Proterra PARTS LIST. Advance models: (Battery) (Battery) (3)

Transcription

1 Proterra PARTS LIST Advance models: (Battery) (Battery) (3)202-02

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3 02/202 PARTS LIST TABLE OF CONTENTS ENG PAGE GENERAL VIEW 2-3 CHASSIS ASSEMBLY 4-7 CHASSIS COMPONENTS 8-9 HOPPER SYSTEM 0-3 VAC FAN AND PANEL FILTER ASSY 4 - RT SIDE BROOM ASSY - 7 LT SIDE BROOM ASSY 8-9 MAIN BROOM SYSTEM 20-2 ASSY CONTROL PEDALS SYSTEM 24-2 ASSY SPEED LIMITING 2-27 ELECTRIC BOX ASSY ASSY CONTROL PANEL AND REALYS 30-3 ASSY REAR COVER ELECTRIC MOTOR ASSY 34-3 ASSY HYDRAULIC PLANT 3-4 HYDRAULIC PLANT - DRIVE MOTOR SCHEME HYDRAULIC PLANT - STEERING SCHEME 44-4 HYDRAULIC PLANT - FLAP AND HOPPER SCHEME 4-47 HYDRAULIC PLANT - SIDE BROOM SCHEME ACCESSORIES 0-9 WIRING DIAGRAM 0-3 HYDRAULIC DIAGRAM 4 - RECOMMENDED SPARE PARTS OPTIONALS 7 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. * = Optional # = Modified item No. or New item No. [ ] = Not shown 09/2009 Proterra

4 GENERAL VIEW Proterra /2009

5 GENERAL VIEW ITEM REF. NO. QTY DESCRIPTION CHASSIS ASSEMBLY 2 HOPPER SYSTEM 3 VAC FAN ASSY 4 PANEL ASSY * BATTERY TRACTION 48 V 37 A (BAT) RIGHT SIDE BROOM ASSY 7 LEFT SIDE BROOM ASSY (OPTIONAL) 8 HYDRAULIC PLANT ASSY 9 CONTROL ASSY 0 CONTROL PANEL AND RELAYS ASSY REAR COVER ASSY 2 ELECTRIC BOX ASSY 3 ELECTRIC MOTOR ASSY 4 MAIN BROOM SYSTEM LABELS KIT Proterra []* BATTERY CHARGER 48V 0Ah 09/2009 Proterra

6 CHASSIS ASSEMBLY SEE CHASSIS COMPONENTS SEE CHASSIS COMPONENTS SEE CHASSIS COMPONENTS SEE CHASSIS COMPONENTS 4 Proterra /2009

7 02/202 PARTS LIST CHASSIS ASSEMBLY ITEM REF. NO. QTY DESCRIPTION 4 WASHER 8X24 UNI WASHER 0X30 UNI RING NILOS AV VIBRATION -DAMPING SUPPORT SBPP WASHER 8X24 UNI SCREW M8X UNI739 8 SCREW M8X4 UNI SCREW M8X20 UNI SCREW MX UNI933 8 SCREW M0X40 UNI933 2 SCREW M8X20 UNI NUT HEX M0 UNI88 4 NUT HEX M0 UNI89 9 NUT SELF L. M8 UNI NUT SELF L. M0 UNI NUT SELF L. M24X2 UNI WASHER M0 UNI8842A 9 STUD BOLT M X. 20 LUBRICATOR M PLUG 22 2 SPINDLE CAP RING NILOS AV WASHER UPPER WASHER LOWER PIN DRIVE YOKE PIVOT 28 2 WASHER 2X40X SCREW THREAD ROLLING MX SCREW THREAD ROLLING M8X CHASSIS WELDED BATTERY DOOR LEFT WELDED 33 PLATE REAR SEAL 34 2 PLATE SIDE SEAL BAR JOINT BRAKE PLATE BAR JOINT BRAKE FLAP BROOM CHAMBER HOSES 38 HOPPER SAFETY STOP FLAP SIDE FLAP SIDE FOAM HOPPER SIDE FLAP REAR BROOM 43 2 BUSH 44 RIVET PLASTIC 4 4 CAP VINYL SPRING LINKAGE WELDED THROTTLE STATIC STRAP FLAP WHEEL WELL TOP 0 2 SCREW M0X UNI739 2 SCREW M2X20 UNI BRAKE LINING AND SPRING ASSY COLLAR DOUBLE D DRUM BRAKE ASSY 3 PLUG BLACK WASHER 7 SCREW M0X4 UNI WASHER M24 UNI92 # GASKET SUPPORT FRONT WHEEL KIT (ITEM 22-) CENTRING HARDWARE KIT (ITEM ITEM ) 09/2009 Proterra

8 CHASSIS ASSEMBLY Proterra /2009

9 CHASSIS ASSEMBLY ITEM REF. NO. QTY DESCRIPTION [2] BRAKE ROD HARDWARE KIT(ITEM 29-44) FRONT WHEELS SUPPORT HARDWARE KIT (ITEM 9-28-) REAR WHEEL PIN HARDWARE KIT (ITEM ) [] CHASSIS HARDWARE KIT (ITEM 3-3- SEE PAGE 9 / ) [] FIXING GASKETS KIT (ITEM ) [7] FLAP HARDWARE KIT (ITEM --2--) HOPPER STOP KIT (ITEM ) [9] SUPPORT BEARING KIT (ITEM ) 09/2009 Proterra

