One Year Limited Warranty

Transcription

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2 One Year Limited Warranty LOFTNESS SPECIALIZED EQUIPMENT, INC. Loftness Specialized Equipment, hereinafter referred to as LOFTNESS, a manufacturer of quality machinery since 1956, warrants new LOFTNESS machinery and/or attachments at the time of delivery to the original purchaser, to be free from defects in material and workmanship when properly set up and operated in accordance with the recommendations set forth in the LOFTNESS Operator s Manual. LOFTNESS liability for any defect with respect to accepted goods shall be limited to repairing the goods at an authorized dealer or other LOFTNESS designated location, or replacing them as LOFTNESS shall elect. The above shall be in accordance with LOFTNESS warranty adjustment policies. LOFTNESS obligation shall terminate twelve (12) months after the delivery of the goods to original purchaser. This warranty shall not apply to any machine or attachment which shall have been repaired or altered outside the LOFTNESS factory or authorized LOFTNESS dealership or in any way so as in LOFTNESS judgment, to affect its stability or reliability, nor which has been subject to misuse, negligence or accident, nor to any machine or attachment which shall not have been operated in accordance with LOFTNESS printed instructions or beyond the company recommended machine rated capacity. WARRANTY REQUIREMENTS Warranty registration form must be filled out and returned to Loftness Specialized Equipment to validate all future warranty claims. LIMITATIONS OF WARRANTY All Shredders LOFTNESS shredders are designed to provide years of dependable service when proper use and maintenance is adhered to. The potential for misuse in many applications exists, therefore a limited warranty is provided as follows: All Shredders Rotor Balance: Critical rotor balance can be affected by conditions beyond LOFTNESS control, such as the operation of a shredder beyond the Company s rated capacity, improper knife replacement, missing knives, striking foreign objects, lack of lubrication, etc. Any failure resulting from running in as out-of-balance condition, such as, but not limited to bearing and or drive-line failure, metal fatigue, cracks, etc. will be considered abuse and will not be covered under warranty. LOFTNESS may elect to have an area representative evaluate the condition of the machine before warranty is considered. Brush Shredders & Flail Mowers - Due to the extreme and potential for abuse, all Loftness brush shredders carry a 90 day warranty. To receive a warranty claim, a return authorization from LOFTNESS must be obtained. The failed part may then be returned in an umtampered status. This warranty does not include freight or delivery charges incurred when returning machinery for servicing. Dealer mileage, service calls and pick-up/delivery charges are the customer s responsibility. EXCLUSIONS OF WARRANTY Except as otherwise expressly stated herein, LOFTNESS makes no representation or warranty of any kind, expressed or implied, AND MAKES NO WARRANTY OF MERCHANTABILITY IN RESPECT TO ITS MACHINERY AND/OR ATTACHMENTS AND MAKES NO WARRANTY THAT ITS MACHINERY AND/OR ATTACHMENTS ARE FIT FOR ANY PARTICULAR PURPOSE. LOFTNESS shall not be liable for incidental or consequential damages for any breach of warranty, including but not limited to inconvenience, rental or replacement equipment, loss of profits or other commercial loss. Upon purchase the buyer assumes all liability, all personal injury and property damage resulting from the handling, possession or use of the goods by the buyer. No agent, employee, or representative of LOFTNESS has any authority to bind LOFTNESS to any affirmation, representation or warranty concerning its machinery and/or attachments except as specifically set forth herein. 7/00

3 Dear Customer: Thank you for your decision to purchase this ORCHARD SHREDDER from Loftness Manufacturing. It has been designed to provide you with many years of dependable service. This manual will assist you in understanding proper safety requirements, operation, and maintenance. Become familiar with these recommendations and procedures before using the machine to insure satisfying use and durability. We welcome you to the satisfied family of Loftness equipment owners. Gloria Nelson, President Steve Nelson, Vice-President Dave Nelson, Vice-President TABLE OF CONTENTS PAGE DESCRIPTION 2.) Specifications 3.) Introduction 4.) Safety 9.) Operation 10.) Maintenance 11.) General Service 13.) Torque Chart 14.) Decals 15.) Parts Lists - 8 different illustrations 1

