The Discussion of this exercise covers the following points:
|
|
- Oswin George
- 6 years ago
- Views:
Transcription
1 Exercise 3-2 Hydraulic Brakes EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the hydraulic circuits of the yaw and the rotor brakes. You will control brakes by changing the state of some valves and evaluate brake pad thickness. Finally, you will bleed the brakes. DISCUSSION OUTLINE The Discussion of this exercise covers the following points: Yaw and rotor brake construction Brake bleeding Brake valve logic Yaw brake circuit. Rotor brake circuit. DISCUSSION Yaw and rotor brake construction Figure 3-57 shows the two brake calipers that house the pistons and brake pads. Figure Yaw (left) and rotor (right) brake calipers. The yaw brake caliper (Figure 3-58) is fixed and the brake pads are pressed against the rotating disk when oil pressure is applied to the moving pistons. Festo Didactic
2 Ex. 3-2 Hydraulic Brakes Discussion Caliper Oil pressure Piston Brake pad Disk Shaft Figure Yaw brake caliper being applied. The rotor brake caliper shown in Figure 3-59 and Figure 3-60 is of the floating type and features only one moving piston. The second brake pad is fixed and the caliper moves so that pressure is applied on both sides of the disk. When oil pressure is low (Figure 3-59), the brake is applied by the force of the internal spring. When oil pressure is high (as in Figure 3-60), the piston compresses the internal spring and the brake is released. 162 Festo Didactic
3 Ex. 3-2 Hydraulic Brakes Discussion Internal springs Low oil pressure Caliper Floating mechanism Brake pads Piston Shaft Disk Figure Rotor brake applied by the spring (low oil pressure). Internal springs High oil pressure Caliper Floating mechanism Brake pads Piston Shaft Disk Figure Rotor brake released by high oil pressure. Festo Didactic
4 Ex. 3-2 Hydraulic Brakes Discussion Brake bleeding The idea behind bleeding the brakes is to remove all of the air imprisoned in the hydraulic lines and calipers. Air is compressible and its presence results in sluggish braking action. Brake bleeding is accomplished after the installation of the hydraulic brake components or if air has entered the system following a caliper or hose removal. Since air has a lower density than oil, you need to use a bleeding port facing up. When the port is opened, oil pressure forces the air out, as shown in Figure a The yaw brake has two pistons and needs to be bled on each side. Bleed screw Air is forced out of the bleed screw Bleed screw Tube Figure Bleeding the brakes. Brake valve logic Let us analyze how oil pressure is applied to or removed from the brake calipers in the yaw and rotor braking systems. Yaw brake circuit Figure 3-62 depicts the two solenoid valves (SV2 and SV3) controlling the yaw brake. Pressure must be applied to actuate the brake. Therefore, SV2 and SV3 must be in their normal state as shown below. Pressure switch PSB1 is actuated if sufficient pressure is present. The brake is released when SV2 and SV3 are 164 Festo Didactic
5 Ex. 3-2 Hydraulic Brakes Discussion actuated or when there is no pressure in the system and SV2 is deactuated. The standby state is when the brake is isolated from the rest of the circuit and is not influenced by the accumulator pressure. Figure Yaw brake hydraulic circuit (brake applied). Table 3-2. Yaw brake control logic. Valve/Switch Brake 0% Brake 100% Standby SV2 On Off On SV3 On Off Off PSB1 Off On X Rotor brake circuit It is a little bit trickier to understand the circuit around the rotor brake since three solenoid valves and a relief valve are involved. Four cases are to be examined. The first is when SV4, SV5, and SV6 are in their normal state (Figure 3-63). This is when no pressure is applied to the caliper. In this case, the rotor brake is applied by means of the internal spring. Figure Rotor brake hydraulic circuit (brake applied). Festo Didactic
6 Outline Table 3-3. Rotor brake control logic. Valve/Sensor Brake 0% Brake 60% Brake 100% Standby SV4 On Off Off Off SV5 Off On Off Off SV6 On On Off On PSB2 On Off Off X When SV6 is actuated and then SV4 is actuated while SV5 remains in its normal state, pressure is applied against the brake internal spring. If sufficient pressure is present, the brake will disengage completely. The standby state is when the brake is isolated from the rest of the circuit and is not influenced by the accumulator pressure. Finally, once in standby state, if SV5 is actuated, pressure in excess of the pressure relief valve set value is evacuated. Therefore, the brake is only partially applied for soft braking. PROCEDURE OUTLINE The Procedure is divided into the following sections: Accessories needed Basic safety procedure Preparation questions Setting up the nacelle Starting the trainer Playing with valves Pressure at GB1 and GB2. Rotor brake valves. Yaw brake valves. Troubleshooting System shutdown Lockout/tagout Evaluating rotor brake pad thickness Bleeding the rotor brake End of the procedure PROCEDURE Accessories needed For this exercise, you will need the following accessories: Lockout device (hasp) One padlock and one tag per student 1/4 wrench (caliper bleed screw) Clear plastic tubing (to fit the caliper bleed screw) One measuring cup Rags (not included) Gloves (not included) 166 Festo Didactic
