STREETMATE SPARE PARTS MANUALS Tomos d.o.o., motoindustrija, Tomos Nederland B.V, Tomos USA Inc.
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1 STREETMATE SPARE PARTS MANUALS 2011 Tomos d.o.o., motoindustrija, Tomos Nederland B.V, Tomos USA Inc.
2 Contents CRANKCASE, CYLINDER, PISTON...4 CRANKSHAFT, CLUTCH...6 COUNTERSHAFT, MAINSHAFT...8 STRARTER MECHANISM...10 MAGNETO ASSEMBLY, ELECTRIC STARTER...12 OIL PUMP, OIL TANK...14 CARBURATOR, INTAKE SILENCER...16 EXAUST, SEAT...18 MUDGUARD, DECALS...20 FRAME, REAR FORK, CENTRAL STAND...22 RETANK, DECALS...24 FRONT FORK...26 HANDELBAR, SPEEDOMETER, MIRROR...28 FRONT WHEEL...30 REAR WHEEL...32 ELECTRIC PARTS...34
3 TYPE-MODEL MODELS A26BBC STREETMATE 45 A Vin-nr. is denominated from 4 to 11. nr. for EU directive LEGEND FOR ADDITIONALY MARKED PARTS a,b option..(genuine parts) 1,2 various parts, which have same part nr. as parts on group picture G base coat (ground coat) painted parts L color painted parts C chromed parts M optional parts (parts which are used for another type of motor vehicle) N unprotected parts (plastic parts) P parts used in case of need (not mandatory by Bill of Material-BOM) Z Interchangeable parts (parts which could be used instead of listed parts in case listed ones are not on stock) PAINTED PARTS (PROTECTED) PARTS LAK color painted parts; please provide information of color X91 black painted parts; black-temperature resistant color C51 - chromed - lights EXAMPLE FOR CHANGE 01/00 do - parts was built on vehicle till januar /01 od - parts we built on vehicle from november 2001 Colour code Typ of protection Colour Colour LAK all all ALL GRU basis gray gray KOM all combin. combin. Colour tone M71 metal silver silver standard 9006 S91 normal black black standard 9017 S92 normal black black mat 9017 S01 normal white white standard 9003 C51 CROMED BLU Cr LIGHT Z51 ZINCED BLU Zn LIGHT RAL similar
4 CRANKCASE, CYLINDER, PISTON
5 No. * Part No. Denomination A ENGINE 45 km/h-black 1 CRANKCASE-CPL (with parts 2-8,18,60,47 and bearings) CRANKCASE GASKET CENTERING BUSH 9,8X RIGHT COVER GASKET SCREW M6X SEAL RING A6X SCREW M8X SEAL RING A8X ELASTIC PIN 8x MAGNETO COVER BLACK RUBBER RING ALLEN SCREW M6X ALLEN SCREW M6X SCREW M8x1X SCREW M8x1X WASHER NUT M8X1-SELFLOCKING CYLINDER STUD BOLT M7/M8X CYLINDER GASKET-0,4 mm CYLINDER WITH PISTON A56-B CPL STUD BOLT CYLINDER HEAD SPARK PLUG BR8ES, B.SUPER FE80R NUT M6-8 DIN 986 A2F-SELFLOCKING WASHER PISTON A56-B (with parts 27-29) PISTON RING- UPPER PISTON RING- BUTTOM WRIST PIN 12 mm SPRING CIRCLIP 12 mm CYLINDER HEAD GASKET A56-0, ALLEN SCREW M6X ALLEN SCREW M6X INTAKE MAINFOLD INTAKE MAINFOLD GASKET SCREW M6X16 (ISO7380) WASHER BARRIER PIPE- UPPER BARRIER PIPE- BUTTOM RUBBER OIL PUMP COVER -PLASTIC SCREW M5X CRANKCASE BUSH COVER BUSH GASKET SET A56 1
6 CRANKSHAFT, CLUTCH
7 No. * Part No. Denomination A CRANKSHAFT - A NEEDLE BEARING 12X15X P SHIM 0,10MM 1 3 P SHIM 0,15MM 1 3 P SHIM 0,20MM BALL BEARING 6203 C SEAL RING A17X35X THRUST WASHER 14X20X BEARING BUSH GEAR WITH DRUM CPL. - A ROLLER CLUTCH SHIM 0,30MM 1 10 P SHIM 0,50MM CLUTCH SEGMENT 1ST. GEAR CLUTCH SEGMENT 2ND. GEAR CLUTCH PIN CLUTCH HUB 1ST. GEAR SPRING PLATE BRAKE STRIP CLUTCH SPRING CLUTCH SPRING DRIVE GEAR (2.ND GEAR) CLUTCH CPL. 2.ND GEAR (REV CLUTCH CPL. 1ST. GEAR (REV CIRCLIP 1 20 Z SPRING RING B THRUST WASHER B NUT M10X BALL BEARING CONNECTING ROD CPL. (12MM).