4 SPECIFICATIONS MODEL 72BPO 84BPO 96BPO Working Width # of Hammers # Clean Cut Knives Weight 2725 lb lb lb. Cutting Height 2 to 8 Hammer Type: Rotor Tube OD/Wall Rotor Rotor Drive: Gearbox: Driveline Size: Rotor Bearing: Driveline Bearing: HD Forged Cast Iron w/chrome Tip or Clean Cut Knife 6 OD/ 1/4 Wall Thickness 1750 RPM/Reverse Rotation Goodyear 4-Band X 75 Belt 100 HP Single Speed Weasler R-44 Constant Velocity 2 Self-aligning, greaseable 1-1/2 Self-aligning, greaseable 2

5 INTRODUCTION The Loftness Orchard Shredder is an efficient, dependable machine available in three cutting widths, used in a variety of heavy-duty shredding applications. Each model features the high quality manufacturing standards that make the Loftness name a leader in customer satisfaction of agricultural and industrial attachments. The shredder is ideal for use in orchards, with its ability to pulverize branch prunings - up to 3 in diameter. With 1/4 top and 1/2 end plates, the rugged body has the ability to withstand the most demanding use. Read this manual thoroughly before operating the machine. Loftness Manufacturing strives at all times to improve their product line. We reserve the right to make design changes without notice, or obligation to install such changes to units previously sold. Remember to record your model and serial number on space provided on warranty page, inside front cover. Right hand and left hand of the machine is determined by facing the direction of travel during operation. All illustrations it this manual may not show actual models or equipment, but are intended for reference only. Remember! It is the owner s responsibility for communicating information on the safe use and proper maintenance of this machine. Remember! To avoid damage or excessive wear, always engage or disengage PTO with engine at idle speed. 3

6 SAFETY The safety symbol above means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Before anyone attempts to operate this machine, read and study the following safety information. In addition, make sure that every individual who operates or works with this equipment, whether family member or employee, is familiar with these safety precautions. REMEMBER: The careful operator is the best operator. Most accidents are caused by human error. Certain precautions must be observed to prevent the possibility of injury or damage. WHY IS SAFETY SO IMPORTANT? 3 BIG REASONS - ACCIDENTS DISABLE AND KILL ACCIDENTS CAN BE AVOIDED ACCIDENTS COST $ Consider the following: The estimated cost of US product liability suits is $100 billion more than the combined profits of the nation s 200 largest corporations (source - the White House Council on Competitiveness). For every $6 insurance companies pay to product liability claimants, another $7 is paid for defense counsel and related costs. (Source - Insurance Service Office s Closed Claim Study). In 1989, the average machine tool builder spent seven times more on product liability claims and expenses than they did on basic research and development. (Source - Machine Tool Builders Association Survey). 49% of Fortune 200 companies and more than 66% of small firms believe product liability has a major impact on their international competitiveness. (Source - The Conference Board). It isn t difficult to understand that all these avoidable costs will be passed on to the end user - YOU! 4

7 MANDATORY SHUT-DOWN PROCEDURE Work of any type on equipment is always more dangerous when the machine is operating. BEFORE cleaning, adjusting, lubricating or servicing any part of this unit, the following MANDATORY SHUT-DOWN PROCEDURE should ALWAYS be followed. 1. MOVE THROTTLE TO IDLE POSITION. 2. DISENGAGE ALL POWER TO THE SHREDDER. 3. SHUT OFF ENGINE AND REMOVE THE KEY. 4. WAIT UNTIL THE ROTOR HAS STOPPED COMPLETELY BEFORE INSPECTING THE UNIT. Read and observe all safety information and decals on the shredder before operating the unit. In addition, familiarize yourself with all of the safety devices and periodically check that they are functioning properly. REMEMBER! It is the owner s responsibility for communicating information on the safe use and proper maintenance of this machine. HAZARD WARNINGS The use of the words CAUTION, WARNING OR DANGER herein and on the machine itself signals three degrees of hazard. DANGER - (white lettering on red background) Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death. WARNING - (black lettering on orange background) Indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. CAUTION - (black lettering on yellow background) Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also alert the operator against unsafe practices. 5

