FSV Mast A450 Kit. Table of Contents

Transcription

1 FSV Mast A450 Kit Table of Contents Model Page 7FGU/DU FGU/DU20-25 w/ss 7 7FGU/DU FGU/DU30-32 w/ss 15 7FGCU15-SU20 w/ss 7FBCU15-18 w/ss 7FGCU FBCU FBCHU25 7FGCU20-25 w/ss 7FBCU20-25 w/ss 7FBCHU25 w/ss 7FGCU FBCU FGCU30-32 w/ss 7FBCU30-32 w/ss Applicable Frame Numbers Installation Instructions

2 ILLUSTRATION PNEUMATIC FSV A450 OPS Revised August

3 A450 KIT (PN 2T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS FGU/DU U FGU/DU U BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BOLT NUT U BOLT WASHER, PLATE BOLT COVER, FRONT HOSE U BOLT PIPE BOLT RING, SHAFT SNAP BRACKET U PLUG U BRACKET, FRONT PU U CONNECTOR S/A BRACKET, FRONT PU U CONNECTOR S/A BRACKET SUB-ASSY U CAP U BRACKET SUB-ASSY U RING, SNAP BRACKET SUB-ASSY U SPIRAL, COVER U CLAMP PULLEY ASSY, HOSE BRACKET, PIPE CLAMP U PIPE GUIDE U RING, SHAFT SNAP PLATE U PLUG U CLAMP, PIPE CONNECTOR S/A CLAMP, HOSE CONNECTOR S/A CLAMP CAP U BAND U RING, SNAP RING, SNAP SPIRAL, COVER U FITTING U PULLEY ASSY, HOSE CLAMP Revised August

4 ILLUSTRATION PNEUMATIC FSV A450 OPS 4

5 HOSE MATRIX (PNEUMATIC 2 TON) A450 A B C Revised August U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

6 ILLUSTRATION PNEUMATIC FSV A450 OPS 6

7 A450 KIT (PN 2T w/ss) Prod Date Ref 1 Models (Description) A450 FSV-MAST WITH SIDESHIFTER Part Number Qty Prod Part Number Qty Ref Models (Description) Date 1 A450 FSV-MAST WITH SIDESHIFTER FGU/DU U FGU/DU U BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BOLT NUT U BRACKET U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET, FRONT PU U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U BRACKET SUB-ASSY U CONNECTOR S/A CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U SPIRAL, COVER U GUIDE U PULLEY ASSY, HOSE PLATE U RING, SNAP CLAMP, PIPE PULLEY ASSY, HOSE CLAMP, HOSE RING, SNAP CLAMP Revised August

8 ILLUSTRATION PNEUMATIC FSV A450 OPS 8

9 A HOSE MATRIX (PNEUMATIC 2 TON) A450 B C MAST HEIGHT U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U

10 ILLUSTRATION PNEUMATIC FSV A450 OPS 10

11 A450 KIT (PN 3T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS FGU/DU U FGU/DU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U CONNECTOR S/A GUIDE U CAP U PLATE U SPIRAL, COVER U CLAMP, PIPE PULLEY ASSY, HOSE CLAMP, HOSE

12 ILLUSTRATION PNEUMATIC FSV A450 OPS 12

13 A HOSE MATRIX (PNEUMATIC 3T) B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

14 ILLUSTRATION PNEUMATIC FSV A450 OPS 14

15 A450 KIT (PN 3T W/ SS) Prod Date Prod Ref Models (Description) Part Number Qty Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 1 A450 FSV-MAST WITH SIDESHIFTER FGU/DU U FGU/DU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U CONNECTOR S/A GUIDE U SPIRAL, COVER U PLATE U PULLEY ASSY, HOSE CLAMP, PIPE RING, SNAP CLAMP, HOSE

16 ILLUSTRATION PNEUMATIC FSV A450 OPS 16

17 A HOSE MATRIX (PNEUMATIC 3T) B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

18 ILLUSTRATION CUSHION FSV A450 OPS 18

19 A450 KIT (1T CU) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS FGCU15-SU20 7FBCU U FGCU15-SU20 7FBCU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U CONNECTOR S/A GUIDE U RING, SNAP PLATE U CAP U CLAMP, PIPE SPIRAL, COVER U CLAMP, HOSE

20 ILLUSTRATION CUSHION FSV A450 OPS 20

21 HOSE MATRIX (CU & 4-WHEEL ELEC. 1T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

22 ILLUSTRATION CUSHION FSV A450 OPS 22

23 A450 KIT (CU 1T w/ SS) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 1 A450 FSV-MAST WITH SIDESHIFTER FGCU15-SU20 7FBCU U FGCU15-SU20 7FBCU U BOLT CLAMP, HOSE BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BRACKET U PULLEY BRACKET, FRONT PU U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET SUB-ASSY U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP CLAMP PLUG U BRACKET, PIPE CLAMP U CONNECTOR SUB-ASSY GUIDE U RING, SNAP PLATE U CONNECTOR SUB-ASSY CLAMP, PIPE SPIRAL, COVER U

