DADF-M1 SERVICE MANUAL DU JAN REV. 0

Transcription

1 DADF-M1 SERVICE MANUAL DU JAN REV. 0 COPYRIGHT 2005 CANON INC. CANON DADF-M1 REV. 1 PRINTED IN U.S.A.

2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. COPYRIGHT 2001 CANON INC. Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information.

3 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet. Memo REF. Indicates an item intended to provide notes assisting the understanding of the topic in question. Indicates an item of reference assisting the understanding of the topic in question. Provides a description of a service mode. Provides a description of the nature of an error indication.

4 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. 2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine."

5 Contents Contents Chapter 1 Specifications 1.1 Product Specifications Specifications Names of Parts External View Cross Section Using the Machine Original Placement Indicator Warning and Action to Take Chapter 2 Functions 2.1 Basic Construction Overview of the Electrical Circuitry Inputs to the ADF Controller PCB Outputs from the ADF Driver PCB Basic Operation Routes of Drive Overview of Operation Modes Normal Rotation Pickup/Reversal Operation (single-sided original -> signal-side print) Normal Rotation Pickup/Delivery Operation (double-sided original -> double-sided print) Normal Rotation Pickup/Reversal Delivery (double-died original -> double-sided print) Idle Feed/Reversal Pickup/Delivery (single-sided original of mixed configurations -> single-sided print) Document Detection Overview Checking the Presence/Absence of an Original Identifying the Size of the Original Document Pickup/Separation Basic Sequence of Operation

6 Contents Pickup Unit and the Stopper Timing of Pickup Controlling the Pickup Motor (M1) Controlling the Lock Motor (M4) Document Reversing Basic Sequence of Operation Sequence of Operation Controlling the Delivery Reversal Motor (M3) Document Feeding/Delivery Basic Sequence of Operation Sequence of Operation Controlling the Feed Motor Detecting Jams JAM Power Supply Power Supply Stamp Operation Overview Chapter 3 Parts Replacement Procedure 3.1 Removing from the Host Machine Feeder External Covers Front Cover Rear Cover Lower Left Cover Feeder Cover Drive System Pickup Motor Feed Motor Delivery Reversal Motor Pressurization Motor Drive Unit Document Feeding System Pickup Roller Unit Pickup Roller / Feed Roller Separation Plate/Separation Pad No.1 Registration Roller Roll

7 Contents No.1 Registration Roller No.2 Registration Roller Roll No.2 Registration Roller Delivery Reversing Roller (upper) Read Roller Platen Roller Platen Roller Roll Upstream Platen Roller Roll Downstream Delivery Reversing Roller (lower) Reversing Roller Reversion Roller Roll Open/Close Guide Sheet Duct-Collection Sheet Electrical System Fan Document Width Volume Pressurization Solenoid ADF Driver PCB Separation Sensor Read Sensor Delivery Reversal Sensor Chapter 4 Maintenance 4.1 User Maintenance Cleaning Replacement Maintenance and Inspection Periodically Replaced Parts Periodically Replaced Parts Durables Durables Periodical Servicing Scheduled Servicing Chart Cleaning Parts of the ADF Rollers and Guides Sensors Applying Silicone Oil to the Reading Glass (copyboard glass)

8 Contents 4.3 Adjustment Basic Adjustment Overview Angle Guide (angle of opening at 90 deg) Sensor Output Tray Width Eliminating the Tilt Height Right Angle Angle Guide (angle of opening of 70 deg) Magnification Horizontal Registration Leading Edge Registration White Level Adjusting the Hinge Pressure Adjustment at Time of Parts Replacement Overview After Replacing the Reader Controller PCB Outline of Electrical Components Sensors Motors, Clutches, Solenoids, PCBs, and Others Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB Overview ADF Driver PCB Original Placement led PCB Chapter 5 Error Code 5.1 Overview Overview Error Code User Error Code Alarm Code

9 Chapter 1 Specifications

10 Contents Contents 1.1 Product Specifications Specifications Names of Parts External View Cross Section Using the Machine Original Placement Indicator Warning and Action to Take

11 Chapter Product Specifications Specifications T-1-1 Item Description Remarks Pickup method Original type Original weight Original size Original placement Original orientation Original reading method auto pickup/delivery sheet, book Black-and-White single-sided sheet: AB: 42 to 128 g/m2 inch: 50 to 128 g/m2 double-sided sheet: 50 to 128 g/m2 Color 64 to 128 g/m2 Black-and-While w/ Color 50 to 128 g/m2 Size B6, A5 (STMT) to A3 (11x17) Feed Direction to mm (extra-length mode: 630 mm) Cross-Feed Direction to mm (304.8 mm max.) Original Tray face-up Original Tray center reference stream reading If longer than 432 mm, must be fed individually: 60 to 90 g/m2 Note: If B6, cross-feed direction only. 1-1

12 Chapter 1 Original separation Original feed mode top separation single-sided/double-sided Original tray capacity 100 sheets (paper of 80 g/m2 or less) if in excess of 80 g/m2, as appropriately converted if folded, stack must be 13 mm or less in height if in excess of 432 mm, single placement onlyif in excess of 432 mm, single placement only Original mix yes (mix of same configurations) Note: yes (mix of different configurations) Combination of Configurations AB: 13/B4, B4/A4R, A4/B5, B5/A5 Be sure to place originals against the rear end. Original size identification width: by pickup tray side guide platewidth: by pickup tray side guide plate length: by sensor and LGL sensor on tray Residual original detection yes (in conjunction with host machine) DONE stamp yes Note: optionally set (in service mode). Original processing speed single-sided: 50 ipm double-sided: 25 ipm high-speed double-sided (A4/LTR): 35 ipm (default) 1-2