8 The following HAZARD WARNINGS are used here and on the shredder. Be VERY familiar with them before operating this machine. CAUTION: * Do not start, operate, or work on this machine until you have carefully read and thoroughly understand the contents of the operator s manual. * Failure to follow safety, operating, and maintenance instructions could result in death or serious injury to the operator or bystanders, poor operation, or costly breakdown. * Unless instructed by decal or operator s manual, stop engine before leaving operator s position and wait for all movement to stop before attempting to adjust, lubricate, unclog or inspect. Exercise mandatory shut-down procedure. After the service has been performed, be sure to restore all guards, shields and covers to their original position. * Always observe all safety rules shown on decals. Replace any damaged decals immediately. If the unit is repainted, be sure to replace all decals which apply to the machine. * Become familiar with and know how to use all the safety devices and controls on the shredder before attempting to operate the unit. Know how to stop the unit before starting it. * Keep children and spectators off and away from the machine while it is in operation. * Never use a steel hammer when connecting or disconnecting a PTO shaft. * Repeated impact of the hammers with frozen ground or hard objects can cause excessive wear and damage to tractor or shredder. * Should excessive vibration occur, disengage the tractor PTO immediately and shut off tractor. Do not continue to operate the machine until the problem has been determined and corrected. * Be sure the rotor has stopped completely before checking the hammers. WARNING: * Keep all guards, shields and decals in place. * Be sure PTO outer guard turns freely before operating machine. * Keep hands, feet and clothing away from moving components. * Do not wear loose or baggy clothing around rotating machinery. Machine must be clear of people, tools, and other objects before engaging PTO. * Engage the PTO slowly at idle speed to prevent unnecessary stress to drive-line. * Read and observe all warnings on the machine before attempting to operate the shredder. Do not attempt to operate this machine unless all factory-installed safety devices are in place. * Never attempt to lubricate the shredder with the engine running. Always be sure to exercise the mandatory shut-down procedure. * Be extremely careful not to bottom out or extend PTO shaft too far, damage to tractor or shredder could occur. Be careful to avoid lifting shredder too high, which results in excessive PTO shaft wear if machine is operated during turning maneuver. DO NOT USE PTO ADAPTERS OF ANY KIND. * Do not operate the shredder without the universal joints locked to the tractor and gearbox shafts. * Do not operate the shredder above the rated RPM. 6

9 DANGER * Rotating drive-line. Personal injury or death can result from entanglement. * STAY BACK: Keep hands and feet away from rotating hammers under machine. Do not leave operators position while PTO is engaged and tractor is running. GENERAL SAFETY AND PREPARATION 1. Read this manual carefully. Be thoroughly familiar with the controls and proper use of the machine. Know how to stop the unit by disengagement of the controls quickly. Be sure the operator knows how to exercise the mandatory shut-down procedure. 2. Never allow children to operate equipment. Never allow adults to operate equipment without proper instructions. 3. Keep the area of operation clear of all persons, especially small children and pets. 4. Remove from area of operation all foreign objects such as wire, rocks, etc., that might become tangled in rotor, causing damage to the shredder or be thrown from shredder striking other objects. 5. Never attempt to make any adjustments while the engine is running or the key is in the ON position on the tractor. Before leaving the operator s position, disengage power to the shredder and remove ignition key. 6. Disengage PTO and shift tractor into neutral or park before starting engine OPERATION SAFETY CAUTION: * Stay alert for hidden hazards or traffic. Do not carry passengers. * Keep spectators, children, and pets off and away from the machine while it is operating. * Never operate the shredder without good light or visibility. Do not operate the shredder above the rated RPM. * Engage the PTO slowly at idle speed to prevent unnecessary stress to driveline. * Be extremely careful not to bottom out or extend PTO shaft too far. Damage to tractor or shredder could occur. * Be careful to avoid lifting shredder too high which results in excessive PTO shaft wear if machine is operated during turning maneuver. Do not use PTO adapters of any kind. * After striking a foreign object, be sure to exercise mandatory shut-down procedure. Thoroughly inspect for any damage before restarting and operating the shredder. * Repeated impact of hammers with hard objects can cause excessive wear and damage to tractor or shredder. Should excessive vibration occur, disengage PTO immediately. Do not continue operation of shredder until the problem has been detected and corrected. Be sure to exercise the mandatory shut-down procedure. * Disengage power to shredder when transporting or not in use. * When transporting the shredder on the road at day or night, provide adequate warning to the operators of other vehicles. * Keep the tractor in gear when traveling downhill. * Never park on a steep incline. * Do not leave equipment in raised position. 7

