SECTION GENERAL-DUTY VALVES FOR PLUMBING PIPING

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1 PART 1 - GENERAL 1.1 DESCRIPTION OF WORK A. Provide labor, materials, equipment, and services necessary to install valves required to complete the work indicated on drawings. B. ASME Compliance: 1. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria. 2. ASME B31.9 for building services piping valves. C. NSF Compliance: NSF 61 for valve materials for potable-water service. PART 2 - PRODUCTS 2.1 GENERAL REQUIREMENTS FOR VALVES A. Obtain each type of valve from single source from single manufacturer. B. Valve sizes shall be same as upstream piping unless otherwise indicated. C. Bronze valves shall be made with dezincification-resistant materials. Bronze valves made with copper alloy (brass) containing more than 15 percent zinc are not permitted. D. Valve Actuator Types: 1. Handlever: For quarter-turn ball valves. 2. Handwheel: For multi-turn gate and globe valve, rising and OS&Y steam 3. Handlever: For butterfly valves NPS 6 and smaller, infinite position. 4. Chainwheel: Zinc coated cast iron device for attachment to gear, stem, or other actuator of size and with galvanized steel chain for mounting heights greater than 10ft above floor E. Valves in Insulated Piping: 1. Include 2-inch stem extensions. 2. Extended operating handle of nonthermal-conductive material, and protective sleeves that allow operation of valves without breaking the vapor seals or disturbing insulation. 3. Memory stops that are fully adjustable after insulation is applied. 2.2 BRONZE BALL VALVES FOR PEX AND CPVC PIPING A. Universal Full-Port, Bronze Ball Valves with Brass Trim: SBC NO. 540/ P3-1

2 a. Conbraco Industries, Inc.; Apollo 69-BV Series c. NIBCO INC. T/S LF a. Standard: MSS SP-110 and NSF 61 b. SWP Rating: 150 psig. c. CWP Rating: PEX psig. d. Body Design: Two piece. e. Body Material: Bronze. f. Ends: ASTM F1807 Pex Adapter, Threaded or solder as required. g. Seats: MPTFE. h. Stem: Brass. i. Ball: Brass, chrome plated. j. Port: Full. 2.3 BRONZE BALL VALVES A. Two-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim a. Conbraco Industries, Inc.; Apollo Series, solder end c. NIBCO INC. T/S LF a. Standard: MSS SP-110 and NSF 61. b. SWP Rating: 150 psig. c. CWP Rating: 600 psig. d. Body Design: Two piece. e. Body Material: Bronze. f. Ends: Threaded or solder. g. Seats: RPTFE, PTFE or TFE. h. Stem: Stainless steel. i. Ball: Stainless steel, vented. j. Port: Full. 2.4 IRON, SINGLE-FLANGE BUTTERFLY VALVES A. 200 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Ductile-Iron Disc: a. Conbraco Industries, Inc.; Apollo LD141-DE Series SBC NO. 540/ P3-2

3 c. Mueller Model 88M a. Standard: MSS SP-67, Type I, NSF 61 and API 609, Category A. b. CWP Rating: 200 psig. c. Body Design: Lug type; suitable for bidirectional dead-end service at rated pressure without use of downstream flange. d. Body Material: ASTM A 536, ductile iron. e. Seat: EPDM. f. Stem: One-piece stainless steel. g. Disc: Nickel-plated ductile iron. 2.5 BRONZE SWING CHECK VALVES A. Class 150, Bronze Swing Check Valves with Bronze Disc: a. Conbraco Industries, Inc.; Apollo Model 164T (61Y210 Series) c. NIBCO INC. a. Standard: MSS SP-80, Type 3 and NSF 61. b. CWP Rating: 300 psig c. Body Design: Y pattern horizontal flow. d. Body Material: ASTM B 62, bronze. e. Ends: Threaded. f. Disc: Bronze. 2.6 IRON SWING CHECK VALVES A. Class 250, Iron Swing Check Valves with Metal Seats: a. Nibco F-910-LF b. Crane Co.; Crane Valve Group; Crane Valves. c. Crane Co.; Crane Valve Group; Jenkins Valves. a. Standard: AWWA C508 and NSF 61. b. CWP Rating: 200 psig. c. Body Design: Clear or full waterway. d. Body Material: ASTM A 126 Class B, gray iron with bolted bonnet. SBC NO. 540/ P3-3

4 e. Ends: Flanged, ANSI B16.1 Class 125. f. Trim: Bronze. g. AWWA C550 Interior and Exterior Epoxy Coating h. Gasket: Asbestos free, Buna N. 2.7 BRONZE GATE VALVES A. Class 150, RS Bronze Gate Valves: a. Conbraco Industries, Inc.; Apollo Model 107 (30 Series) c. NIBCO INC. a. Standard: MSS SP-80, Type 2 and NSF 61. b. CWP Rating: 300 psig. c. Body Material: ASTM B 62, bronze with integral seat and union-ring bonnet. d. Ends: Threaded. e. Stem: Bronze. f. Disc: Solid wedge; bronze. g. Packing: Asbestos free. h. Handwheel: Malleable iron. 2.8 BRONZE GLOBE VALVES A. Class 150, Bronze Globe Valves with Nonmetallic Disc: a. Conbraco Industries, Inc.; Apollo Model 122 (33220 Series) c. NIBCO INC. a. Standard: MSS SP-80, Type 2 and NSF 61. b. CWP Rating: 300 psig. c. Body Material: ASTM B 62, bronze with integral seat and union-ring bonnet. d. Ends: Threaded. e. Stem: Bronze. f. Disc: PTFE or TFE. g. Packing: Asbestos free. h. Handwheel: Malleable iron. SBC NO. 540/ P3-4

5 PART 3 - EXECUTION 3.1 EXAMINATION A. Examine valve interior for cleanliness, freedom from foreign matter, and corrosion. Remove special packing materials, such as blocks, used to prevent disc movement during shipping and handling. B. Operate valves in positions from fully open to fully closed. Examine guides and seats made accessible by such operations. C. Examine threads on valve and mating pipe for form and cleanliness. D. Examine mating flange faces for conditions that might cause leakage. Check bolting for proper size, length, and material. Verify that gasket is of proper size, that its material composition is suitable for service, and that it is free from defects and damage. E. Do not attempt to repair defective valves; replace with new valves. 3.2 VALVE INSTALLATION A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown. B. Locate valves for easy access and provide separate support at valve. C. Install valves in horizontal piping with stem at or above center of pipe. D. Install valves in position to allow full stem movement. E. Install check valves for proper direction of flow and as follows: 1. Swing Check Valves: In horizontal position with hinge pin level. 3.3 ADJUSTING A. Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs. 3.4 DOMESTIC, HOT- AND COLD-WATER VALVE SCHEDULE A. Shutoff Valves for pipe NPS 2 and Smaller: Universal Full Port Bronze Ball Valves with brass trim and solder-joint ends, or metal to plastic adapters for PEX and CPVC piping as required. B. Shutoff Valves for pipe NPS 2-1/2 and Larger: Iron, Single-Flange Butterfly Valves, 200 CWP. Larger than 12 shall be 150 CWP. SBC NO. 540/ P3-5

6 C. Provide shutoff valves where hot, cold and recirculating hot water enter a gang toilet area (more than 1 water closet or fixture). Provide at each gang toilet on each floor. Provide access doors in ceilings. D. The following valves shall be used where indicated on drawings and shall not be used for shutoff valves: 1. Globe valves 2. Gate valves 3. Check valves END OF SECTION SBC NO. 540/ P3-6

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