13 Chapter 1 Communication with reader unit Power supply Weight Dimensions Operating environment serial 24 VDC, 13 VDC (from host machine) 14.7 kg (approx.) (W) x (D) x (H) mm same as host machine temperature humidity *1: To enable extra-length mode, use the following service mode item: COPIER>OPTION>USER>MF-LG-SET; to enable, select '1'; to disable, select '0',which is the default. 1-3

14 Chapter Names of Parts External View [3] [4] [5] [6] [2] F-1-1 [7] 1 Feeder cover 2 Lower left cover 3 Rear cover 4 Slide guide 5 Original pickup tray 6 Original delivery assembly 7 Front cover 1-4

15 Chapter Cross Section [2] [3] [4] [5] [6] [7] [8] Read Sensor PI1 PI5 PI6 PI3 PI4 PI2 PI9 Separation rear Sensor [9][10][11][12][13][14][15] [16] [17] F No. 2 registration roller, lower 2 No. 2 registration roller, upper 3 Reversing roller, lower 4 Reversing roller, upper 5 No. 1 registration roller, lower 6 No. 1 registration roller, upper 7 Separation roller 8 Pickup roller 9 Read roll 1 10 Read roller 1 11 Platen roll 1 12 Platen roller 13 Platen roll 2 14 Read roller 2 15 Read roll 2 16 Delivery reversing roller, lower 17 Delivery reversing roller, upper 1-5

16 Chapter Using the Machine Original Placement Indicator The original placement indicator goes on when an original is placed in the original tray, and it flashes to indicate the presence of a jam. Original placement indication F Warning and Action to Take If the original placement indicator starts to flash while an original is being moved, suspect a jam, and go through the following: 1) Check all originals in the tray. 2) Open the feeder cover, and remove any jammed original. 3) Put the originals in order starting from 1st to last page, and place the stack back in the ADF. 1-6

17 Chapter 2 Functions

18 Contents Contents 2.1 Basic Construction Overview of the Electrical Circuitry Inputs to the ADF Controller PCB Outputs from the ADF Driver PCB Basic Operation Routes of Drive Overview of Operation Modes Normal Rotation Pickup/Reversal Operation (single-sided original -> signal-side print) Normal Rotation Pickup/Delivery Operation (double-sided original -> double-sided print) Normal Rotation Pickup/Reversal Delivery (double-died original -> double-sided print) Idle Feed/Reversal Pickup/Delivery (single-sided original of mixed configurations -> single-sided print) Document Detection Overview Checking the Presence/Absence of an Original Identifying the Size of the Original Document Pickup/Separation Basic Sequence of Operation Pickup Unit and the Stopper Timing of Pickup Controlling the Pickup Motor (M1) Controlling the Lock Motor (M4) Document Reversing Basic Sequence of Operation Sequence of Operation Controlling the Delivery Reversal Motor (M3) Document Feeding/Delivery Basic Sequence of Operation Sequence of Operation Controlling the Feed Motor Detecting Jams JAM

19 Contents 2.8 Power Supply Power Supply Stamp Operation Overview

20 Chapter Basic Construction Overview of the Electrical Circuitry The machine is not equipped with a controller PCB, and its electrical mechanisms are controlled by the reader controller PCB, which serves as a CPU (IC1). The CPU interprets signals from sensors and the host machine to generate signals used to drive DC loads (e.g., motor, solenoid) with the help of the CPU (IC9) of the ADF driver PCB. ADF driver PCB CPU (IC9) Serial communication VDC power supply (IC10) +13V Sensor Motor Solenoid Clutch Original indication LED PCB CPU (IC1) Power supply PCB FLASH ROM (IC3) EEP ROM (IC4,IC5) IRC (IC2) Reader controller PCB Host machine F

21 Chapter Inputs to the ADF Controller PCB Inputs to the ADF Driver PCB (1/1) Registration sensor PI1 J J J V REG_S ADF driver PCB if paper is present, '1'. Release HP sensor PI2 J J1A V RE_HP_S if release motor is for lock, '1' ; for unlock, '1'. AB/INCH identification sensor LGL sensor PI3 PI4 J J J J J J V A4LT_S +5V LG_S if paper is A4R/A5R, '1' ; if LTRR/STMTR, '0'. if paper is present, '1'. (large size) Original placement sensor PI5 J J V EMP_S if paper is present, 0'. ADF cover open/closed sensor PI6 J J V COVER_SH if feeder cover is closed, '1'. Delivery reversal sensor J J1B +5V 3 4 HH_S_LED 5 HH_S 6 if paper is present, '0'. (reference light intensity adjustment signal) Read sensor J J J1A V READ_S_LED READ_S if paper is present, '0'. (reference light intensity adjustment signal) Separation rear sensor J201 J2 +5V BNG_S_LED 1 3 BNG_S 4 if paper is present, '0'. (reference light intensity adjustment signal) Original width volume VR1 J J V VR detects original paper width. (analog) F

