SR15-6 FLAT DECK MODELS

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1 SR15-6 FLAT DECK MODELS FLEX WING MOWER Parts Manual (Revised: )

2 IMPORTANT NOTE HERE THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS QUOTE IT IN ANY COMMUNICATION WITH US OR YOUR DEALER. THIS IS PARTICULARLY IMPORTANT WHEN ORDERING SPARES. REMEMBER TO INCLUDE ALL NUMBERS AND LETTERS. MACHINE SERIAL NUMBERS THE INFORMATION GIVEN THROUGHOUT THIS MANUAL IS CORRECT AT THE TIME OF PUBLICATION. HOWEVER, IN THE COURSE OF CONSTANT DEVELOPMENT OF MC CONNEL MACHINES, CHANGES IN SPECIFICATION ARE INEVITABLE. SHOULD YOU FIND THE INFORMATION GIVEN IN THIS BOOK TO BE AT VARIANCE WITH THE MACHINE IN YOUR POSSESSION, YOU ARE ADVISED TO CONTACT THE MC CONNEL SERVICE DEPARTMENT WHERE UP-TO-DATE INFORMATION WILL BE PROVIDED. THE MANUAL CAN CONTAIN STANDARD AND OPTIONAL FEATURES AND IS NOT TO BE USED AS A MACHINE SPECIFICATION. THE MACHINE HAS BEEN TESTED AND IS CONSIDERED SAFE IF CAREFULLY USED. ENSURE YOUR OPERATOR IS PROPERLY TRAINED IN ITS USE AND MAINTENANCE. IMPORTANT NOTEZ ICI LES NUMEROS DE SERIE DE VOTRE MACHINE ET MENTIONNEZ LES DANS TOUTE COMMUNICATION AVEC NOS SERVICES OU VOTRE REVENDEUR. CECI EST IMPORTANT POUR LA COMMANDE DE PIECES DETACHEES. PENSEZ A NOTER TOUS LES NUMEROS ET TOUTES LES LETTERS. NUMEROS DE SERIE DE LA MACHINE LES INFORMATIONS DONNEES DANS CE MANUEL SONT CORRECTES CEPENDANT, DU FAIT DE DEVELOPPEMENT CONSTANT DES MACHINES MC CONNEL. CHANGEMENTS DANS LES CARACTERISTIQUES SONT INEVITABLES. SI VOUS TROUVEZ QUE LES INFORMATIONS DONNEES NE CORRESPONDENT PAS A VOTRE MACHINE VEUILLEZ CONTACTER LE SERVICE DES REPARATIONS OU DES INFORMATIONS PLUS RECENTES VOUS SERONT DONNEES. CE MANUEL PEUT MONTRER DES CARACTERISTIQUES OPTIONNELLES ET NE PEUT PAS ETRE CONSIDERE COMME SPECIFICATION DE LA MACHINE. CETTE MACHINE A ETE TESTEE, ET ELLE EST CONSIDEREE COMME FIABLE A CONDITION D UNE BONNE UTILISATION. ASSUREZ-VOUS QUE VOTRE OPERATEUR EST QUALIFIE EN CE QUI CONCERNE L UTILISATION DE LA MACHINE AINSI QUE SON ENTRETIEN. WICHTIG TRAGEN SIE HIER DIE SERIENNUMMERN IHRER MASCHINE EIN UND GEBEN SIE DIESE IMMER AN, WENN SIE SICH AN UNS ODER IHREN HÄNDLER WENDEN. DAS IST BESONDERS BEI ERSATZTEILBESTELLUNGEN WICHTIG. VERGESSEN SIE NICHT, ALLE ZAHLEN UND BUCHSTABEN ZU NOTIEREN. SERIENNUMMERN DER MASCHINE DIE ANGABEN INDIESEM HANDBUCH SIND BEI VERÖFFENTLICHING KORREKT. AUFGRUND DER KONSTANTEN WEITERENTWICKLUNG VON MC CONNEL MASCHINEN SIND JEDOCHÄNDERUGDEN IN DER SPEZIFIKATION UNVERMEIDLICH. WENN DIE INFORMATION IN DIESEM HANDBUCH NICHT MIT IHRER MASCHINE ÜBEREINSTIMMEN, NEHMEN SIE BITTE KONTAKT MIT DER BOMFORD TURNER KUNDENDIENSTABTEILUNG AUF, DIE IHNEN GERNE DIE AKTUELLEN INFORMATION ZUKOMMEN LÄSST. DAS HANDBUCH KANN SOWOHL BESCHREIBUNGEN FÜR DIE STANDARD AUSFÜHRUNG ALS AUCH FÜR ZUBEHÖR ENTHALTEN UND IST NICHT ALS MASCHINENSPEZIFIKATION ZU VERWENDED. DIE MASCHINE IST GETESTET UND BEI SACHGEMÄSSEM BETRIEB ALS SICHER BEFUNDEN WORDEN. SORGEN SIE DAFÜR, DASS IHR BEDIENPERSONAL IN ANWENDUNG UND WARTUNG RICHTIG GESCHULT WIRD.