8 COUNTERSHAFT, MAINSHAFT No. * Part No. Denomination A
9 COUNTERSHAFT WOODRUFF KEY 5X5X BALL BEARING CIRCLIP CAGE ROLLER D5X CAGE COUNTERSHAFT SPRING BEARING BUSH ST. SPEED GEAR - A ND. SPEED GEAR - A PROTECTIVE WASHER NUT M14X THRUST WASHER 2,0MM 1 15 P SHIM 0,20MM 1 15 P SHIM 0,50MM BALL BEARING FRONT SPROCKET Z= PROTECTIVE WASHER NUT M22X DISTANCE BUSH SEALING RING A35X47X BALL BEARING DRIVE SHAFT CPL. - KICK NEEDLE BEARING SCE 109P NEEDLE BEARING SCE O RING O RING 1
10 STRARTER MECHANISM
11 No. * Part No. Denomination A STARTER SHAFT THRUST WASHER BRAKE SPRING CLAW COLLAR CHAIN SPROCKET Z= CHAIN (32 ROLLERS) DISTANCE BUSH STARTERSHAFT RING SHIM 0,50MM 1 10 P SHIM 0,02MM 3 10 P SHIM 0,50MM KICK START LEVER CPL. (with parts 11 to 20) KICK START RETURN SPRING HUB KICK START LEVER THRUST BOLT KICKSTART SPRING KICKSTART PIN DISTANCE BUSH WASHER 7,4X14X NUT M7 1
12 MAGNETO ASSEMBLY, ELECTRIC STARTER
13 No. * Part No. Denomination A MAGNETO ASSEMBLY CPL. (with parts 1-4) FLYWHEEL BASE PLATE CPL RUBBER INSERT PIECE PICK UP CLIP ALLEN SCREW M5x LOCTITE WASHER M ROLLER D3x WASHER d10,4 D 17,5 s 1, OIL PUMP NUT M10x DISTANCE TUBE SCREW FOR PICK UP ELECTRICAL STARTER 12v 170w STARTER GEAR SCREW M6x WASHER M GROUND WIRE ELECTRONIC SPARK PLUG CABLE (430mm) m RUBBER PROTECTOR SPARK PLUG CAP SCREW M5x12 (ISO 7380) WASHER M5 2
14 OIL PUMP, OIL TANK
15 No. * Part No. Denomination A OIL PUMP SCREW M5x LOCK WASHER B5 2 7 P WASHER d20xd24x0, FERRULE OIL LINE (per unit) 320mm m OIL LINE OIL TANK OIL TANK CAP INSERTED PIECE OIL FILTER BANJO RUBBER GASKET SEALING DISC NUT M OIL LEVEL SENSOR NUT M SCREW M5x WASHER SCREW ST 4,2x16 2
16 CARBURATOR, INTAKE SILENCER
17 No. * Part No. Denomination A CARBURATOR DELL'ORTO PHVA 14 (with parts 1-38) THROTTLE VALVE NEEDLE A JET 209 GA MAIN JET FLOAT VALVE CHOKE LEVER FLOAT CPL (with parts 7,34,35) CABLE GUIDE TUBE CPL (with parts 10,11,12,13,15,16) THROTTLE VALVE SPRING NEEDLE HOLDER FLOAT CHAMBER CHOKE MECHANISM CPL (with parts 22,23,24,26) AIR CONTROL SCREW CPL (with parts 29,27) ADJUSTING SCREW CPL (with parts 31,32,33) FLOAT CHAMBER CPL (with parts 36,37) FLOAT CHAMBER SCREW GASKET SET INTAKE SILENCER (with parts 41-46) REAR SILENCER COVER FRONT SILENCER COVER SCREW ST 4,8X AIR FILTER FRONT FILTER SUPPORT REAR FILTER SUPPORT INTAKE PIPE CLAMP
18 EXAUST, SEAT
19 No. * Part No. Denomination A SEAT WASHER SPRING 2X SEAT RUBBER LUGGAGE BOX SCREW M6X10 (ISO 7380) RUBBER BUSH NUT M8-SELFLOCKED TOOL TRAY (REVIVAL) SCREW RUBBER BUSH C51 LUGGAGE CARRIER SCREW M6X50 (ISO 7380) DISTANCE BUSH SCREW M6X25 (ISO 7380) WASHER WASHER RUBBER TUBE DISTANCE TUBE EXHAUST A26-B S91 EXHAUST GUARD SCREW WASHER EXHAUST GASKET SPRING RING B CAP NUT M SCREW M8X20 (ISO 7380) WASHER NUT M8-SELFLOCKING S91 FOOTREST SUPPORT -RIGHT S91 FUTTREST SUPPORT -LEFT SCREW M8X WASHER FOOTTREST REAR- PAIR WITH PARTS 44,45 PAIR