10 WARNING: * Never operate the shredder without guards, shields, plates or other safety precaution devices in place. Shields are for your protection, please keep all shields in place. * Do not operate on extremely steep slopes. * Before servicing or adjusting the shredder, or removing material from it, be sure to exercise the mandatory shut-down procedure. * Be sure the rotor has stopped completely before checking hammers. * Be especially careful not to touch tractor attachment parts which might be hot from operation. Allow such parts to cool before attempting to maintain, adjust, or service. DANGER * Never get off tractor while it is in motion! * Rotating driveline! Personal injury or death can result from entanglement! * Keep hands out! Rotating components can catch hands! * Keep feet out! Do not step on or climb over the unit while machine is in operation. TRACTOR ATTACHMENT ATTACHING THE SHREDDER The shredder can be attached to any tractor with a PTO that conforms to ASAE-SAE standards. Adjust the hitch to permit PTO shaft to run as straight as possible. Connect hitch to drawbar, lift and lock all jack stands. WARNING: Be extremely careful not to bottom out or extend PTO shaft too far, as damage to tractor or shredder could occur. Do not use PTO adapters of any kind. WARNING: Do not operate without the universal joints locked to the tractor and implement shafts. CAUTION: Operate shredder only with a tractor of the same PTO RPM rating as the shredder. IMPORTANT: Use a safety locking device for connecting pins. Failure to do so could result in loss of hitch pin and possible damage to equipment. CAUTION: Never use a steel hammer when connecting or disconnecting a PTO shaft. JACK STAND During operation or transport, the Bulldog jack (located on the hitch) should be rotated and locked parallel with ground. 8

11 OPERATION BEFORE STARTING MACHINE Before operating the shredder, grease the machine. Adjust tire air pressure to the proper level. Check oil level in the gearbox. Review the operator s manual. START-UP AND SHUT-DOWN IMPORTANT: To avoid damage or excessive wear, always engage or disengage PTO with engine at idle speed. CUTTING HEIGHT ADJUSTMENT The recommended cutting height is 2 inches. Continually cutting below this height or over uneven ground increases the likelihood that ground scalping could occur. Frequent scalping greatly reduces shredder component lifetimes. Loftness considers this pattern to be MISUSE, and subsequently will NOT be covered under warranty. It is recommended that cutting height be adjusted and controlled with the hydraulic cylinder. By using a preadjusted shredder cutting height, uniform shredding is the result. It is also easier to begin the new round by eliminating the need to adjust the cutting height every time. The most important advantage is that it eliminates the possibility of striking the ground with the rotor every time the machine is lowered to the cutting position. Another important consideration is the PTO shaft angle. For the longest PTO shaft life and minimum vibration, the tractor PTO shaft and the stub shaft on the shredder need to be parallel after adjustment into the operating position. It might be necessary to remove the PTO shaft from the shredder when adjusting the cutting height for a better viewpoint to get the shaft angles similar. See figure below. TRACTOR PTO SHAFT Lines should be parallel SHREDDER STUB SHAFT OPERATING SPEED Various shredding conditions require different ground speeds. Under most conditions, the tractor can be driven between 3 and 7 MPH without causing undue wear on the shredder. WARNING: Operating the shredder below the rated RPM speed will reduce rotor speed and cause improper cutting. In difficult conditions, reduce tractor travel speed by downshifting gears while maintaining rated engine RPM. Severely difficult conditions may require a delay until conditions improve. WARNING: Do NOT operate the shredder above the rated RPM. 9