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4 5294 INDEX 0405 SR15 MOWERS PAGE ILLUSTRATION NUMBERS SHOWN ARE USED ONLY FOR REFERENCE PURPOSES AND SHOULD NOT BE USED FOR ORDERING SPARE PARTS. PLEASE ENSURE THE CORRECT PART NUMBER AND DESCRIPTION IS GIVEN WHEN ORDERING SPARE PARTS. PAGE NO DESCRIPTION 2 CENTRE DECK & WING ASSEMBLIES 6 CHAINGUARDS 10 BAFFLE ASSEMBLIES 12 SIDE SKIRTS & SKIDS 14 DRIVELINE GUARDS 16 HITCH AND LEVELLING ASSEMBLIES 20 GEARBOXES AND DRIVESHAFTS 22 HYDRAULIC RAM ASSEMBLIES 24 HYDRAULIC FITTINGS & HOSES 26 WHEELS, HUBS & AXLES 30 BLADE ASSEMBLIES 34 ROAD LIGHTING KIT 36 SAFETY DECALS IMPORTANT THIS MACHINE IS FOR VEGETATION CONTROL AND MUST NOT BE USED FOR ANY OTHER PURPOSE. IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE MC CONNEL PARTS. THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE WHICH, IN ADDITION, VOIDS THE MACHINE WARRANTY. 1

5 5294 CENTRE DECK & WING ASSEMBLIES

6 5294 CENTRE DECK & WING ASSEMBLIES 0405 REF PART NO DESCRIPTION QTY MAINFRAME AND WINGS Standard Deck & Wings CENTRE DECK RH WING LH WING PIN WING HINGE SETSCREW FLAT WASHER SELF LOCKING NUT SPACER HINGE SHORT SPACER HINGE LONG COVER PLATE STUD (WING COVER PLATES) SELF LOCKING NUT LIFTING PLATE FLAT WASHER BOLT TENSIONER STRAP N/I 2 N/I = NOT ILLUSTRATED 3

7 5294 CENTRE DECK & WING ASSEMBLIES

8 5294 CENTRE DECK & WING ASSEMBLIES 0413 REF PART NO DESCRIPTION QTY MAINFRAME AND WINGS Heavy Duty Deck & Wings CENTRE DECK HD RH WING HD LH WING HD LH SIDESKIRT RH SIDESKIRT COVER PLATE HINGE SPACER - LONG HINGE SPACER - SHORT HINGE PIN SETSCREW SETSCREW FLAT WASHER FLAT WASHER SELF-LOCKING NUT M TENSION STRAP CABLE TIE CABLE CLIP 28 5

9 5294 CHAINGUARDS 0306 Chain Retention (After March 2006) 6

10 5294 CHAINGUARDS 0405 REF PART NO DESCRIPTION QTY CHAIN GUARDS - CENTRE AND WINGS CHAIN GUARD CENTRE DECK FRONT RETENTION BAR 616 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD CENTRE DECK FRONT LH RETENTION BAR 616 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD CENTRE DECK FRONT RH RETENTION BAR 616 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD CENTRE DECK REAR RETENTION BAR 1574 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD WING FRONT RETENTION BAR 1800 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD WING REAR RETENTION BAR 752 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SETSCREW FLAT WASHER SELF LOCKING NUT CHAIN GUARD WING REAR CENTRE RETENTION BAR 672 LG CHAIN ASSEMBLY PUSH ON RETAINER U BOLT NUT (COARSE) SPACER BOLT SELF LOCKING NUT 6 Up to February 2006 From March

11 5294 BAFFLES

12 5294 BAFFLES 0405 REF PART NO DESCRIPTION QTY BAFFLES - CENTRE AND WINGS (Std. Deck/Wing builds) CENTRE BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT RH BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT LH BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT BAFFLES - CENTRE AND WINGS (HD Deck/Wing builds) CENTRE BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT RH BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT LH BAFFLE SETSCREW FLAT WASHER SELF LOCKING NUT 2 9