20 MUDGUARD, DECALS No. * Part No. Denomination A
21 LAK FRONT FENDER PAINTED SCREW M6X WASHER LAK REAR FENDER PAINTED NUT M6-SELFLOCKING WASHER RUBBER TAIL LIGHT HOLDER (BLACK PLASTIC) SCREW M8X20 (ISO 7380) WASHER NUT M8-SELFLOCKING 2 12 L S91 PROTECTOR PAINTED BLACK SHEET SCREW 4,8X WASHER C C51 RH SIDE COVER CROME C C51 RH SIDE COVER CROMED C51 LH SIDE COVER CROME SCREW M6X50 (ISO 7380) SCREW M6X14 (ISO 7380) WASHER RUBBER INSERT PIECE RH SIDE COVER SUPPORT DISTANCE TUBE (L=10,5MM) SCREW M6X25 (ISO 7380) CONTROL CABLE COVER PLAST SHEET SCREW 4,2X WASHER C51 CHAIN GUARD CROME SHEET SCREW 4,8X WASHER C C51 RH REFLECTOR PANEL CROME 1 31 C C51 LH REFLECTOR PANEL CROME NUT M SCREW M5X SCREW M8X WASHER REFLECTOR AMBRA REFLECTOR RED REFLECTOR RED NEW STYLE FRONT REFLECTOR AMBRA DISTANCE TUBE RUBBER TAP REAR FENDER BLACK PLASTIC 1
22 FRAME, REAR FORK, CENTRAL STAND
23 No. * Part No. Denomination A LAK FRAME PAINTED BEARING BUSH GAS CAP FUEL FEED TAP (LEFT SIDE) SPRING CLIP FUEL LINE (PER UNIT) m RUBBER STRIP SEAL RING SET OF LOKS WITH PARTS KEY (STEERING LOCK) STERING LOCK WITH PART SEAT LOCK WITH PART LOCK PROTECTION SEAT SEAT LOCK IGNITION SWITCH WITH KEY SWITCH HOLDER SCREW M6X WASHER LAK REAR FORK PAINTED DISTANCE TUBE REAR FORK AXLE WASHER NUT M12X1, SHOCK ABSORBER SCREW M10X35 (ISO 7380) WASHER S91 KICKSTAND KICKSTAND SPRING SPRING CARRIER SCREW M8X1X WASHER NUT M8X S91 SUPPORT BRACKET PAINTED BLACK FOOTPEG KPL WITH PARTS FOOTREST PAINT BLACK FOOTREST RUBBER SCREW M10X WASHER B SUPPORT BRACKET CAP D20/D S91 SEAT SUPPORT PAINTED DISTANCE TUBE D12D8L WASHER SCREW M8 X PROTECTION PLATE RELAY SUPPORT 1
24 RETANK, DECALS
25 No. * Part No. Denomination A LAK TANK COVER RIGHT LAK TANK COVER LEFT PLASTIC DOWN SCREW KA30X SCREW KA30X LAK TANK COVER UP TANK COVER TUBE SCREW M6X NUT M6-SELFLOCKED DISTANCE SCREW M5X WASHER SCREW M5X WASHER NUTM LOCK PROTECTION DECAL" CPL SILVER BLU DECAL '''ON-OFF-RES' GOLD 1
26 FRONT FORK
27 No. * Part No. Denomination A FRONT FORK (with parts from 1 to 21) 1 1 L FORK BUTTOM RH 1 2 L FORK BUTTOM LH CABLE SUPPORT 2 13 L FORK LUG SCREW M8X NUT M L UPPER YOKE 1 17 L HANDLEBAR CARRIER SCREW M6X NUT M CROWN NUT STEERING BEARING CONE BEARING SET (with parts 21-30) STEERING BEARING CONE COVER (BRIGHT) GROOVED NUT 1 26 P WASHER (S= 2MM) WASHER (S= 0,7MM) BALL BEARING STEERING BEARING CUP (TOP) STEERING BEARING CUP (BOTTOM) 1
28 HANDELBAR, SPEEDOMETER, MIRROR