12 MAINTAINING ROTOR BALANCE The rotor of the shredder is factory balanced and must remain in balance during the life of the machine. Should any hammer knives on the machine need replacing, be certain to replace the hammer knife directly opposite to avoid vibration and maintain the rotor balance. If a hammer knife is not available, take the opposite one off until two new hammer knives can be replaced. CAUTION: Should excessive vibration occur, disengage the tractor PTO immediately and shut off the tractor. Do not continue operation until the problem has been determined and corrected. CAUTION: Be sure the rotor has stopped completely before checking the hammer knives. CAUTION: Repeated impact of the hammer knives with ground or other hard objects can cause excessive wear and damage to the tractor or shredder. Be sure to maintain recommended ground clearance as specified in this manual. BELT TENSION The rotor drive belts should have 1/2 maximum deflection at the midpoint between the pulleys. LUBRICATION The operation and component lifetimes of this machine are very dependent on regular and proper lubrication. The frequency of lubrication recommended below is based on normal conditions. Severe or unusual conditions may determine actual service requirements. REPLACE ANY BROKEN OR MISSING GREASE FITTINGS. BE SURE TO CLEAN FITTING BEFORE GREASING. NOTE: Rotor bearings CAN NOT be damaged by over-greasing. The following items require lubrication every eight (8) hours of running time: Outer rotor bearings (2) located on the outside ends of the shredder, behind belt cover. CV PTO shaft has (3) U-joints and (2) additional fittings located under the bell shield The following items require lubrication every twenty-five (25) hours of running time: Telescoping PTO tube (1) located by lining up the hole in the PTO guard with the fitting. Line shaft universal joints (2) located on either side of the gearbox. Drive pulley shaft bearing (2) located behind the drive pulley inside the belt compartment. The following items require lubrication every fifty (50) hours of running time: Belt idler bracket (2) located inside the belt compartment. The following items require lubrication every one hundred (100) hours of running time: Wheel bearings Gearbox (change oil with #90 wt.) 10

13 ROTOR REMOVAL GENERAL SERVICE INFORMATION CAUTION: If procedure is initiated with shredder in operating position, proper lifting devices must be used to lift and move rotor. The rotor weighs approximately 420 pounds. BELT REMOVAL Refer to page Loosen jam nuts (#20) located inside the belt compartment and position one against the spring shroud (#18) to maintain spring tension. 2. Loosen jam nuts (#20) located on the outside of the belt compartment. Release the tension from the belt. 3. Remove the bolt (#19) connecting the spring tube (#18) and the idler bracket (#11). Remove the cotter pin and washers (# 13, 14 &15). Remove the idler bracket (#11). Remove the belt (#22). PULLEY REMOVAL Refer to page Remove all screws (#3). 2. Install one (1) screw into threaded hole. 3. Tighten screw until bushing grip is released. If excessively tight, lightly hammer face of pulley using drift or sleeve. NOTE: Never hit pulley directly with hammer. 4. Slide unit off the shaft. CAUTION: Excessive or uneven pressure on screws may damage the bushing and/or the pulley. WARNING: DO NOT USE LUBRICANTS. The use of lubricants can cause pulley breakage. ROTOR REMOVAL Refer to page Apply an appropriate supporting mechanism to rotor (#10). 2. Loosen the set screws on bearing locking collars 3. Loosen and remove outer bearing from the rotor shaft (#9). 4. Remove rotor from the machine. REASSEMBLY ROTOR Refer to page Install rotor (#10). 2. Align the four bearing bracket holes and insert the bolts from inside to outside (#7,8,11). 3. Install outer bearings (#9) on shafts. 4. While supporting the rotor, tighten the bearing bolts (#11) with new lock nuts (#12) to 170 ft. lbs. 5. Apply thread-locking compound and tighten the set screws. FOR DODGE BEARINGS Align the set screw holes with the drilled holes in the rotor shaft. If a new shaft is used, drill new holes about 1/4 deep. Be careful not to damage the threads of the set screw shaft of the bearing housing. Using a thread-locking compound, install the set screws and tighten them to 126 in. lbs. (10.5 ft. lbs.) 11

