MERITOR TIRE INFLATION SYSTEM (MTIS) BY PSI INCLUDING MERITOR THERMALERT PB-9999

Transcription

1 MERITOR TIRE INFLATION SYSTEM (MTIS) BY PSI INCLUDING MERITOR THERMALERT PB-9999

2 TABLE OF CONTENTS Control Box...6 Exploded Views...2 Guidelines for Specifying the Correct Kits for the Meritor Tire Inflation System...4 Hoses...8 Hubcaps...11 Lights...6 Press Plug Kits...9 Retrofit Kit...3 Through-Tees and Stators...8 Tools...10 Numerical Parts Listing...12

3 CONTROL BOX ASSEMBLY DUAL WHEEL END ASSEMBLY 2 U.S

4 MERITOR TIRE INFLATION SYSTEM RETROFIT KIT Qty. Per Tandem Kit Components Qty. Per Tandem Kit 1 Control box with lid 4 Stators Components 1 Control box bracket 4 Press plugs with adhesive and towelettes Bulk Air tubing 4 Flex hoses for inside tire Bulk Electrical cable 4 Flex hoses for outside tire Bulk Nylon tie straps 1 Pressure protection valve 1 Trailer light with hardware 1 Miscellaneous fitting and hardware kit 4 Through-tees with fl appers and shields How to Specify Retrofit Kits: 1. Determine axle manufacturer and spindle style - straight or tapered. If the axle was MTIS prepped at factory, use MTIS Prepped Kit (less press plugs and stators). 2. Identify wheel size and determine axle count. Use the charts below to select the correct retrofit kit. 3. See Page 8 to select the appropriate style of hubcaps (hubcaps included in full ThermALERT kits). 4. Determine hub material - Ductile Iron or Aluminum. NOTE: All retrofi t kits are pre-set to 100psi. Please consult the MTIS Maintenance and Installation Manual (MM14P) for additional details. Retrofit Kit Series: Straight Spindle Series Holland ProPar Series Meritor TP, TB (1998 and later), WP, Hendrickson HP Series Meritor TB (before 1998) Series Sudisa 12-R Series Dana P22, Hendrickson HP Series Meritor TL H1975 Series ThermALERT for Meritor TP, TB (1998 and later), WP, Hendrickson HP Tapered Spindle Series Dana/Eaton D22 Solid Spindle (See page 7 for drill jig details.) Series Ingersoll F Series Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle Series Holland Trade Note: check diameter of opening to determine kit Series Sudisa 11-M H1965 Series ThermALERT for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle MTIS Prepped Axles Series All Manufacturers (does not include Press Plugs and Stators) H2712 Series ThermALERT for All Manufacturers (does not include ThermALERT Press Plugs and Stators) U.S MeritorPartsOnline.com 3

5 MTIS Retrofit Kit Designation: MERITOR TIRE INFLATION SYSTEM RETROFIT KIT Series Axle Mfg/Spindle Only used if axle is equipped with Single Tires S - 17 Axle Count 11 = Single Axle 22 = Tandem Axle 33 = Tri-Axle 44 = Quad-Axle Hubcap Suffix for ThermALERT Kits D1 Dual Dynamics 6H, 5.5 oil S1 Stemco 6H, 5.5 oil D2 Dual Dynamics 6H, 5.5 grease S2 Stemco 6H, 5.5 grease D3 Dual Dynamics screw-on oil S3 Stemco screw-on oil D4 Dual Dynamics screw-on grease S4 Stemco screw-on grease D5 Dual Dynamics 6H, 6.75 oil S5 Stemco 6H, 6.75 oil D6 Dual Dynamics 6H, 6.75 grease S6 Stemco 6H, 6.75 grease Also used if wheel size is or smaller For Five Axle Trailers: Use one Quad-Axle Kit and one Single Axle Kit or onetri-axle Kit and one Tandem Axle Kit. 4 U.S