7 Basic safety procedure Before using the training system, complete the following checklist: You are wearing safety glasses, safety shoes, and gloves. You are not wearing anything that might get caught such as a tie, jewelry, or loose clothes. If your hair is long, tie it out of the way. The working area is clean and free of oil or water. Preparation questions For the following questions, you need to refer to the hydraulic schematics. 1. If you refer to the hydraulic circuit, what is going to happen if valve SV4 is actuated but valves SV5 and SV6 remain in their normal state? 2. Which valves control the yaw brake? 3. In which position (normal or actuated) must these valves be to release the yaw brake when there is high pressure at GP2? 4. Why does valve SV6 let hydraulic flow go through in normal position? Write your answer in terms of the rotor brake. Setting up the nacelle 5. Make sure the main switch is off and everything is secure inside and around the nacelle. 6. Open the safety panels. Festo Didactic
8 7. Depressurize the accumulator. a Do not forget to return MV1 to its original position. 8. Connect the pressure gauges to ports GB1 and GB2 on the manifold. 9. Close all safety panels. Starting the trainer 10. Notify all the people working around the nacelle that the system is about to be energized and ask your instructor for permission to power the nacelle training system. 11. Turn on the main power switch. Wait for the panel PC to boot and log into Windows. The HMI should start automatically. 12. Press the green (physical) start button under the main switch to start the system. 13. Press Start Trainer in the HMI MAIN screen. 14. Put the trainer in MANUAL mode. 168 Festo Didactic
9 Playing with valves Pressure at GB1 and GB2 15. Start the DEBUG Mode in the Service Hydraulic screen (Figure 3-64). Figure Hydraulic DEBUG mode. The DEBUG Mode in the SERVICE-HYDRAULIC screen disables the alarm caused by opening the safety panels. 16. What pressure is indicated at GB1 and GB2 at this point (no valve should be actuated)? Explain what this means in terms of the respective brake state and the PSP2 pressure value. 17. What is PSB2 pressure according to the HMI screen? Is this value similar to what you read on the GB2 pressure gauge? Festo Didactic
10 Rotor brake valves 18. On the HMI, actuate SV6, then actuate SV4. What is happening with the rotor brake and pressure at GB2 and PSB2? 19. Go to the back side of the nacelle and open the safety panels. Are you able to make the rotor disk turn with your hands? Yes No Are you able to move the rotor brake caliper horizontally with your hands? Yes No The term floating caliper should start to make sense now 20. Stop the hydraulic unit from the HMI. 21. Actuate MV1, wait approximately 10 seconds so that accumulator pressure drops entirely, and deactuate MV1. How is the pressure at GB2 compared to step 18? Why? 22. Use the hand pump to increase pressure at GP2. Check regularly if you are able to rotate the disk by hand. What pressure is needed to release the brake? 23. Go in standby mode (SV4 and SV5 are deactuated, SV6 is actuated). 24. Make the pressure in the accumulator drop by actuating MV1. Observe that the standby mode operates as planned and that the pressure at GB2 remains relatively constant. Deactuate MV Perform soft braking by actuating SV5. Observe that the pressure at GB2 drops to a pressure of bar ( psi), then keeps decreasing slowly. 170 Festo Didactic
11 Next, brake the rotor fully (SV5 deactuated, then SV6 deactuated). Observe that the pressure drops completely at GB Close the safety panels. 27. Start the hydraulic unit from the HMI and wait until it stops by itself. 28. Actuate SV4 (SV5 and SV6 are OFF). What is happening now with the pump, the pressure at GB2, and the rotor brake? 29. Is this what you had in mind at step 1? 30. Deactuate valve SV4. Yaw brake valves 31. Deactuate and reactuate the yaw brake by changing the state of the valves you have identified at steps 2 and 3. Do you hear a sound every time the brake changes state? a You can verify that the yaw brake is removed by manually rotating the nacelle tower where the numbers are printed. Yes No 32. Does the order in which the valves are actuated or deactuated make a difference? Explain why and describe the importance of the standby mode. Troubleshooting 33. Ask your instructor to add a fault to the hydraulic system while you are not watching. Festo Didactic
12 34. Actuate and deactuate the yaw and rotor brakes using buttons on the Service - Hydraulic screen in DEBUG mode. Do you observe something unusual? If so, describe what is happening and the potential cause of the problem. 35. Resolve the issue and tell your instructor what you did. 36. Turn off the DEBUG Mode. System shutdown 37. Exit the HMI by pressing X on the top-right corner of the screen. 38. Press the Windows Start button, select Shut Down, and press OK. Wait for the system to turn off. a You may have to reset alarms before exiting the software. 39. Use the main power switch to turn all system power off. Lockout/tagout For the operations to follow, the nacelle needs to be secured first. 40. Install the lockout hasp in the main switch. Next, install the student padlocks and tags in the hasp. 41. Try to turn on the main switch to verify that the system is electrically isolated. Press the start push-button to test whether the system can be energized. 42. Actuate MV1, wait approximately 10 seconds so that accumulator pressure drops entirely, and deactuate MV1. a At this point, the system can be considered secure. 172 Festo Didactic
13 Evaluating rotor brake pad thickness 43. Position yourself on the back side of the station and open the safety panels to access the rotor brake caliper (Figure 3-65). Figure Rotor brake caliper (top view). 44. Take a closer look at the brake pads. Do they look like they should be replaced? Bleeding the rotor brake As discussed in the DISCUSSION section, brakes need to be bled during installation and whenever air enters the hydraulic system. Here, we will practice the bleeding procedure by checking if air bubbles still come out of the rotor brake line. 45. Install one end of the clear plastic tubing on top of the rotor brake caliper bleed screw. Put the other end of the tubing inside the measuring cup (Figure 3-66). Figure Preparing to bleed the rotor brake. Festo Didactic