13 5294 BAFFLE KIT (SMA)

14 5294 BAFFLE KIT (SMA) 0405 REF PART NO DESCRIPTION QTY BAFFLE KIT (SMA) BAFFLE BAFFLE BAFFLE BAFFLE BAFFLE SHORT RH BAFFLE SHORT LH DEFLECTOR RH DEFLECTOR LH RAM PIN RAM LIMITER BAR BOLTING PLATE BOLTING PLATE BOLTING PLATE SETSCREW NYLOC NUT SETSCREW SPRING WASHER 2 11

15 5294 SIDE SKIRTS & SKIDS

16 5294 SIDE SKIRTS & SKIDS 0405 REF PART NO DESCRIPTION QTY SIDE SKIRTS & SKIDS SIDE SKIRT LH SIDE SKIRT RH SETSCREW FLAT WASHER SELF LOCKING NUT SKID SHOE LH SKID SHOE RH PLOUGH BOLT NUT SKID LH SKID RH SETSCREW SELF LOCKING NUT SPACER PLATE 2 13

17 5294 DRIVELINE GUARDS

18 5294 DRIVELINE GUARDS 0405 REF PART NO DESCRIPTION QTY DRIVELINE GUARDS GUARD DIVIDER GEARBOX SETSCREW SPRING WASHER STIFFENER GEARBOX GUARD SUPPORT BRACKET SETSCREW SPRING WASHER NUT GEARBOX GUARD DRIVELINE GUARDS (Builds with Gearbox/Shaft Assembly ) GUARD DIVIDER GEARBOX SETSCREW SPRING WASHER FLAT WASHER SETSCREW FLAT WASHER GEARBOX GUARD MANUAL HOLDER ASSEMBLY LITERATURE HOLDER PLASTIC SPACER SETSCREW NUT NYLOC FLAT WASHER 3 15

19 5294 HITCH & LEVELLING ASSEMBLY

20 5294 HITCH & LEVELLING ASSEMBLY 0405 REF PART NO DESCRIPTION QTY / HITCH AND LEVELLING ASSEMBLY (PINTLE/CLEVIS) LONG TONGUE GREASE NIPPLE PINTLE HITCH EYE CLEVIS HITCH BOLT CLEVELOK NUT JACK MOUNT CHAIN-SAFETY BOLT CLEVELOK NUT PIN-PIVOT BOLT CLEVELOK NUT PIN SPLIT PIN PIN SPLIT PIN PIN SPLIT PIN FLAT WASHER LEVEL ROD - LONG LEVEL ROD - SHORT ,62 THIN NUT NUT ADJUSTMENT CONTROL ROD-LONG CONTROL ROD ,62 THIN NUT JACK ASSEMBLY PTO SUPPORT BRACKET PTO SUPPORT BRACKET PIVOT BAR COTTER PIN PTO SUPPORT BRACKET PTO SUPPORT BRACKET PIVOT BAR SPLIT COTTER 2 17

21 5294 HIGH HITCH & LEVELLING ASSEMBLY (Non UK Models)

22 5294 HIGH HITCH & LEVELLING ASSEMBLY (Non UK Models) 0405 REF. QTY. PART No. DESCRIPTION HIGH HITCH & LEVELLING (Non UK Models) HIGH HITCH TONGUE ADJUSTER ROD GREASE NIPPLE TONGUE PIVOT PIN SETSCREW SELF-LOCKING NUT JACK TUBE MOUNT JACK ADAPTOR BOLT FLAT WASHER SELF-LOCKING NUT FIXED HITCH EYE BRACKET UNF BOLT UNF CLEVELOC NUT JACK LEVEL ROD - LONG LEVEL ROD - SHORT ADJUSTMENT NUT FLAT WASHER SAFETY CHAIN PIN - LONG LEVEL RODS BOLT SELF-LOCKING NUT CLEAT ROD STRAP NUT FLAT WASHER PIN - LEVEL ROD SPLIT PIN 19

23 5294 GEARBOXES & DRIVESHAFTS 0405 REF PART NO DESCRIPTION QTY GEARBOXES & SHAFTS (WALTERSCHEID) P GEARBOX DIVIDER SETECREW FLAT WASHER SPRING WASHER P GEARBOX LEFT WING BOLT SELF LOCKING NUT P GEARBOX RIGHT WING BOLT SELF LOCKING NUT P GEARBOX CENTRE BOLT SELF LOCKING NUT INTERMEDIATE DRIVE SHAFT MAIN PTO SHAFT SHAFT ASSEMBLY WING REPLACEMENT CLUTCH LINING (FOR INTERMEDIATE & WING SHAFTS) 20