10 02/202 CHASSIS COMPONENTS Proterra /2009

11 02/202 PARTS LIST CHASSIS COMPONENTS ITEM REF. NO. QTY DESCRIPTION WHEEL ASM WITH BEARINGS WHEEL SUPERELASTIC SCREW MX UNI739 4 NUT HEX M0 UNI88 DOOR RIGHT WELDED LATCH SLAM STOP BROOM ARM STOP BROOM ARM 9 4 CLIPS M8 0 4 FORK M8 2 NUT HEX M8 UNI ROD 3 4 NUT SELF L. M2 UNI BEARING WASHER M2 UNI92 4 SCREW M2X90 UNI737 # SHEATH 90 D L YOKE WELDMENT HUB REAR WHEEL BEARING PIN COTTER CONNECTION BRAKE KIT (ITEM ) [23] HATCH RIGHT KIT (ITEM 2- PAG -) CLOSING HATCH RIGHT SIDE KIT (ITEM 3-) [2] SUPPORT REAR WHEEL KIT (ITEM ) REAR WHEEL HARDWARE KIT (ITEM 9 PAG -3--) 09/2009 Proterra

12 HOPPER SYSTEM SEE VAC FAN AND PANEL FILTER ASSY Proterra /2009

13 HOPPER SYSTEM ITEM REF. NO. QTY DESCRIPTION 20 WASHER X8 UNI SCREW M4X2 UNI NUT SELF L. M2 UNI WASHER X24 UNI93 3 WASHER X8 UNI93 WASHER 8X32 UNI93 7 WASHER 0X30 UNI93 8 SCREW MX0 UNI SCREW MX UNI SCREW MX20 UNI739 2 SCREW M8X UNI SCREW M2X4 UNI SCREW M8X20 UNI739 4 NUT HEX M2 UNI89 8 NUT SELF L. M UNI NUT SELF L. M0 UNI WASHER M2 UNI8842A 8 WASHER M0 UNI RING D 30 UNI SCREW MX20 ISO WASHER 2X40X SCREW THREAD ROLLING HOPPER ARM HOPPER PIN HOPPER PIVOT COVER HOPPER MOLDED BAR SECURITY 28 PIN SECURITY BAR 29 2 BUSH 30 2 BRACKET HOPPER COVER SEAL HOPPER COVER L BUSH 33 2 SPACER 34 2 BUSH 3 PLATE HOPPER TOP 3 STRAP DOOR PIVOT FLAP ARM FLAP PLATE HOPPER BUTTOM PIN HOPPER DOOR PIN PLATE HOPPER FLAP TRIM EDGE BULB L 900MM 43 CYLINDER BRAKET 44 BEARING SPRING PLATE W/BOLTS 47 ROD COVER PROP 48 4 SCREW 4.8X UNI94 49 WASHER FLAT XL 7 CLAMP HOSE D SCREW THREAD ROLLING PLATE OF CONTRAST 4 3 SCREW MX2 UNI73 2 LATCH SCREW M0X0 UNI73 7 SCREW MX20 ISO SCREW THREAD ROLLING 9 2 BUSH 0 DOOR WELDED SKIRT STRAP DOOR 2 SKIRT REAR DOOR 09/2009 Proterra

14 HOPPER SYSTEM SEE VAC FAN AND PANEL FILTER ASSY Proterra /2009

15 02/202 PARTS LIST HOPPER SYSTEM ITEM REF. NO. QTY DESCRIPTION STRAP DOOR SIDE SKIRT 4 2 SKIRT DOOR SIDE GASKET HOPPER DOOR LATCH KIT (ITEM -2-48) HINGES BONNET KIT (ITEM ) # [8]* GAS SPRING KIT INSTRUCTIONS ASSEMBLY [9] HARNESS HOPPER [70] 3309 CLAMPS HOSES FIXING KIT (ITEM 0--2) [7] PLATE CONTAINER KIT (ITEM ) [72] MECHANISM LIFTING KIT (ITEM ) [73] SKIRT HATCH CONTAINER KIT (ITEM ) [74] GASKETS HATCH KIT (ITEM 4-2-) [7] HOPPER BOTTOM HARDWARE KIT (ITEM ) [7] HARDWARE SUPPORT KIT (ITEM ) [77] HOPPER HARDWARE KIT (ITEM ) [78] HARDWARE LIFTING CONTAINER (ITEM ) [79] FIXING ROD CONTAINER (ITEM 47--8) 09/2009 Proterra

16 02/202 VAC FAN AND PANEL FILTER ASSY Proterra /2009

17 02/202 PARTS LIST VAC FAN AND PANEL FILTER ASSY ITEM REF. NO. QTY DESCRIPTION CABLE TIE 2 3 SCREW MX00 UNI737 3 NUT SELF L. M UNI FAN MOTOR VACUUM 48V (M) SUPPORT SUPPORT 7 3 SPACER GASKET 9 4 SCREW THREAD ROLLING 0 GRILL PANEL FILTER * PANEL FILTER WATER RESISTENT 2 4 NUT SELF L. / UNC 3 4 NUT SELF L. M8 UNI WASHER M8 UNI PLATE LOCK SHAKER FRAME PANEL FILTER 7 4 SCREW / X4, UNC GASKET FILTER ASSY L CLAMP MOTOR FILTER SHAKER 48V (M2) NUT THUMB SQUEEGEE FIXING # GASKET [23] FIXING ELECTROFAN KIT (ITEM ) [24] GRILL ELECTROFAN KIT (ITEM 9-0) [2] PANEL FILTER HARDWARE KIT (ITEM ) # [2] ANTISTATIC KIT - TSB IT # INSTRUCTIONS ASSEMBLY 09/2009 Proterra

