CHAPTER 27 - FLIGHT CONTROLS TABLE OF CONTENTS
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1 FLIGHT CONTROLS General 1 Troubleshooting 2 AILERON AND ROLL TRIM SYSTEM Aileron System Cables 2 Removal - Aileron System Cables 2 Installation - Aileron System Cables 2 Adjustment/Test - Aileron System Rigging 5 Inspection/Check - Aileron System Rigging 7 Control Grip Assembly 10 Removal - Control Grip Assembly 10 Installation - Control Grip Assembly 10 4-Way Trim / 4-Way Trim and Autopilot Disconnect Switch 11 Removal - 4-Way Trim / 4-Way Trim and Autopilot Disconnect Switch 11 Installation - 4-Way Trim / 4-Way Trim and Autopilot Disconnect Switch 11 Autopilot Disconnect Switch - Serials , 2044 & subs, 22T-0001 & subs 12 Removal - Autopilot Disconnect Switch 12 Installation - Autopilot Disconnect Switch 12 A/P Altitude Hold Switch - Serials thru , thru Removal - A/P Altitude Hold Switch 13 Installation - A/P Altitude Hold Switch 13 Push-to-Talk (PTT) Switch 14 Servicing - Push-to-Talk (PTT) Switch 14 Removal - Push-to-Talk (PTT) Switch 14 Installation - Push-to-Talk (PTT) Switch 14 Control Yoke Assembly 16 Removal - Control Yoke Assembly 16 Installation - Control Yoke Assembly 16 Inspection/Check - Control Yoke Assembly 16 Aileron Push/Pull Rods 18 Removal - Aileron Push/Pull Rods 18 Installation - Aileron Push/Pull Rods 18 V-Grooved Guide Wheel 19 Removal - V-Grooved Guide Wheel 19 Installation - V-Grooved Guide Wheel 19 Adjustment/Test - V-Grooved Guide Wheel 19 Aileron Actuation Pulley - Console 24 Removal - Aileron Actuation Pulley - Console 24 Page 1
2 Page 2 Installation - Aileron Actuation Pulley - Console 24 Forward Pulley Gang 25 Removal - Forward Pulley Gang 25 Installation - Forward Pulley Gang 25 Kick-Out Pulley 26 Removal - Kick-Out Pulley 26 Installation - Kick-Out Pulley 26 Cross-Over Pulley 27 Removal - Cross-Over Pulley 27 Installation - Cross-Over Pulley 27 Roll Trim System 31 Removal - Aileron Actuation Pulley - Wing 31 Disassembly - Aileron Actuation Pulley - Wing 31 Reassembly - Aileron Actuation Pulley - Wing 31 Installation - Aileron Actuation Pulley - Wing 31 Removal - Roll Trim Cartridge 31 Installation - Roll Trim Cartridge 32 Adjustment/Test - Roll Trim Cartridge 32 Inspection/Check - Roll Trim Cartridge 33 Removal - Roll Trim Motor Assembly 33 Installation - Roll Trim Motor Assembly 33 Aileron Trim Tab 34 Roll Relays 36 Removal - Roll Relay 36 Installation - Roll Relay 36 RUDDER AND YAW TRIM SYSTEM Rudder System Cables - Serials thru Removal - Rudder System Cables 2 Installation - Rudder System Cables 2 Adjustment/Test - Rudder System Rigging 3 Inspection/Check - Rudder System Rigging 4 Rudder System Cables - Serials & subs, 22T-0001 & subs 6 Removal - Rudder System Cables 6 Installation - Rudder System Cables 7 Adjustment/Test - Rudder System Rigging 7 Inspection/Check - Rudder System Rigging 9 Rudder Pedal Assembly 14 Removal - Rudder Pedal Assembly 14
3 Installation - Rudder Pedal Assembly 14 Inspection/Check - Torque Tube Gap Tolerance 14 Inspection/Check - Rudder Pedal Assembly 15 Rudder Pedal Bracket 16 Removal - Rudder Pedal Bracket 16 Installation - Rudder Pedal Bracket 16 Forward Pulley Gang 18 Rudder/Elevator Pulley Gang 18 Removal - Rudder/Elevator Pulley Gang 18 Installation - Rudder/Elevator Pulley Gang 18 Empennage Pulley Gang - Serials thru Removal - Empennage Pulley Gang 19 Installation - Empennage Pulley Gang 19 Inspection/Check - Empennage Pulley Gang 20 Empennage Bellcranks - Serials & subs, 22T-0001 & subs 21 Removal - Empennage Bellcranks 21 Installation - Empennage Bellcranks 21 Inspection/Check - Empennage Bellcranks 21 Yaw Trim Cartridge 27 Removal - Yaw Trim Cartridge 27 Installation - Yaw Trim Cartridge 27 Inspection/Check - Yaw Trim Cartridge 27 Yaw Trim Servo - Serials thru Removal - Yaw Trim Servo 28 Installation - Yaw Trim Servo 28 Yaw Trim Gage - Serials thru Removal - Yaw Trim Gage 29 Installation - Yaw Trim Gage 29 Rudder Trim Tab - Serials , 0003, 0169 & subs, 22T-0001 & subs 30 Rudder-Aileron Interconnect - Serials thru Removal - Rudder-Aileron Interconnect 32 Disassembly - Rudder-Aileron Interconnect 32 Assembly - Rudder-Aileron Interconnect 32 Installation - Rudder-Aileron Interconnect 32 Adjustment/Test - Rudder-Aileron Interconnect 34 Inspection/Check - Rudder-Aileron Interconnect 35 ELEVATOR AND PITCH TRIM SYSTEM Elevator System Cables - Serials thru Page 3
