Holzma Panel Saw, Model Optimat HPP 250
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- Jeffery Nash
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1 Holzma Panel Saw, Model Optimat HPP 250 The Holzma Optimat HPP 250 automatic panel saw is designed to provide today s craftsman with the best in class solution for stack and single sheet panel processing. The Holzma Optimat HPP 250 delivers precise chip-free dimensionally accurate cutting results with maximum flexibility. The Holzma Optimat HPP 250 allows the operator to easily meet the daily production demands that craftsmen face in today s just in time customer-driven environment with uncompromising quality that helps to insure a competitive edge. Full-Color Graphics Controller The controller offers easy-to-use, menu-guided, full-color graphics allowing the saw operator to follow the cutting patterns visually. This controller is a PC (Personal Computer), with the proven CADmatic control, at 1.2 GHz/256 Kb, and comes with 128 Mb RAM, a 20 Gb Hard Disk Drive, 3-1/2" Floppy Disk Drive, CD-ROM x 48, 56 Kb modem, on-line networking software, 15" LCD flat panel color monitor, optical mouse and standard keyboard. The CADmatic control is designed to work seamlessly with optional Cut Rite optimizer and label printing software Printer Integration Package (P.I.P). Electronic Program Fence The Program Fence is equipped with (6) six pneumatic clamps that Holzma has specially designed with veneer overhang fingers. The dual action clamps help assure that the work piece is fully seated in the clamp prior to the operator executing the cutting sequence. The first three clamps (clamps within the cross cut area) are equipped with two fingers, which provides additional clamping surface. The first clamp is positioned to accommodate narrow work pieces (as small as 50mm). The remaining three clamps are equipped with single fingers. The Program Fence s v-shaped roller bearings travel on hardened, round steel bars. The bars act as the weight-bearing surface while guiding the program fence as it is being driven by the center-mounted Servo Motor (through the dual rack and pinion drive system). The Program Fence automatically positions itself (as required by operator) for the desired cutting sequence. The Electro-magnetic, contact-free measuring system is maintenance-free and impervious to dust. These qualities eliminate wear items while assuring continued precision and dimensionally accurate results throughout the machines life cycle. Rear support table is equipped with roller rail supports for safe and easy movement of the workpiece.
2 Page 2 Saw Carriage The CNC-controlled saw carriage, with its solidly designed rigid steel construction and the unique "Silent Drive" system, allows the saw carriage to travel vibration free at high speed while being virtually silent and maintenance free (does not require grease or lubrication). The "Silent Drive", in conjunction with the patented and vertically designed Monorail saw carriage guidance system (with hardened round steel guide ways), allows the saw unit to travel parallel to the cutting line eliminating vibration and the resulting effects on cutting quality. Automatic Cutting Height Automatic (infinitely adjusted) cutting height assures consistently accurate saw blade projection over a wide variety of book heights. Saw blade heights are identified automatically by sensors at the pressure beam to provide the most efficient height of cutting based on the book height. Electronic Saw Carriage Speed The saw carriage speed is easily adjusted via a potentiometer located at the control panel. An electronic inverter allows the operator full control over the saw carriage speed within the range of 16 to 266 FPM (5 to 80 M/min). Return speed is fixed at 266 FPM (80 M/min). Saw Blade Mounting Main and scoring saw blades are easily changed via the large access door with safety interlock and the Power-Lock quick-change system. Motorized Scoring Adjustment Motorized scoring adjustment system allows for quick adjustments to the scoring blade height and lateral alignments through the CADmatic controller. Pneumatic Pressure Beam The pneumatic torsion-free (steel) pressure beam applies uniform pressure allowing the panel(s) to be firmly held in place. The pressure beam features cut-outs, allowing for a minimum last cut of 35 mm (1.38") with the clamps engaged. If desired, one (1) additional cut may be performed after the clamps have been released and moved away from the cut line.
