VERSA Published 04/03 Effective Serial No through Current PartNo P

Transcription

1 VERSA Published 0/03 Effective Serial No. 000 through Current PartNo P MANUAL ALAMO INDUSTRIAL 502 E. Walnut Seguin, Texas

2 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

3 Parts Section 6- SECTION

4 ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section.. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number, and the basic name of the part.. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. NOTE: NOTE: Please refer to The Safety Section in the front of this Manual for the proper Part Number when ordering Replacement Safety Decals. Please note that the appearance of some parts may vary from the art or photographs shown in the manual. For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Group Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: ALAMO INDUSTRIAL 502 E. Walnut Seguin, Texas VERSA 0/03 Parts Section 6-2

5 TABLE OF CONTENTS Control Console Cutter Valve Extension Arm Cylinder - Lift Cylinder - Tilt Oil Reservoir Spindle Housing Versa Mower Pump Assemblies Speed Increaser Versa Mower Accessories Versa Ditcher Versa Boom " Square Head Counterweight Assembly Versa Boom Insert Assembly Valve Bank w/ Fittings King Post Assembly " Versa Flail " Versa Flail Hydraulic Motor Heavy Duty Flail Assembly Cuttershaft Driveside Assembly Cuttershaft Non - Driveside Assembly Caster Wheel Assembly " Blade Bar Assembly Cutting Head Flail Axe " X - Frame Square Head Assembly Stump Jumper Pan Assembly Blade Bar w/ Grass Blades Blade Bar w/ Straight Blades Hydraulic Motor Repair Parts Valve Bank Cover Valve Remote Control Heavy Duty Extension Arm Tilt Cylinder Assembly Valve Cover Installation Valve Assembly - Versa Mower/Flail Skid Shoe Extension TimberCat Assembly Buzzbar Assembly DEEP DECK OPTION Deep Deck Mower Assembly Deep Deck Motor and Spindle Assembly Spindle Housing and Spindle Assembly Blade Bar Assembly Deep Deck Hydraulic Motor Assembly Hydraulic Motor Repair Parts ( ) Hydraulic Schematic Hydro-Float Option VERSA and TERRAIN KING are registered trademarks of Alamo Group Inc. VERSA\5-9 Parts Section 6-3 R 0-8-0

6 CONTROL CONSOLE ASSEMBLY Support Arm Valve Mt. Weldment (For Versa Ditcher Valve) Support Arm Valve Mt. Weldment (For All Other Valves) Bolt Lockwasher Nut * Flat Washer * Locknut * Solenoid Cutter Valve Assembly * Push Pull Switch * Knob, Switch * Bolt * Wire Harness Head Retainer Assembly Head Retainer Weldment Lockwasher Nut * These Parts are not shown, but are part of assembly p/n VERSA\-96 Parts Section 6-

7 CUTTER VALVE ASSEMBLY ASSEMBLY P/N * Cutter Valve 2* Straight Adapter 3* Straight Adapter Wire Harness Switch - Push Pull Knob 7* Straight Adapter * These parts are included in Cutter Vave Assembly p/n VERSA\5-9 Parts Section 6-5 R 2--96

8 CUTTER VALVE CARTRIDGE VALVE INSTALLATION PROCEDURE. Visually inspect the manifold block to make sure cavities are free of contamination including machining burrs and chips. 2. Check the cartridge valve to be sure it is free of visible contamination. 3. Be sure o-rings and/or split back-up rings are arranged properly on valve and are not damaged.. Dip cartridge valve in clean oil up to the threads to lubricate seals. 5. Carefully screw cartridge into proper cavity Complete Assembly Solenoid Complete (S/N 0250 and After) Solenoid Complete (S/N and Prior) Solenoid Coil (S/N 0250 and After) Solenoid Coil (S/N and Prior) Solenoid Valve w/seals (S/N 0250 and After) Solenoid Valve w/seals (S/N and Prior) Pilot Piston w/seals Relief Valve Seal Kit - Relief Valve Logic Valve Seal Kit (Logic Valve) Check Valve Seal Kit (Check Valve) Solenoid Valve Seal Kit VERSA\5-9 Parts Section 6-6 R 8--9

9 EXTENSION ARM ASSEMBLY To "A" Port of Lift Section (Color Code Green) To Tee on Return Port (Color Code Blue) To "B" Port of Tilt Section (Color Code Blue/White) To "B" Port of Lift Section (Color Code Green/White) ITEM PART NO. DESCRIPTION QTY Complete Assembly * Elbow * Extension Arm Weldment (Heavy Duty) Hose (ROPS Units) Hose (Cab Units) * Hose With #MJ Hose (ROPS Units) Hose (Cab Units) * Pin * Cylinder * Cylinder, Pin (Greaseable) * Pin * Pin * Cotter Pin * Linkage Arm Weldment * Cable Assembly * Shackle with Screw Pin * Flatwasher * Bushing * Straight Adapter * Lug Bushing (/2" Lug) Spring Tension Bushing Bolt 2-Ref Nut 2-Ref Pin, Attach. (Special for Flail Head Only) -Ref Pin, Attach. (For Rotary Head) -Ref * Cylinder Bushing * Grease Fitting * Lug Bushing Pin Hose (ROPS) Units Hose (Cabs Units) Hose (ROPS Units) 0089 Hose (Cabs Units) * These parts are included in Extension Arm Assembly p/n VERSA\-96 Parts Section 6-7 R

