SECTION V FSR/FTR/FVR( ) FIGURE NUMBER INDEX
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1 12/05/01 SECTION V FSR/FTR/FVR( ) FIGURE INDEX FIG. NO. TITLE PAGE FIGURE INDEX VEHICHLE MODELS AND CHARACTERISTICS TABLE I II V. I. N. AND M. D. III HOW TO REFER TO I. D. PLATE IV 0-00 ENGINE OVERHAUL KIT ENGINE GASKET KIT CYLINDER HEAD COVER CYLINDER HEAD CYLINDER BLOCK OIL PAN AND LEVEL GAUGE CAMSHAFT AND VALVE CRANKSHAFT, PISTON AND FLY WHEEL TIMING GEAR CASE AND FLY WHEEL HOUSING OIL PUMP AND OIL STRAINER 17 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 1
2 VEHICLE MODELS & CHARACTERISTICS TABLE VEHICLE MODEL AND SPECIFICATIONS: V FSR/FTR/FVR( ) M.D. ENGINE TRANSMISSION WHEEL BASE FSR 6HE1TC MLD6Q Over Drive 6 speed-gear ratio inch FTR 6HE1TCN Automatic Transmission ALLISON AT inch FVR 6HK1TCS Automatic Transmission ALLISON AT inch 6HK1TCN 188 inch 200 inch 218 inch 233 inch 248 inch Rear Axle Final Drive Gear Ratio ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 2
3 V. I. N. & M. D. Vehicle Identification Number (V.I.N.) System 4 G T G 7 B 1 Z X V J VIN CODES TRUCK INCOMPLETE VEHICLE USA CANADA USA MAKE 1GB CHEVROLET 1GD GMC 4GT ISUZU VIN CODE J PLANT SEQUENTIAL ASSEMBLY PLANT JANESVILLE, WI VEHICLE LINE MD VIN CODE GVWR RANGE BRAKE SYSTEM A HYDRAULIC B HYDRAULIC C HYDRAULIC D AIR E HYDRAULIC F AIR G HYDRAULIC H AIR J HYDRAULIC K AIR L HYDRAULIC M AIR N HYDRAULIC P AIR R HYDRAULIC S AIR T AIR V AIR W OVER AIR VIN CODE YEAR V 1997 W 1998 X 1999 Y 2000 CHECK DIGIT VIN ENG PRO DISPLACEMEN CARB MAKE CODE TYPE CODE T (LITERS) J 6 LXO 6.6 DIESEL CAT P 8 LSO 6.0 FI CPC Z 8 LN4 7.1 DIESEL ISUZU 3 3 LG4 7.8 DIESEL ISUZU VIN CODE DESCRIPTION 1 4X2 2 AXLES 1 DRIVING 4 6X4 3 AXLES 2 DRIVING VIN CODE DESCRIPTION SERIES MED DUTY SERIES MED DUTY VEHICLE LINE F6 F7 VIN CODE B SERIES DESCRIPTION F600, BBC TILT STEEL ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 3
4 HOW TO REFER TO SERVICE PARTS IDENTIFICATION LABEL SERVICE PARTS IDENTIFICATION V.I.N. W/BASE VIN # VEHICLE IDENTIFICATION NOTE:THE OPTIONAL EQUIPMENT LISTED BELOW HAS BEEN INSTALLED ON THIS VEHICLE FOR PROPER IDENTIFICATION OF REPLACEMENT PARTS BE SURE TO SPECIFY THE APPLICABLE OPTION S. DESCRIPTION DESCRIPTION OPTION NO. OPTION NO. IMPORTANT: RETAIN THIS LABEL AS A PERMANENT RECORD ON THE ISUZU MED DUTY TILT CAB TRUCK, THIS SERVICE PARTS IDENTIFICATION LABEL IS NORMALLY MOUNTED ON THE LOWER REAR INNER CAB PANEL. THIS LABEL IDENTIFIES ALL OPTIONAL EQUIPMENT ON THE VEHICLE BY PRO. THE PRO CAN BE HELPFUL WHEN USING THE APPLICABLE PARTS CATALOG. ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 4
5 0-00 ENGINE OVERHAUL KIT APPLIE D COMPLETE ENGINE KIT ESEK6HEITC-C HE1TC 1 ESEK6HEITC-D HE1TC 1 ESEK6HE1TCN-C HE1TCN 1 ESEK6HE1TCN-D HE1TCN 1 ESEK6HK1TCS HEKTCS 1 ESEK6HK1TCS-A HK1TCS 1 ESEK6HK1TCN HEKTCN 1 ESEK6HK1TCN-A HK1TCN 1 OUT OF FRAME KIT ESOF6HEITC-C HE1TC 1 ESOF6HEITC-D HE1TC 1 ESOF6HE1TCN-C HE1TCN 1 ESOF6HE1TCN-D HE1TCN 1 ESOF6HK1TCS HEKTCS 1 ESOF6HK1TCS-A HK1TCS 1 ESOF6HK1TCN HEKTCN 1 ESOF6HK1TCN-A HK1TCN 1 IN FRAME KIT ESIF6HEITC-C HE1TC 1 ESIF6HEITC-D HE1TC 1 ESIF6HE1TCN-C HE1TCN 1 ESIF6HE1TCN-D HE1TCN 1 ESIF6HK1TCS HEKTCS 1 ESIF6HK1TCS-A HK1TCS 1 ESIF6HK1TCN HEKTCN 1 ESIF6HK1TCN-A HK1TCN 1 5
6 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-05 ENGINE GASKET KIT ENGINE OVRHAUL GASKET SET ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 ENGINE HEAD OVERHAUL GASKET SET ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 6