18 09/200 RT SIDE BROOM ASSY Proterra /2009

19 02/202 PARTS LIST RT SIDE BROOM ASSY ITEM REF. NO. QTY DESCRIPTION SCREW M8X UNI739 2 NUT SELF L. M2 UNI WASHER 8X32 UNI93 4 NUT HEX M0 UNI89 NUT SELF L. M0 UNI WASHER M0 UNI92 7 WASHER 2X40X4 8 SCREW THREAD ROLLING 9 2 SCREW THREAD ROLLING SUPPORT RIGHT SIDE MOTOR 3307 ARM SIDE BROOM 2 2 BUSH 3 PIN # SIDE BROOM ATLANTIS PPL BROOM SIDE PPL,4-,7 4* BROOM SIDE PPL,/STEEL 4* BROOM SIDE NYLON 0, BUSHING SLIDE FLANGE PIN CLEVIS W/LOOP 8MM KNOB M NUT WING M0 9 WASHER NORD LOCK M SCREW M2X40 UNI NUT SELF L. M2 UNI SPRING 23 2 SCREW M0X00 UNI HUB BROOM [2] SUPPORT HARDWARE KIT (ITEM ) [2] SIDE BROOM CYLINDER HARDWARE KIT (ITEM ) [27] SETTING SIDE BROOM HARDWARE KIT (ITEM ) 09/2009 Proterra

20 09/200 LT SIDE BROOM ASSY Proterra /2009

21 02/202 PARTS LIST LT SIDE BROOM ASSY ITEM REF. NO. QTY DESCRIPTION SCREW M8X UNI739 2 NUT SELF L. M2 UNI WASHER 8X32 UNI93 4 NUT HEX M0 UNI89 NUT SELF L. M0 UNI WASHER M0 UNI92 7 WASHER 2X40X4 8 SCREW THREAD ROLLING 9 2 SCREW THREAD ROLLING ARM SIDE BROOM 2 BUSH SUPPORT LEFT SIDE MOTOR 3 PIN # SIDE BROOM ATLANTIS PPL BROOM SIDE PPL,4-,7 4* BROOM SIDE PPL,/STEEL 4* BROOM SIDE NYLON 0, BUSHING SLIDE FLANGE PIN CLEVIS W/LOOP 8MM MOTOR SIDE BROOM KIT KNOB M NUT WING M LEFT SIDE BROOM CYLINDER KIT (ITEM ) 2 WASHER NORD LOCK M SCREW M2X40 UNI NUT SELF L. M2 UNI SPRING 2 2 SCREW M0X00 UNI MOTOR SIDE BROOM ELBOW 90 M/ MICRO CYLINDER FITTINGS / FITTING / DOWEL MX DIAM 0, PIPE FITTING T D HUB BROOM [34]* LEFT SIDE BROOM KIT INSTRUCTIONS ASSEMBLY [3] SUPPORT HARDWARE KIT (ITEM ) [37] SIDE BROOM CYLINDER HARDWARE KIT (ITEM ) [38] SETTING SIDE BROOM HARDWARE KIT (ITEM ) [39] GASKETS HYDRAULIC MOT.KIT FOR (ITEM 2) 09/2009 Proterra

22 MAIN BROOM SYSTEM Proterra /2009

23 MAIN BROOM SYSTEM ITEM REF. NO. QTY DESCRIPTION SPRING MAIN BROOM 2 FORK M2 3 CLIP BUSHING DU 4XX SCREW M4X70 UNI737 3 SCREW M0X2 UNI739 7 NUT HEX M2 UNI WASHER M0 UNI92 9 TIE ROD M0 L70 0 SPACER D H8 SCREW THREAD ROLLING 2 LEVER WELDED 3 CABLE 4 3 SPACER PIN BAR 7 KNOB M0 8 PIN LEVER MAIN BROOM 9 NUT WING M0 20 DECAL PRESSURE MAIN BROOM BROOM MAIN SPIRAL PPL 0. WHITE NAVY/STEEL 0.3 2* BROOM MAIN SPIRAL NYLON.2 2* BROOM MAIN SPIRAL PPL 0. WHITE NAVY 2* BROOM MAIN SPIRAL UNION MIX 22 NUT SELF L. M4 UNI WASHER X24 UNI SCREW MX UNI739 2 SCREW M8X UNI93 2 SCREW M8X20 UNI93 27 WASHER M UNI7B 28 2 RING D 47 UNI PIN 30 2 SCREW THREAD ROLLING BROOM ARM WELDED SUPPORT WELDED MAIN BROOM IDLE HUB HUB 3 2 SPACER 3 COLLAR DOUBLE D BEARING 303 2RS [38] SUPPORT MOTOR KIT (ITEM ) [39] BALL BEARING KIT (ITEM ) [40] PLATE MAIN BROOM KIT (ITEM ) [4] LEVER WELDED KIT (ITEM ) [42] ROD SPRING KIT (ITEM ) [43] ROD LEVER KIT (ITEM --8-4) 09/2009 Proterra

24 09/200 ASSY CONTROL SEE CONTROL PANEL AND RELAYS ASSY SEE PEDALS SYSTEM SEE ELECTRIC BOX ASSY Proterra /2009

25 09/200 PARTS LIST ASSY CONTROL ITEM REF. NO. QTY DESCRIPTION HOLE HEAT SHIED 2 2 SCREW M4X2 UNI SCREW X2 4 4 WASHER X8 UNI93 WASHER 8X32 UNI93 2 SCREW MX2 UNI SCREW M8X3 UNI SCREW M8X2 UNI NUT SELF L. M8 UNI WASHER M UNI8842A HORN 48V (HN) 2 2 SCREW THREAD ROLLING 3 SCREW THREAD ROLLING 4 8 SCREW THREAD ROLLING DECAL MANIFOLD BATTERY FLAP LEVER COVER COVER SIDE ROTOMOLD COVER PLATE NON TILT PLATE CONSOLE PLATE SUPPORT LEFT PLATE MANIFOLD BATT MACH 24 3 SCREW 4.8X UNI SCREW M8X3 UNI933 [2] HARNESS MAIN BATTERY 27 7 SCREW MX UNI CHOCK RUBBER CAP STEERING WHEEL 3 LATCH 32* BACKUP ALARM KIT (BZ) INSTRUCTIONS ASSEMBLY LATCH KIT (ITEM ) [3] CONTROL LEFT HARDWARE KIT (ITEM ) [3] CONTROL RIGHT HARDWARE KIT (ITEM ) BRACKET SENSOR SWITCH BACK UP PROXIMITY (SW4) MAT BATTERY RIGHT MAT BATTERY LEFT 09/2009 Proterra

