AIR INsULATeD switchgear >> PIX. up to 24 kv. Air-insulated switchgear with vacuum circuit-breaker. system configuration.

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1 IR INsULTeD switchger >> PIX up to 24 kv ir-insulated switchgear with vacuum circuit-breaker system configuration ReV T&D

2 Delivery conditions The General Conditions of Delivery as amended shall apply. Illustrations The illustrations are not binding.

3 >> Contents INTRODUCTION Overview 4 Product description Technical Description 6 Construction 6 Locks 8 STNDRDS Regulations, provisions and Standards 10 TECHNICL DESCRIPTION Functional unit 12 HVX CB drawout module 13 Spring drive for HVX 14 Equipment 15 CVX drawout contactor module 16 CBX electromagnetic operating mechanisme 17 Equipment 17 UTX drawout disconnecting link module 18 MTX drawout VT s module 18 LTRI air switch disconnector 18 Product range Product range 19 Equipment range 20 DESIGN DT PIX PIX PIX Dimensions and layout 26 Cable connections 27 ccessories 28 SHIPPING INFORMTION Delivery, packaging 29 3

4 >> Overview the system WitH two switching technologies Safe operation with the panels and doors closed The PIX series switchgear panels are air-insulated, type-tested and metal-clad. REV switchgear technology satisfies the international requirements for energy distribution in medium-voltage grids and is especially suited for application in: > Industry > Distributed Power > Oil & gas > Power plants > Shipbuilding > Infrastructure The modular PIX switchgear covers a wide range of ratings for: > rated voltages of 12 kv, 17.5 kv, 24 kv > rated currents up to 4000 > rated short-time currents up to 40 k > rated peak withstand currents up to 100 k. Thanks to its modular design, the truck-type switchgear PIX is an especially compact switchgear system. By offering a switchgear technology with highly flexible equipment-fitting options, PIX provides a comprehensive, economical range of functional units for all switchgear-related requirements. Features > ir-insulated, metal-clad switchgear - with three compartments - compartmentalization class PM > Loss of service continuity category in accordance with IEC > LSC 2B > IC qualification (optional) in accordance with IEC / DIN EN > Truck-type switching devices - for vacuum circuit-breaker - for SF 6 circuit-breaker > Truck-type design - of vacuum contactor - of metering truck - of isolating truck Operator Safety > ll operations are performed with the front or door closed. > Make-proof earthing switch can be checked via inspection glass. > ctuation of earthing switch with anti-kickback device. > Reliable interlocks > Pressure relief directed upwards > Closed metal shutters with the truck module in disconnected or outside position > Voltage indicator for each phase 4

5 Easy operation and maintenance > Operation is simple and logical, with clear status indicators for all functions. > Manual or electrical control > The use of digital control and protection equipment with selftesting and monitoring procedures. Easy installation and access > PIX was designed to minimize the space required, with access to all compartments via the front panel. > Can be installed against a wall. > Connection of the cables via the front is made easier by removing the separating plate between the cable and apparatus compartments. Optionally, the rear panel can be made removable. > Rigid, self-supporting construction. Environment PIX system has been conceived with due consideration of its impact on the environment: > In a factory certified to ISO > With a construction allowing maximum recyclable components at the end of product life. 5

6 >> Product description air insulated switchgears Operating panel The PIX metal-clad switchboards are extensible on both sides and consist of modular functional units, linked by a busbar, and connected to the substation earth via an earthing bus. The cubicles are subdivided by metal partitions into four separate compartments, including a low voltage compartment for the control and monitoring equipment. The three Medium Voltage compartments; bus bar, equipment & cables, are fitted with an overpressure release system, oriented towards the top of the unit inside of cubicle volume. The fused switch-disconnectors are fixed type in the compartimented unit. Main module compartment Closed off by a door, this compartment contains: > withdrawable module, fitted with a circuit breaker or contactor, which has two positions, plugged in or disconnected/ test. ll operations of the withdrawable module and its associated equipment can be carried out with the compartment door closed. For modules fitted with vacuum circuit breakers, the movement can be motorised. Once the withdrawable module has been removed, each shutter can be padlocked individually. With the interlocking shutters option, the independant opening of the upper or lower shutter is only possible using a special tool (optionally supplied). > n earthing device for the removable module, to the IEC standards, ensures earthing continuity during removal, either through rullers or through an optional plug. n inspection window on the door, allows the position of the withdrawable module to be clearly seen within the compartment. The PIX system also offers, amongst the range of withdrawable modules, the functions of disconnecting link, voltage transformers and busbar earthing switch. This compartment is fitted with mechanical locking devices in accordance with IEC standards, which are necessary to avoid any unsafe operations. (For details, see the chapter on locks). Withdrawable modules of the same type are interchangeable. The connection between the withdrawable module, the busbar and the cable branches is made by means of withdrawable silver plated contacts. 64-pin plug (Max.) connects the auxiliary circuits of the withdrawable module to the low voltage compartment. > For personnel safety, there are metallic shutters (1), installed in front of the spouts of the fixed plug-in contacts (2), which prevent access to the primary circuit, thus ensuring a protection when the withdrawable module is either in the disconnected/test position or removed from the compartment. Main module compartment. 6