14 46. Unscrew the rotor brake caliper bleed screw slowly using the 1/4 wrench. Use the bleed screw on top because air sits on top of the oil. Do not unscrew the bleed screw too much or it will come out of the caliper and generate an oil spill. 47. Manually actuate SV6 (screw in completely) and SV4 (rotate one quarter turn) so that system pressure is sent to the rotor brake caliper. 48. Use the hand pump to increase pressure. Oil should start to flow out relatively quickly (Figure 3-67). Oil coming out of the tubing will accumulate in the measuring cup. Keep GB2 pressure below 0.3 bar (5 psi). a Bleeding pressure must be low to avoid a big spill if the bleed screw is accidentally unscrewed completely. This also ensures that the bleed screw o-ring does not extrude and become sheared off when tightened. Figure Oil flowing out of the rotor brake caliper. 49. Screw the bleed screw once you have established that no more air bubbles are coming out of the caliper. 50. Disconnect the tubing from the bleed screw. 51. Return valves SV6 and SV4 to their normal position. 52. Close the safety panels. End of the procedure 53. Clean the area and, more specifically, the accessories that were used for the bleeding of the rotor brake. 174 Festo Didactic
15 Ex. 3-2 Hydraulic Brakes Conclusion 54. Ask everyone to remove their individual padlock and tag. Next, remove the hasp from the main switch. 55. Test the rotor brake caliper under pressure to make sure there is no leak originating from the rotor bleed screw. b Use the hand pump to increase pressure slowly. CONCLUSION In this exercise, you became familiar with the rotor and yaw brake circuits. You controlled the brakes by changing the state of some valves and you evaluated their pad thickness. Finally, you bled the rotor brake caliper to make sure no air was present. REVIEW QUESTIONS 1. What parts can you find inside a brake caliper? 2. Why do you need to bleed the brakes? 3. What are the differences between the rotor and yaw brake calipers? 4. What is the purpose of the relief valve in the rotor brake circuit? 5. Why do you need to use a port facing up when bleeding brakes? Festo Didactic
Exercise 3-1. Basic Hydraulic Circuit EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Complete hydraulic circuit
Exercise 3-1 Basic Hydraulic Circuit EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the hydraulic schematic and components of the nacelle trainer. You will identify
More informationExercise 3-1. Basic Hydraulic Circuit EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Complete hydraulic circuit
Exercise 3-1 Basic Hydraulic Circuit EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the hydraulic schematic and components of the nacelle trainer. You will identify
More informationEx. 1-1 Nacelle Familiarization and Safety Discussion
Exercise 1-1 Nacelle Familiarization and Safety EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with key components and safety aspects of the nacelle trainer. You will be
More informationExercise 2-1. Hub and Low-Speed Shaft EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Blade pitch in the nacelle system
Exercise 2-1 Hub and Low-Speed Shaft EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the portion of the nacelle that extracts mechanical power from the wind and transfers
More informationJob Sheet 5 Hydraulic Unit Circuit
Job Sheet 5 Hydraulic Unit Circuit The key components involved in the cylinder piston rod actuation (solenoid valves SV1, SV2, SV3A, and SV3B) are within the core components of the hydraulic unit of the
More informationExercise 4-1. Nacelle Control System EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Control and simulation of environmental conditions
Exercise 4-1 Nacelle Control System EXERCISE OBJECTIVE When you have completed this exercise, you will know more about the logic behind the control system. In particular, you will understand alarm management
More informationExercise 1-1. Lockout/Tagout Procedure EXERCISE OBJECTIVE DISCUSSION. Become familiar with the Industrial Controls Training System.
Exercise 1-1 Lockout/Tagout Procedure EXERCISE OBJECTIVE Become familiar with the Industrial Controls Training System. Understand and perform proper lockout/tagout procedures during industrial servicing
More informationExercise 4-1. Friction Brakes EXERCISE OBJECTIVE DISCUSSION. Understand the construction and operation of friction brakes.
Exercise 4-1 Friction Brakes EXERCISE OBJECTIVE Understand the construction and operation of friction brakes. DISCUSSION Friction brakes, or magnetic brakes, are used to secure (hold) the position of a
More informationJob Sheet 2 Aerodynamics Power Control
Job Sheet 2 Aerodynamics Power Control Power Control Power control is an important feature of a wind turbine. It regulates the speed of rotation of the rotor assembly when wind is present. For stand-alone
More informationJob Sheet 6 Pitch Control
Job Sheet 6 Pitch Control Not all wind can be captured as energy by the wind turbine. Some wind has to pass by the blades for the rotor system to function properly. There are limits to how fast motors
More informationThe Discussion of this exercise covers the following points:
Exercise 2 Float Switch EXERCISE OBJECTIVE Learn the working principle of float switches and how to use the float switch, Model 46935. DISCUSSION OUTLINE The Discussion of this exercise covers the following
More informationUnderstand how soft starters operate.