26 PEDALS SYSTEM Proterra /2009

27 PEDALS SYSTEM ITEM REF. NO. QTY DESCRIPTION FOOT PEDAL UPPER KIT (ITEM ) 2 2 SCREW MX2 UNI SCREW HEX M0X30 UNI NUT HEX M0 UNI89 2 NUT SELF L. M UNI NUT SELF L. M8 UNI WASHER M UNI MOUNT WELDED PEDAL FOOT PEDAL UPPER MAT PEDAL FOOT PEDAL LOWER BEARING BUSHING CONNECTION PEDAL KIT (ITEM ) 2 SCREW M8X9 UNI PEDAL BRAKE KIT (ITEM ) 7 NUT SELF L. M UNI BUSH PEDAL BRAKE PARKING BRAKE LEVER SPRING MAT PEDAL 23 PIN SPRING X20 24 SCREW MX2 UNI933 [2] PEDAL WARDWARE KIT (ITEM ) [2] 2 NUT HEX M8 UNI88 [27] 2 DADO AUTOB M8 [28] BARRA FILETTATA [29] 2 JOINT BALL M8 09/2009 Proterra

28 09/200 ASSY SPEED LIMITING Proterra /2009

29 09/200 PARTS LIST ASSY SPEED LIMITING ITEM REF. NO. QTY DESCRIPTION 4 WASHER M2 UNI92 2 WASHER 8X24 UNI93 3 SCREW MX UNI737 4 SCREW MX30 UNI739 SCREW M8X30 UNI739 SCREW MX20 UNI933 7 NUT HEX M UNI NUT HEX M8 UNI NUT HEX M8 UNI NUT SELF L. M8 UNI7473 NUT SELF L. M UNI NUT SELF L. M0 UNI WASHER M8 UNI WASHER M UNI92 7 WASHER M8 UNI92 2 SCREW THREAD ROLLING 7 3 SPACER 8 SCREW THREAD ROLLING BASE SPEED LIMITING LEVER SPEED LIMITING LEVER ADJUSTER PLATE FOR SPEED LIMITING SUPPORT COLLAR 24 SCREW M8X0 UNI CLAMP HOSE D BELLEVILLE WASHER 27 SPRING 28 COLLAR.PIPE FIXING D SCREW M8X30 UNI73 30 SCREW SHOULDER M2X 3 FORK M8 32 KLIPP M SCREW THREAD ROLLING BRACKET SAFETY GUIDE WASHER M0 UNI7B NUT HEX M0 UNI89 [37] SPEED LIMITING HARDWARE KIT (ITEM ) 09/2009 Proterra

30 ELECTRIC BOX ASSY Proterra /2009

31 ELECTRIC BOX ASSY ITEM REF. NO. QTY DESCRIPTION 4 WASHER X24 UNI93 2 WASHER X8 UNI93 3 SCREW MX UNI SCREW MX2 UNI93 2 SCREW MX0 UNI93 4 NUT SELF L. M UNI NUT SELF L. M8 UNI WASHER M UNI WASHER M8 UNI HINGE 7 SCREW THREAD ROLLING LATCH SLAM 3 2 SCREW M8X3 UNI HARNESS ELECTRIC MOTOR PLATE PLATE BOX BRACKET EMERGENCY DISCONN 9 4 SPACER 20 2 INSERT M4 2 4 SPACER 22 WASHER 8X24 UNI SCREW MX20 UNI SCREW GRUB M8X40 UNI NUT HEX M8 UNI88 2 NUT SELF L. M UNI WASHER M UNI7B 28 2 WASHER M8 UNI7B 29 4 WASHER M UNI POWER FUSE 20A (F0) ISOLATOR M CONTACTOR UNIPOLAR 48V (ES0) COVER GASKET L GROMMET FUSE HOLDER MAXIVAL 37 2 SCREW M8X0 UNI SCREW MX2 UNI FUSE 30A (F0) CONNECTOR 30 AMP BLUE (C) [4] BLOCK BONNET KIT (ITEM SEE PAGE 3 2-3) [42] ELECTRIC BOX HARDWARE KIT (ITEM ) 09/2009 Proterra

32 02/202 ASSY CONTROL PANEL AND RELAYS Proterra /2009

33 02/202 PARTS LIST ASSY CONTROL PANEL AND RELAYS ITEM REF. NO. QTY DESCRIPTION GAUGE 48V (STR) GASKET PLATE DECAL GAUGE PANEL PLATE GAGE BATTERY SWITCH SUCTION KIT (SW) SWITCH HORN KIT (SW2) KEY (PC) SWITCH KEY (K) CAP 0 2 SCREW PAN PHIL MX0 4 NUT SELF L. M3 UNI NUT SELF L. M UNI DECAL FUSES HARNESS RELAY (BATT) RELAY TIMER 20 SECONDS (T) BREAKER CIRCUIT A (F4) CIRCUIT BREAKER 0A (F - F) GASKET RELAY TIMER 0, SEC. (T2) BOOT CIRCUIT BREKER PLATE FUSES RELAY TIMER 0, SEC. (T3) BREAKER CIRCUIT 3A BREAKER CIRCUIT A (F2) 2 4 SCREW PAN PHIL M3X KEY START ASSY WITH SPARE KEY (ITEM 8-7) RELAY 24V 40A (ES - ES2) RELAY 24V (ES3) # SWITCH CONNECTOR 09/2009 Proterra

