High-Speed Precision Bearings

Transcription

1 igh-peed Precision Bearings ROBUT eries ROBUT eries was developed using NK s material, evaluation, and analysis technologies to improve the performance of machine tools.

2 Building on the new technologies of today to meet the requirements of tomorrow NK continually develops and provides new products and solutions for customers. In 1998, the ROBUT eries was developed. During the last JIMTOF 2002, NK emphasized the themes of Environmentally ound, Easy andling, and Economy. Now the themes for the future are Fast, Friendly, Firm, and Fine. NK contributes to the machine tool industry by providing new and continuously improved products Ball crew upport Angular Contact Thrust Ball Bearings with eal with eal 2002 Grease Replenishing ystem igh-rigidity, Double-Row Cylindrical Roller Bearings with TB Cage 2001 igh Accuracy Cylindrical Roller Bearings 2000 ROBUT Ultra igh-peed Cylindrical Roller Bearings with PEEK Cage 1999 ROBUT igh Accuracy 1998 ROBUT Ultra igh-peed 1997 material 1 2

3 Material Technology Ceramic rolling element Taking advantage of ceramics material properties to improve the performance and the reliability of bearings teel uitable for ultra highspeed operation, and extends fatigue life Core Technology Evaluation Technology Cages for Angular Contact Ball Bearings TYN Cage Optimum performance with grease lubrication, with silent operation T Cage Optimum bearing performance and reliability at high-speed operation Rolling elements UJ2 Rings UJ2 Cylindrical Roller Bearings Cage Polyamide Phenolic PEEK Type Rings UJ2 UJ2 Rolling elements UJ2 Cage Polyamide 46 (TYN) Phenolic (T) PEEK (T42) Rolling elements UJ2 Cage PEEK (ingle row) PP (Double row) Analysis Technology igh-strength cages for Cylindrical Roller Bearings By adopting an engineered polymer and utilizing FEM analysis in design, NK has developed an extremely high strength cage. Rings UJ2 Type Rings UJ2 Rolling elements UJ2 Cage PEEK (TP) UJ2 UJ2 PP (TB) 3 ROBUT eries Continuous Improvement The ROBUT eries was developed using NK s material, evaluation, and analysis technologies. These technologies and the ROBUT eries are being continuously improved to deliver the highest quality and performance. ROBUT eries BNR BAR 30 Ultra igh-peed Angular Contact Ball Bearings Contact angle: 18 degrees Ultra igh-peed Angular Contact Ball Bearings Contact angle: 25 degrees igh-peed Angular Contact Thrust Ball Bearings Contact angle: 30 degrees BTR 40 BGR 15 TAC 60 igh-peed Angular Contact Thrust Ball Bearings Contact angle: 40 degrees Ultra igh Precision Angular Contact Ball Bearings Contact angle: 15 degrees Angular Contact Thrust Ball Bearings for Ball crew upport Contact angle: 60 degrees Limiting dmn of each cage Polyamide 46 (TYN) 1,400,000 Phenolic (T) 2,800,000 PEEK (T42) 3,500,000 dmn: Pitch circle diameter of rolling elements (mm) x peed (min -1 ) Cylindrical Roller Bearings N10 NN Ultra igh-peed, ingle-row Cylindrical Roller Bearings N10 series igh-rigidity, Double-Row Cylindrical Roller Bearings NN30 series 4

4 Bearings for ultra high-speed machining centers with oil-air lubrication Ultra igh-peed pin-hot II BNR 18 E 25 E Oil inlet igher speed with silent operation pin-hot II provides spindles with the capability of both silent operation and higher speed under optimised lubrication conditions. pin-hot II can maintain excellent performance even when the conventional air supply is reduced by 1/3. Ultra igh-peed Ultra igh-peed Cylindrical Roller Bearings BNR 18 N10 R R R 25 Low temperature rise designed for higher speed operation ROBUT have achieved low temperature rise during high-speed operation through optimised design. Achieved 3.0M d m n ROBUT Cylindrical Roller Bearings simplify the structure of the spindle and also achieve 3.0M d m n: twice the current speed. Bearing election Guide Bearing type based on preload method and rotational speed d m n( 10 6 ) 3.50 BNR N10 IO standard 70A E #40 ~ min -1 #30 ~ min -1 E R R 2.00 E E Typical spindle structure with oil-air lubrication for ultra high-speed machining centers Typical application Molding die machining Aerospace components machining #50 ~ min -1 #40 ~ min -1 #30 ~ min -1 with spring preload with position preload R Cylindrical Roller Bearings Assuming #50 taper Bearing Bore = 100 mm, #40 taper Bearing Bore = 70 mm, #30 taper Bearing Bore = 40 mm 5 6