6 Guidelines for Specifying the Correct Kits for the Meritor Tire Infl ation System (MTIS ) by PSI As the leading automatic tire inflation system in North America, the Meritor Tire Inflation System (MTIS ) by PSI is designed to be compatible with a wide range of axle and wheel-end component combinations. To help ensure that you specify the correct MTIS kit for an application, Meritor is pleased to provide the following guidelines concerning the length of the thru-tee tube, which depends on the type of axles and wheel-ends on the trailer. For Installation on Meritor TN/TQ Axles with Tapered Spindles Specify kits having thru-tee assemblies with 3.5 long tubes when the trailer axles are equipped with ductile iron hubs. If the trailer axles are equipped with aluminum hubs, specify an MTIS kit containing thru-tees with 4 long tubes. For Installation on Meritor TP Axles with Parallel Spindles Specify kits having thru-tee assemblies with 4 long tubes when the trailer axles are equipped with ductile iron hubs. If the trailer axles are equipped with aluminum hubs, specify an MTIS kit containing thru-tees with 5 long tubes. MTIS Kit s Partial MTIS Kits Partial kits do not include spindle press plugs or stators. Partial kits are for installation on axles prepped for MTIS. (The spindle press plugs and stators have been installed on the axles.) Note that the standard thru-tee length for partial MTIS kits is 3.5. If you require a longer thru-tee length, please inform your Meritor customer service representative when placing your MTIS order. When a length other than the standard 3.5 is specified, it will be stated in the kit part number. Refer to the following table for examples. (Thru-tee Tube Length) Trailer Axle and Hub types Recommended Thru-TeeTube Length Standard MTIS Kit Number Example MTIS with ThermALERT Kit Number Example TN axle with ductile iron hubs H TN axle with aluminum hubs H TP axle with ductile iron hubs H TP axle with aluminum hubs H Full MTIS Kits Full MTIS kits are for installation on axles not previously prepped for MTIS. These kits include spindle press plugs and stators. The standard thru-tee tube length for a full MTIS kit is based on the spindle type for which the kit is intended. For example, a full MTIS kit for a TN axle will have a standard thru-tee tube length of 3.5, while a full MTIS kit for a TP axle will have a standard thru-tee tube length of 4. If you require a thru-tee length longer than the standard length, please inform your Meritor customer service representative when placing your MTIS order. When a length other than the standard is specified, it will be stated in the kit part number. Refer to the table below for examples. Axle / Spindle Type Hub Type Recommended Thru-tee Tube Length Example Standard MTIS Kit Number Example MTIS with ThermALERT Kit Number TN/TQ, HN Ductile Iron H TN/TQ, HN Aluminum H TP, WP, HP (2.75 bore) Ductile Iron H TP, WP, HP (2.75 bore) Aluminum H Please contact your Meritor representative for assistance to obtain the correct kit for the application. You can also access product and service information on the Meritor Tire Infl ation System (MTIS) in the Literature On Demand section of U.S MeritorPartsOnline.com 5

7 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Primary Pressure Protection Valve Assembly Light, Bracket and Hardware. May require drilling new mounting holes /4 Tubing, 35 Feet Electrical Cable, 70 Feet LED Lamp for ThermALERT LED Bracket for ThermALERT LED Pigtail for ThermALERT Control Box Self-Draining Filter. Control Box Assembly (includes Primary In-Line Filter). ThermALERT ready. Replaces which cannot be used on ThermALERT Systems. For exploded view and components, see Page Control Box Bracket Control Box empty box, lid, and screws Lid only Control Box Shut-Off Valve Control Box Pressure Regulator Valve. 6 U.S

8 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Control Box Bulkhead/Check Valve Bulkhead Fitting Drain Petcock Control Box Flow Sensing Switch - In-Line. ThermALERT ready. Color Gray. Replaces which cannot be used on ThermALERT systems M Crush Washer for Thru-Tee Assemblies. U.S MeritorPartsOnline.com 7

9 MERITOR TIRE INFLATION SYSTEM CONTROL BOX COMPONENTS Tube Length Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Dual Tire Applications. Replaces , Brass Thru-Tee Assy. with Tee Vent and Shield. Stainless steel tube. For Dual Tire Applications. Replaces Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Dual Tire Applications. Replaces , Tube Length S S S S- Drive Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications. Replaces S, S. Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications. Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications. 2 Tee for life axle. Tube Length Stator & Filter Assembly (1/4 NPT). Threads into spindle plug. Overall Length For wheels or smaller. Also for use with Super Single tires Long Flex Hose (Inside Tire). For wheels larger than Also for use with Super Single tires NA* Gasket for inside wheel end of Flex Hose For 17 or larger dual tires. Overall Length For wheels or smaller Short Flex Hose (Outside Tire). For wheels larger than NA* 3 PSI Valve core with white band 8 U.S

