D70771 SEAL 1 D70812 VS BRASS BUSHING 2 D70815 SEAL 1 D MAIN SHAFT D O RING 1 D TACH SHAFT D NAME PLATE D SEAL 1 D O RING 1 D O RING 1 D O RING 1 D FILTER SCREEN D THROTTLE SHAFT COVER DPE10020S DPE10023 DPE10023S DBM68356 DBM68356K DBM68356KW D DPE10020 DPE April 2010

81 DIPACO FUEL PUMP OVERHAUL KITS PTG Gasket And Overhaul Kits D SQUARE CUT O RING 1 D BLACK SPIDER D O RING 1 D VS GASKET 1 D O RING 1 D STEEL THROTTLE SHAFT BALL 1 1 D VS SHAFT, LONG 1 D GOVERNOR PLUNGER THRUST WASHER 1 1 D FUEL SHUT DOWN VALVE D GOVERNOR PLUNGER SPACER DPE10020S DPE10023 DPE10023S DBM68356 DBM68356K DBM68356KW D DPE10020 DPE10025 April

82 DIPACO FUEL PUMP OVERHAUL KITS AFC Gasket And Overhaul Kits IN ADDITION TO DIPACO'S COMPLETE GASKET KIT ASSORTMENT YOU CAN SPECIALIZE YOUR AFC GASKET KIT REQUIREMENTS. USE THE LAST COLUMN MARKED "SPECIAL" AND ADD THE S YOU REQUIRE IN ADDITION TO THE ITEMS IN BOLD PRINT, WHICH ARE INCLUDED IN ALL DIPACO AFC GASKET KITS. FAX DIPACO FOR YOUR QUOTATION, 25 KIT MINIMUM. D D D K D M D MK DPE10030 DPE10030S DPE10035 DPE10035S D43696A O RING D68061A O RING D70415 VITON O RING D70705 GOVERNOR HOUSING GASKET D DAMPER O RING D THROTTLE SHAFT O RING D FRONT HOUSING GASKET D GEAR PUMP BODY TO COVER GASKET D VITON O RING D SHUT DOWN VALVE O RING D DAMPER O RING D SQUARE CUT O RING D SHUT DOWN VALVE SQUARE CUT O RING D FILTER CAP SQUARE CUT O RING D NYLON SHUT DOWN VALVE GASKET D SNAP RING D O RING D SEAL D O RING D O RING D VITON O RING D LEAD WIRE SEAL D CAPSCREW D GASKET D VITON O RING WITH WHITE STRIPE D SEAL RING D VITON O RING WITH GREEN STRIPE D O RING D PUMP MOUNT GASKET D PUMP MOUNT GASKET D DOUBLE LIP MAIN SHAFT SEAL D METAL CASE MAIN SHAFT SEAL D GREEN COATED MAIN SHAFT SEAL DS2286 DRIVER SCREW DS16052 MAIN SHAFT BEARING D70690 GOVERNOR PLUNGER T DRIVER 1 D70771 FILTER CAP D NAME PLATE D SHUT DOWN VALVE SHIELD D FILTER SCREEN D BLACK DRIVE SPIDER D VS GASKET D MAIN SHAFT D TACH SHAFT April 2010

83 DIPACO FUEL PUMP OVERHAUL KITS AFC Gasket And Overhaul Kits D D D K D M D MK DPE10030 DPE10030S DPE10035 DPE10035S D BUSHING D KEY D STEEL THROTTLE SHAFT BALL D PT FUEL PUMP COVER D S SILICONE DIAPHRAGM D GOVERNOR PLUNGER THRUST WASHER 1 D FUEL SHUT DOWN VALVE D VITON O RING D SPACER DPE30200 PT FUEL PUMP COVER DECAL April

84 O-Ring Identification 8484 April 2010

85 O-Ring Identification April

86 New Cummins Front Cover And Main Shaft Seal Cummins has introduced fuel pump front covers with a new design along with a design change in the main shaft seal. There are four new front cover housings covering automotive, VS, Pacer heavy automotive, and heavy VS applications. The difference between the old and new covers is the seal bore, on the fuel side of the cover, has been enlarged and modified to accommodate a larger main shaft seal. The chart on the left shows old and new front cover part numbers. Older style front TYPE OLD NEW COVER COVER covers can continue to be used. DIPACO has available both automotive AFC front covers, part numbers D and D AUTO VS PACER HVY VS Larger Seal Area The drawing on the right shows a front cover with the enlarged seal area on the fuel side and the normal seal area on the oil side. The change in the front cover design was driven by the design of the new main shaft seal, part number The new seal has a teflon lip and a larger, rubber coated, outside diameter. The teflon lip is used instead of the usual rubber lip to reduce leaks between the seal and the main shaft. It also reduces shaft wear caused by the low lubricity of diesel fuel, as compared to engine lubricating oil. The rubber coating on the outside diameter should reduce leakage between the housing and the seal. DIPACO also has this seal available, part number D New Style Front Cover The D seal replaces the D seal ONLY on the fuel side of the main shaft. The D seal WILL continue to be used on the oil side of the main shaft Seal Seal The new front cover and seal can be used on any AFC fuel pump, not just as a direct replacement. The new cover design should eliminate the problem of seals walking out of the cover due to air compressor problems and other factors. There are special tools to use and instructions to follow when installing and removing the seal. Failure to follow the instructions will result in seal failure and potential damage to the front cover. The procedure for installing the seal is on the following page. Cummins Service Topic 92T5-26 includes the complete procedure for rebuilding the front cover assembly April 2010

87 New Cummins Front Cover And Main Shaft Seal D MAIN SHAFT SEAL INSTALLATION INSTRUCTIONS Very Important: Do Not Remove the support tube from the eeal until you are ready to insert the drive shaft assembly. (Figure 1) Support Tube If a chamfer is not present on the entry of the seal bore in the housing, use sandpaper to create a small chamfer. Afterward, clean the housing. Place the front cover in an oven at 275 degrees Fahrenheit (135 degrees Celsius) for 30 minutes. Lubricate the rubber outside diameter of the seal with a thin film of calibration fluid. Do not allow any fluid to get on the Teflon lip of the seal. (Figure 1) Figure 1 Without removing the support tube from the seal, use the seal driver to slowly press the seal into the bore. The lip of the seal must be facing toward the driver. If the seal is pressed in too quickly the rubber OD may tear. (Figure 2) When ready to insert the drive shaft assembly, remove the cardboard tube from the seal. Do not leave the seal lip unsupported for more than five minutes as permanent damage can result. Using the plastic seal installation sleeve that comes with the seal, carefully install the drive shaft assembly. Maintain proper alignment during the shaft installation to prevent damage to the Teflon lip. (Figure 3) Figure 2 Figure 3 April

88 CUMMINS FUEL INJECTION SYSTEM Notes An Employee Owned Company Old Virginia Rd, Reno, NV USA Telephone: Fax: April 2010

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