7 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-10 CYLINDER HEAD COVER GASKET: OIL FILLER ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 GASKET: HEAD TO COVER ES HE1TC ENG (57L) 1 6HE1TCN ENG (58L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) 1 6HK1TCN ENG (82L) 1 7
8 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-11 CYLINDER HEAD CYLINDER HEAD GASKET ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 VALVE GUIDE ES HE1TC ENG (57L) 12 2 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 24 SEAT: VALVE INSERT ES HE1TC ENG (57L) 6 INLET ES HE1TC ENG (57L) 6 EXHAUST OD=43 ES HK1TCS ENG (80L) 12 INLET 2 ES HK1TCS ENG (80L) 12 EXHAUST OD=43 2 GLOW PLUG ES HE1TC ENG (57L) V ES HK1TCS ENG (80L) 6 STUD: EXHAUST MANIFOLD ES HE1TC ENG (57L) 12 M10X60 L=75 2 ES HK1TCS ENG (80L) 12 M10X60 L=75 2 8
9 STUD, CAM BRACKET ES HE1TC ENG (57L) 2 M8X54 L= HE1TCN ENG (58L) 2 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-11 CYLINDER HEAD STUD, CAM BRACKET ES HE1TC ENG (57L) 6 M8X41 L=66 ES HK1TCS ENG (80L) 2 M8X54 L= HK1TCN ENG (82L) 2 ES HK1TCS ENG (80L) 6 M8X41 L=66 STUD, NOZZLE HOLDER ES HE1TC ENG (57L) 12 M8X66 L=90 2 GEAR: IDLE ES HE1TC ENG (57L) 1 Z=41 ES HK1TCS ENG (80L) 1 Z=41 SHAFT: IDLE GEAR ES HE1TC ENG (57L) HE1TCN ENG (58L) 1 ES HE1TC ENG (57L) HE1TCN ENG (58L) 1 ES HK1TCS ENG (80L) 1 SEAT: VALVE ES HE1TC ENG (57L) 6 9
10 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-12 CYLINDER BLOCK LINER SET ES HE1TC ENG (57L) 6 GRADE=1X ES HE1TC ENG (57L) 6 GRADE=3X ES HK1TCS ENG (80L) 6 GRADE=1X ES HK1TCS ENG (80L) 6 GRADE=3X LINER ES HE1TC ENG (57L) 6 OD GRADE=1X, ID GRADE=NON ES HE1TC ENG (57L) 6 OD GRADE=3X, ID GRADE=NON ES HK1TCS ENG (80L) 6 OD GRADE=1X, ID GRADE=NON ES HK1TCS ENG (80L) 6 OD GRADE=3X, ID GRADE=NON GASKET: RELIEF VALVE ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 UNIT: OIL PRESSURE ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 10
11 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-13 OIL PAN AND LEVEL GAUGE GASKET: PLUG, OIL DRAIN ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 GASKET: GUIDE TUBE, OIL LEVEL GAUGE ES HE1TC ENG (57L) HE1TCN ENG (58L) 2 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 2 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 11
12 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-14 CAMSHAFT AND VALVE CAMSHAFT ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 VALVE: INTAKE ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 12 2 VALVE: EXHAUST ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 12 2 GEAR: CAMSHAFT ES HE1TC ENG (57L) 1 Z=35 ES HK1TCS ENG (80L) 1 Z=35 METAL: CAM SHAFT ES HE1TC ENG (57L) HE1TCN ENG (58L) 14 ES HE1TC ENG (57L) HE1TCN ENG (58L) 8 12
13 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 8 SHAFT: ROCKER ARM ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-14 CAMSHAFT AND VALVE SHAFT: ROCKER ARM ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 BRIDGE ES HK1TCS ENG (80L) 12 2 COLLAR: SPLIT ES HE1TC ENG (57L) HE1TCN ENG (58L) 24 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 48 SPRING: VALVE ES HK1TCS ENG (80L) 12 INLET 2 ES HK1TCS ENG (80L) 12 EXHAUST 2 SPRING: VALVE OUTER ES HE1TC ENG (57L) 6 EXHAUST ES HE1TC ENG (57L) 6 INLET SPRING: VALVE INNER ES HE1TC ENG (57L) 6 INLET 13