34 ASSY REAR COVER Proterra /2009

35 09/200 PARTS LIST ASSY REAR COVER ITEM REF. NO. QTY DESCRIPTION L WASHER 0X30 UNI WASHER 8X32 UNI WASHER X UNI SCREW M8X UNI SCREW M0X4 UNI SCREW M8X20 UNI SCREW M8X20 UNI NUT HEX M0 UNI NUT SELF L. M8 UNI NUT SELF L. M8 UNI WASHER M0 UNI8842A CATCH LATCH BRACKET HINGE COVER ENGINE SCREW M8X30 ISO PLATE SIDE SMALL BATTERY GRILL REAR PLATE CATCH [9] HARNESS REAR COVER BATTERY PLATE SMALL BATTERY SCREW M8X20 UNI BRACKET FOR STOP COVER ROD CONNECTING STOP COVER PIN COTTER SCREW PAN HD SEAT ARMREST RIGHT KIT [28] SEAT BELT KIT [29] BONNET BLOCK KIT [30] REINFORCEMENT BONNET KIT [3] REAR COVER HARDWARE KIT (ITEM ) 09/2009 Proterra

36 ELECTRIC MOTOR ASSY Proterra /2009

37 02/202 PARTS LIST ELECTRIC MOTOR ASSY ITEM REF. NO. QTY DESCRIPTION 8 WASHER M2 UNI SCREW M4X3 UNI SCREW M8X30 UNI SCREW MX40 UNI93 2 SCREW M0X2 UNI93 4 NUT SELF L. M8 UNI NUT SELF L. M4 UNI NUT SELF L. M UNI NUT SELF L. M2X. 0 4 WASHER M4 UNI92 8 WASHER M8 UNI WASHER M0 UNI WASHER M4 UNI ELECTRIC MOTOR 48V 7 KW (MP) CARBON BRUSH KIT 4PCS A BRACKET # B BRACKET LEVER PUMP BATTERY FAN COOLING 48V.8W DC (M) BAND ELECTRIC MOTOR 20 4 SCREW M2X40 UNI SCREW M4X20 UNI93 22A KIT LINKAGE PEDAL BATTERY # 22B KIT LINKAGE PEDAL BATTERY [23] ELECTRIC MOTOR HARDWARE KIT (ITEM ) A: UP TO S/N B: STARTING FROM S/N /2009 Proterra

38 02/202 ASSY HYDRAULIC PLANT Proterra /2009

39 02/202 PARTS LIST ASSY HYDRAULIC PLANT ITEM REF. NO. QTY DESCRIPTION # STEERING UNIT KIT # * GASKET STEERING UNIT CYLINDER POWER STEERING KIT (ITEM 23-2 SEE PAGE 39) OIL FILTER HYDRAULIC PLUG GASKET TANK OIL KIT (ITEM SEE PAGE 37) FILTER PRESSURE KIT (ITEM 0- SEE PAGE 37) MOTOR DRIVE KIT (ITEM 2-22 SEE PAGE 39) CYLINDER FLAP KIT (3-4-- SEE PAGE 37) CYLINDER LIFTING CONTAINE 0A ADAPTATION FOR CYLINDER W RADIATOR MOTOR MAIN BROOM KIT (ITEM 8- SEE PAGE 37) MOTOR SIDE BROOM KIT (ITEM SEE PAGE 37) DISTRIBUTOR 3 ELEMENTS KIT (ITEM SEE PAGE 37) DISTRIBUTOR ELEMENT KIT (ITEM -7-9 SEE PAGE 37) PUMP HYDRAULIC TWIN KIT (ITEM SEE PAGE 39) # 7C PUMP DRIVE KIT (ITEM 24-2 SEE PAGE 39) # * GASKET HYDRAULIC PUMP KIT MOTOR VACUUM 48V (M) CUTOFF VALVE DOUBLE KIT (ITEM SEE PAGE 39) CUTOFF VALVE KIT (ITEM 0-2 SEE PAGE 39) PIN HYDRAULIC CYLINDER OIL LEVEL CONVEYOR FOR AIR COOLER CYLINDER BROOM RIGHT KIT (ITEM SEE PAGE 37) CYLINDER CENTRAL BROOM KIT (ITEM SEE PAGE 39) [2] HYDRAULIC HARDWARE KIT (ITEM ) [27] 4 SCREW M8X20 ISO7380 [28] 4 CAP INSULATING [29] 2 NUT SELF L. M4 UNI7473 [30] CLAMP HOSE D.4 [3] SCREW THREAD ROLLING [32] SCREW THREAD ROLLING [33] PIPE FITTING [34] 2 WASHER M4 UNI92 [3] 4 WASHER M UNI92 [3] 4 NUT SELF L. M UNI7474 [37] 2 SCREW MX80 UNI93 [38] 2 SCREW MX UNI737 A: FOR MACHINE AFTER S.N (ALONG WITH REF., 33088) 09/2009 Proterra

40 ASSY HYDRAULIC PLANT Proterra /2009

41 02/202 PARTS LIST ASSY HYDRAULIC PLANT ITEM REF. NO. QTY DESCRIPTION FITTINGS M3/ FITTINGS M3/ DISTRIBUTOR 3 ELEMENTS BRACKET BRACKET PIPE FITTING PIPE FITTING 3/8 D MOTOR MAIN BROOM * GASKET HYDRAULIC PUMP KIT DISTRIBUTOR ELEMENT PIPE FITTING FILTER MEDIUM PRESSUR CARTRIDGE OIL FILTER # MICRO CYLINDER # * GASKET MICRO CYLINDER DOWEL MX DIAM 0, FITTING / FITTINGS / BLOCK HYD. HOSES CAP / COPPER GASKET / DOWEL M2 DIAM PIPE FITTING /2 D FITTINGS M/ MOTOR SIDE BROOM * GASKETS HYDRAULIC MOTOR KIT ELBOW 90 M/ PIPE FITTING T D SCREW W/HOLE / WASHER BONDED /8 09/2009 Proterra