7 Cable compartment Normally closed with a bolted panel, accessible from the front panel, and with a removable horizontal panel between the cable & main module compartment, this VDS type voltage indicators (IEC ) can be offered as an option. Details of the interlocks are given in the next chapter. Low voltage compartment This compartment contains all the secondary circuit functions for control, measurement, protection, monitoring, communication and other associated systems. This independent compartment, is a separate assembly, supplied fully assembled and tested. Cable connection compartment HVX compartment without insulating protection plate design is made for ease of assembly and on-site testing of cables and accessories. s an option, and depending on the installation of switchboard chosen, the rear panel can be made removable, to further improve access. This compartment contains: > The connections to the power cables, up to 6 x 630 mm 2 per phase, with a choice of bottom plate (for details, see chapter on cable connections). > The cable earthing switch is operated from the front of the cubicle by means of a removable lever. Its position is visible from the front panel, through the inspection window in the cable panel. > Current transformers, with DIN dimensions, are fitted at the rear of the cubicle. > The voltage transformers, fitted at the front of the compartment, are either fixed - with or without fuses, or removable with fuses. > metallic cable duct, located on the right-hand lateral part, guides the low voltage conductors into the control/command compartment safely. t the front, upper section of this compartment, is the access to the earthing switch controls, along with its mimic diagram and VPIS type voltage indicators (IEC 61958). Busbar compartment Located in the upper, rear of the unit, this compartment is accessible via the top or front panel of the cubicle, after removing the partitions, which separate it from the switchgear compartment. The bus bar consists of flat copper with rounded edges. The rated current will determine the number of bars to be mounted in parallel. The bus bar is linked and supported by solid connections to the spouts. Busbar compartment Optionally, this compartment can be fitted with: > Segregations made of insulating materials, resistant to pressure, mounted between each cubicle. > Insulation of the bus bars and branch connections. > Fixed voltage transformers, without fuses. > n earthing switch. Low voltage compartment standard. 7

8 Locks The operation of PIX is designed to be completely safe. ll the operations listed below are carried out from the front panel, with the door and panels closed. > Connect or disconnect the withdrawable module. > Re-load the spring mechanism. > Mechanically close or open the circuit breaker or switch-disconnector. > Open or close the earthing switch. ccess to the withdrawable module compartment requires the use of a specialised handle and key. The interlocks were designed with this operational ideology in mind and add to the security of the system by making it impossible to make unsafe operations. ctions Plugging in the module Closing the circuit breaker/contactor Closing the earthing switch ccess to the cable compartment Opening of the earthing switch ccess to the withdrawable modulecompartment Partial re-opening of the earthing switch for cable testing Opening of the shutters Basic locking devices - LV socket connected - Circuit breaker open - Earthing switch open - Module completely plugged in, or plugged out/test position - Plug-in lever removed - Module plugged in/out/test position or removed (Reminder: requires the use of a specific key and handle) Status of elements involved Optional locking devices - Module compartment access door closed - Earthing switch closed - Cable compartment panel closed - Module in disconnected pluggedout/test - Is not possible to put the breaker module into the panel again when the earthing switch is in this position - By the withdrawable module action - With specific tool. Other safety equipment Locking device using padlocks Locking devices (specific) Locking device using fixed locks Locking device by electromagnetic coil Basic locking devices Optional locking devices - Shutters - Earthing switch access (in open or closed position) - No access to operate the drawout module - ON/OFF Buttons - Circuit breaker - The door of the withdrawable module - Earthing switch, either in open or closed position - Module in plugged out position - Earthing switch, in open position - Disconnect link module (UTX) 8