Exercise 5-2 Soft Starters EXERCISE OBJECTIVE Understand how soft starters operate. DISCUSSION Soft starters are solid-state devices providing gradual voltage increase, for the purpose of starting a motor
More informationJob Sheet 1 Electrical Panel Familiarization
Job Sheet 1 Electrical Panel Familiarization The Wind Turbine Training System: Electrical Pitch Hub hardware has an electrical enclosure that houses an electrical panel. As shown in Figure 1-1, this panel
More informationTroubleshooting of the LubeTech Grease System
Troubleshooting of the LubeTech Grease System February 2009 The LubeTech grease system is designed to be a preventative maintenance system that will extend the life of your bearings that are connected
More informationExercise 5-1. Primary Resistor Starters EXERCISE OBJECTIVE DISCUSSION. Understand how primary resistor starters operate.
Exercise 5-1 Primary Resistor Starters EXERCISE OBJECTIVE Understand how primary resistor starters operate. DISCUSSION High starting torque can result in sudden acceleration and damage to the driven machinery.
More informationExercise 1-3. Manual Starters EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Direct-on-line (DOL) starters. Reversing starters
Exercise 1-3 Manual Starters EXERCISE OBJECTIVE Examine and describe the operation of manual motor starters. DISCUSSION OUTLINE The Discussion of this exercise covers the following points: Direct-on-line
More informationBRAKE SYSTEM, HYDRAULICALLY ACTUATED - 631G TRACTOR Cat Tractors with standard shoe/drum brakes
BRAKE SYSTEM, HYDRAULICALLY ACTUATED - 631G TRACTOR 194139 631 Cat Tractors with standard shoe/drum brakes Kress Corporation modifies the Caterpillar tractor air actuated shoe brake system to a hydraulically
More informationCheck Valves Check Valves are the simplest form of directional control valves, but they can also be used as pressure controls.
Check Valves Check Valves are the simplest form of directional control valves, but they can also be used as pressure controls. Standard Check Valve The standard check valve permits free flow in one direction
More informationJob Sheet 6 Installing the Combiner Box
Job Sheet 6 Installing the Combiner Box The Combiner Box The combiner box used in this course can combine photovoltaic (PV) solar sub-array strings that are up to 150 V DC each and up to 120 A total. Using
More informationFamiliarize yourself with the pressure loss phenomenon. The Discussion of this exercise covers the following point:
Exercise 3-2 Pressure Loss EXERCISE OBJECTIVE Familiarize yourself with the pressure loss phenomenon. DISCUSSION OUTLINE The Discussion of this exercise covers the following point: Pressure loss Major
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS BIG ROTOR / CALIPER RELOCATION REAR KIT SUM-BK1423 1999-2009 GM 1/2 Ton Trucks & SUVs Thank you for choosing SUMMIT RACING for your braking needs. Pleases take the time to read
More informationBrake Fluid Exchange
Brake Fluid Exchange OJT / Practice DTOG Proficiency Exam Date: Trainee: Trainer: Service Center: Brake Fluid Exchange 1. Prepare for service Wear proper Personal Protective Equipment Recommended PPE:
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS BIG ROTOR / CALIPER RELOCATION FRONT KITS SUM-BK1422, BK1423, BK1424 1999-2006 GM 1/2 Ton Trucks & SUVs Thank you for choosing SUMMIT RACING for your braking needs. Pleases take
More informationEntanglement Hazards Guarding and Lockout
Entanglement Hazards Guarding and Lockout Entanglement Hazards A Fairmount man who was caught waist-deep in a grain auger has died became entangled in the equipment after he was crawling over it. Zaloudek
More informationNewton s First Law. Evaluation copy. Vernier data-collection interface
Newton s First Law Experiment 3 INTRODUCTION Everyone knows that force and motion are related. A stationary object will not begin to move unless some agent applies a force to it. But just how does the
More informationInstallation Instructions Diesel Nitrous System (#82028)
Installation Instructions Diesel Nitrous System (#82028) Thank you for choosing ZEX. If at any time you have questions regarding this or any of our products, please call our Nitrous Help support line at
More informationPN: A. Reactive Steering Kit Installation Manual
PN: 602-0275-01-A Reactive Steering Kit Installation Manual LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system. Note: Take
More informationBrake master cylinder replacement
Brake master cylinder replacement 8-25-2010 I had replaced the front brake master cylinder a few years ago when it developed a bad leak, at that time, I ordered a new master cylinder from Spartan, very
More informationCourseware Sample F0
Career & Technical Education Mechanical Training System Courseware Sample 36891-F0 AB CAREER & TECHNICAL EDUCATION MECHANICAL TRAININ SYSTEM COURSEWARE SAMPLE by the Staff of Lab-Volt (Quebec) Ltd Copyright
More informationMopar 8 3/4 & 9 3/4 (Dana) Installation Instructions Rear Disc Conversion
Mopar 8 3/4 & 9 3/4 (Dana) Installation Instructions Rear Disc Conversion This kit is for either Mopar 8 ¾ or Mopar 9 ¾ (Dana). This kit is designed to work with axles with either GM 5 x 4.75 Bolt Pattern
More informationAIR BRAKES THIS SECTION IS FOR DRIVERS WHO DRIVE VEHICLES WITH AIR BRAKES
Section 5 AIR BRAKES THIS SECTION IS FOR DRIVERS WHO DRIVE VEHICLES WITH AIR BRAKES AIR BRAKES/Section 5 SECTION 5: AIR BRAKES THIS SECTION COVERS Air Brake System Parts Dual Air Brake Systems Inspecting
More informationExercise 4-1. Flowmeters EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Rotameters. How do rotameter tubes work?