24 5294 GEARBOXES & DRIVESHAFTS 0405 REF PART NO DESCRIPTION QTY GEARBOXES & SHAFTS P GEARBOX DIVIDER SETECREW FLAT WASHER SPRING WASHER P GEARBOX LEFT WING BOLT SELF LOCKING NUT P GEARBOX RIGHT WING BOLT SELF LOCKING NUT P GEARBOX CENTRE BOLT SELF LOCKING NUT INTERMEDIATE DRIVE SHAFT MAIN PTO SHAFT A SHAFT ASSEMBLY WING REPLACEMENT CLUTCH LINING (FOR INTERMEDIATE & WING SHAFTS) GEARBOXES & SHAFTS (21 SPLINE + OVERRUN) P GEARBOX DIVIDER SETECREW FLAT WASHER SPRING WASHER P GEARBOX LEFT WING BOLT SELF LOCKING NUT P GEARBOX RIGHT WING BOLT SELF LOCKING NUT P GEARBOX CENTRE BOLT SELF LOCKING NUT INTERMEDIATE DRIVE SHAFT MAIN PTO SHAFT PTO YOKE A SHAFT ASSEMBLY WING REPLACEMENT CLUTCH LINING (FOR INTERMEDIATE & WING SHAFTS) GEARBOXES & SHAFTS (6 SPLINE + OVERRUN) P GEARBOX DIVIDER SETECREW FLAT WASHER SPRING WASHER P GEARBOX LEFT WING BOLT SELF LOCKING NUT P GEARBOX RIGHT WING BOLT SELF LOCKING NUT P GEARBOX CENTRE BOLT SELF LOCKING NUT INTERMEDIATE DRIVE SHAFT MAIN PTO SHAFT A SHAFT ASSEMBLY WING REPLACEMENT CLUTCH LINING (FOR INTERMEDIATE & WING SHAFTS) 21

25 5294 HYDRAULIC RAM ASSEMBLIES

26 5294 HYDRAULIC RAM ASSEMBLIES 0405 REF PART NO DESCRIPTION QTY HYDRAULIC RAMS & FITTINGS A RAM LIFT A RAM WING BRACKET-UPPER SPRING BOLT SELF-LOCKING NUT FLAT WASHER BRACKET-LOWER SPRING A SPRING SPRING GUIDE TRANSPORTER BAR PIN-BASE END LIFT RAM CHAIN RING ASSEMBLY SPLIT COTTER SPRING COTTER PIN-ROD LIFT RAM PIN-WING RAM CONTROL SPACER KIT SEAL KIT FOR RAMS 23

27 5294 HYDRAULIC FITTINGS AND HOSES

28 5294 HYDRAULIC FITTINGS AND HOSES 0405 REF PART NO DESCRIPTION QTY HYDRAULIC FITTINGS AND HOSES BREATHER RESTRICTOR HOSE 3/8" BSP FS/FS X HOSE 3/8" BSP FS/F90 X CONED ADAPTOR JIC BSP QUICK RELEASE O RING BONDED SEAL ADAPTOR TEE HOSE 3/8 BSP ST X T5386 DUST CAP FEMALE STUD FLAT WASHER SELF LOCKING NUT CLAMP PLATE CLAMP HOSE SETSCREW CABLE CLIP HOSE STAY BRACKET HOSE SUPPORT BRACKET 1 25

29 5294 WHEELS, HUBS AND AXLES 0405 Tighten wheel nuts to 96ft.lbs (130Nm) 26

30 5294 WHEELS, HUBS AND AXLES 0405 REF PART NO DESCRIPTION QTY WHEELS, HUBS AND AXLES CENTRE AXLE BOLT SELF LOCKING NUT L.H. WING AXLE BOLT BOLT SELF LOCKING NUT R.H. WING AXLE BOLT BOLT SELF LOCKING NUT TWIN STUB AXLE ASSEMBLY BOLT SELF LOCKING NUT SINGLE STUB AXLE ASSEMBLY BOLT SELF LOCKING NUT AP WHEEL AND TYRE ASSEMBLY Standard Type WHEEL AND TYRE ASSEMBLY Foam Filled Type CONTROL ROD ASSEMBLY BOLT SPACER TUBE SPACER CHOCK L.H. N/I SPRING COTTER CHOCK R.H. N/I SPRING COTTER 1 N/I = NOT ILLUSTRATED 27