5 Bearings for high-speed machining centers with grease lubrication Grease Replenishing ystem igher speed with silent operation This system feeds a small amount of grease to the bearing at regular intervals, enabling speeds up to 1.8M d m n with position preload. The Grease Replenishing ystem enables longer grease life, consumes less air, and is quieter relative to an oil-air system. MTE grease developed by NK is used in the system. MT and MTE grease provide the best performance for normal grease lubrication. NK Grease MTE: for high-speed and heavy load MT: for ultra high-speed Grease inlet and outlet igh-peed (Photo: with eal) igh-peed Cylindrical Roller Bearings (Photo: Z specification) BNR 18 NN N10 R R R 25 with TYN Cage, suited for grease lubrication; seal enables longer grease life. TYN cage (ball guided, engineered polymer) suitable for grease lubrication, seal enables longer grease life. Bore dia: 30 mm 100 mm From NK Low eat Generation Cylindrical Roller Bearings By reducing the number of rollers by half (Z spec.), this specification of Cylindrical Roller Bearings is wellsuited for the rear side of a spindle with a built-in motor. This new idea provides longer grease life. Bearing election Guide Bearing type based on preload method and rotational speed Typical spindle structure with grease lubrication for high-speed machining centers. Typical application Molding die machining Automotive parts machining d m n( 10 6 ) #40 ~ min -1 #30 ~ min -1 #50 ~ min -1 #40 ~ min -1 #30 ~ min -1 with spring preload BNR IO standard 70A5 Grease Replenishing ystem N10 NN30 with position preload Assuming #50 taper Bearing Bore = 100 mm, #40 taper Bearing Bore = 70 mm, #30 taper Bearing Bore = 40 mm R R NN R Cylindrical Roller Bearings 7 8

6 igh-peed, igh-rigidity, and igh-accuracy Bearings for Lathes igh-rigidity, Double-Row Cylindrical Roller Bearings NN igh speed and high rigidity with long grease life ROBUT Cylindrical Roller Bearings with TB cage, made with the finest materials and optimised design, are suitable for lathes, and provide highspeed and high rigidity. E44 symbol: standard oil holes and grooves on O.D. igh-peed Angular Contact Thrust Ball Bearings BAR 30 BTR 40 Low heat generation, high rigidity, and high accuracy Low heat generation and high rigidity increase the reliability of the spindle. pacer B pacer A Interchangeability BAR and BTR type bearings are special-width designs and therefore can be used to replace the TAC20 type. This enables the customer to use these new-type bearings by simply replacing spacer A with spacer B (see left diagram), without modifying the housing or the shaft. Bearing election Guide Bearing type based on rotational speed d m n( 10 6 ) BAR BTR NN Typical spindle structure for lathes Rigidity of the main shaft with position preload 9 10

7 Ball crew upport Bearings Ball crew upport Angular Contact Thrust Ball Bearings Ultra igh-peed Bearings for Internal Grinders Ultra igh-accuracy Direction of oil supply TAC 60 Design optimised to produce high rigidity bearing for special applications This bearing design has been improved to meet the requirements of this application. Using long life and high reliability material, fatigue life has been extended, and by increasing the number of the balls, the rigidity of this bearing has been increased. BGR 15 Non-separable type Ultra high-speed and accuracy provided by special design features In order to meet the ultra high-speed capability and high running accuracy required in bearings for internal grinders, this series has the following features. - Accuracy class: IO Class 2 - Inner ring counter-bore design allows for more efficient oil delivery to the bearing These universal combination bearings can be used in any combination. Ball crew upport Angular Contact Thrust Ball Bearings, with seal Contact seals on both sides to avoid contamination Bearing election Guide Bearing type based on lubrication method and rotational speed d m n( 10 6 ) BGR 3.10 TAC 60 Waterproof grease Different colored seal on each side to identify bearing orientation Easy handling and increased reliability uperior seal design for typical ball screw applications increases the reliability of the bearings and provides for easy handling. Universal combination of this bearing provides extra flexibility. Typical spindle structure for internal grinder Oil-air lub spring preload Grease lub 11 12

8 Functionfor each application pecial high accuracy class: P2 The lowest radial runout UPER PRECIION BEARING Catalog Running accuracy P5 P4 P3 P2 P2 NK accuracy Dimensional accuracy Running accuracy P5 IO CLA 5 P4 P3 P2 P2 IO CLA 4 IO CLA 4 IO CLA 2 IO CLA 2 IO CLA 2 igher than IO CLA 2 Functionfor each application Universal combination: U (ingle Universal) Universal combination bearing can be used for any arrangement of DB, DT, DF, DBD, DBB Face-to-Face Arrangement (DF) Tandem Arrangement (DT) 3-Row Arrangement (DBD) UNIVERAL Back-to-Back Arrangement (DB) 4-Row Arrangement (DBB) Part 1. NK uper Precision Bearings Global Network Research and Development Quality Control and Manufacturing Technology Part 2. Features of Precision Bearings Metallurgical Technology to Extend Bearing Life Ceramic Rolling Elements Cages Product Range Performance of Each Bearing Type Part 3. election of Precision Bearings Part 4. Bearing Types (ACBB) Cylindrical Roller Bearings (CRB) Angular Contact Thrust Ball Bearings Angular Contact Thrust Ball Bearings for Ball crew upport Precision Deep Groove Ball Bearings Gauges and Oil-Air Lubricators Part 5. Technical Guide Part 6. Bearing andling Part 7. Appendices Catalog No. E1254 For further details, please request this catalog from NK. 13 ingle Universal Combination (U) 14