22 Chapter Outputs from the ADF Driver PCB Outputs from the ADF Driver PCB (1/1) Stamp solenoid SL1 J J1B 2 +24V ADF driver PCB 1 STMP_SOL when '1', SL1 goes ON Locking solenoid SL2 J J V 2 R_SOL when '1', SL2 goes ON. Pickup clutch CL1 J J V 2 CLU when '1', CL1 goes ON. J V Pickup motor M OUTA OUTA* OUTB OUTB* J V Feed motor M OUTA OUTA* OUTB OUTB* Delivery reversal motor M3 J J V OUTA OUTA* OUTB OUTB* J902 J9 Locking motor M OUTA OUTA* OUTB OUTB* Cooling fan FM1 J FAN F

23 Chapter Basic Operation Routes of Drive The machine is a document feeder exclusively designed for stream reading mode, and it uses 4 motors and 1 clutch to control the movement of originals. T-2-1 Name Pickup motor (M1) Feed motor (M2) Delivery reversal motor (M3) Description picks up/feed originals feeds originals. delivers or reverses originals. Drive motor (M4) moves the read roll 1. Pickup clutch (CL1) permits or cuts the drive from the pickup motor (M1) to the pickup roller and the feed roller (drive system). The following is a diagram of the machine' s routes of drive: 2-4

24 Chapter 2 ADF driver PCB M4 M2 SL2 M1 CL1 Lock motor drive signal Original detection signal(re_hp_s) Original detection signal(read_s) Feed drive signal Delivery reversal motor drive signal Pressure solenoid drive signal(r_sol) Pickup motor drive signal Registration original detection signal(reg_s) Original detection signal(bng_s) Original placement signal(emp_s) Pickup clutch drive signal(clu) DF cover open/closed detection signal(cover_sh) AB/Inch identification signal(a4lt_s) LGL identification signal(lg_s) J1A-7 J1A-3 J9-2 J14-3 J2-3 J2-9 J10-2 J2-12 J3-6 J3-9 M3 F

25 Chapter Overview of Operation Modes MEMO The machine executes the following 4 types of operation mode, executing individual modes according to the instructions from the host machine for printing. The following table shows these operation modes, outlines of the modes, and corresponding printing modes: T-2-2 Operation mode Outline of operation Corresponding printing mode 1. Normal rotation pickup/delivery 2. Normal rotation pickup/ reversal delivery 3. Idle feed/ reversal pickup/ reversal delivery picks up an original, and delivers it after it has been read. picks up an original, and reverses and delivers it after it has been read. executes idle feed to find out the size of the original; then, executes idle feed so that the reading may start with the face of the original; then, picks up, reverses, and delivers it after it has been read. single-sided original -> singlesided print single-sided original -> double-sided print extra-length original>singlesided print double-sided original -> double-sided print double-sided original -> single-sided print double-sided original of different configurations -> double-sided print double-sided original of different configurations -> single-sided print double-sided original of same configuration -> double-sided print (inch-configuration only) double-sided original of same configuration -> single-sided prints (inch-configuration only) 2-6

26 Chapter 2 4. Idle feed/ reversal pickup/ delivery executes idle feed to identify the size of the originals, reverses it, and delivers it after it has been read. single-sided original of different configurations -> single-sided print single-sided-original of different configurations -> double-sided print single-sided original of same configuration -> double-sided print (inch-configuration only) single-sided original of same configuration -> single-sided print (inch-configuration only) MEMO The machine executes idle rotation for a mix of sheets of the same configuration only if it identifies the paper in the tray at the beginning of the copy job as being LGL. A sheet of paper is identified as follows in terms of size: small-size: B6, A5, A4, B5, LTR, STMT large-size: A4R, B5R, A3, B4, LTRR, LGL, 279.4X431.8 mm (11x17) 2-7

27 Chapter Normal Rotation Pickup/Reversal Operation (single-sided original -> signal-side print) The following shows the flow of originals: Original Picking up the 1st sheet. Delivering the 1st sheet. Reading the 2nd sheet. Arching the 1st sheet. Standing by for reading the 1st sheet. Picking up the 2nd sheet. Reading the 1st sheet. Arching the 2nd sheet. F

28 Chapter Normal Rotation Pickup/Delivery Operation (double-sided original -> double-sided print) The following shows the flow of originals: 1. Low speed double-sided mode a. Small-Size Original Picking up the 1st sheet. Moving the 1st sheet. Arching the 1st sheet. Turning over the 1st sheet. Standing by for reading the 1st sheet. Arching the 1st sheet. Reading the face of the 1st sheet. Standing by for reading the 1st sheet. F-2-6 To next page 2-9

29 Chapter 2 Reading the back of the 1st sheet. Picking up the 2nd sheet. Idly moving the 1st sheet. Moving the 2nd sheet. Moving the 1st sheet. Arching the 2nd sheet. Delivering the 1st sheet. Reading the face of the 2nd sheet. Turning over the 1st sheet. Moving the 1st sheet. F

30 Chapter 2 b. Large size Original Picking up the 1st sheet. Moving the 1st sheet. Arching the 1st sheet. Turning over the 1st sheet. Standing by for reading the 1st sheet. Arching the 1st sheet. Reading the face of the 1st sheet. Reading the 1st sheet. F-2-8 To next page 2-11