10 MERITOR TIRE INFLATION SYSTEM WHEEL-END COMPONENTS Small Parts Assortment. Contains: Pressure Protection Valve, 1/4 NPT x 1/4 TBG 90 Fitting, 3/8 Hex Nipple, 1/8 x 1/4 TBG Compression, 5/16 Hex Head Capscrew, 5/16 Self Locking Hex Nut, 1/4 Flat Washer, 1/4 Locknut, 1/4 TBG Union Tee A A Press Plug Kit with O-Ring. Includes Adhesive. Used in Sudisa 12R Press Plug Kit with O-Ring. Includes Adhesive. Used in Holland ProPar. Press Plug Kit with O-Ring. Includes Adhesive. Used in Sudisa 9M Axle A A A A A A A A 1.50 Press Plug Kit with O-Ring. Includes adhesive. Used in Ingersol F Press Plug Kit with O-Ring. Includes adhesive. Used in Sudisa 11M Press Plug Kit with O-Ring. Includes adhesive. Used in Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle Press Plug Kit with O-Ring. Includes Adhesive. Used in Holland Trade Press Plug Kit with O-Ring. Includes Adhesive. Used in Dana P22, Hendrickson HP (Pre 2002) Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TP, TB, WP, Hendrickson HP (After 2002) 2.95 Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TB Axles with Large Spindle Bore. Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TL Axles. H ThermALERT Thermal Plug Kit (inlcudes gasket). H ThermALERT Press Plug. Used in Meritor TP/WP axles and Hendrickson HP Axles (includes H ). ThermALERT Press Plug. Used in Meritor TN/TQ, H RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle (includes H ). H ThermALERT Press Plug for Dana P Slide Hammer - Removes axle plugs and press plugs Welsh Plug Removal Spear. Attaches to U.S MeritorPartsOnline.com 9

11 MERITOR TIRE INFLATION SYSTEM WHEEL-END COMPONENTS Press Plug Remover. Attaches to System Pressure Test Gauge. Replaces Additional MTIS Service and Speciality Tools available from Hi-Tec Trailer, Inc., ( ) including: Solid Spindle Drill Jig Tap Guide Polishing and Bore Tools available from Grainger (See MM14P). 10 U.S

12 HUBCAPS Bolt-on Oil Screw-on Bolt-on Grease Bolt Holes Bolt Circle Type Dual Dynamics Grease Special Drive Axle Hub for Drop Axles Grease Dual Dynamics hubcap version 401-G. For Meritor TN/TQ Axles and Hendrickson HN Axles Oil Dual Dynamics hubcap version 207P6. For Meritor TN/TQ Axles and Hendrickson HN Axles Screw-on Grease Dual Dynamics hubcap version 269G6. For Meritor TB Axles Screw-on Oil Dual Dynamics hubcap version 267P6. For Meritor TB Axles Grease Dual Dynamics hubcap version 456G6. For Meritor TP/WP Axles and Hendrickson HP Axles Oil Dual Dynamics hubcap version 260P6. For Meritor TP/WP Axles and Hendrickson HP Axles. Stemco Grease Stemco hubcap version For Meritor TN/TQ Axles and Hendrickson HN Axles Oil Stemco hubcap version For Meritor TN/TQ Axles and Hendrickson HN Axles Grease Stemco hubcap ( ). For Meritor TL Axles Screw-on Grease Stemco hubcap version For Meritor TB Axles Grease Stemco hubcap version For Meritor TP/WP Axles and Hendrickson HP Axles Screw-on Oil Stemco hubcap version For Meritor TB Axles Oil Stemco hubcap version For Meritor TP/WP Axles and Hendrickson HP Axles. U.S MeritorPartsOnline.com 11