9 PIX in Detail LV compartment standard 2 Circuit breaker 3 Switchgear compartment door 4 Earthing switch operating mechanism 5 Voltage presence indicator 6 E.S. mimic digram 7 Cable compartment panel 8 Voltage transformer 9 Current transformer 10 Cable connection 11 Earthing switch 12 Metal shutter for cable 13 Spouts 14 Metal shutter for busbar 15 Busbar Earthing switch drive Operating panel Earthing switch indicator 9

10 >> Standards Regulations, provisions and standards Certified safety due to tests pplied standards Series PIX switchgear units with vacuum switching devices are > metal enclosed; Loss of service continuity category in accordance with IEC : LSC 2B-PM > type-tested > optional: tested for internal faults (qualification IC) > dimensioned for indoor installation Certified safety due to tests The PIX panels were developed on the basis of international standards (IEC) and validated for type tests which are performed in acknowledged laboratories. PIX switchgear units meet the following standards and regulations: Designation IEC standard EN standard IEC Switchgear IEC EN Circuit-breaker IEC EN Vacuum contactor IEC EN Earthing switch IEC EN Isolating truck IEC EN Current transformers IEC EN Voltage transformers IEC EN Voltage Detecting Systems IEC EN IEC EN Protection against accidental contact, foreign bodies and water IEC EN Erection IEC HD 637 S1 Operation of electrical equipment - EN Switch fuse combination IEC EN

11 Operating conditions Operating conditions for interior use, in accordance with IEC mbient temperature mbient air Humidity ltitude Vibration C - maxi + 55 C with corresponding under-rating current C on average over a 24 hour period C minimum - No impurities due to dust, flammable/corrosive gases & vapours, smoke or salt. - verage relative humidity over a 24 hour period: 95% - verage steam pressure over a 24 hour period: Max. 2.2 kpa - verage relative humidity over a 1 month period: 90% - verage steam pressure over a 1 month period: Max. 1.8 kpa - Up to 1,000 m above sea level, corresponding to atmospheric conditions of: 1013 hpa, + 20 C, 11g/m3 water. - bove 1,000 m, a derating factor is applied, please contact us for details. - Negligible - For particular conditions, please contact us. Protection degree Standard degree of protection of the external enclosure: IP 3X Optionally, there is the possibility of various IP, ratings in accordance with the table below. Elements of code IP Meaning for the protection of equipment 1 st element 2 nd element Meaning for the protection ofpeople dditional element Protection against water ingress with harmful effects X > = 12.5 mm > = 2.5 mm > = 1 mm Not defined Protection against access to the dangerous parts by means of tools X Not protected Vertical dripping water Dripping water with 15 inclination Not defined Not used element covered by 1 st element C D X D = 2.5 mm L = 100 mm D = 1 mm L = 100 mm Not defined 11

12 >> Technical data TECHNIcal INFORMTIONs Functional unit k rms Designation Reference standards Rated voltage kv rms Power frequency withstand voltage 50 Hz 1 min to earth and between phases kv rms on the isolating distance kv rms Impulse withstand voltage 1,2 / 50 micro sec to earth and between phases on the isolating distance Rated frequency kv peak kv peak Hz Short time current 1 sec withstand (2) 3 sec withstand (2) (1) k rms Peak withstand k rms Rated current Busbar with natural ventilation Busbar with forced ventilation Functions Disconnect link Functions CB with natural ventilation rms Functions CB with forced ventilation rms Functions SWD rms Functions ir SWD + fuses rms Functions Contactor rms Internal arc withstand k Earthing switch making capacity (2) k peak Earthing switch endurance PIX 12 PIX 17 IEC IEC / / / 31.5 / / 31.5 /40 25/ 31.5 / / 31.5 / / 80 / / 80 / 100 Up to 3150 Up to 4000 Up to 3150 Up to 3150 Up to Up to 40 k - 1 sec 63 / 80 / 100 Up to 3150 Up to 4000 Up to 3150 Up to 3150 Up to Up to 40 k - 1sec 63 / 80 / 100 PIX 24 IEC / / 25 / /25 / / 63 / 80 Up to 2500 Up to 2500 Up to Up to 31.5 k - 1sec 40 / 63 / 80 number of making operation mechanical (C/O) Degree of protection external enclosure standard IP 3X IP 3X IP 3X open door without withdrawable module IP 2X IP 2X IP 2X pproximate heat dissipation Functions CB I r = 800 W Force on floor (without cubicle weight) Functions CB dan (1) Earthing switch limited 40 k - 1sec (2) For SWD and SWD + fuses functions Short time current 1 sec withstand k rms peak withstand k peak Earthing switch making capacity k peak 16 / / / / / / / / / 63 For 50 k, 5000, please refer to PIX-H documentation or contact us. 12