31 Chapter 2 Reading the back of the 1st sheet. Idly moving the 1st sheet. Moving the 2nd sheet. Picking up the 2nd sheet. Delivering the 1st sheet. Reading the 2nd sheet. Arching the 2nd sheet. Idly moving the 1st sheet. F

32 Chapter 2 2. High-speed Duplex Mode In addition to the conventional duplexing operation (face -> back -> idle rotation - >delivery), the machine is equipped with a mechanism referred to as "high-speed duplexing, " in which 2 sheets of paper are reversed inside its paper path. The high-speed duplexing operation is exclusively for A4/LTR, and the machine handles the originals at a speed of 35 ipm (If in low-speed duplexing, 25 ipm). The high-speed duplexing mechanism may be enabled or disabled in service mode: DISPLAY>FEEDER>OPTION>SL-DBL (0: high-speed duplexing mode (default); 1: low-speed duplexing mode). If the user tends to use originals not suited to high-speed duplexing mode, be sure to select low-speed duplexing mode using the foregoing service mode item. The following shows the flow of originals in high-speed duplexing mode: 2-13

33 Chapter 2 Original Picking up the 1st sheet. Moving the 1st sheet. Arching the 2nd sheet. Arching the 1st sheet. Turning over the 1st sheet. Standing by for reading the 1st sheet. Arching the 1st sheet. Reading the face of the 1st sheet. Picking up the 2nd sheet. (read sensor OFF) To next page. 2-14

34 Chapter 2 F-2-10 Reading the back of the 1st sheet. Moving the 2nd sheet. Idly moving the 1st sheet. Moving the 2nd sheet. Arching the 3rd sheet. Moving the 1st sheet. Reading the 2nd sheet. Arching the 2nd sheet. Turning over the 1st sheet. Reading and moving the 2nd sheet. Delivering the 1st sheet. Reading the back of the 2nd sheet. Idly moving the 1st sheet. Moving the 2nd sheet. Separating the 3rd sheet. Delivering the 1st sheet. F

35 Chapter Normal Rotation Pickup/Reversal Delivery (double-died original -> double-sided print) The following shows the flow of originals: Original Picking up the 1st sheet. Turning over the 1st sheet. Arching the 1st sheet. Arching the 1st sheet. Idly moving the 1st sheet. Idly moving 1st sheet. Moving the 1st sheet. Turning over the 1st sheet. To next page F

36 Chapter 2 Arching the 1st sheet. Standing by for reading the 1st sheet. Reading the face of the 1st sheet. Moving the 2nd sheet. Delivering the 1st sheet. Idly moving the 2nd sheet. F

37 Chapter Idle Feed/Reversal Pickup/Delivery (single-sided original of mixed configurations -> single-sided print) The following show the flow of originals: Original Picking up the 1st sheet. Turning over the 1st sheet. Arching the 1st sheet. Arching the 1st sheet. Idly moving the 1st sheet. Idly moving 1st sheet. Moving the 1st sheet. Turning over the 1st sheet. To next page F

38 Chapter 2 Picking up the 1st sheet. Turning over the 1st sheet. Standing by for reading the 1st sheet. Arching the 1st sheet. Reading the face of the 1st sheet. Reading the 1st sheet. Moving the 1st sheet. Reading the 1st sheet. Separating the 2nd sheet. To next page F

39 Chapter 2 Moving the 1st sheet. Arching the 2nd sheet. Delivering the 1st sheet. Idly moving the 2nd sheet. Turing over the 1st sheet. Arching the 2nd sheet. Moving the 1st sheet. Idly moving the 1st sheet. (while locking the platen upstream roller locked in place) Moving the 2nd sheet. F

40 Chapter Document Detection Overview The machine possesses the following 2 modes of operation to suit different printing modes: a. normal mode (other than mix of different configurations or extra-length) T-2-3 Item Description Sensor used (notation) Presence/ absence of original checks the presence/absence of an original in the original pickup tray. original placement sensor Original size identification Feed direction monitors the state of the post-separation sensor (on/ off) after the read sensor goes on to identify the original as being small or large. post-separation sensor, read sensor Cross-feed direction checks the length of the original placed in the original pickup tray; identification of LTR and LGL. checks the width of the original placed in the original pickup tray. identification between A4R/A5R and LTRR/ STMTR LGL sensor original width volume (VR1) AB/inch sensor b. Mix of Different Configurations/Extra-Length If the originals are of different configurations or are of extra length, the following 3 detection mechanisms are used: 2-21

41 Chapter 2 T-2-4 Item Description Sensor used (notation) checks the presence/absence of an original in the original pickup tray. checks the presence/absence of an original in the original pickup tray. original placement sensor (PI5) Original presence/absence Cross-feed direction Feed direction checks the width of the original placed in the original pickup tray. checks the length of the original with reference to the time (distance) from when the read sensor goes on to when it goes off. original width volume (VR1) read sensor (PI8) Checking the Presence/Absence of an Original The machine uses the original placement sensor (PI5) to check the presence/absence of an original in the original tray. When an original is placed on the tray, the detecting lever operates in conjunction with the light-blocking plate, during which the light-blocking plate blocks the light of the photo interrupter. As a result, the original placement sensor (PI5) generates the original detection signal (EMP_S), which will cause the ADF driver PCB to turn on the original placement indicator. ADF driver PCB EMP_S EMP_LED PI5 LED Detecting lever F-2-17 Original 2-22