Exercise 4-1 Flowmeters EXERCISE OBJECTIVE Learn the basics of differential pressure flowmeters via the use of a Venturi tube and learn how to safely connect (and disconnect) a differential pressure flowmeter
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS Disc Brake Spindle Kit SUM-BKA2447 1964-72 A-BODY 1967-69 F-BODY 1968-74 X-BODY Thank you for choosing SUMMIT RACING for your braking needs. Please take the time to read and carefully
More informationBasic Hydraulics and Pneumatics
Basic Hydraulics and Pneumatics Module 2: Actuators and directional control valves PREPARED BY Academic Services August 2011 Applied Technology High Schools, 2011 ATM 1122 Basic Hydraulics Module 2: Actuators
More informationTrailer Brake System Bleeding Procedure:
Trailer Brake System Bleeding Procedure: The procedure immediately below assumes that a power bleeder will be used. Two people will be required to bleed the brakes if bleeding is to be performed conventionally
More informationB-03 ELECTRICIAN TRAINING SKILL DEVELOPMENT GUIDE
B-03 ELECTRICIAN TRAINING SKILL DEVELOPMENT GUIDE Duty B: Power Distribution (600V and below) B-03: Troubleshoot 480V System Issued 06/01/98 Task Preview Troubleshoot 480V System The 480V distribution
More informationInspection and Maintenance of Friction Brakes. Course 205 PREVIEW ONLY PARTICIPANT GUIDE
Inspection and Maintenance of Friction Brakes Course 205 PARTICIPANT GUIDE Friction Brakes Inspection and Maintenance Course 205 Participant Guide November 2017 DRAFT Rail Car Training Consortium Table
More informationClean Water Made Easy
Clean Water Made Easy http://www.cleanwaterstore.com Pro-OX 2510 Manual Backwash Iron Filter Installation & Start-Up Guide Thank you for purchasing a Clean Water System! With proper installation and a
More informationN-02 MAINTENANCE MECHANIC TRAINING SKILL DEVELOPMENT GUIDE
N-02 MAINTENANCE MECHANIC TRAINING SKILL DEVELOPMENT GUIDE Duty N: System Troubleshooting N-02: Troubleshoot Pneumatic System Issued 6/01/98 Task Preview Troubleshoot Pneumatic System The Maintenance Mechanic,
More information1 MECHANICAL FUEL METER
1 MECHANICAL FUEL METER USER S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious
More informationGPM Hydraulic Consulting, Inc. P.O. Box 689. Social Circle, GA Hydraulic Consulting, Inc
Hydraulic Consulting, Inc This special promotional CD is to demonstrate how your hydraulic troubleshooting manual can be ordered as an Adobe Acrobat ebook. It can be installed on any computer with the
More informationBasic Thermal Energy Transfer with a Heat Exchanger
Exercise 4-1 Basic Thermal Energy Transfer with a Heat Exchanger EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the basic principles of operation of a typical heat
More informationJob Sheet 1 Installing the Net Watt-Hour Meter
Job Sheet 1 Installing the Net Watt-Hour Meter Net kwh Meter The Grid-Tie Training System optional net meter is a 100 140 V AC, single-phase, two-wire, bidirectional triple element watt-hour (Wh) meter
More informationHydro-Sync Slide-Out System
Hydro-Sync Slide-Out System SERVICE MANUAL Rev: 08.14.2018 Hydro-Sync Slide-out System Service Manual TABLE OF CONTENTS Safety Information 3 Product Information 3 Operation 4 Extending Slide-Out Room 4
More information55-64 Full Size GM (Impala, Bel Air, etc.) This kit is for axles with a 3 3/8 spread center to center on the top two bolt holes (pictured left).
SUM-BK1624A Full Size GM Installation Instructions Rear Disc Conversion 55-64 Full Size GM (Impala, Bel Air, etc.) This kit is for axles with a 3 3/8 spread center to center on the top two bolt holes (pictured
More informationA /F/X Body Instruction Packet Rear Disc Conversion
A /F/X Body Instruction Packet Rear Disc Conversion 64-72 A Body / 67-81 F Body / 62-74 X Body This kit is for axles with a 3 1/8 spread center to center on the top two bolt holes (pictured left). Rotor
More informationBegin Program: Welcome everyone and introduce yourself, speaker(s) and/or interpreter if one is present/necessary. Feel free to include your name/prog
Begin Program: Welcome everyone and introduce yourself, speaker(s) and/or interpreter if one is present/necessary. Feel free to include your name/program name on the title slide for purposes of personalization.
More information348002K/348012K Manifold Block Style Service Manual 12/2000
348002K/348012K Manifold Block Style Service Manual 12/2000 Service Manual 348002K/348012K Manifold Block Style Recovery/Recycling/Recharging Unit For R-12 or R-134a Only TABLE OF CONTENTS: Theory of Operation
More informationINSTALLATION GUIDE. RMS510, 511, 512, 513, 511MC 510-OR, 512-OR Manual Revision:
REKLUSE MOTOR SPORTS z-start Dual-Actuated Brake Kit INSTALLATION GUIDE RMS510, 511, 512, 513, 511MC 510-OR, 512-OR 196-210 Manual Revision: 051309 2002-2009 Rekluse Motor Sports Rekluse Motor Sports,
More informationMark had the car on the lift when I got there. The dog was friendly, but not much help.