3 Page 3 Automatic Cutting Length The automatic material cutting length feature uses optical sensors to detect the completion of the desired cut. A signal is sent to stop the saw carriage and position itself for the next cut (if in automatic mode). Programming is not required. This feature allows for the most efficient cutting cycle time. Air Flotation Support Tables Three (3) large air tables (measuring 74 x 23" 1900 mm x 600 mm) with a central high volume air blower allows the operator to easily maneuver heavy material. Each air table is equipped with a blast gate that provides the operator with the flexibility to control the volume of air flowing to each air table. Automatic Centralized Side Pressure Device The All New Automatic Centralized Side Pressure Device is integrated within the saw carriage. This new design reduces side aligner cycle time. As the saw carriage advances towards the work piece, the New Automatic Centralized Side Pressure Device positions the work piece against the cross cut fence. The pressure beam is then lowered, the saw carriage advances, the Side Pressure Device retracts and the saw executes the desired cut. The working range of The Side Pressure Device is 50 mm minimum to a maximum of the saw cutting length. The pressure that the Side Pressure Device applies may be infinitely adjusted from the CADmatic control. Additional Features UL listed component, power stabilizer, CE (European safety standards) approved. Clear plastic laminate shields. Pressure Beam safety bar. Two (2) emergency stops on the front of the machine. Saw carriage enclosure lock with timer. Certifications CE approved GS approved UL approved wiring and switches
4 Page 4 Technical Specifications Recommended maximum cutting height 60 mm (2 3/8") Saw blade projection 72 mm (2 7/8") Maximum clamp opening 66 mm (2 ½ ) Program Fence advance and return 60 meters/min. speeds Main saw blade diameter 350 x 4.4 x 75 mm Scoring saw blade diameter 200 x x 45 mm Main saw blade speed 4750 RPM Scoring saw blade speed 5100 RPM Main saw motor 12.5 HP 9.2 kw Scoring saw motor 1.5 HP 1.1 kw Saw carriage advance speed 16 to 266 FPM (5 80 m/min) Saw carriage return speed Standard 266 FPM (80 m/min) Air table working height 980 mm (38 ½ ) Amperage: volts Electrical connection: 220, 3-phase, 60 Hz with Power Stabilizer. Connected Load: 18 kw. Dust extraction volume: Beam = 4 3/4" (120 mm dia.), Main = 7" (180 mm dia.). Dust extraction volume: 2100 CFM Compressed air connection: R 1/2", PSI (6-7 bar) Compressed air: 1 CFM
5 Page 5 Additional Technical Specifications per Model Model Specifications Cutting Length & Net Machine Weight Width Optimat HPP ' 6" 9261 lbs (4200 kg) Optimat HPP ' 5" 9920 lbs (4500 kg) Printer Integration Package (optional) Software LT Cut Rite Lite Optimizing Software SI Cut Rite Saw Interface PA Cut Rite Pattern Amendment Label Printing Software 18 months of support (includes) o Telephone support o Maintenance o Updates o Upgrades Hardware Zebra Z4m Label Printer Required Cabling Printer Stand Two Rolls Of Labels (4"X3") Two Ribbons Training (PS-075) Two Seats of Training Panel Processing Getting the Most out of your Holzma HPP 250 CADmatic (Controller) General Setups and Maintenance Software (LT, SI & PA) The Length of Training will be Three (3) Days Customers will be responsible for transportation to Grand Rapids, meals and lodging (with the exception of lunches during training) Note: the training is recommended for the operator and production engineer
6 Page 6 Additional Options Amperage: volts Electrical connection: 440 volt, 3-phase, 60 Hz with Power Stabilizer Laser light Spray device (designed to cool the main blade for plastic applications) Econolift Cooling unit (required for operating temperatures below 41 degrees or above 95 degrees) Additional pneumatic two finger clamps Additional pneumatic one finger clamp Additional air table Programmed grooving setting is also available, maximum grooving depth of 30 mm. Link for third party optimizing software connectivity CADplan (basic optimizer) Additional main saw blade (350 x 4.4 x 75 mm) Additional scoring saw blade (200 x x 45 mm) Contact your Altendorf America sales representative for more information regarding the Holzma Optimat HPP 250 s available options, benefits and applications. ALTENDORF AMERICA STANDARD TERMS AND CONDITIONS OF SALE ARE APPLICABLE.
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