42 Chapter Identifying the Size of the Original A. Normal Printing The machine identifies the size of an original with reference to combinations of the size (width, length) detected on the original tray and the size (length) detected while the original is being moved. a. Detecting the Size of the Original in Feed Direction The machine detects the size of an original in feed direction with reference to the state of the post-separation sensor (PI7) after the read sensor (PI8) has gone off and the state of the LGL sensor (PI4)on the tray (LGL/STMT). The machine measures the length of the time from when the read sensor goes on to when it goes off to find out the length of the original; it then uses the result of the measurement and the result of detection made on the original tray to identify the size of the original. ADF driver PCB Trailing edge of the original (small size) BNG_S BNG_S_LED PI7 PI8 Read standing by position Trailing edge of the original (large size) F-2-18 When an original is placed on the original tray, the light-blocking plate operates in keeping with the detecting lever of the LGL sensor to block the light of the photo interrupter. The machine identifies whether or not the original is LGL with reference to the LGL sensor signal (LG_S) and the width of the original. The machine communicates the original size information to the host machine as soon as the Start key is pressed. 2-23

43 Chapter 2 ADF driver PCB Large size original LG_S Detecting lever PI4 F-2-19 b. Detecting the Size of the Original in Width Direction. The width of an original is detected using the original width detecting volume (VR1) found inside the original tray. The volume operates in conjunction with the slide guide, its resistance changing (analog) as the slide is moved. The ADF driver PCB reads these changes in resistance as the original size signal (WIDTH), and recognizes them as specific widths. To make sure that the original width volume (VR1) correctly detects A4R/LTRR and A5R/ STMT widths, a special AB/inch sensor (PI4) is used inside the original tray; the sensor goes '1' (AB/inch identification signal) when the width of the original is 197 mm or more and less than 214 mm. 2-24

44 Chapter 2 ADF controller PCB Slide guide (rear) A4LT_S WIDTH PI3 Gear VR1 Slide guide (front) F-2-20 The track of the slide guide is given a groove so that the slide may stop at specific default sizes. Some sizes, however, are extremely close to each other, possibly causing the slide to stop at the wrong point. To make sure that the slide stops at the correct stops, the slide is provided with a positioning roll, which restricts the stops as follows: 2-25

45 Chapter 2 T-2-5 Marking on slide guide positioning roll Slide guide stop position Side with 1 groove Slide with 2 grooves A4R A4R A4R LTRR INCH LTRR A4R LTRR A4R F

46 Chapter 2 B. Mix of Different Configurations, Extra-Length The machine measures the length of time (distance) from when the read sensor goes on to when it goes off; it then uses the result of the detection (length) and the result of detection made on the original tray to identify the size of the original. M2 Trailing edge of the original (small size) Read standing by position Trailing edge of the original (large size) F-2-22 The following is a list of the default sizes that are recognized in relation to different printing modes: a. Normal Mode Inch-Configuration T-2-6 Width (volume; mm) A4R/ INCH sensor Postseparation sensor LGL sensor Detection size (AB) width> >/= width>269 ON OFF ON OFF A3 A4 A3 A4 2-27

47 Chapter 2 Width (volume; mm) A4R/ INCH sensor Postseparation sensor LGL sensor Detection size (AB) 269>/= width> >/= width> >/= width>172 ON OFF ON OFF ON OFF B4 B5 A4R A5 B5R B6 172>/= width OFF A5R Inch-Configuration T-2-7 Width (volume; mm) A4R/INCH sensor Postseparation sensor LGL sensor Detection size (inch) width>289 ON OFF LTR 289>/=width >269 ON OFF LDR LTR 269>/=width>247 ON OFF LDR LTR 247>/= width>200 ON ON OFF ON OFF LGL LTRR STMT 200>/= width>172 ON ON OFF ON OFF LGL LTRR STMT 172>/=width STMTR 2-28

48 Chapter 2 * LDR:11 17 AB/Inch-Configuration T-2-8 Width (volume; mm) A4R/ INCH sensor Postseparatio n sensor LGL senso r Detection size (AB/inch mix) width>289 ON OFF A3 A4 289>/=width>269 ON OFF LDR LTR 269>/=width >247 ON OFF B4 B5 247>/= width>200 ON ON OFF OFF OFF ON OFF ON ON OFF ON OFF A4R A5 LGL LTRR STMT 200>/=width>172 ON OFF B5R B6 172>/= width ON OFF OFF OFF STMTR A5R b.mix of Same Width The machine executes LGL/LTRR identification by idly circulating the original only if it has detected that the original on the tray is LGL at the start of operation; otherwise, the foregoing tables will be followed: The machine identifies the original on the tray as being LGL for the following conditions: 2-29

49 Chapter 2 T-2-9 LGL sensor 247>/= width>200 ON LGL OFF LTRR The following conditions are used for making the final decision: T-2-10 length> >/=width> >/=length LGL LTRR STMT c.mix of Different Configurations Mix of AB Configurations T-2-11 Length (mm) Width (mm) A4RE/ INCH sensor LGL sensor Postseparatio n sensor Detection size (AB) length>392 A3 392>/=length>331 B4 392>/=length>277 A4R 277>/=length>234 B5R 234>/=length>196 Width> >/ =Width A4 A5R 196>/=length>165 B5 2-30