14 GEARBOX REMOVAL Refer to page Remove belt following instructions in a preceding section of this manual. 2. Remove the bolts (#11) securing the line shaft bearing (#8) located behind the large pulley. 3. Loosen the set bolts (#10) securing the U-joint (#4) to the gearbox shaft. 4. Slide the line shaft outward until the U-joint is free of the gearbox shaft. 5. Repeat steps 1-4 to remove opposite side shaft. 6. Remove PTO shaft. 7. Remove the 8 bolts securing the gearbox to the frame. PULLEY ASSEMBLY Refer to page 19 CAUTION: Excessive or uneven pressure on screws may damage the pulley and/or bushing. WARNING: DO NOT USE LUBRICANTS. The use of lubricants can cause pulley breakage 1. Clean shaft, hub bore, tapered bushing surface and bushing bore of oil, paint, dirt, etc. 2. Place bushing (#2) in hub of pulley (#9) and insert screws (#3). 3. Slide loosely assembled unit onto the rotor shaft. Measure the distance from the end plate to the inside of the drive pulley (#1) to use as a guide for positioning the rotor pulley. 4. Apply a thread-locking compound and tighten set screws (#3) alternately and evenly to a final torque of 30 ft. lbs. 5. Check alignment of the pulleys. Repeat procedure if necessary. 6. Install belt (#22). BELT TIGHTENER Refer to page Install belt idler (#11) so that it is approximately centered on the belt. Use flat washers (#13 & 14) to adjust the pulley position. Secure by installing cotter pin (#15) in shaft. 2. Install idler spring housing (#18) bolt end first through rear of belt compartment. Install flat washer (#21) and nut (#20) on spring housing bolt outside of the belt compartment. 3. Insert the 1/2 x 3-1/2 bolt (#19) with a lock washer (#23) through the idler bracket (#11) and the spring housing (#18). Tighten bolt into the nut welded on the back of the idler bracket 4. Tighten the 5/8 nut (#20) on the outside of the belt compartment to tighten the belt. Tighten until a maximum of 1/2 flex midway between the pulleys is reached. 5. Rotate the pulleys manually in the direction of normal rotation to check alignment of idler on belt. Adjust if necessary. 6. Position the two nuts (#20) on the idler spring housing bolt at approximately half the distance between the spring tube and the inside rear of the belt compartment. Lock the two nuts together 7. Thread the jam nut (#20) on the spring housing bolt outside of the belt compartment. Lock the two nuts together. STORAGE END OF THE SEASON BEGINNING OF THE SEASON 1. Clean the entire shredder thoroughly 1. Check air pressure in tires 2. Paint all parts that are worn. 2. Drain and refill gearbox to proper level. 3. Lubricate all parts of the machine 3. Lubricate all parts of the machine. 4. Block up the frame of the shredder. Do not deflate tires. 4. Tighten all bolts, nuts, and set screws. 5. Store shredder in a dry area. 5. Check and replace all worn hammer knives. (Should any need replacing, remember to replace the hammer directly opposite to maintain balance. 6. Review your operator s manual. 12

15 MINIMUM HARDWARE TIGHTENING TORQUE IN FOOT POUNDS ( NEWTON-METRES ) FOR NORMAL ASSEMBLY APPLICATIONS INCHES HARDWARE AND LOCK NUTS SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 LOCK NUTS NOMINAL UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED GR. GR. SIZE or W/ZnCr or W/ZnCr or W/ZnCr W/GR.5 W/GR.8 PLATED PLATED PLATED BOLT BOLT SILVER GOLD SILVER GOLD SILVER GOLD 1/4 55* (6.2) 72* (8.1) 86* (9.7) 112* (13) 121* (14) 157* (18) 61* (6..9) 86* (9.8) 5/16 115* (13) 149* (17) 178* (20) 229* (26) 250* (28) 324* (37) 125* (14) 176* (20) 3/8 17 (23) 22 (30) 26 (35) 34 (46) 37 (50) 48 (65) 19 (26) 26 (35) 7/16 27 (37) 35 (47) 42 (57) 54 (73) 59 (80) 77 (104) 30 (41) 42 (57) 1/2 42 (57) 54 (73) 64 (87) 83 (113) 91 (123) 117 (159) 45 (61) 64 (88) 9/16 60 (81) 77 (104) 92 (125) 120 (163) 130 (176) 169 (229) 65 (88) 92 (125) 5/8 83 (112) 107 (145) 128 (174) 165 (224) 180 (244) 233 (316) 90 (122) 127 (172) 3/4 146 (198) 189 (256) 226 (306) 293 (397) 319 (432) 413 (560) 160 (217) 226 (306) 7/8 142 (193) 183 (248) 365 (495) 473 (641) 515 (698) 667 (904) 258 (350) 364 (494) (289) 275 (373) 547 (742) 708 (960) 773 (1048) 1000 (1356) 386 (523) 545 (739) METRIC HARDWARE AND LOCK NUTS CLASS 5.8 CLASS 8.8 CLASS 10.9 LOCK NUTS NOMINAL UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED CL.8 SIZE or W/ZnCr or W/ZnCr or W/ZnCr W/CL.8.8 PLATED PLATED PLATED BOLT SILVER GOLD SILVER GOLD SILVER GOLD M4 15* (107) 19* (2.2) 23* (2.6) 30* (3.4) 33* (3.7) 42* (4.8) 16* (1.8) M6 51* (5.8) 67* (7.6) 79* (8.9) 102* (12) 115* (13) 150* (17) 56* (6.3) M8 124* (14) 159* (18) 195* (22) 248* (28) 274* (31) 354* (40) 133* (15) M10 21 (28) 27 (36) 32 (43) 41 (56) 45 (61) 58 (79) 22 (30) M12 36 (49) 46 (63) 55 ( (97) 79 (107) 102 (138) 39 (53) M16 89 (121) 117 (158) 137 (186) 177 (240) 196 (266) 254 (344) 97 (131) M (237) 226 (307) 277 (375) 358 (485) 383 (519) 495 (671) 195 (265) M (411) 392 (531) ) 619 (839) 662 (897) 855 (1160) 338 (458) Note: Torque Values Shown With * are in Inch Pounds 13