13 HVX drawout circuit breaker module - Characteristics For the cubicles PIX 12 PIX 17 PIX 24 Designation HVX 12 HVX 17 HVX 24 Reference standards IEC IEC IEC Rated voltage kv Rated current rms Up to 3150 Up to 3150 Up to 2500 Rated breaking capacity short circuit current k rms 16/25/31.5/40 25/31.5/40 16/25/31.5 cable charging current line charging current single capacitor bank no load transformer Rated making capacity k peak 40/63/80/100 63/80/100 40/63/80 Rated operating time opening ms breaking ms arcing ms closing ms Rated operating sequence O-3min-CO-3min-CO O-3min-CO-3min-CO O-3min-CO-3min-CO CO-15s-CO CO-15s-CO CO-15s-CO O-0.3s-CO-3min-CO O-0.3s-CO-3min-CO O-0.3s-CO-3min-CO O-0.3s-CO-15s-CO O-0.3s-CO-15s-CO O-0.3s-CO-15s-CO Endurance mechanical (C/O) for switching chamber mechanical (C/O) for mechanism electrical (C/O at I n up to 3150 )

14 HVX spring operating mechanism Designation FH2-01 (hand) / FK2-01 (motor) Reference standards IEC DC IEC C Rated supply voltage (1) Rated frequency V Hz /60 Reset motor Voltage variation range % of Un 85 to to 110 Power consumption (maxi) W / V Starting current Reset time s Shunt opening coil Voltage variation range Power consumption (maxi) % of Un W / V 70 to to Minimum impulse duration ms Under voltage opening coil Voltage range for closing Voltage range for tripping % of Un % of Un >85 35 to 0 >85 35 to 0 Power consumption (maxi) W/V Shunt closing coil Rated current Power consumption maxi % of Un W/V 85 to to uxiliary contacts Rated current Breaking capacity 48V (L/R 10ms) Breaking capacity 125V (L/R 10ms) Breaking capacity 220V (L/R 10ms) Breaking capacity 120 or 230 Vdc (1) No 125 Vdc for reset motor - No 220 Vdc and 120 Vac for under voltage opening coil. 14

15 Equipment FH2-01 (hand) Basic Optional Manual opening and closing CB Position indicators Spring charging motor Spring position indicator Shunt trip coil Second shunt trip coil CT operated release Undervoltage shunt tripping coil Closing coil Operation counter nti-pumping relay Free auxiliary contacts CB position 2NO / 2NC 3NO / 4 NC Spring charged position 2NO / 1NC FK2-01 (motor) Basic Optional For more information refer to HVX documentation t&d bprob/hvxb-24 kv/uke/pdb/04.01/ger/ HVX up to 2000 HVX >

16 CVX drawout contactor module - Characteristics For the cubicles Designation Contactor designation Reference standards Category Rated voltage Rated current Maximum motor rated current Rated breaking capacity short circuit current with fuses short circuit current without fuses single capacitor bank Rated making capacity with fuses Rated making capacity without fuses Rated operating time opening with d.c. magnetic holding control opening with a.c. magnetic holding control opening with mechanical latch control closing Rated operating sequence number Endurance mechanical with magnetic holding (C/O) electrical with mechanical latch (C/O) electrical (C/O at 400 ) electrical (C/O at 250 ) electrical (breaking at Icc 3.2 k) electrical (making at Icc 4 k) kv rms k rms k rms k peak k peak ms ms ms ms per hour PIX 12 PIX 12 CVX 07 CBX CVX 12 CBX IEC C3 - C4 IEC C3 - C to to to to to to to to CVX drawout contactor module CVX drawout contactor module on truck 16