50 Chapter 2 165>/=length> >/=length A5 B6 MEMO B5R, A5R, and B6 are outside the scope of specifications. Mix of Inch Different Configurations T-2-12 Length (mm) Width (mm) AB/ INCHsensor LGLsen sor LGL sensor Detection size (inch) Length>394 Width> LDR 394>/ =Length> >/ =Length> >/ =Length> >/=Length Width> >/ =Width LGL LTRR LTR STMTR STMT MEMO B5R, A5R, and B6 are outside the scope of specifications. 2-31

51 Chapter Document Pickup/Separation Basic Sequence of Operation When the Start key is pressed with an original on the original tray, the machine executes the following sequence of operation to pickup up the original: a. Picking Up the Original When the pickup motor (M1) rotates in reverse and the pickup clutch (CL1) goes on, the pickup roller unit moves down to start pickup operation. The separation plate and the separation pad are used to prevent multiple feeding of originals. (After the 2nd original, the pickup unit remains in down position.) M1 CL1 Pickup roller Unit Original Stopper M1 CL1 Pickup roller Unit Original Separation pad Separation plate F

52 Chapter 2 b. Aching the Original When the original has been moved for a specific number of pulses after the registration sensor has gone on, the original is caused to arch at the No. 1 registration roller so that it becomes free of any skew. No. 1 registration roller Registration sensor Arching CL1 M1 F-2-24 c. Sheet-to-Sheet Distance While the original is between the No. 1 registration roller and the No. 2 registration roller, its movement is accelerated so that there will be a sheet-to-sheet distance at the time it reaches the No. 2 registration roller for reading. The normal rotation maximum speed of the pickup motor is 750 mm/sec; it decelerates to reading speed at a point 23 mm in front of the No. 2 registration roller to move the original to the No. 2 registration roller. d. Moving the Original The pickup clutch goes off and the pickup motor rotates in normal direction to move the original. The lock motor is driven for locking before the leading edge of the original reaches the platen upstream roller (thereby preventing the shock otherwise occurring when the trailing edge of the original leaves the roller). When the original reaches the point of deceleration before reading, the machine checks whether the READY signal is on, in which case it will move the original ahead to the point of reading; if the signal is off, the machine keeps the original in wait for reading. (In the case of the 1st original, the machine moves it as far as the read sensor at 650 mm/sec.) 2-33

53 Chapter 2 M4 M2 No1 registration roller No2 registration lower roller M1 Reaing Pressure roller by position Read standing by position Read roller 1 F-2-25 e. Stream Reading The machine identifies the point of reading with reference to the pulses generated by the read motor after the read sensor goes on. When the leading edge of the original reaches the point of reading, the machine sends the image leading signal to the host machine so that the latte can start reading operation. In stream reading mode, the scanner of the host machine is fixed in place, and the original is scanned while it is being moved over the reading glass. The images that are read are stored in the memory of the host machine. No. 2 registration Read roller 1 lower roller Read sensor Read standing by position Scanning lamp F

54 Chapter Pickup Unit and the Stopper The pickup unit consists of a pickup roller and a separation roller. When the Start key is pressed or the original pickup signal arrives, the pickup motor (M2) starts to rotate in reverse to move down the pickup unit, and the pickup roller and th separation roller start to rotate to pick up an original. The separation pad and the separation plate are used to make sure that no more than one original is picked up and fed at time of pickup. Pickup clutch (CL1) Pickup roller Stopper M1 Gear Feed roller Paper Separation pad F-2-27 Separation plate 2-35

55 Chapter Timing of Pickup Sequence of Pickup Operation (small-size) Original placement Start key ON Original placement sensor (P15) Pickup clutch (CL1) Pickup motor (M1) Separation rear sensor (PI7) Registration sensor (PI1) Feed motor (M2) Release motor (M4) Read sensor (PI8) Image leading edge signal Reverse rotation Pickup/feed Arching Normal rotation :Motor reverse rotation F-2-28 Reading 2-36

56 Chapter Controlling the Pickup Motor (M1) The following is a diagram of the circuit used to control the pickup motor (M1). The pickup motor is a 4-phase stepping motor, and the circuit serves the following functions: - turning on/off the motor - controlling the rotation direction of the motor - controlling the rotation speed of the motor IC9 CPU +24V MOT-B* J11 MOT-B A IC8 3 MOT-A* Motor 1 MOT-A A* Driver 4 MOT-CUT B 5 MOT-REF1 +5V 2 REF B* 6 MOT-REF2 M1 ADF driver PCB F-2-29 IC9 on the ADF driver PCB receives print data (command) on printing mode from the host machine (magnification, operation mode, timing); in response, it generates drive pulses to drive the pickup motor. The pickup motor (M1) is a stepping motor, and its direction and speed of rotation are varied by changing the order and the frequency of drive pulses (A, A*, B, B*). 2-37