13 MERITOR TIRE INFLATION SYSTEM PARTS LIST Part Number Spare Parts /8 Hex Nipple, 2 pack /8 MNPT x 1/4 TBG Control Box Lid w/screws and Gasket Bulkhead Fitting Steel 1/8 Bulkhead/Check Valve /4 TBG Union Tee Wiring Harness /4 Cable Choke Seal MTIS Attention Label, 10 pack MTIS Label, 10 pack MTIS Light Label (Single Pack) Control Box Only (without lid) Hub Caps - MTIS Ready Stemco Hub Cap Version Oil (Bolt-on) Stemco Hub Cap Version Grease (Bolt-on) Stemco Hub Cap - Grease Stemco Hub Cap Version Oil (Screw-on, Straight Spindle) Stemco Hub Cap Version Grease (Screw-on, Straight Spindle) Stemco Hub Cap Version Oil (Bolt-on, Straight Spindle) Stemco Hub Cap Version Grease (Bolt-on, Straight Spindle) DD Hub Cap (5.50 Bolt-On) - Grease DD Hub Cap (5.50 Bolt-On) - Oil DD Hub Cap (Screw-On) - Grease DD Hub Cap (Screw-On) - Oil DD Hub Cap (6.75 Bolt-On) - Grease DD Hub Cap (6.75 Bolt-On) - Oil Wheel End Kits** (includes Plug, Stator, Thru-Tee, Hoses) for and larger Dana/Eaton V3 and V Ingersol F22, Hendrickson HN Holland ProPar Meritor TN/TQ, HN, D22 Hollow Holland Trade Meritor TB (2.95 ) Sudisa 12-R Part Number Sudisa 11-M Dana P22, Hendrickson HP Spare Parts - Wheel Ends R Press Plug O-Ring (328), 3 pack O-Ring (small 020), 10 pack A TP Press Plug Kit with O-Ring A 1.75 Press Plug Kit with O-Ring O-Ring (large 324), 3 pack A ProPar Press Plug Kit with O-Ring A 1.86 Holland Trade Press Plug Kit Press Plug O-Ring (223), 3 pack A 2.95 Press Plug Kit with O-Ring used in Meritor TB Axles with Large Spindle Bore A 2.50 Hendrickson HP Press Plug Kit A 2.50 Press Plug Kit with O-Ring used in Dana P22, Hendrickson HP HP Plug O-Ring (330), 3 pack A R Sudisa Press Plug Kit A M Sudisa Press Plug Kit M Press Plug O-Ring (218), 3 pack TP Press Plug O-Ring (230), 3 pack A 1.50 Ingersol F22 Press Plug Kit A O-Ring (217) F22 Ingersol, 3 pack Drive Handle and Drivers (for installation of Press Plugs into Axle Spindles) Driver - Holland ProPar Driver - Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/ Eaton D22 Hollow Spindle Driver - Sudisa 12-R Driver - Sudisa 11-M Driver - Holland Trade Driver - Meritor TP/TB Driver - Meritor WP Driver - Ingersol F Driver - Sudisa 9-M Drive Handle Driver - Hendrickson ProPar (2.50 ) Driver - Dana P Driver - Meritor TB (2.95 Oversized Bore) Driver - Meritor TL * Not interchangeable. Change effective January **Order one kit per wheel. 12 U.S

14 MERITOR TIRE INFLATION KITS LIST Part Number Standard Kits Dana/Eaton D22 Solid Spindle, Single Axle Dana/Eaton D22 Solid Spindle, Tandem Axle Dana/Eaton D22 Solid Spindle, Tri-Axle Ingersol F22, Single Axle Ingersol F22, Tandem Axle Ingersol F22, Tri-Axle Holland ProPar, Single Axle Holland ProPar, Tandem Axle Holland ProPar, Tri-Axle Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Single Axle Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Tandem Axle Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Tri-Axle Meritor TP, TB (1998 and later), WP, Single Axle Meritor TP, TB (1998 and later), WP, Tandem Axle Meritor TP, TB (1998 and later), WP, Tri-Axle Holland Trade, Single Axle Holland Trade, Tandem Axle Holland Trade, Tri-Axle Meritor TB (before 1998), Single Axle Meritor TB (before 1998), Tandem Axle Meritor TB (before 1998), Tri-Axle DD Hub Cap (Screw-On) - Grease DD Hub Cap (Screw-On) - Oil DD Hub Cap (6.75 Bolt-On) - Grease DD Hub Cap (6.75 Bolt-On) - Oil Part Number Retrofi t Kits Sudisa 12-R, Single Axle Sudisa 12-R, Tandem Axle Sudisa 12-R, Tri-Axle Sudisa 11-M, Single Axle Sudisa 11-M, Tandem Axle Sudisa 11-M, Tri-Axle MTIS Prepped Single Axle MTIS Prepped Tandem Axle MTIS Prepped Tri- Axle Dana P22, Hendrickson HP, Single Axle Dana P22, Hendrickson HP, Tandem Axle Dana P22, Hendrickson HP, Tri-Axle ThermALERT* Kits H ThermALERT for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Single Axle H ThermALERT for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Tandem Axle H ThermALERT for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle, Tri-Axle H ThermALERT for Meritor TP, TB (1998 and later), WP, Single Axle H ThermALERT for Meritor TP, TB (1998 and later), WP, Tandem Axle H ThermALERT for Meritor TP, TB (1998 and later), WP, Tri-Axle *Determine appropriate suffix for part number to obtain correct hubcaps see page 3. U.S MeritorPartsOnline.com 13

15 Vehicle models, brands and names depicted herein are the property of their respective owners, and are not in any way associated with Meritor, Inc., or its affiliates. Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, Kentucky USA U.S Canada MeritorPartsOnline.com meritor.com 2013 Meritor, Inc. Litho in USA, PB-9999 Issued (47865/11900)