17 CBX electromagnetic operating mechanisms Designation Reference standards Rated supply voltage Rated frequency Magnetic holding control circuit Voltage range for closing Voltage range for opening Power consumption on closing Power consumption on holding Mechanical latch control circuit Voltage variation range Power consumption on closing Power consumption on opening Minimum impulse duration uxiliary contacts: Rated current Breaking capacity 48 Vdc (L/R 10 ms) Breaking capacity 220Vdc (L/R 20 ms) V Hz % of Un % of Un W / V W / V % of Un W / V W ms IEC DC IEC C /60 > 85 > to to to to Equipment Operating mechanism Manual opening Contactor Position indicators Magnetic holding coil Shunt trip coil Closing coil Operation counter nti-pumping relay Free auxiliary contacts Contactor position 3 NO / 3 NC Fuse position 1 O/C For more information refer to CBX documentation Magnetic holding Mechanical latch 17

18 UTX drawout disconnecting link module Disconnect link 12 kv Disconnect link 24 kv uxiliary contacts for withdrawable module Position Plugged in and test/unplugged 1 O/C (reverse) 4 O/C (reverse) Plugged in 1 N/C 1 N/C + 1 N/O 2 N/C Unplugged/test 1 NC 1 N/C + 1 N/O 2 N/C HVX - UTX - MTX CVX Basic Optional Basic Optional uxiliary contacts for earthing switch Position Close/Open 1 O/C (reverse) Closed 3 N/C Opened 3 N/C Basic Optional MTX drawout VT s module LTRI air switchdisconnector MTX drawout VT s moduls LTRI ir Switch-Disconnector 18

19 >> Range of equipment Product range Incoming/Outgoing with circuit breaker Incoming/Outgoing with circuit breaker + fixed VT s Incoming/Outgoing with circuit breaker withdrawable cable VT s with removable fuses Outgoing with disconnect link Contactor outgoing Switch disconnector and fuses outgoing Bus section with circuit breaker Bus riser with transformers Direct incoming Busbar voltage metering with earthing switch Busbar voltage metering Busbar current metering Busbar with voltage transformer on the top Busbar with earthing switch on the top 19

20 Equipment range > Incoming or outgoing unit with circuit breaker up to On request: - VT s with fuses - Withdrawable cable VT s with removable fuses - Fixed VT s without fuses (1) - Surge arresters (1) > Incoming or outgoing unit with circuit breaker 2500 to On request: - VT s with fuses - Withdrawable cable VT s with removable fuses - Fixed VT s without fuses (1) - Surge arresters (1) > Outgoing unit with contactor and fuses 200, 400. On request: - Surge arresters 20

21 > Bus section unit with circuit breaker up to 2000 On request: - Busbar earthing switch (1) (1) > Bus section unit circuit breaker 2500 to 3150 On request: - Busbar earthing switch (1) (1) > Bus riser unit up to (1) On request: - Withdrawable VT s module with fuses (1). - Current transformers (2) (2) > Bus riser unit 2500 to On request: - Withdrawable VT s module with fuses (1). - Current transformers (2) (1) (2) 21

22 > Direct incoming unit up to On request: - Surge arresters - Fixed VT s with fuses - Fixed VT s without fuses - VT s removable fuses. > Busbar voltage metering On request: - Busbar earthing switch (1) (1) > Outgoing unit with switch disconnector and fuses On request: - Current transformers > Busbar voltage transformers without fuses on the top > Busbar earthing switch on the top 22

23 >> Design data pix 12 Min. 100 C 1500 Min. Width mm B = B 35 C1 35 B Door 2500 Min B1 = B1 = ø C Functions PIX 12 up to 40 k 4000 Incoming or outgoing CB Disconnect link Bus section Direct incoming Bus riser Bus riser disconnect link Busbar voltage metering Switch disconnector and fuses outgoing Contactor Icc (k) In () B (width) pproximate weight (kg) (1) (1) Dimensions in mm - (1) Depth 1605 for internal arc withstand 40 k with width 650 mm - (2) Depth 1605 for 2 CT/phase For seismic and arrangement on skid please contact us Width 1000 mm B1 = B1 = B B1 = ø C : : : 2730* C: C1: (1) (2) 1405/ /300 * Height with forced cooling or duct for gas evacuation C 23