42 02/202 ASSY HYDRAULIC PLANT Proterra /2009

43 02/202 PARTS LIST ASSY HYDRAULIC PLANT ITEM REF. NO. QTY DESCRIPTION # A CYLINDER HOPPER LIFT # * GASKET CYLINDER KIT PIPE FITTING /4 D FITTING / DOWEL M8X8 DIAM # MICRO CYLINDER # * GASKET MICRO CYLINDER PIPE FITTING DOWEL MX DIAM 0, FITTING / FITTINGS /8 # VALVE SIMPLE CHECK PLATE VALVES CUTOFF VALVE / PIPE FITTING /4 D FITTINGS M3/8 -F0L VALVE 3/8 NONRETURN PIPE FITTING 3/8 D PUMP HYDRAULIC TWIN * GASKETS HYDRAULIC MOT.KIT ELBOW 90 M/ ELBOW ELBOW 2 MOTOR DRIVE (ITEM 8 SEE PAGE 3) * GASKETS HYDRAULIC MOT.KIT # FITTING PIPE # STEERING CYLINDER # * GASKET CYLINDER KIT # PORT, HYDRAULIC TEST /4 * GASKET HYDRAULIC PUMP KIT CAP REDUCTION 3/4-/2 MF # WRENCH SPACER A: SEE PAGE 37 ITEM 0A AND SPEC. 09/2009 Proterra

44 HYDRAULIC PLANT - DRIVE MOTOR SCHEME Proterra /2009

45 HYDRAULIC PLANT - DRIVE MOTOR SCHEME ITEM REF. NO. QTY DESCRIPTION HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /2 L= HOSE HYDRAULIC 3/4 L= HOSE HYDRAULIC /2 L= 09/2009 Proterra

46 HYDRAULIC PLANT - STEERING SCHEME Proterra /2009

47 HYDRAULIC PLANT - STEERING SCHEME ITEM REF. NO. QTY DESCRIPTION HOSE HYDRAULIC 3/8 L HOSE HYDRAULIC 3/8 L HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L=000 09/2009 Proterra

48 HYDRAULIC PLANT - FLAP AND HOPPER SCHEME Proterra /2009

49 HYDRAULIC PLANT - FLAP AND HOPPER SCHEME ITEM REF. NO. QTY DESCRIPTION HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /2 L HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC 3/8 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= 40 09/2009 Proterra

50 HYDRAULIC PLANT - SIDE BROOM SCHEME Proterra /2009

51 HYDRAULIC PLANT - SIDE BROOM SCHEME ITEM REF. NO. QTY DESCRIPTION HOSE HYDRAULIC /2 L= HOSE HYDRAULIC 3/8 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC 3/8 L= HOSE HYDRAULIC /2 L= HOSE HYDRAULIC /4 L= HOSE HYDRAULIC 3/8 L= HOSE HYDRAULIC 3/8 L= 0 09/2009 Proterra

52 09/200 ACCESSORIES Proterra /2009

53 02/202 PARTS LIST ACCESSORIES ITEM REF. NO. QTY DESCRIPTION ELBOW 90. D. 8 NYLON 2 2 WASHER X8X. UNI CLAMP 4 CLAMP 9X30 4 WASHER X UNI FITTING/ REDUCTION GEAR MF 3/ RUBBER SEAL HOLDER /4 D 9 2 SCREW THREAD ROLLING 0 SCREW THREAD ROLLING SWITCH WATER FLUSHING KIT (SW) BREAKER CIRCUIT 2A (F3) BOOT CIRCUIT BREKER BRACKET LEFT SIDE BRACKET RIGHT SIDE 2 SCREW THREAD ROLLING 7 HOSE CRISTAL X L HOSE CRISTAL X L HOSE D.0 L 20 HOSE D.0 L ELBOW Y D HOSE CRISTAL X L CONNECTOR CONNECTOR FITTING 2 HOSE D.0 L 0 27 SCREW X SCREW MX PUMP WATER KIT (M3) RING NUT QUICK COUPLING ADAPTER SPRAY KIT # FILTER NOZZLE SPRAY NOZZLE SPRAY # NOZZLE SPRAY COLLAR D.0 3 NUT HEX M UNI CLAMP HOSE 37 NUT SELF LOCKING M SS 38 4 SCREW 4.X40 39 CLAMP HOSE D CHOCK D CAP SOLUTION TANK FILTER WATER # NET GASKET WATER FILTER [44] HARNESS MISTING SYSTEM [4]* PRE MISTING SYSTEM 48V KIT INSTRUCTIONS ASSEMBLY NOZZLE SPRAY KIT (ITEM ) [48] HOSES/FITTINGS MISTING SYSTEM KIT (ITEM ) 49A KIT CHECK VALVE 0A HOSE D.0 L 780 # 0A HOSE D.0 L CABLE OPENING CAP A: SEE TSB IT /2009 Proterra