16 DECALS 4333: Medium Loftness - (2) 1 Located on each front driveline shield. 4133: Large Loftness - (2) 1 Located on each belt shield. 4144: Metal Loftness tag - (1) Located on the right end. 4403: Warning (Multi-Lingual) - (1) Located on front PTO shield 4140: Amber Reflector - (2) 1 Located on front of each belt shield. 4141: Red Reflectors - (2) 1 Located on each side of wheel mount tube. 4137: Grease - (6) 1 Near each bearing grease fitting, 1 on driveline shield. 4138: F.E.M.A. - (1) Located above driveline shield, near : Emblem - (1) Slow moving vehicle with hardware - Located on left wheel strut assembly 4136: Oil - (1) Located above gearbox. 4401: Danger (Multi-Lingual) - (2) 1 Located on top of each belt shield AND AND

17 BPO ROTOR ASSEMBLY NO. P/N DESCRIPTION KNIFE, CLEAN CUT BUSHING, BPO KNIFE BOLT, 5/8 X 2-1/ NUT, STANDARD 5/ NUT, 5/8 JAM KEY, 1/2 X PLATE, INSIDE BPO ROTOR MOUNT PLATE, END BPO BEARING, 2 ROTOR ROTOR, 6 BPO 9317 ROTOR, 7 BPO 9318 ROTOR, 8 BPO BOLT, 5/8 X NUT, 5/8 LOCK KNIFE, HAMMER 15

18 BPO HITCH ASSEMBLY NO. P/N DESCRIPTION HITCH, BPO NUT, 3/4 LOCK BOLT, 3/4 X JACK, BULLDOG BUSHING, BPO HITCH 14

19 WEASLER 44R CV PTO NO. P/N DESCRIPTION YOKE, 540 ASSEMBLY KIT, R44 CV CROSS AND BEARING KIT, 540 SLIDE LOCK SHAFT, CV YOKE AND SNAP-RING, NYLON BEARING RETAINING BEARING, NYLON GUARD, BELL EXTENSION AND OUTER GUARD, INNER TUBE, YOKE AND KIT, CROSS AND BEARING YOKE, 1-3/4 KEYED BOLT, 1/2 X 3-1/ NUT, 1/2 LOCK SCREW, 3/8 SQUARE HEAD SET NUT, 3/8 JAM PTO, COMPLETE R44 CONSTANT VELOCITY RETAINER, NYLON PTO INNER SHIELD 15

20 SUPERIOR GEARBOX 2:1 NO. P/N DESCRIPTION SHAFT, PINION SHAFT, CROSS GEAR, 14 TOOTH GEAR, 26 TOOTH CONE, BEARING SMALL CUP, BEARING SMALL CONE, BEARING LARGE CUP, BEARING LARGE HOUSING, LOWER 10* HOUSING, UPPER SEAL, 1-3/ RING, RETAINING 13* PLUG, 1/2 NPT 14* BUSHING, 1/8 NPT TO 1/2 NPT 15* PLUG, PRESSURE RELIEF 16* BOLTS, 3/8-16 X 2-1/4 SHCS 17* DIPSTICK, OIL 18* 8000 GEARBOX, COMPLETE SUPERIOR 608ACF * INDICATES PARTS NOT SHOWN 16