57 Chapter Controlling the Lock Motor (M4) The following is a diagram of the circuit used to control the lock motor, and the circuit has the following function: - turning on/off the motor - controlling the speed of motor rotation MOT-A MOT-B MOT-CUT IC9 CPU MOT-REF MOT-REF +5V REF IC2 Motor Driver B* B A* A J M4 ADF driver PCB F-2-30 IC9 on the ADF driver PCB receives data (command) from the host machine on printing mode (magnification, operation mode, timing); in response, it generates drive pulses to drive the lock motor. The lock motor (M4) is a stepping motor, and the direction and speed of its rotation are changed by changing the order and frequency of drive pulses (A, A*, B, B*). 2-38

58 Chapter Document Reversing Basic Sequence of Operation a. Picking Up the Original for Reading the 1st Side The platen roller rotates using the drive from the feed motor (M2) for reading the 1st side of the original. The machine keeps count of pulses from the feed motor to monitor the movement of the original; and, before the trailing edge of the original leaves the platen upstream roller, the machine drives the lock motor(m4) for a specific number of pulses to move the platen upstream roller away (i.e., to prevent the impact otherwise occurring when the trailing edge of the original leaves the roller). Moreover, before the trailing edge of the original leaves the platen downstream roller, the machine turns on the delivery reversal motor (M3) to discharge the original; likewise, it also turns on the release solenoid to lock the delivery reversing roller in place. The machine accelerates the delivery reversal motor when the trailing edge of the original leaves the platen downstream roller. M4 M2 PI9 Read roller 2 Platen Roller Read roller 1 Read roll 1 Delivery reversal upper roller M3 SL2 PI9 Delivery reversal low roller F

59 Chapter 2 b. Reversing/Feeding the Original 1 The delivery reversal motor (M3) stops when the trailing edge of the original moves past the delivery reversal sensor (PI9); immediately thereafter, the delivery reversal motor (M3) starts to rotate in reverse so that the original will arch against the No. 2 registration roller. At the same time, the locking solenoid goes off to move the delivery reversing roller away. Delivery reversal upper roller M3 SL2 PI9 Delivery reversal lower roller M3 SL2 No. 2 registration roller PI9 Reversing roller Delivery reversal lower roller F

60 Chapter 2 c. Reversing/Moving the Original 2 The machine rotates the feed motor in normal direction and the delivery reversal motor in reverse to move sheets at the same time. The machine stops the delivery reversal motor when the originals have moved a specific distance. The machine then drives the lock motor for a specific number of pulses to lock the platen upstream roller in place. No. 2 registration roller Reversing roller M2 M3 Read roller 1 Read standing by position F Sequence of Operation Sequence of Operation (small-size, reversal) Start key ON Original placement sensor (PI5) Pickup clutch (CL1) Pickup motor (M1) Separation rear sensor (PI7) Registration sensor (PI1) Feed motor (M2) Locking motor (M4) Read sensor (PI8) Delivery reversal sensor (PI9) Delivery reversal motor (M3) Release solenoid (SL2) Image leading edge sensor Pickup/feed Reading Reversal Arching Reversal standing Arching Normal rotation Reversal rotation :Motor reversal rotation F

61 Chapter Controlling the Delivery Reversal Motor (M3) The following is a diagram of the circuit used to control the delivery reversal motor (M3). The delivery reversal motor (M3) is a 4-phase stepping motor, and the circuit has the following functions: - turning off/on the motor - controlling the rotation direction of the motor - controlling the rotation speed of the motor IC9 CPU B* A* A B REF1 REF2 +5V REF IC1 Motor Driver +24V A A* B* B J M3 ADF driver PCB F-2-35 The CPU (IC4) on the ADF driver PCB receives data (command) from the host machine on print mode (magnification, operation mode, timing); in response, it generates drive pulses to drive the delivery reversal motor (M3). The delivery reversal motor (M3) is a stepping motor, and the direction and speed of rotation are changed by changing the order and frequency of drive pulses (A, A*, B, B*). 2-42

62 Chapter Document Feeding/Delivery Basic Sequence of Operation a. Moving the Originals The machine turns on the locking solenoid before the trailing edge of the original leaves the platen downstream roller to lock the delivery reversing roller in place. It then accelerates the delivery reversal motor when the trailing edge of the original leaves the platen downstream roller for delivery. The machine uses the following sequence of operation to deliver the original when the host machine finishes reading it: M2 Delivery reversal Upper roller M3 SL2 Read roller 2 Platen Roller Delivery reversal Lower roller F

63 Chapter 2 b. Delivering to the Original Delivery Assembly The original is moved to the original delivery assembly by the delivery reversing roller, which rotates when the delivery reversal motor (M3) rotates in normal direction. Delivery reversal upper roller M3 SL2 PI9 Delivery reversal lower roller F Sequence of Operation Sequence of Operation (small-size, delivery) Start key ON Original placement sensor (PI5) Pickup clutch (CL1) Pickup motor (M1) Separation rear sensor (PI7) Registration sensor (PI1) Feed motor (M2) Locking motor (M4) Read sensor (PI8) Delivery reversal sensor (PI9) Delivery reversal motor (M3) Pressure solenoid (SL2) Image leading edge signal Pickup/Feed Arching Reversal rotation Normal rotation :Motor reversal rotation F-2-38 Reading Delivery 2-44