Mark s 2015 Jetta. Changed oil and 10k service on 11 October 2015. Updated with 20k service on 28 February 2016. Mark had the car on the lift when I got there. The dog was friendly, but not much help.
More informationREV F2.0. User's Manual. Hydraulic ABS (HABS) Hydraulic Power Brake (HPB) Page 1 of 28
REV F2.0 User's Manual Hydraulic ABS (HABS) Hydraulic Power Brake (HPB) Page 1 of 28 Table of Contents INTRODUCTION...4 Starting TOOLBOX Software... 5 MAIN MENU...6 System Setup... 6 Language... 7 Select
More informationPower Sliding Door (PSD) Diagnostic Approach. Fixing Intermittent Malfunctions. Power Sliding Door (PSD) Diagnostic Information
Power Sliding Door (PSD) Diagnostic Information Power Sliding Door (PSD) The power sliding door (PSD) provides built-in diagnostics. This assists the service technicians during troubleshooting. The PSD
More informationSurge Brake Troubleshooting Tips
Surge Brake Troubleshooting Tips Surge Brake Troubleshooting Tips Think Safety!! Don t attempt working on your brakes if you aren t experienced with brake systems. These troubleshooting tips assume a person
More informationIndustrial Maintenance. Gear Drives 1. Courseware Sample F0
Industrial Maintenance Gear Drives 1 Courseware Sample 36893-F0 Order no.: 36893-70 First Edition Revision level: 08/2015 By the staff of Festo Didactic Festo Didactic Ltée/Ltd, Quebec, Canada 2005 Internet:
More informationSafety Considerations
Safety Considerations The following safety rules MUST BE FOLLOWED to ensure safety in the laboratory. General Considerations No smoking, eating or drinking in the laboratory. Hydraulic oil in its vapor
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS REAR DISC BRAKE CONVERSION KITS SUM-BK1329-X, SUM-BK1329-99904, SUM-BK1330-X, SUM-BK1330-99904 CHRYSLER 8 3 /4", 9 3 /4" and 2-PIECE REAR AXLES Thank you for choosing SUMMIT RACING
More information6 Litre Oil-Less Air Compressor
Operator s Manual 6 Litre Oil-Less Air Compressor WARNING! Before using this appliance, read the Operator s manual and follow all its safety rules and instructions. SPECIFICATION HWKAC1 1.1 kw / 1.5 HP
More informationINSTALLATION & USER S GUIDE
REKLUSE MOTOR SPORTS The Rekluse Left Hand Rear Brake Kit INSTALLATION TIPS INSTALLATION & USER S GUIDE Doc ID: 196-5301 Doc Rev: 031016 Before continuing, we recommend watching the Brake Kit Installation
More informationSNOWDOGG HYDRAULIC REFERENCE XP PLOWS /11 1/22
SNOWDOGG 16153000 HYDRAULIC REFERENCE XP PLOWS 16992930 05/11 1/22 SNOWDOGG 16153000 HYDRAULIC REFERENCE GENERAL REFERENCE 3 GENERAL TROUBLESHOOTING 5 HARNESS REFERENCE 14 CONTROL REFERENCE 16 HPU DECAL
More informationFord 8, 9 Small Bearing Installation Instructions Rear Disc Conversion
Ford 8, 9 Small Bearing Installation Instructions Rear Disc Conversion This kit is for Ford 9 rear axles with the small (2.835 ) style bearing and Ford 8 rear ends. This kit is designed to work with axles
More informationFamiliarization with voltage and current measurements. 1. Disconnect your training system from the wall outlet.
Job Sheet 6 Geothermal Heat Pumps OBJECTIVE In this job sheet, you will determine the coefficient of performance (COP) and the energy efficiency ratio (EER) using measured temperature, humidity, voltage,
More informationBreezair TBA 550 Installation Manual
Breezair TBA 550 Installation Manual Table of Contents ITEM Safety Instructions Specifications Exploded View of the Air Cooler Components of the Air Cooler Dismantling the Air Cooler Installing the Transition
More informationINSTALLATION GUIDE. RMS500, RMS501, RMS502, RMS503, RMS506, RMS507, RMS508, RMS509, -OR Manual Revision:
REKLUSE MOTOR SPORTS z-start Brake Kit INSTALLATION GUIDE RMS500, RMS501, RMS502, RMS503, RMS506, RMS507, RMS508, RMS509, -OR 196-200 Manual Revision: 051309 2009 Rekluse Motor Sports Rekluse Motor Sports,
More informationTroubleshooting Guide for Limoss Systems
Troubleshooting Guide for Limoss Systems NOTE: Limoss is a manufacturer and importer of linear actuators (motors) hand controls, power supplies, and cables for motion furniture. They are quickly becoming
More informationSkill Module Number: 1.1
Name Skill Module Number: 1.1 Subject: 722.9 Transmission D & A Objective: At the conclusion of this module, you will be able to: Explain how to disassemble the 722.9 transmission Explain how to assemble
More informationHYDRAULIC TABLE OF CONTENTS. CX Hammer with PLC EMERGENCY PUMP OPERATION
TABLE OF CONTENTS EMERGENCY PUMP OPERATION 24 Volt Electric Hydraulic Pump 24 Volt Electric Hydraulic Pump Work Head Components... H-4 24 Volt Electric Hydraulic Pump Brake Lock Off... H-6 24 Volt Electric
More informationFleck 2510 Manual Sediment Filter Installation & Start-Up Guide
Clean Water Made Easy www.cleanwaterstore.com Fleck 2510 Manual Sediment Filter Installation & Start-Up Guide Thank you for purchasing a Clean Water System! With proper installation and a little routine
More informationINSTRUCTIONS. #82028 Diesel Nitrous System. Thank you for choosing ZEX products; we are proud to be your manufacturer of choice.
