RESEARCH&DEVELOPMENT OF AMERICA, INC DANIELS STREET STE A, CHINO CA (800) (909) FACSIMILE (909)

Transcription

1 RESEARCH&DEVELOPMENT OF AMERICA, INC DANIELS STREET STE A, CHINO CA 970 (800) (909) FACSIMILE (909) II (EMS Peripheral Interface Module) YAMAHA RAPTOR 700R R PERIPHERAL INTERFACE MODULE Note: Read through all instructions before beginning installation. THIS PRODUCT IS INTENDED FOR USE ONLY IN CLOSED COURSE RACING OR! OTHER OFF ROAD COMPETITION AND NEVER ON PUBLIC ROADS OR HIGHWAYS! Installation by Qualified Technician Only NOTE: IN THE STATE OF CALIFORNIA, IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM. WHICH INCLUDES THE FUEL INJECTION SYSTEM OF ANY VEHICLE.

2 Installation Procedures: Page 2 Installation Steps: Remove the seat. 2 Remove the fuel tank cap. 3 Remove the ignition switch. 4 Remove the front plastic covers (Fig., Fig. 2, Fig. 3, Fig. 4). 5 Remove four gas tank bolts. Lift up the gas tank. Route the Yoshimura harness from injector compartment toward storage compartment located underneath the seat. Make sure the harness is secure and away from moving parts (Fig. 5). Remove Ignition Switch Fig. 3 Remove Bolt Fig. Disconnect White Fig. 2 Fig. 4

3 Installation Procedures: 6 Locate the stock injector. Disconnect it and connect the Yoshimura harness injector plug (Fig. 6). 7 Locate the throttle position (TP) plug on the right side of the bike. Disconnect it and connect the Yoshimura harness TP plug (Fig. 7). 8 Locate crankshaft position sensor (CKP). It is the white two-wire connector on the left side of the engine (Fig. 8). The male side of the connector has black/blue and blue/yellow wires. The female side of the connector has green and blue/yellow wires. Disconnect it and connect the white Yoshimura harness CKP plug which has green and black wires on male and female side (Fig. 9). NOTE: There are two white two-wire plugs on the harness. Make sure to use the correct one. Injector Page 3 Map Switch Fig. 5 harness Stock TP harness Stock Injector injector Throttle Position Sensor Fig. 6 Fig. 7 Stock CKP Sensor Brown Green Green Blue/Yellow CKP Black/Blue Brown CKP sensor plug Blue/Yellow Fig. 8 Stock CKP Sensor Green Fig. 9

4 Installation Procedures: Page 4 9 Locate the black two-wire plug close to the CKP plug (Fig. 0). The male side of the connector has brown/ yellow, and yellow wires. Disconnect it and connect the white Yoshimura harness plugs which have black and red wires on the male and female sides (Fig. 9). Black Two-Wire NOTE: There are two white two-wire plugs on the harness. Make sure to use the correct one. 0 Connect the ground wire of the harness to the negative terminal of the battery (ground wire has the ring terminal on the end of it). Fig. 0 Check that all wiring connections are tight. 2 Reinstall fuel tank, plastics, fuel tank cover, ignition switch, and seat. Check that wiring is not pinched or kinked. Red Stock 3 If any problem is found, please carefully follow through the installation steps again. If problem still persists, please call the Yoshimura technical department at (800) Black Brown/Yellow Red Yellow Stock Black Fig.

5 Installation Procedures: Page 5 Operation Steps: The comes with two pre-programmed maps. Map is when the ATV has a Yoshimura full exhaust system with spark arrester installed and stock air box lid removed. Map 2 is when the ATV has a Yoshimura full exhaust system with spark arrester removed, and stock air box lid removed. Use the map selector plug to switch between maps. Map is active when the selector plug is connected (Fig. 2). Map 2 is active while the selector plug is disconnected (Fig. 3). Map is Active is Connected Fig. 2 Map 2 is Active is Disconnected Fig. 3

6 Installation Procedures: Page 6 Map Selector To Stock Crankshaft Position To Stock Throttle Position To Negative Terminal of Battery Data Connector To To Stock Injector Power for Parts List: DESCRIPTION (EFI Control Unit, Base) 2 Software CD USB Cable Yoshimura USA Sticker Hook-&-Loop Adhesive Cable Tie Instructions QTY 8 PART # R-433B R HB R-433-CD R-433-USB V ZT-300 INST KIT