64 Chapter Controlling the Feed Motor The following is a diagram of the circuit used to control the feed motor (M2). The feed motor (M2) is a 4-phase stepping motor, and the circuit has the following functions: - turning on/off the motor - changing the rotation direction of the motor - changing the rotation speed of the motor CLK +24V IC9 CPU MODE RESET CUT REF1 REF2 +5V REF IC4 Motor Driver A A* B B* J M2 ADF driver PCB F-2-39 The CPU (IC9) on the ADF driver PCB receives data (command) from the host machine on printing mode (magnification, operation mode, timing); in response, it generates drive pulses to drive the feed motor (M2). The feed motor (M2) is a stepping motor, and its direction and speed of rotation are changed by changing the order of drive pulses (A, A*, B, B*). 2-45

65 Chapter Detecting Jams JAM The machine checks for an original jam using the sensors shown in the figure. The timing at which a check is made is programmed in the ROM on the reader controller PCB, and the presence/absence of a jam is identified in terms of whether there is paper over a particular sensor. when it detects a jam, it communicates the fact to its host machine using a code, which may be checked in the host machine's service mode. -Service Mode Screen of the Host Machine Display I/O Adjust Function Option Test Counter < JAM > < 1/7 > < READY> No. DATE TIME1 TIME2 L CODE P CNTR SIZE A A A A D A A F

66 Chapter 2 PI4 PI3 PI7 PI5 PI1 PI9 PI6 PI8 PI2 F

67 Chapter Power Supply Power Supply The following is a diagram of the power supply system of the machine. The machine is supplied with 2 types of power by the host machine 24 V and 13 V. The 24- V power is mainly used to drive loads (motor, clutch, solenoid), while the 13-V power is converted into 5 V by IC10 (DC-DC converter) for use by sensors and the ADF controller PCB. Unlike other models, the machine will remain supplied with power even when its feeder cover is opened. 24V 1 J312 Host machine 13V 2 J305A DC5V Power supply IC10 24V 5V motor clutch solenoid sensor ADF driver PCB F

68 Chapter Stamp Operation Overview When the host machine is in fax mode and its stamp function is selected, the machine will put a stamp in response to a command from the ADF drive PCB to indicate that the original in question has been read or transmitted. Original Stamp solenoid drive signal STMP_SOL Stamp solenoid (SL1) ADF driver PCB F-2-43 When the trailing edge of the original leaves the platen downstream roller and has moved ahead 3 mm, the machine accelerates the delivery reversal motor from reading speed to 650 mm/sec; on the other hand, it starts to decelerate the motor when the trailing edge of the original is at a point 47.1 mm from the platen downstream roller (from 650 mm/sec) for stopping the original. The machine holds the original in place for 100 msec, during which it turns on the stamp solenoid (SL2) to print a stamp about 6 mm from the trailing edge of the original. 2-49

69 Chapter 2 Read sensor (PI8) End of read 650mm/s 234mm/s Delivery motor (M3) 55.5mm 48.8mm 44.1mm 12.7mm End of delivery 6mm Delivery reversal sensor (PI9) 100ms Stamp solenoid (SL1) F-2-44 MEMO A new stamp cartridge is good for about 7,000 stamps and you can find out how many times it has been used using the following service mode item. When you have fitted a stamp, be sure to execute the following so that the machine will recognize its presence: FEEDER>OPTION>STAMP-SW. 2-50

70 Chapter 3 Parts Replacement Procedure

71 Contents Contents 3.1 Removing from the Host Machine Feeder External Covers Front Cover Rear Cover Lower Left Cover Feeder Cover Drive System Pickup Motor Feed Motor Delivery Reversal Motor Pressurization Motor Drive Unit Document Feeding System Pickup Roller Unit Pickup Roller / Feed Roller Separation Plate/Separation Pad No.1 Registration Roller Roll No.1 Registration Roller No.2 Registration Roller Roll No.2 Registration Roller Delivery Reversing Roller (upper) Read Roller Platen Roller Platen Roller Roll Upstream Platen Roller Roll Downstream Delivery Reversing Roller (lower) Reversing Roller Reversion Roller Roll Open/Close Guide Sheet Duct-Collection Sheet Electrical System Fan Document Width Volume Pressurization Solenoid

72 Contents ADF Driver PCB Separation Sensor Read Sensor Delivery Reversal Sensor

73 Chapter Removing from the Host Machine OFF Feeder DADF-M ) Turn off the control panel power switch. 2) Turn off the main power switch [2]. 3) Disconnect the power cable (for the wall outlet) [3]. [2] [3] Disconnec OFF F-3-1 4) Disconnect the machine's communications cable from its host machine. 3-1

74 Chapter 3 slide the machine toward the rear and lift it to detach. F-3-2 5) Bend up the edge of the rubber cover, and remove the 2 screws [2]; then, detach the angle guide plate [3]. F-3-4 [3] [2] F-3-3 6) Remove the 3 knurled screws, and 3-2

75 Chapter External Covers Rear Cover Front Cover Removing the Front Cover ) Remove the 3 screws, and detach the front cover [2] by moving it in the direction of the arrow Removing the Rear Cover ) Open the feeder cover and the original pickup tray [2]; then, remove the 4 screws [3], and detach the rear cover [4]. [2] [4] F Lower Left Cover Removing the [2] Lower Left Cover ) Remove the 2 screws, and detach the lower left cover [2]. F