HID-PV m PGJ5 20/P CDM LPF

Transcription

1 - 1 - Philips Lighting Electronics GDC Eindhoven Author: Johan Kokx April 2011

2 DESIGN IN SHEET Contents 1. Introduction 3 2. Version management 3 3. Ordering 3 4. Dimensions and mechanical design-in 4 5. Temperature behaviour 4 6. Wiring 5 7. Electro-Magnetic Compatibility 5 8. Factory handling 6 9. Installation / Mounting Operating in abnormal conditions Advised communication Frequently Asked Questions For more information 9-2 -

3 DESIGN IN SHEET 1. Introduction The PrimaVision Mini driver is the smallest HID gear in the market. This breakthrough in technology has been possible by joint development of the driver, lamp and input from OEMs. 2. Version management This is the design-in sheet for the PrimaVision Mini 20W /P driver. Status of the product: Final Previous status: Final : Update chapter 9; make table with number of drivers per MCB uniform : sht Update format of document : Version 1.0 Final version Draft version 3. Ordering Version 0.1 Technical name: HID-PV m PGJ5 20 /P CDM LPF 12NC: EAN3: EOC: Product HID-PV m PGJ5 20 /P CDM LPF Qty Net weight Box Dim. Pallet Dim. box/pallet (kg) LxWxH (mm) LxWxH (mm) 12/ x115x x800x990

4 4. Dimensions and mechanical design-in Mechanical design-in Be aware to create enough space around the driver, because of creepage and clearance distances. It is advised to treat this driver as a box-shape, like the housed version of this driver. Dimensions A1 (mm) B1 (mm) C1 (mm) Temperature behaviour T case and T ambient The T case -points are the positions shown on the drawing below

5 Lifetime 40k hours/90% survivals: T case max T ambient max 85 C 50 C Temperature Testing Because the gear will regulate the lamp to a constant power, the input current will increase when the input voltage is lower. This ultimately will influence the power losses, so the worst-case temperature should therefore be measured at lowest mains voltage of 198V. For more information about lifetime and temperature please consult the HID application guide. 6. Wiring Connector type: Wire cross section: Strip length Max cable capacitance lamp-wires: Maximum length lamp-wires: 7. Electro-Magnetic Compatibility max 1.5kV WAGO type 250; push in contacts 45 degrees 0.5mm to 1.5 mm² massive or stranded 8,5-9,5mm 200 pf 2 meter for cable without earth wire. 1 meter for a cable with earth wire. The driver is tested and approved according CISPR 15 ed However the position of the wiring can negatively influence the EMC behaviour of this HID-system. Therefore it is advised to pay attention to the following: Place the mains-wires in such a way, that they are not in parallel with the lamp-wires. Make the spacing between lamp- and mains-wires as big as possible. Keep the mains-wires close together. Keep the lamp-wires close together and preferably as short as possible However do not exceed the maximum allowed length of the lamp-wires. Plastic luminaires (Class II) When a PrimaVision Mini is applied in a plastic luminaire, there is no need to pay much attention to EMC. Since there is no metal applied, it is not possible for the high frequency disturbance of the driver to couple interference to the mainsconnection.

6 Metal luminaires without earth-connection (Class II) When PrimaVision Mini gear is applied in a plastic luminaire with metal parts, the high frequency disturbance generated by the driver can be coupled to these parts. This means that interference is coupled to the metal parts. So in this case it is recommended to measure if the luminaire is EMI compliant. Metal luminaires with earth-connection (Class I) In the case of PrimaVision Mini mounted in a metal class-i luminaire, the gear will couple a rather large amount of high frequency disturbance to the luminaire. So a connection between the earth terminal of the gear and the earthed luminaire has always to be made. Furthermore it is advised to avoid mains wires running over the top of the gear because of coupling distortion directly to the mains wires. 8. Factory handling Fixation in luminaire Permanent force on components and connectors should be prevented. This stress may cause fatigue on the solder joints and may result in premature lifetime failures. This can be prevented by carefully selecting wires (flexible), luminaire construction (free spaces for wires) and the application of strain relieves. Traceability For traceability reasons year and week of production, as well as productionlocation, can be found on the product-label. The production-code consists of production year and week. Example: If a product has been marked 0810 : Position 1 and 2 are the last digits from the year of production. The digits 08 indicates that the product has been made in 2008 Position 3 and 4 indicate the week of production. The number 10 indicates that the product has been made in week 10. Furthermore, each product has a serial number, including barcode. (This is depending of the production-location) - 6 -