1 INSTRUCTIONS #82028 Diesel Nitrous System Thank you for choosing ZEX products; we are proud to be your manufacturer of choice. Why our nitrous system is better: 2 Performance enthusiasts know the potential
More informationJ&M Stainless Steel Teflon Brake Lines - Front (94-98 Cobra)
J&M Stainless Steel Teflon Brake Lines - Front (94-98 Cobra) Time Required: 30min-1 hour. Tools and Supplies Required: Jack Jack Stands Lug Wrench or 13/16 Socket 10mm Socket Socket Wrench Torque Wrench
More informationDiagnostic. Enlightenment. The Path to
The Path to Diagnostic Enlightenment BY JORGE MENCHU If you don t know where you re going, any road will take you there. When it comes to automotive troubleshooting, the right road is the shortest path
More informationBOSS 107 SEPARATOR SYSTEM INSTALLATION & APPLICATION MANUAL
Website: www.recoveredenergy.com Email: oilwatersales@recoveredenergy.com BOSS 107 SEPARATOR SYSTEM INSTALLATION & APPLICATION MANUAL BOSS 2.2T/107 BOSS 5T/107 BOSS 11T/107 BOSS 25T/107 BOSS 45T/107 Installation
More informationThe Discussion of this exercise covers the following points:
Exercise 1 Battery Fundamentals EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with various types of lead-acid batteries and their features. DISCUSSION OUTLINE The Discussion
More informationOVERHEAD CRANE SAFETY:
ERI Safety Videos DVDs, Digital Media & Custom Production 1313 OVERHEAD CRANE SAFETY: Safety Is In Your Hands Leader s Guide Safety Source Productions OVERHEAD CRANE SAFETY: Safety Is In Your Hands This
More informationSAGINAW P-SERIES PUMP INSTALLATION
SAGINAW P-SERIES PUMP INSTALLATION WARNING Failure to read and follow these instructions will void any warranty, can cause severe damage to power steering components and premature failure. Pump internals
More informationUse an ink pen when completing entries in this document. Contact the manufacturing or engineering project managers with any questions.
Factory Acceptance Test Client Name: Date Started: Test Unit Serial Number and/or Revision Level: SpecSys Project Number: Date Complete: Nozzle Size Installed: Use an ink pen when completing entries in
More informationILT - Series. Troubleshooting: ILT Twinfold Dual Cylinder Folding Unit
- Troubleshooting: Twinfold Dual Cylinder Folding Unit Table of content: Page 1) Gate overview...2 2) Gate does not lower down.3 3) Gate is not lifting up....4 4) Electrical schematic 5 5) Hydraulic schematic...6
More informationSECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION
SECTION 3.00 ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION Be sure that the clutch, circuit breaker, or other main power transmission device is disconnected. Generators develop voltage as soon as the
More informationBasic Electrically-Controlled Hydraulic System
Exercise 2-3 EXERCISE OBJECIVE o describe the function and operation of a magnetic proximity switch; o describe the purpose of a holding relay contact; o assemble and test a one-cycle reciprocation system.