29 No. * Part No. Denomination A HYDRAULIC BRAKE CPL. (with parts 2 to 7) BRAKE LEVER RH CALIPER (with part 5) BRAKE PAD SCREW SEAL RING LINE 1 40 C C51 HANDLEBAR LH MIRROR SPEEDOMETER- km/h (with parts 41-43) BULB 12V 2W BA7S BULB HOLDER SPEEDOMETER HOLDER SPEEDOMETER CABLE L=780 mm SPEEDOMETER HOUSING (with indicator lights) 1 51 C C51 SPEEDOMETER HOUSING BOTTOM 1 52 C C51 SPEEDOMETER HOUSING HOLDER SCREW PT*KA50x SPEEDOMETER WIRING (with parts 26 and 57) BULB 12V-1.2W T BULB HOLDER 4
30 FRONT WHEEL
31 No. * Part No. Denomination A FRONT SPOKE WHEEL CPL FRONT HUB FRONT BRAKE DISC BRAKE DISC SCREW FRONT AXLE DISTANCE BUSH L= BALL BEARING 12X32X BALL BEARING 15X35X DISTANCE TUBE WASHER NUT M12X1, FRONT RIM 1.50AX SPOKE WITH NIPPLE (L=176) TIRE 2.3/4 17 *47J-MC TUBE 2 3/ RUBBERINSERT STRIP 2 1/ RH SPEEDOMETER DRIVE 1
32 REAR WHEEL
33 No. * Part No. Denomination A REAR WHEEL Z31 WITH PARTS 2-26 WITHOUT PNEUM REAR WHEEL HUBE -SILVER WITHOUT PNEUM REAR BRAKE PLATE SILVER REAR BRAKE PLATE WITH PARTS( 3-13) 1 4 Z BRAKE SHOES (PAIR) pair BRAKE SHOES (PAIR) - BERAL pair SPRING CONTROL STOPPER INSAIDE BUSH BRAKE LEVER WASHER NUT M CABLE CLAMP BOLT REGULATE SCREW M6X WHEEL AXLE DISTANCE TUBE BALL BEARING 12X32X DISTANCE BUSH DISTANCE TUBE WASHER NUT CHAIN SPROCKET CHAIN SPROCKET SAFETY SPROCKET COVER SCREW M7X NUT M SPOKE WITH NIPPLE L REAR RIM 1.85X16 (REVIVAL) TYRE 3 1/4-16*54J-MC INNER TUBE 3.00/ RIM TAPE 2 1/ CHAIN TENSION ADJUSTER RH CHAIN 104 ROLLERS WITH PART 1, CHAIN 106 ROLLERS WITH PART CHAIN WASHER LINK
34 ELECTRIC PARTS
35 No. * Part No. Denomination A HEADLIGHT CPL HEADLIGHT LENS BULB 12V-35W BA 20D (HEADLIGHT) BULB 12V-5W S HEADLIGHT BULB HOLDER SPRING SCREW 2,9X SCREW M8X20 (ISO 7380) WASHER L S91 HEADLIGHT HOLDER BLACK SCREW M6X40 (ISO 7380) WASHER NUT M6-SELFLOCKING 9 14 C C51 TURN SIGNAL HOLDER CROME SCREW M6X16 (ISO 7380) SWITCH SCREW M5X22 (BLACK) STOP SWITCH PROTECTIVE SLEEVE (LH) PROTECTIVE SLEEVE (RH) IGNITION SWITCH NUT REAR LIGHT WITH PART REAR LIGHT GLASS BULB 12V-5W BAY 15D SCREW HORN ASSEMBLY CPL.WITH PARTS HORN ASSEMBLY CPL C HORN COVER SCREW M6X14 (ISO 7380) TURN SIGNAL CPL TURN SIGNAL CPL TRAFFICATOR GLASS BULB 12V-10W BA15S SCREW PT*KA30X SCREW M5X WASHER NUT M5-SELFLOCKING FLASHER RELAY - A TRAFFICATOR HOLDER SCREW M6X VOLTAGE REGULATOR (REVIVAL) SPRING RING B BATTERY TERMINAL CAP RELAY 70A FUSE FUSE HOUSING WASHER FRONT WIRE HARNESS (HEADLIGHT) SPEEDOMETER CABLE FRONT ELECTRIC WIRING REAR ELECTRIC WIRING 1
36 TOMOS D.O.O. TOMOS INC. TOMOS NEDERLAND B.V. MOTOINDUSTRIJA 202 BEECHTREE BLVD. KWEEKWEG PG EPE ŠMARSKA CESTA 4 GREENVILE, SC POSTBUS AD EPE SLOVENIJA USA NEDERLAND
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