24 ILLUSTRATION CUSHION FSV A450 OPS 24

25 HOSE MATRIX (CU & 4-WHEEL ELEC. 1T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

26 ILLUSTRATION CUSHION FSV A450 OPS 26

27 A450 KIT (CU 2T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS FGCU FGCU FBCU U FBCU FBCHU FBCHU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U CONNECTOR S/A GUIDE U RING, SNAP PLATE U CAP U CLAMP, PIPE SPIRAL, COVER U CLAMP, HOSE

28 ILLUSTRATION CUSHION FSV A450 OPS 28

29 HOSE MATRIX (CU & 4-WHEEL ELEC. 2T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

30 ILLUSTRATION CUSHION FSV A450 OPS 30

31 Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER A450 KIT (CU 2T w/ss) Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER FGCU FGCU FBCU U FBCU FBCHU FBCHU U BOLT CLAMP, HOSE BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BRACKET U PULLEY BRACKET, FRONT PU U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET SUB-ASSY U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP CLAMP PLUG U BRACKET, PIPE CLAMP U CONNECTOR SUB-ASSY GUIDE U RING, SNAP PLATE U CONNECTOR SUB-ASSY CLAMP, PIPE SPIRAL, COVER U

32 ILLUSTRATION CUSHION FSV A450 OPS 32

33 HOSE MATRIX (CU & 4-WHEEL ELEC. 2T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

34 ILLUSTRATION PNEUMATIC FSV A450 OPS 34

35 A450 KIT (CU 3T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS FGCU FBCU U FGCU FBCU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE U CONNECTOR S/A GUIDE U CAP U PLATE U SPIRAL, COVER U CLAMP, PIPE PULLEY ASSY, HOSE CLAMP, HOSE RING, SNAP

36 ILLUSTRATION CUSHION FSV A450 OPS 36

37 HOSE MATRIX (CU & 4-WHEEL ELEC. 3T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

38 ILLUSTRATION CUSHION FSV A450 OPS 38

39 Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER A450 KIT (CU 3T W/SS) Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER FGCU FBCU U FGCU FBCU U BOLT CLAMP BOLT BAND U BOLT RING, SNAP BOLT FITTING U BOLT CLAMP BOLT PULLEY BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT PULLEY BRACKET U NUT U BRACKET, FRONT PU U WASHER, PLATE BRACKET, FRONT PU U COVER, FRONT HOSE U BRACKET SUB-ASSY U PIPE BRACKET SUB-ASSY U RING, SHAFT SNAP BRACKET SUB-ASSY U PLUG U CLAMP CONNECTOR S/A BRACKET, PIPE CLAMP U CONNECTOR S/A GUIDE U SPIRAL, COVER U PLATE U PULLEY ASSY, HOSE CLAMP, PIPE RING, SNAP CLAMP, HOSE

40 ILLUSTRATION CUSHION FSV A450 OPS 40

41 HOSE MATRIX (CU & 4-WHEEL ELEC. 3T) A B C U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U U MAST HEIGHT

42 Kit Part Numbers: U U U U U U U U U U U U U U U U U U U U U U U U U U U Ton 3.2 Ton FSV INTERNAL HOSE KITS OPS Models: 7FGU/DU FGCU15-SU20 7FGCU FBCU U U U Frame Number: 7FGCU FGU FGU FBCU FBCU FBCHU FGCU FDU FDU FBCU FBCU FBCHU32- (N/A) 7FGCSU FGU FGU FBCU FBCHU FGCU FDU FDU FBCU18- (N/A) 30-7FBCHU (N/A) Serial number not 7FGCU FGU FGU FBCU FBCU available when 7FGCU FDU FDU FBCU FBCU option kits created. Installation Instructions: 1. Install kit as shown in illustration. 2. Refer to attachment piping section of attachment manual for further detail of actual piping diagram once the kit is installed. Check Procedure for Oil Leakage: 1. Start the engine. 2. Depress the accelerator pedal slightly to gradually increase engine speed. 3. Gradually tilt the attachment lever backward and forward, then check all connections for oil leakage. 4. If no oil leak is detected during above procedure, gradually increase engine speed and check for oil leakage. Continue to increase speed and check for oil leakage until maximum RPM is reached. 5. If at any time during the above procedure, an oil leak is detected, release the accelerator pedal and shut of the engine. Inspect the area of oil leakage and re-tighten the connection with proper torque as specified. 6. Repeat check procedures until no leaks are found. 42 FOR INSTALLATION INSTUCTIONS REFER TO THE ILLUSTRATION. Check Procedures for internal hose installation: 1. There must be no oil leakage from the piping or hose connections. 2. There should be no interference between the hose or piping with moving parts. 3. A clearance of 2mm or more must be maintained between the hose or piping with moving components. 4. All clamps must be installed and each should grip the hose piping firmly. 5. Follow torque tightening requirements for tightening all bolts and high pressure hose fittings.