Repair Parts for Xtreme and XP Xtreme 180cc Lowers

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1 Repair Kit Repair Parts for Xtreme and XP Xtreme 80cc Lowers 4089J EN Important Safety Instructions Read all warnings and instructions in manual 72. Save those instructions. 25D25 Seal Full Repair Kit - Graco Formulated UHMWPE/Leather (Abrasive Applications) 25D245 Seal Full Repair Kit - PTFE (Chemical Resistance and Higher Temperatures) 25D259 Seal Full Repair Kit - Graco Formulated UHMWPE/PTFE (Chemical Resistance and Durability Below 40 F (0 C) Bulk Pack Replacement Parts Torque to ft-lb ( N m). Torque to 25 ft-lb (9 N m). Torque to ft-lb (89-20 N m). Torque to 40-0 ft-lb (52-82 N m). Apply lubricant to threads before assembly. Lubricate. 7 Circular grooves on top filter caps (not included) indicates pump series. See page for detailed information. 8. Thick, medium, and refers to the relative cross-section thickness of the o-rings. 9 Inlet spring (4) is only used in XP proportioner pumps. If using this kit to repair a lower used on the XM PFP system, do not use spring (4). Discard the spring. NOTE: Non-filter models do not use items 22, 25, and * 2 9* See appropriate throat packing repair kit on page 2. 27* 5 27* medium 09* 7 27* 27* { 27* 2* 2 5 4* 9 } 7 27* * 27* 7 27* L8AC0 model 7 25* 22* ti2085a See appropriate piston packing repair kit on page 2. 4

2 Bulk Pack Replacement Parts Ref. Part Description Qty. 0* --- THROAT PACKINGS 04* --- PISTON PACKINGS 09* O-RING, PTFE, top cylinder; medium (0/pack) 2* BALL, piston, /4 in. (9 mm) diameter (/pack) * BALL, inlet, -/4 in. (2 mm) diameter (/pack) SHIM, inlet, ball guide (9/pack) 9* PLUG, throat seal,.75 in. (0/pack) PLUG, throat seal 2.5 in. (0/pack) 22* O-RING, filter;, PTFE (0/pack) STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (25/pack) STRAINER, 0 mesh screen. 5.5 in. (4.5 mm) (2/pack) STRAINER, 0 mesh screen. 5.5 in. (4.5 mm) (25/pack) STRAINER, 0 mesh screen, 5.5 in. (4.5 mm) (2/pack) 25* O-RING, filter; medium, PTFE (0/pack) For Series A pumps (0/pack) 27* O-RING, PTFE, (0/pack) 5 4* 80 SPRING, foot valve; only 59* 2248 O-RING, top cap; PTFE (0 pack) For Series A pumps (0/pack) * Included in Seal Repair Kits. See page to match correct o-ring with pump series. Discard unused o-rings; they do not fit different series pumps. Thick, medium, and refers to the relative cross-section thickness of the o-rings. NOTE: The L8AC0 model uses a 0 mesh filter. Full Repair Kit - PTFE - *25D245 (*Includes items shown in Replacement Parts table. NOTE: Throat and piston packings are the same.) 0b 0a 0f Throat Packings: Lips Face Down Throat Seal Repair Kit - PTFE - 25D52 0a GLAND, male, throat 0b GLAND, female, throat 0e V-PACKING, PTFE, throat () 7 0f WAVE SPRING Piston Seal Repair Kit - PTFE - 25D2 ti208a } 04a 0e 04b Lubricate Packings Piston Packings: Lips Face Up } 04e 04a GLAND, male, piston 04b GLAND, female, piston 04e V-PACKING, PTFE, piston () J

3 Full Repair Kit - Graco Formulated UHMWPE/Leather - *25D25 (*Includes items shown in Replacement Parts table. NOTE: Throat and piston packings are the same.) 0b 0d Throat Packings: Lips Face Down 0a 0f Throat Seal Repair Kit - Graco Formulated UHMWPE/Leather - 25D5 0a GLAND, male, throat 0b GLAND, female, throat 0c V-PACKING, leather, throat 0d V-PACKING, UHMWPE, throat () 4 0f WAVE SPRING Piston Seal Repair Kit - Graco Formulated UHMWPE/Leather - 25D42 ti208a 0c Piston Packings: Lips Face Up 04a leather 04c 04b Lubricate Packings (soak leather packings in oil for hour) 04d 04a GLAND, male, piston 04b GLAND, female, piston 04c V-PACKING, leather, piston 2 04d V-PACKING, UMPWPE, piston () Full Repair Kit - Graco Formulated UHMWPE/PTFE - *25D259 (*Includes items shown in Replacement Parts table. NOTE: Throat and piston packings are the same.) 0b 0d Throat Packings: Lips Face Down 0a 0f Throat Seal Repair Kit - Graco Formulated UHMWPE/PTFE - 25D7 0a GLAND, male, throat 0b GLAND, female, throat 0c V-PACKING, PTFE, throat () 0d V-PACKING, UHMWPE, throat () 4 0f WAVE SPRING Piston Seal Repair Kit - Graco Formulated UHMWPE/PTFE - 25D90 ti208a 0c Lubricate Packings Piston Packings: Lips Face Up 04a 04c 04b 04d 04a GLAND, male, piston 04b GLAND, female, piston 04c V-PACKING, PTFE, piston () 2 04d V-PACKING, UHMWPE, piston () 4089J

4 O-ring Chart The pump series for all Xtreme and XP lowers are identified by the circular grooves on the top filter cap. Use the chart below to match the correct o-rings when rebuilding the pump. The original filter cap seals were changed in 200 for improved sealing. The o-rings are not interchangeable between different series filter caps. See 24F975 Filter Cap Conversion Kit, page 4. Note: The top filter cap is shown (not included in the repair kit). O-rings below are shown at actual size. Series A Series B Series C Thick PTFE, (Blue) Medium PTFE in. (25.4 mm) J

5 24F975 Filter Cap Conversion Kit Purchase 24F975 Filter Cap Conversion Kit to improve sealing of Series A filters. Includes components shown. See manual for more information. Benefits: Compatible with all sizes. Improves sealing Ensures filters are installed correctly 4089J 5

6 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see Original instructions. This manual contains English. MM 4089 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX 44 MINNEAPOLIS MN USA Copyright 200, Graco Inc. All Graco manufacturing locations are registe to ISO Revision J, January 208

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