4 Page 4 Removal - Elevator System Cables 2 Installation - Elevator System Cables 2 Adjustment/Test - Elevator System Rigging 3 Inspection/Check - Elevator System Rigging 4 Elevator System Cables - Serials & subs, 22T-0001 & subs 8 Removal - Elevator System Cables 8 Installation - Elevator System Cables 8 Adjustment/Test - Elevator System Rigging 9 Inspection/Check - Elevator System Rigging 11 Forward Elevator Push/Pull Rod 17 Removal - Forward Elevator Push/Pull Rod 17 Installation - Forward Elevator Push/Pull Rod 17 Elevator Torque Tube 18 Removal - Elevator Torque Tube 18 Installation - Elevator Torque Tube 18 Elevator Pulley Sector - Serials thru Removal - Elevator Pulley Sector - Serials thru Installation - Elevator Pulley Sector - Serials thru Bellcrank Weldment - Serials & subs, 22T-0001 & subs 19 Forward Pulley Gang 22 Rudder-Elevator Pulley Gang 22 Empennage Pulley Gang - Serials thru Empennage Elevator Bellcrank - Serials & subs, 22T-0001 & subs 22 Pitch Trim System - Serials thru Servicing - Pitch Trim Cartridge Lubrication 23 Removal - Pitch Trim Cartridge 23 Installation - Pitch Trim Cartridge 23 Adjustment/Test - Pitch Trim Cartridge 23 Inspection/Check - Pitch Trim Cartridge 24 Removal - Pitch Trim Motor 25 Installation - Pitch Trim Motor 25 Pitch Trim System - Serials & subs, 22T-0001 & subs 27 Servicing - Pitch Trim Cartridge Lubrication - Serials thru Removal - Pitch Trim Cartridge 27 Installation - Pitch Trim Cartridge 27 Adjustment/Test - Pitch Trim Cartridge 27 Inspection/Check - Pitch Trim Cartridge 28 Removal - Pitch Trim Motor Assembly 29 Disassembly - Pitch Trim Motor Assembly 29 Assembly - Pitch Trim Motor Assembly 29 Installation - Pitch Trim Motor Assembly 29
5 Elevator Trim Tab 30 Pitch Relays 33 Removal - Pitch Relay 33 Installation - Pitch Relay 33 STALL WARNING SYSTEM Stall Warning System - Serials w/o Perspective Avionics 1 Stall Warning System - Serials w/ Perspective Avionics and w/o FIKI 1 Stall Warning System - Serials w/ FIKI 1 Stall Warning Horn - Serials w/o Perspective Avionics 2 Removal - Stall Warning Horn 2 Installation - Stall Warning Horn 2 Stall Warning Horn - Serials thru w/ Perspective Avionics 3 Removal - Stall Warning Horn 3 Installation - Stall Warning Horn 3 Stall Warning Pressure Switch - Serials w/o FIKI 4 Removal - Stall Warning Pressure Switch 4 Installation - Stall Warning Pressure Switch 4 Operational Check - Stall Warning System - Ground 4 Operational Check - Stall Warning System - Flight 5 Stall Warning Lift Transducer - Serials w/ FIKI 8 Removal - Stall Warning Lift Transducer 8 Installation - Stall Warning Lift Transducer 8 Functional Test - Stall Warning Lift Transducer 8 Stall Warning Computer - Serials w/ FIKI 9 Removal - Stall Warning Computer 9 Installation - Stall Warning Computer 9 Adjustment/Test - Stall Warning Computer Switch Settings 9 Operational Check - Stall Warning System - Ground 9 Operational Check - Stall Warning System - Flight 10 FLAPS General 1 Flap Actuator Assembly 2 Removal - Flap Actuator Assembly 2 Disassembly - Flap Actuator Assembly 2 Assembly - Flap Actuator Assembly 2 Installation - Flap Actuator Assembly 2 Adjustment/Test - Flap Travel 4 Page 5
6 Inspection/Check - Flap System Rigging 6 Torque Tube Assembly 9 Removal - Torque Tube Assembly 9 Installation - Torque Tube Assembly 9 Flap Switch Assembly - Serials w/o Perspective Avionics 14 Removal - Flap Switch Assembly 14 Installation - Flap Switch Assembly 14 Operational Test - Flap Switch Panel 15 Flap Switch Panel - Serials w/ Perspective Avionics 17 Removal - Flap Switch Panel 17 Installation - Flap Switch Panel 17 Operational Test - Flap Switch Panel 17 Flap Circuit Card Assembly - Serials w/o Perspective Avionics 19 Removal - Flap Circuit Card Assembly 19 Installation - Flap Circuit Card Assembly 19 Flap Relays 20 Removal - Flap Relay 20 Installation - Flap Relay 20 EMI Suppression Cores - Serials thru after SB Removal - EMI Suppression Cores 21 Installation - EMI Suppression Cores 21 Page 6
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