24 pix 17 Mini 100 C 1500 Mini Width 750 mm B = B 35 C1 B Door 2500 Mini B1 = B1 = ø C Incoming or outgoing CB Disconnect link Bus section Direct incoming Bus riser Bus riser disconnect link Busbar voltage metering Switch disconnector and fuses outgoing Functions PIX 17 up to 40 k 4000 Icc (k) In () B (width) pproximate weight (kg) (1) (1) (1) 750 (1) Dimensions in mm - (1) Depth 1605 for internal arc withstand 40 k - (2) Depth 1605 for 2 CT/phase For seismic and arrangement on skid please contact us. Width 1000 mm B1 = B B1 B1 = = ø 12.5 : : : 2800* C: C1: (1) (2) 1505/ / C C * Up to 2800 with forced cooling or duct for gas evacuation. 24

25 pix 24 Mini 100 C 1500 Mini Width 800 mm B = B 35 C1 B Door 2500 Mini B1 = B1 = ø C Functions PIX 24 up to 31.5 k 2500 Incoming or outgoing CB Disconnect link Bus section Direct incoming Bus riser Bus riser disconnect link Busbar voltage metering Switch disconnector and fuses outgoing Icc (k) In () B (Width) Dimensions in mm For seismic and arrangement on skid please contact us pproximate weight (kg) Width 1000 mm B1 = B1 = B B1 = ø 12.5 : : : 1605 C: C * 730 * Height: = 2730 with duct for gas evacuation. = 2890 with deflectors for internal arc withstanding C 25

26 Floor Plan ground bus ground bus 2 mm max. Cubicles 6 mm max. 2 mm/m max. and 6 mm/total length of switchboard 1m Detail Cubicle Cubicle Cubicle PIX 12 PIX 17 PIX 24 Front Front Front 26

27 >> Cable connections The manufacturer s instructions for the ends of the cables must be followed. X L (cable end) L1 maxi L2 maxi djustment 50 mm +5-5 Cable glands in upper position Cable glands in lower position X L (cable end) L3 maxi L4 maxi ssembly with DIN clamps Cable 95 mm 2. ssembly with DIN clamps Cables mm 2. X L1 L2 L3 L4 PIX 12 PIX PIX

28 >> ccessories Designation Illustration Handle for opening and closing the front door Double-bit key for the front door Double-bit key for the low-voltage compartment Crank to charge the circuit-breaker s energy-storing device Operating rod to switch the circuit-breaker on and off Designation To be used for: Rated value Connector design Operating lever for earthing switch Crank for truck Cable feeder Busbar Truck HVX/UTX/MTX Truck HVX/UTX Short circuit current 31.5 k Short circuit current 40 k Short circuit current 31.5 k Short circuit current 40 k Rated current I r < 2500 Rated current I r 2500 Motor drive - - square square hexagonal square hexagonal hexagonal square Illustration 28

29 >> Shipping instructions Delivery Delivery The cubicles, which make up the switchboard are delivered individually, ready for assembly. The connection should be carried out on-site. Packaging > For transportation by lorry: The product is fixed to a wooden pallet and protected by plastic cover. The front panel is protected by polystyrene panels. > For transportation by sea: The product is covered with a plastic heat welded cover, with desiccant materials, then installed into a wooden case. > For transportation by air: The product is covered with a plastic heat welded cover, with desiccant materials, then installed into a wooden case. 29

30 30 Notes:

31 REV Energietechnik GmbH, Sachsenwerk Mittelspannung Rathenaustraße 2 D Regensburg P.O.B D Regensburg Phone +49 (0)9 41/ Fax +49 (0)9 41/

32 REV Energietechnik GmbH - Sachsenwerk Mittelspannung - GSIEXXXX REV REV, the REV logo and any alternative version thereof are trademarks and service marks of REV The other names mentioned, registered or not, are the property of their respective companies RCS Paris - Creation: SCHREML Werbeagentur GmbH, Regensburg - Printed in Germany REV T&D Worldwide Contact Centre: Tel.: +44 (0)

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