10 LIFT CYLINDER ASSEMBLY VERSA EXTENSION ARM Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Pin Washer Pin "D" Cotter Pin * Back-Up Ring Collar 6* Wear Ring 7* Piston Seal 8* O Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal 23* Buffer Seal * Included in Seal Kit P/N VERSA\-96 Parts Section 6-8

11 TILT CYLINDER ASSEMBLY VERSA EXTENSION ARM A Tilt Cylinder Assembly Tube Weldment Cylinder Head Piston Rod Weldment 0* O-Ring * Seal, Hallite Rod 3* Seal, Wiper Rod * Seal, Piston Ring 5* Wear Ring 25 5JRC60 Nut, Hex 0* Seal * Included in Seal Kit P/N VERSA 0/03 Parts Section 6-9

12 OIL RESERVOIR ASSEMBLY * Weldment Suction Filter Bolt Elbow Spring Nut Suction Pipe Weldment Elbow Hose Bib Filler Cap Weldment Filler Cap Sight Gauge Magnetic Plug Gasket-Rubber Gasket-Cork Nut Filter Assembly Filter Replacement Element Gasket-Rubber Gasket-Cork Adapter Flatwasher Bolt Nut Lockwasher Hose Clamp Filter Return Tube Nut Bolt Pushnut Tube Clamp "O" Ring Dial Indicator * FILTER ASSEMBLY Item Part No Qty Description Filter Assy Filter Element Spring Filter Cartridge Valve, Filter Bypass Filter Cover Seal Kit Nut & Bolt Kit 3 VERSA 0/2002 Parts Section 6-0

13 SPINDLE HOUSING AND SPINDLE ASSEMBLY Fill with NLGI 000 Grease Alamo Group P/N DO NOT OVERFILL Note: For proper assembly, see Operator's Manual - Maintenance Section. P/N C Gasket C Housing Spindle Bearing Ring Seal Snap Ring Bearing Bearing Lockwasher Nut Plug Pressure Relief Plug Reducer VERSA\5-9 Parts Section 6- R -2-9

14 VERSA MOWER HEAD ASSEMBLY 60" P/N " P/N TORQUE ITEMS & 5 TO 00 FT/LBS TORQUE ITEM 9 TO 00 FT/LBS VERSA\5-9 Parts Section 6- R 2--96

15 VERSA MOWER HEAD ASSEMBLY 60" P/N " P/N ITEM PART NO. DESCRIPTION QTY Mower Head Weldment-60" Mower Mower Head Weldment-72" Mower C Spindle Assembly Motor & Spindle Assembly-60" Mower Motor & Spindle Assembly-72" Mower Bolt Bolt Locknut Locknut Blade Bar Assembly-60" Mower Blade Bar Assembly-72" Mower Bolt Skid Shoe-60" Mower Skid Shoe-72" Mower Bolt Flatwasher 56-60" OR 65-72" Nut, Toplock 3-60" OR 36-72" Rear Flap-60" Mower (not shown) Rear Flap-72" Mower (not shown) Front Chain Guard Assembly 60" Mower Front Chain Guard Assemblay 72" Mower Spacer, Blade Bar Hose (not shown) 60" Mower Hose (not shown) 60 " Mower Grease Fitting (not shown) Lockwasher Hose 72" Mower (not shown) Hose 72" Mower (not shown) Stud Rear Chain Guard Assembly 60" Mower Rear Chain Guard Assembly 72" Mower Corner Chain Guard 3 VERSA\5-9 Parts Section 6-3 R 2--96

16 60" VERSA MOWER HYDRAULIC MOTOR ASSEMBLY " VERSA MOWER Hydraulic Motor Deg. Elbow Split Flange Kit Flange Kit Reducer Deg. Elbow VERSA\5-9 Parts Section 6- R 2--96

17 60" VERSA MOWER HYDRAULIC MOTOR P/N * included in seal kit p/n Included in minor seal kit p/n Snap Ring 2* O Ring Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) Seal Retainer VERSA\5-9 Parts Section 6-5 R

18 72" VERSA MOWER HYDRAULIC MOTOR ASSEMBLY P/N Hydraulic Motor Deg. Elbow Split Flange Kit Flange Kit Reducer Deg. Elbow VERSA\ 5-9 Parts Section 6-6 R