54 ACCESSORIES Proterra /2009

55 02/202 PARTS LIST ACCESSORIES ITEM REF. NO. QTY DESCRIPTION * WHEEL SOLID NON MARKING KIT WHEEL NO MARK VERS 2 WHEEL.00-8 NO MARK VERS 2* OVER HEAD GUARD KIT INSTRUCTIONS ASSEMBLY NUT SELF L. M2 UNI7473 SCREW M2X3 UNI739 2 WASHER 2X3X3 UNI93 OVER HEAD GUARD [3]* 083 MIRROR KIT INSTRUCTIONS ASSEMBLY * FRONT LIGHT 48V KIT INSTRUCTIONS ASSEMBLY SWITCH FRONT LIGHT HEADLIGHT 24V (L/L2) BREAKER CIRCUIT 0A (F) [0] LAMP HARNESS FRONT HEADLIGHT 2 PLATE FOR FRONT LIGHT 8 SCREW 4.8X9 UNI94 2* TILT STEERING KIT INSTRUCTIONS ASSEMBLY # STEERING UNIT KIT # * GASKET STEERING UNIT 4 SCREW MX20 UNI93 STEERING TILT STEERING WHEEL COVER PLATE TILT STEERING []* FIRE EXTIGUISHER KIT INSTRUCTIONS ASSEMBLY 09/2009 Proterra

56 ACCESSORIES Proterra /2009

57 ACCESSORIES ITEM REF. NO. QTY DESCRIPTION * MAT FLOOR KIT INSTRUCTIONS ASSEMBLY ANTI SLIP SURFACE ANTI SLIP SURFACE 3* GUARD REAR BUMPER KIT INSTRUCTIONS ASSEMBLY 7 NUT SELF L. M8 UNI SCREW M8X40 UNI73 7 WASHER 8X32X2 BUMPER REAR * METAL LINER HOPPER KIT INSTRUCTIONS ASSEMBLY 3 WASHER X8 UNI92 3 SCREW MX20 UNI93 PROTETION HOPPER 7* FRONT PROTECTION KIT INSTRUCTIONS ASSEMBLY [9]* PLATE ENGINE COVER STIFFE 09/2009 Proterra

58 09/200 ACCESSORIES 2 Proterra /2009

59 09/200 PARTS LIST ACCESSORIES ITEM REF. NO. QTY DESCRIPTION HOPPER DUST FLAP KIT INSTRUCTIONS ASSEMBLY 2* CANOPY KIT INSTRUCTIONS ASSEMBLY 09/2009 Proterra

60 09/200 ACCESSORIES Proterra /2009

61 09/200 PARTS LIST ACCESSORIES ITEM REF. NO. QTY DESCRIPTION * CANOPY KIT INSTRUCTIONS ASSEMBLY HARNESS WINDSCREEN WIPER WINDSCREEN MOTOR WINDSCREEN WIPER ARM WINDSCREEN WIPER GASKET WINDSCREEN WIPER CABIN SOFT COUPLING QUICK LOCK MAGNET FIXING CABIN MICROSWITCH A 20V 09/2009 Proterra

62 WIRING DIAGRAM - PAGE PAGE 2 A B C D E 0 Proterra /2009

63 WIRING DIAGRAM - PAGE 2 PAGE PAGE 3 A A B B C D E E 09/2009 Proterra

64 WIRING DIAGRAM - PAGE 3 PAGE 2 A B E 2 Proterra /2009

65 WIRING DIAGRAM - PAGE 4 KEY REF. NO. DESCRIPTION BAT BATTERY 48V (OPTIONAL) BE PIVOTING LIGHT BZ REVERSE GEAR BUZZER C 3309 BATTERY CONNECTOR D NA DIODE ES PRIMARY HYDRAULIC PUMP CONTACTOR ES VACUUM MOTOR RELAY ES FILTER SHAKER RELAY ES START RELAY F PRIMARY HYDRAULIC PUMP FUSE (20 A) F VACUUM SYSTEM CIRCUIT BREAKER F FILTER SHAKER CIRCUIT BREAKER F WATER PUMP CIRCUIT BREAKER (OPTIONAL) F IGNITION KEY CIRCUIT BREAKER F MOTOR ACCESSORY CIRCUIT BREAKER F WORK LIGHTS CIRCUIT BREAKER (OPTIONAL) F CAB FAN CIRCUIT BREAKER (OPTIONAL) F AUXILIARY FUSE (30 A) HN HORN K IGNITION SWITCH L/ WORK LIGHTS (OPTIONAL) M VACUUM SYSTEM MOTOR M FILTER SHAKER MOTOR M WATER PUMP (OPTIONAL) M4 TBD FAN CAB (OPTIONAL) M OIL COOLER FAN M MP COOLER FAN MP PRIMARY ELECTRIC MOTOR R NA T, T2, BZ RESISTOR R2 NA T, T2, BZ RESISTOR R3 NA ES RESISTOR R4 NA ES2 RESISTOR R NA ES3 RESISTOR R NA WL RESISTOR (OPTIONAL.) R7 NA WL2 RESISTOR (OPTIONAL) R8 NA SW RESISTOR R9 NA M RESISTOR R0 NA SW RESISTOR R NA M3 RESISTOR (OPTIONAL) STR GAUGE SE TBD PLUGGED FILTER SENSOR (OPTIONAL) SE2 TBD HOPPER TEMPERATURE SENSOR (OPTIONAL) SW VACUUM SYSTEM/FILTER SHAKER SWITCH SW HORN SWITCH SW3 NA SEAT SWITCH SW REVERSE GEAR PROXIMITY SENSOR SW TBD FAN SWITCH SW WATER PUMP SWITCH (OPTIONAL) SW7 TBD WORK LIGHTS SWITCH (OPTIONAL) T PRIMARY FILTER SHAKER TIMER T SECONDARY FILTER SHAKER TIMER T SEAT SWITCH TIMER WL TBD PLUGGED FILTER LED (OPTIONAL) WL2 TBD HOPPER TEMPERATURE LED (OPTIONAL) KEY COLOUR KEY COLOUR BK BLACK PK PINK BU LIGHT BLUE RD RED BN BROWN VT VIOLET GN GREEN WH WHITE GY GREY YE YELLOW OG ORANGE 09/2009 Proterra