7 DESIGN IN SHEET 9. Installation / Mounting Lamps that can be driven by the gear Driver Lamp HID-PV m PGJ5 20 /P CDM LPF CDM-Tm 20W (PGJ5) Suitable application for this driver This product is designed mainly for luminaires that are working in an Indoor environment (IP23 or superior casing). The PrimaVision Compact range is not intended for Outdoor use due to the following outdoor constraints: High humidity and condensation risks Vibrations e.g. when the luminaire is mounted on a public lighting pole Lightning surges on the mains. Outdoor electronics gear are 4kV protected but the HID-PV mini driver is protected up to 2kV. Therefore, it is the responsibility of the luminaire manufacturer and the installer to take into account the above and implement adequate protection for the above. Here are some requirements for Outdoor applications: Place the gear in an IP54 or higher environment Avoid placing the gear or luminaire in high poles Place adequate Lightning protection in the lighting installation Planner should take it into account for Cost of Ownership calculations and maintenance plans. If the above points are not taken into account in the design and the installation, Philips Lighting Electronics will have the option not to apply the standard guarantee. Maximum number of drivers per MCB The maximum number of drivers, which can be connected to a MCB, can be found in the table below: Maximum number of drivers per MCB Driver type B16A B10A C16A C10A HID-PV m PGJ5 20 /P CDM LPF Relative number of drivers 100% 63% 170% 104% DC-operation This driver is not designed for DC-operation. 10. Operating in abnormal conditions Active Thermal protection If the gear is used at a too high temperature an internal thermal protection will protect the gear against damage; the gear will switch off the lamp. Mains voltage needs to be reset in order to reset thermal protection. The thermal protection becomes active at T case >=87C

8 DESIGN IN SHEET Mains voltage The driver is designed to operate within a operational/safety range of V. However the performance is guaranteed within the performance range of V. Within this range, the lamp power is regulated within ±3% of its nominal power. Under/Over voltage The driver has a limited protection against over voltage, it is advised to prevent higher mains voltages than +10%. This will however negatively influence the lifetime and reliability. The gear will not start if the mains voltage is lower than 160V. Lightning and power surges Protection against surges because of lightning are built in the gear. IEC61547, surge levels: 1.6kV Line to Line and 2.0kV Line to GND End Of Life (EOL) lamp protection The driver has a protection against an End Of Life Lamp. The gear will detect this lamp and switch off. The mains has to be reset in order to reset the driver. Mains dips If mains dips occur that cause the lamp to extinguish, the driver will automatically re-ignite the lamp after a cooling-down period of approximately 10 minutes. The driver will try to re-ignite the driver for maximum 30 minutes. If several mains dips occur in short time, the re-ignite time will be added to this maximum of 30 minutes. After this 30 minutes, the driver will shut-off and the mains needs to be cycled to reset the internal ignition timer in the driver. 11. Advised communication Philips Lighting Electronics advises to communicate the following information to your customers via your preferred media: Catalogues, brochures, Product datasheets, Mounting instructions, Internet and Intranet. Technical Due to lamp characteristics, this gear needs some time to re-ignite (10 15 minutes) after switch off. When the lamp has reached end of life, the driver will switch off the lamp in order to avoid lamp overheating. After lamp replacement, the mains voltage will have to be reset and the system will work normally. The gear does not need to be replaced. The PrimaVision gear range is equipped with an internal thermo-switch that will prevent loss of driver lifetime due to overheating in the luminaire/installation. Check also chapter 9 for relevant technical information Marketing The use of PrimaVision Compact in your luminaire will provide your customer the following benefits: Flicker free operation 30 to 40% longer lamp lifetime 10% energy saving compared to a Electromagnetic system Safe and comfortable behaviour when lamp reaches End of Life - 8 -

9 Guarantee The guarantee of 3 and 5 years for Philips Electronics is applicable for this product. For more information about guarantee, please visit our website: Frequently Asked Questions Is it planned to have an Independent version of this product? Yes, an independent version is available. Can I use this driver in a 24hr-7days installation? No, this driver is not suitable for 24/7 operation. 13. For more information Please contact your local sales representative. Check OEM application guide for general information about electronic gear. Visit our web-site