31 WHEEL CONVERSION KIT 0405 Tighten wheel nuts to 96ft.lbs (130Nm) REF. QTY. PART No. DESCRIPTION WHEEL CONVERSION KIT TWIN HUB (includes Wheel Nuts) AP WHEEL ASSEMBLY 28

32 This page is intentionally blank 29

33 5294 BLADE PAN ASSEMBLIES BLADE ASSY 2 BLADE ASSY 30

34 5294 BLADE PAN ASSEMBLIES 0805 REF PART NO DESCRIPTION QTY BLADE PAN AND BLADES BLADED PAN ASSEMBLY P BLADE C/W P BLADE AC/W P BLADE AC/W BOLT WASHER SHOLDER BOLT WASHER GL16140 LOCKNUT BLADE PAN AND BLADES P BLADE C/W WING LH P BLADE AC/W WING RH P BLADE AC/W - CENTRE P 2 BLADE PAN WASHER BOLT WASHER - SHOULDER BOLT GL16140 LOCK NUT 6 31

35 5294 SHREDDER BLADE BAR ASSEMBLY

36 5294 SHREDDER BLADE BAR ASSEMBLY 0405 REF PART NO DESCRIPTION QTY SHREDDER BLADE ASSEMBLY BLADE BAR BLADES PAIR CENTRE BLADES PAIR WING LH BLADES PAIR WING RH BLADE BUSHING TOP BLADE (WING) TOP BLADE (CENTRE) AH BOLT LOCKNUT 6 33

37 5294 LIGHTING ASSEMBLY

38 5294 LIGHTING ASSEMBLY 0805 REF PART NO DESCRIPTION QTY LIGHT BRACKET AND LIGHT KIT (Machines to 02/06) LIGHT MOUNTING BRACKET BOLT LIGHT KIT LIGHT BRACKET AND LIGHT KIT (Machines 03/06 on) LIGHT BRACKET CLAMP PLATE LIGHT UNIT WIRING LOOM BOLT SELF-LOCKING NUT FLAT WASHER FLAT WASHER SPRING WASHER NUT LIGHT BRACKET AND LIGHT KIT (Not illustrated) LIGHT BRACKET LIGHT UNIT WIRING LOOM BOLT SELF-LOCKING NUT FLAT WASHER D CLIP CABLE CLIP 8 35

39 5294 SAFETY DECALS 0405 REF PART NO DESCRIPTION QTY LIST OF SAFETY DECALS DECAL-GREASE (8 HOURS) DECAL-GREASE (40 HOURS) DECAL - OIL LEVEL DECAL - MAX PTO SPEED 1000 ACW COMBINED EURO DECAL COMBINED EURO DECAL COMBINED EURO DECAL DECAL - LIFT POINT 2000 KG DECAL - SLIP CLUTCH ADJUSTMENT 1 19 D137 DECAL - BLADE CCW ROTATION HAMMER DRIVE SCREW NO.6X3/8"* SERIAL NO. PLATE 1 26 D102 DECAL - PTO 5FT TO HITCH 1 27 D138 DECAL - BLADE CW ROTATION ADHESIVE REFLECTOR DECAL SET SLIP CLUTCH DECAL CLUTCH SETTING LIST OF SAFETY DECALS DECAL-GREASE (8 HOURS) DECAL-GREASE (40 HOURS) DECAL - OIL LEVEL DECAL - MAX PTO SPEED 1000 ACW COMBINED EURO DECAL COMBINED EURO DECAL COMBINED EURO DECAL DECAL - LIFT POINT 2000 KG DECAL - SLIP CLUTCH ADJUSTMENT 1 19 D137 DECAL - BLADE CCW ROTATION HAMMER DRIVE SCREW NO.6X3/8"* SERIAL NO. PLATE 1 26 D102 DECAL - PTO 5FT TO HITCH 1 27 D138 DECAL - BLADE CW ROTATION ADHESIVE REFLECTOR DECAL SET SLIP CLUTCH DECAL CLUTCH SETTING 1 36

40 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: Facsimile:

IM1933 TWIN - BLADE SEMI - OFFSET TOPPER INSTRUCTION BOOK AND REPLACEMENT PARTS INFORMATION ISSUE 1

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