66 09/200 HYDRAULIC DIAGRAM /2/ C cc 0 rpm 22 /2/ C.0 0 cc 0 rpm bar /2/ C cc 80 rpm 2 3 /2/ C rpm cc/rev 9 L/min 3 µm 20 bar 200 bar cc/rev cc/rev 3/0/ C bar 0 cc/rev 80 bar 80 bar 7 2/40/ C.20 MOTOR 20 bar cc/rev 0 µm L 4 Proterra /2009

67 09/200 PARTS LIST HYDRAULIC DIAGRAM ITEM REF. NO. DESCRIPTION OIL TANK OIL FILTER DRIVE SYSTEM PUMP ACCESSORY PUMP DRIVE SYSTEM MOTOR POWER STEERING STEERING CYLINDER OIL COOLER MANIFOLD 3 LEVERS HOPPER LIFTING CYLINDER SKIRT CYLINDER MAIN BROOM MOTOR MAIN BROOM CYLINDER MANIFOLD LEVER RIGHT SIDE BROOM MOTOR RIGHT SIDE BROOM CYLINDER CHECK VALVE ONE-WAY VALVE DOUBLE CHECK VALVE MANIFOLD BLOCK LEFT SIDE BROOM MOTOR LEFT SIDE BROOM CYLINDER OIL FILTER 09/2009 Proterra

68 02/202 RECOMMENDED SPARE PARTS REF. NO. QTY DESCRIPTION BEARING BEARING GASKET TRIM EDGE BULB FLAP SIDE FLAP SIDE FOAM HOPPER SIDE FLAP REAR BROOM LATCH KIT TRIM EDGE BULB L 900MM SEAL HOPPER COVER L MOTOR VACUUM 48V (M) GASKET PANEL FILTER L NUT THUMB SQUEEGEE FIXING GASKET FILTER ASSY L MOTOR FILTER SHAKER 48V (M2) # SIDE BROOM ATLANTIS PPL BROOM SIDE PPL 29X PIN SIDE BROOM KIT FILTER HYDRAULIC OIL PLUG GASKET DISTRIBUTOR 3 ELEMENTS KIT DISTRIBUTOR ELEMENT KIT VALVE PRIORITY KIT CUTOFF VALVE DOUBLE KIT CUTOFF VALVE KIT FAN SPRING MAT PEDAL FOOT PEDAL UPPER KIT SWITCH SUCTION KIT (SW) SWITCH HORN KIT (SW2) GAUGE 48V (STR) DECAL GAUGE PANEL SWITCH KEY KEY (PC) RELAY TIMER 0. SEC. (T2) HARNESS RELAY BATTERY RELAY TIMER 0. SEC. (T3) BREAKER CIRCUIT A BROOM MAIN SPIRAL PPL 0. WHITE NAVY/STEEL SPRING MAIN BROOM SUPPORT BEARING KIT ROD SPRING KIT LEVER WELDED KIT ROD LEVER KIT FAN COOLING 48V.8W DC CARBON BRUSH KIT 4PCS ELECTRIC MOTOR 48V 7 KW (MP) BREAKER CIRCUIT 0A (F - F - F) HARNESS REAR COVER WHEEL SUPERELASTIC WHEEL ASM WITH BEARINGS HARNESS MAIN BATTERY HARNESS ELECTRIC MOTOR FUSE 30A (F0) 3309 CONNECTOR 30 AMP BLUE (C) POWER FUSE 20A (F0) CONTACTOR UNIPOLAR 48V (ES0) Proterra /2009

69 02/202 PARTS LIST OPTIONALS REF. NO. QTY DESCRIPTION PANEL FILTER WATER RESISTENT BROOM SIDE PPL,/STEEL BROOM SIDE NYLON 0, BROOM MAIN SPIRAL NYLON BROOM MAIN SPIRAL PPL 0. WHITE NAVY BROOM MAIN SPIRAL UNION MIX LEFT SIDE BROOM KIT PRE MISTING SYSTEM KIT WHEEL SOLID NON MARKING KIT OVER HEAD GUARD KIT POCKET FILTER KIT 2V TILT STEERING POCKET WATER RESISTANT FILTER FIRE EXTIGUISHER KIT 083 SIDE-VIEW MIRRORS FOR USE WITH OHG AND CAB SEAT BELT KIT MAT FLOOR KIT GUARD REAR BUMPER KIT FRONT LIGHT 48V KIT HOPPER STOP KIT BACKUP ALARM KIT (BZ) PIVOTING LIGHT (BE) DRIVER S SIDE WORKING LIGHT REAR WORKING LIGHT 3027 HOOD INNER LIGHT 308 CLOGGED AIR FILTER SENSOR HOPPER TEMPERATURE SENSOR SUSPENSION SEAT - ADJUSTABLE BACK TILT - ARM REST - SEAT BELT LITTER VAC CLOGGED DUST CONTROL FILTER INDICATOR AMBER STROBE LIGHT (WITHOUT OHG OR CAB) FRONT CORNER GUARDS - FOR BOTH LEFT AND RIGHT CORNERS RAISED ENGINE AIR INTAKE WITH PREFILTER LP TANK WITH OUTAGE AND FILLER VALVE, LP MODELS ONLY AMBER STROBE LIGHT FOR USE WITH OHG SOFT-SIDED CAB FOR WEATHER PROTECTION (MUST ORDER OHG) 079 STRAINER/CHECK VALVE, DUSTGUARD GALLON (0.379 LITER) PER MIN. NOZZLE TIP FOR HIGH DUST APPL CAP, DUSTGUARD, YELLOW, TOOLS-FREE FRONT PROTECTION KIT PLATE ENGINE COVER STIFFE # GAS SPRING KIT 09/2009 Proterra

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