21 BELT TIGHTENER NO. P/N DESCRIPTION PULLEY, LARGE 4B X 11 TAPER LOCK BUSHING, 2 ID TAPER LOCK SCREW, SET 1/2 X KEY, SQUARE 3/8 X NUT, 1/2 LOCK SPACER, IDLER PULLEY PULLEY, IDLER BELT 6-1/2 OD BOLT, 1/2 X PULLEY, SMALL 4B X 6.8 TAPER LOCK BUSHING, 1-1/2 KW TAPER LOCK IDLER, BELT TIGHTENER BRACKET RIGHT 9132 IDLER, BELT TIGHTENER BRACKET LEFT GREASEZERK WASHER, 1 ID THICK SPACER WASHER, 1 ID THIN SPACER PIN, COTTER 5/32 X BOLT, 5/8 X 20 READY-ROD SPRING, TIGHTENER SPRING TIGHTENER TUBE BOLT, 1/2 X 3-1/ NUT, 5/ WASHER, 5/8 FLAT BELT, 4 BAND X WASHER, 1/2 LOCK 17

22 BPO FRONT ASSEMBLY NO. P/N DESCRIPTION RAKE-TOOTH, BPO BOLT, 3/4 X NUT, 3/4 LOCK MOUNT, 6 RAKE TOOTH 9298 MOUNT, 7 RAKE TOOTH 9299 MOUNT, 8 RAKE TOOTH PLATE, BPO END ROD, 6 FLIPPER 9303 ROD, 7 FLIPPER 9304 ROD, 8 FLIPPER BAR, CLEAN CUT INSIDE SHREDDER BAR, CLEAN CUT INSIDE SHREDDER BAR, CLEAN CUT INSIDE SHREDDER FLIPPER, BPO PIN, COTTER 3/16 X 1-1/ BOLT, 5/8 X NUT, 5/8 LOCK GUARD, RIGHT FRONT DRIVELINE GUARD, RIGHT FRONT DRIVELINE GUARD, RIGHT FRONT DRIVELINE GUARD, LEFT FRONT DRIVELINE GUARD, LEFT FRONT DRIVELINE GUARD, LEFT FRONT DRIVELINE BAR, INSIDE SHREDDER BAR, INSIDE SHREDDER BAR, INSIDE SHREDDER BAR, CENTER INSIDE SHREDDER BAR, CENTER CLEAN CUT SHREDDER 18

23 BPO FRONT ASSEMBLY 19

24 WHEEL ASSEMBLY NO. P/N DESCRIPTION CYLINDER, HYDRAULIC 3-1/2 X PIN, HYDRAULIC CYLINDER CLIP, HYD. CYL. PIN NUT, 3/4 LOCK SPINDLE, 2 X 22-5/ BOLT, 3/4 X PLATE, WHEEL BACKING STRUT, DUAL WHEEL RIM, WHEEL TIRE, L HUB, 6 BOLT CUP, BEARING SMALL CONE, BEARING SMALL WASHER, WHEEL HUB CUP, BEARING LARGE CONE, BEARING LARGE SEAL, INSIDE BEARING NUT, CASTLE PIN, COTTER CAP, WHEEL HUB BOLT, LUG 9/ TUBE, RAKE TOOTH LIFT ARM, RAKE TOOTH LIFT TUBE PIN, 3/4 X PIN, COTTER 3/16 X 1-1/2 20

25 WHEEL ASSEMBLY 21

26 DRIVELINE NO. P/N DESCRIPTION GEARBOX, SUPERIOR 2: KEY, 3/8 X YOKE, 1-3/ U-JOINT, COMPLETE (CONTAINS 3, 5, & 9) YOKE, 1-1/ NUT, 1/2 LOCK SHAFT, DRIVE 1-1/2 X 35-3/ SHAFT, DRIVE 1-1/2 X 41-3/ SHAFT, DRIVE 1-1/2 X 47-3/ BEARING, 1-1/ KIT, CROSS AND BEARING SCREW, SET 3/8 X BOLT, 1/2 X 1-1/ NUT, 3/8 JAM 22