Continental Super Flow
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3 WARNING Refer to Material Safety Data Sheets (MSDS) and other pertinent safety requirements associated with the handling and application of anhydrous ammonia with a local anhydrous ammonia supplier. It is recommended that users also consult other helpful sources concerning proper procedures for handling anhydrous ammonia and related equipment use, e.g., The National Ag Safety Database ( and The Fertilizer Institute, th Street, NW, Washington, DC For your own protection, it is important to carefully read, understand, and follow all safety precautions when handling anhydrous ammonia. Anhydrous ammonia can be very dangerous if improperly handled. All safety procedures must be carefully observed. Serious injury is preventable when safety precautions are observed. These safety precautions are not meant as a substitute for proper training regarding the handling and application of anhydrous ammonia. Do not use or handle anhydrous ammonia without appropriate training. 1
4 IMPORTANT: Valves and other component parts do fail from time to time according to their useful life. Please inspect and replace component parts pursuant to manufacturer s guidelines. If component useful life is not included in a manufacturer s guidelines, please consult with the component manufacturer. 2
5 Contact Continental NH3 Products for Super Flow Assembly usage guidelines: 130 Yorktown Dallas, TX PH# The Super Flow Assembly is a manufactured product of Continental NH3 Products, therefore, the user should consult with the individual manufacturer s guidelines regarding inspection, maintenance, and useful life of any component parts. DICKEY-john does not warrant products that are not manufactured by DICKEY-john and does not make any definitive representation regarding the useful lives of those parts. It is recommended to conduct daily inspections of hoses for kinks and defects, as well as full inspection and maintenance of those hoses and valves. IMPORTANT: A thread sealant that is compatible with anhydrous ammonia MUST be used. Do not use Teflon tape. 1. Install sweep elbow on mounting plate. 2. Sweep elbow/mounting plate assembly. 3
6 3. Install Super Flow on top of sweep elbow assembly. 7. Thread fl ow meter fl ange on 1 1/4 pipe nipple. The cut recess should face upwards to accept the fl ow meter fl ange gasket. 4. Install 1 1/4 x 4 pipe nipple into sweep elbow. 8. Place gasket in recess groove. 5. Thread 1 1/4 pipe elbow on the end of the 1 1/4 pipe nipple. 9. Place remaining fl ow meter fl ange recess-side down. 6. Install 1 1/4 x 4 pipe nipple into top of elbow. 10. Install 1 1/4 x 4 pipe nipple into fl ow meter fl ange. 4
7 11. Install 1 1/4 control valve onto pipe nipple. 15. Install valve actuator bracket to valve using bolts and lock washers provided. 16. Carefully place fl ow meter into fl ange. Ensure that the fl ange gasket remains seated into recess of the fl ange. 12. Locate 2 coupling bars and 2 coupling screws. 13. Install coupling bars onto valve using the 2 coupling screws with the pins facing outward. 17. IMPORTANT: The word OUT must be facing up when placing the fl ow meter into the fl ange. Record the fl ow meter calibration numbers found on the fl ow meter and record in the owner s manual for future reference. Place a gasket on the top of the fl ow meter. 14. Install vapor charge elbow onto valve with hose barb pointing up. 18. Place completed valve/fl ange assembly onto fl ow meter. Ensure that the gasket remains seated into fl ange recess. 5
8 19. Align holes in fl anges and place 3 fl ange bolts through both fl anges. 22. Orient valve actuator so that the pins insert into the remaining 2 holes on valve coupler. Place 4 bolts on bottom of valve actuator through valve bracket. 20. Secure and tighten fl ange bolts using nuts and lockwashers provided. 23. Secure valve actuator to bracket using the 4 nuts and lock washers provided. 24. Completed assembly. 21. Place black valve coupler onto pins on valve. 6
9 25. Thread a 1 1/4 x 4 nipple into input port on unit. 28. Insert the (4) 3/4 hose barbs into holes provided in bottom ring of unit. 26. Thread 1 1/4 Y strainer onto nipple. Arrow on Y strainer must be facing the unit. Also, install the 3/4 drain plug in the bottom of the Y strainer. 29. Note the letter stamped into the hose barb on the vapor charge adapter. 27. Install the straight hose barb into the 1/4 bung below the main inlet. This hose barb does not have an orifi ce like the barbs that are installed in the vapor charge adapter. 30. Refer to the fl ow chart in the Super Flow manual and install the appropriate hose barb into the vapor charge elbow. 31. Install the EVA tubing from the hose barb on the vapor charge adapter to the hose barb on the lower portion of the unit that was installed in step 27. Secure with clips or hose clamp. 7
10 Part Identifi cation NH Tubing 3/8" 3 Hose Barb 1 1/4" to 1" Elbow Vapor Charge Adaptor Valve *Vent hole side of valve Actuator 11/4"x4" Flange Flowmeter Y Strainer Vapor Dump Hose Barb Flange Hose Barb 11/4"x4" Nipple 11/4"x4" Nipple 1 1/4" to 1 1/4" Elbow 8
11 Dealers have the responsibility of calling to the attention of their customers the following warranty prior to acceptance of an order from their customer for any DICKEY-john product. DICKEY-john WARRANTY DICKEY-john warrants to the original purchaser for use that, if any part of the product proves to be defective in material or workmanship within one year from date of original installation, and is returned to DICKEY-john within 30 days after such defect is discovered, DICKEY-john will (at our option) either replace or repair said part. This warranty does not apply to damage resulting from misuse, neglect, accident, or improper installation or maintenance; any expenses or liability for repairs made by outside parties without DICKEY-john s written consent; damage to any associated equipment; or lost profits or special damages. Said part will not be considered defective if it substantially fulfills the performance expectations. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE, AND OF ANY OTHER TYPE, WHETHER EXPRESS OR IMPLIED. DICKEY-john neither assumes nor authorizes anyone to assume for it any other obligation or liability in connection with said part and will not be liable for consequential damages. Purchaser accepts these terms and warranty limitations unless the product is returned within fifteen days for full refund of purchase price. For DICKEY- john Service Department, call in either the U.S.A. or Canada Headquarters: 5200 Dickey-john Road, Auburn, IL USA TEL: , FAX: , WEB: Europe: DICKEY-john Europe S.A.S, 165, boulevard de Valmy, Colombes France TEL: 33 (0) , FAX: 33 (0) WEB: Copyright 2008 DICKEY-john Corporation Specifications subject to change without notice.
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