More informationExercise 1-5. Current Protection Devices EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Circuit breakers
Exercise 1-5 Current Protection Devices EXERCISE OBJECTIVE Describe and test the operation of circuit breakers, fuses, and overload relays. DISCUSSION OUTLINE The Discussion of this exercise covers the
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS FRONT DISC BRAKE CONVERSION KITS: A132-1, A133, A133-1 A134, A134-1 1968-73 MUSTANG/FORD Thank you for choosing STAINLESS STEEL BRAKES CORPORATION for your braking needs. Please
More informationGas Engine overheat diagnosis
Gas Engine overheat diagnosis Introduction... 2 Six Step Troubleshooting Method... 3 Diagnostic Tips... 4 Clear Hose Testing Equipment... 5 Clear Hose Setup (Pump)... 6 Clear Hose Setup (Engine)... 7 Gauge
More informationDress and Appearance
Shop Safety Information Andover High School Explain how to work safely around these items. List Rules for using each item? Dress and Appearance Loose clothing shirts tucked Sleeves buttoned or rolled Me
More informationThe Discussion of this exercise covers the following points: Centrifugal pumps in series Centrifugal pumps in parallel. Centrifugal pumps in series
Exercise 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) EXERCISE OBJECTIVE In this exercise, you will observe the effects that connecting two centrifugal pumps in series or parallel
More informationCylinder Installation Compression/Stripper, for Models, 22HF, 16HF, 1600 machines
Knowledge Base Article Type: Instructions Cylinder Installation Compression/Stripper, for Models, 22HF, 16HF, 1600 machines Description: Instructions on How to properly install stripper beam and compression
More informationSection 5 AIR BRAKES. This Section Covers. Air Brake System Parts Dual Air Brake Systems Inspecting Air Brakes Using Air Brakes
Section 5 AIR BRAKES This Section Covers Air Brake System Parts Dual Air Brake Systems Inspecting Air Brakes Using Air Brakes This section tells you about air brakes. If you want to drive a truck or bus
More information4.2 Component Identification
Digital Control Panels Deep Sea Electronics 5220 4.1 General 4.2 Component Identification 4.3 The YML5220 Controller 4.4 Description of Controls 4.5 Navigation 4.5.1 General Navigation 4.5.2 The Event
More informationInstallation Guide. Installing the FRK Hydraulic Compact Unit (HCU) on International School Buses TP-0913 Issued 1 Technical Bulletin
Issued 12-08 Installation Guide Installing the FRK 08-10086 Hydraulic Compact Unit (HCU) on International School Buses Issued 1 Technical 12-08 Bulletin Hazard Alert Messages Read and observe all Warning
More informationLab # 4 Parallel Circuits
Lab # 4 Parallel Circuits Name(s) Obtain an Electro-Trainer and wire it exactly as shown (Be sure to use the 100 ohm resistor) 1) Record the volt drop and current flow for the Switch, the Resistor and
More informationINSTALLATION INSTRUCTIONS R1 REAR CONVERSION KIT
INSTALLATION INSTRUCTIONS R1 REAR CONVERSION KIT INSTRUCTION FOR ASSEMBLY OF JEEP CJ SERIES W/AMC 20 REAR AXLES, 5 x 5-1/2" BOLT CIRCLE WITH A130-4 FULL FLOATING AXLE OR A130-5 (1 PIECE AXLE) Thank you
More information3. If any fluid leak is found at any hydraulic winch hose connection or line, notify unit maintenance.
MODEL: HMMWV FOV with 10,500-lb Hydraulic Winch SUBJECT: Hydraulic Winch Troubleshooting Procedures DEFICIENCY: Current technical manuals do not identify troubleshooting procedures. COMMENTS: This digest
More informationWarning and Safety Precautions
EXPRESS WARRANTY AND DISCLAIMER OF IMPLIED WARRANTIES Lily Corporation unconditionally guarantees its products to be free of defects in material or workmanship and further warrants that, for a period of
More informationThe Sands Mechanical Museum
The Sands Mechanical Museum How to Change Your Oil It is more difficult to change the oil in a Lotus Elise because the oil plug and filter are difficult to access. They are located behind an access panel.
More informationDo isolate the power supply from other high power systems such as Stereos and Alarms
Thank you for purchasing a Smart Ride Air Management System, AIRBAGIT.COM s premier flagship product. This system will meet all of your custom and utility needs and will provide you years of trouble free
More informationTroubleshooting Guide for Okin Systems
Troubleshooting Guide for Okin Systems More lift chair manufacturers use the Okin electronics system than any other system today, mainly because they re quiet running and usually very dependable. There
More informationTECHNICAL PAPER 1002 FT. WORTH, TEXAS REPORT X ORDER
I. REFERENCE: 1 30 [1] Snow Engineering Co. Drawing 80504 Sheet 21, Hydraulic Schematic [2] Snow Engineering Co. Drawing 60445, Sheet 21 Control Logic Flow Chart [3] Snow Engineering Co. Drawing 80577,
More informationTroubleshooting. This section outlines procedures for troubleshooting problems with the operation of the system:
Troubleshooting This section outlines procedures for troubleshooting problems with the operation of the system: 4.1 System Error Messages... 4-2 4.2 Prep Station Troubleshooting... 4-6 4.2.1 Adapter Not
More informationExercise 2. Discharge Characteristics EXERCISE OBJECTIVE DISCUSSION OUTLINE DISCUSSION. Cutoff voltage versus discharge rate
Exercise 2 Discharge Characteristics EXERCISE OBJECTIVE When you have completed this exercise, you will be familiar with the discharge characteristics of lead-acid batteries. DISCUSSION OUTLINE The Discussion
More informationJARVIS. Model FLS 1. Automatic First Leg Shear ... U.S. Patent Nos. 5,433,659 and 5,514,031 EQUIPMENT TABLE OF
Automatic First Leg Shear U.S. Patent Nos. 5,433,659 and 5,514,031 EQUIPMENT SELECTION.......... Ordering No. TABLE OF CONTENTS............................ Page Right Hand........... 4025051 Left Hand.............
More informationKelly HSR Series Motor Controller with Regen User s Manual V 3.3. Kelly HSR Opto-Isolated Series Motor Controller with Regen.
Kelly HSR Opto-Isolated Series Motor Controller with Regen User s Manual HSR72601 HSR72801 HSR12401 HSR12601 HSR12901 HSR14301 HSR14501 HSR14701 Rev.3.3 Dec. 2011 Contents Chapter 1 Introduction... 2 1.1
More informationTroubleshooting Guide
Troubleshooting Guide diesel - gasoline - LPG P/N 0172021 June 1999 P.O. Box 1160 St. Joseph, MO 64502-1160 1-800-255-0317 Fax: 816-360-9379 www.snorkelusa.com GENERAL INFORMATION This manual contains
More information