14 ES HE1TC ENG (57L) 6 EXHAUST SEAT: SPRING ES HE1TC ENG (57L) 12 UPPER 2 ES HE1TC ENG (57L) 12 LOWER 2 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-14 CAMSHAFT AND VALVE SEAT: SPRING ES HK1TCS ENG (80L) 24 UPPER HK1TCN ENG (82L) 24 ES HK1TCS ENG (80L) 24 LOWER HK1TCN ENG (82L) 24 SEAL: VALVE GUIDE ES HE1TC ENG (57L) 12 2 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 24 ARM: ROCKER ES HE1TC ENG (57L) 6 EXHAUST ES HE1TC ENG (57L) 6 INLET ES HK1TCS ENG (80L) 6 EXHAUST HK1TCN ENG (82L) 6 ES HK1TCS ENG (80L) 6 INLET HK1TCN ENG (82L) 6 ES HK1TCS ENG (80L) 6 EXHAUST HK1TCN ENG (82L) 6 ES HK1TCS ENG (80L) 6 INLET HK1TCN ENG (82L) 6 14
15 SHAFT: IDLER GEAR ES HE1TC ENG (57L) 1 ES HE1TC ENG (57L) 1 ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-14 CAMSHAFT AND VALVE SHAFT: IDLER GEAR ES HK1TCS ENG (80L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 GEAR: IDLER ES HE1TC ENG (57L) 1 Z=61 ES HE1TC ENG (57L) 1 Z=72 & 30 ES HE1TC ENG (57L) 1 Z=34 ES HK1TCS ENG (80L) 1 Z=61 ES HK1TCS ENG (80L) 1 Z=72 & 30 ES HK1TCS ENG (80L) 1 Z=34 15
16 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-15 CRANKSHAFT, PISTON AND FLYWHEEL METAL KIT: CRANKSHAFT, STANDARD ES HE1TC ENG (57L) 7 PINK HE1TCN ENG (58L) 7 ES HE1TC ENG (57L) 7 GREEN HE1TCN ENG (58L) 7 ES HE1TC ENG (57L) 7 YELLOW HE1TCN ENG (58L) 7 ES HK1TCS ENG (80L) 7 PINK HK1TCN ENG (82L) 7 ES HK1TCS ENG (80L) 7 GREEN HK1TCN ENG (82L) 7 ES HK1TCS ENG (80L) 7 YELLOW HK1TCN ENG (82L) 7 GEAR: CRANKSHAFT ES HE1TC ENG (57L) 1 Z=42 ES HE1TC ENG (57L) 1 Z=41 ES HK1TCS ENG (80L) 1 Z=42 WASHER: THRUST, CRANKSHAFT ES HE1TC ENG (57L) 1 16
17 ES HE1TC ENG (57L) HE1TCN ENG (58L) 2 ES HK1TCS ENG (80L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 2 PISTON: STANDARD ES HE1TC ENG (57L) 6 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-15 CRANKSHAFT, PISTON AND FLYWHEEL PISTON: STANDARD ES HK1TCS ENG (80L) 6 RING SET: PISTON, STANDARD ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 6 METAL SET: CON. ROD, STANDARD ES HE1TC ENG (57L) 6 GREEN ES HE1TC ENG (57L) 6 YELLOW ES HK1TCS ENG (80L) 6 GREEN ES HK1TCS ENG (80L) 6 YELLOW PIN: PISTON ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 6 17
18 ROD ASSEMBLY: CONN. ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 6 BUSHING: CONN. ROD ES HE1TC ENG (57L) 6 ES HK1TCS ENG (80L) 6 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-15 CRANKSHAFT, PISTON AND FLYWHEEL RING: SNAP, PISTON PIN ES HE1TC ENG (57L) 12 2 ES HK1TCS ENG (80L)
19 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING GASKET: BRG CASE, DRIVE SHAFT ES HE1TC ENG (57L) 1 ID=39.6 GASKET: GEAR CASE TO CYLINDER BLOCK ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 ES HK1TCS ENG (80L) 1 ID= HK1TCN ENG (82L) SEAL: OIL, CRANKSHAFT FRONT ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 GASKET: ELBOW ES HE1TC ENG (57L) 1 OD=54.7 SEAL: OIL CRANKSHAFT. REAR 19
20 ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 SHAFT: IDLE GEAR ES HE1TC ENG (57L) 1 GASKET: COVER ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING GEAR: IDLE, FRONT ES HE1TC ENG (57L) 1 SEAL: OIL, BEARING CASE ES HE1TC ENG (57L) 1 20
21 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 0-51 OIL PUMP AND OIL STRAINER PUMP ASSEMBLY: OIL ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 GEAR: DRIVEN, OIL PUMP ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 GEAR: DRIVE, OIL PUMP ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 21
22 HK1TCN ENG (82L) 1 ES HK1TCS ENG (80L) HK1TCN ENG (82L) 1 GASKET: OIL PIPE, STRAINER TO PUMP ES HE1TC ENG (57L) 1 ES HK1TCS ENG (80L) 1 ALL MANUFACTURERS NAMES, S, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES 22
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