19 72" VERSA MOWER HYDRAULIC MOTOR P/N * included in seal kit p/n Included in minor seal kit p/n VERSA\ Snap Ring 2* O Ring Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) Seal Retainer Parts Section 6-7 R

20 VERSA MOWER BLADE BAR & STUMP JUMPER PAN NOTE: Torque bolts (item #7) to 00 ft.-lbs. Use Lock-tite on threads. Torque bolts (item #5) to 250 ft.-lbs DANGER: 60" P/N " P/N BLADE BAR ASSEMBLY Blade Bar - 60" Blade Bar - 72" Blades-Matched - 60" Nut Lockwasher Bolt Lockwasher Bolt (Use w ithout spacer) Bolt (Use with spacer) Spacer Blades should always be replaced in sets. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, BLADE BOLTS, BUSHINGS, NUTS, AND WASHERS MUST BE CHANGED. NOTE: Torque bolts (item #7) to 00 ft.-lbs. Use Lock-tite on threads. Torque bolts (item #3) to 250 ft.-lbs STUMP JUMPER PAN Note: This pan can be identified by it's welded supports. 72" P/N Stump Jumper Pan Weldment 60" Stump Jumper Pan Weldment 72" Blades-Matched - 60" Blades-Matched - 72" Blade Bolt Lockwasher Nut ref Lockwasher ref Bolt VERSA\ 5-9 Parts Section 6-8 R 05--0

21 STUMP JUMPER PAN ASSEMBLY 60" MOWER P/N DISCONTINUED FOR REPLACEMENT ONLY NOTE: Torque bolts (item #7) to 00 ft.-lbs. Use Lock-tite on threads. Torque bolts (item #3) to 250 ft.-lbs Note: This pan can be identified by it's welded supports Stump Jumper Pan Weldment 60" Stump Jumper Pan Weldment 72" Blades-Matched - 60" Blades-Matched - 72" Blade Bolt Lockwasher Nut ref Lockwasher ref Bolt VERSA\ -9 Parts Section 6-9 R 05--0

22 STUMP JUMPER SPIDER PAN ASSEMBLY 60" MOWER P/N * NOTE: This pan can be identified as having bolt in bushings and no welding anywhere on the pan. NOTE: Torque bolts (item #3) to 00 ft.-lbs. Use Lock-tite on threads. Torque bolts (item #6) to 250 ft.- lbs. DANGER: Blades should always be replaced in sets. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, BLADE BOLTS, BUSHINGS, NUTS, AND WASHERS MUST BE CHANGED. DANGER: Roll pin #5 must be installed to prevent nut from becoming loose and blade from being thrown from the machine ** Stump Jumper Pan Blades-Matched Set of Blade Bolt Heat Treated Washer Spiral Roll Pin Nut Locknut Washer Spacer 0 7A682 3 Bolt ref Lockwasher ref Bolt (Used without spacer) ref Bolt (Use with spacer) Key Bushing Spacer Spacer * Includes Items -6 and -6 ** Includes items 7,8,9, & 0 VERSA 0/2002 Parts Section 6-20

23 CONTROL VALVE, 2 SPOOL NOTE: Spool Seals are included in work section Spool Kits Control Valve Assy Control Valve Assy Adapter Hyd. Elbow Adapter Hyd. Tee Adapter Hyd. Straight Plastic Tie (Red) Plastic Tie (Blue) Plastic Tie (Blue/White) Plastic Tie (Green) Plastic Tie (Green/White) Plastic Tie (Orange) Directional Control Valve Adapter Hyd. Straight Adapter Hyd. Elbow Orifice Plate Adapter Hyd. Straight Kit, Valve Control Handle Main Relief Seal Kit, Main Relief Seal Kit, Outlet Section Seal Kit, Work Section Seal Kit, Work Section Inlet Dbl. Acting Float Singlt Acting Float Outlet Cover Stud Assembly VERSA 0/03 Parts Section 6-2

24 VERSA MOWER HYDRAULIC SYSTEM VERSA\ -96 Parts Section 6-22 R

25 VERSA MOWER HYDRAULIC SYSTEM Flange Kit In Tank Filter Filter Element Adapter Elbow Adapter Hose Bib Elbow Adapter Adapter Orifice Plate Plastic Tie (Red) Straight Adapter Elbow Elbow - 5 deg Adapter Hose-Tank to Pump 23* Hose-Pump to Cutter Valve 2* Hose-Pump to Control Valve Hose-Filter Tube to Tee Hose-Cutter Valve to Motor, 60" Versa Rotary Hose-Cutter Valve to Motor, 72" Versa Rotary Hose-Motor to Cutter Valve, 60" Versa Rotary Hose-Motor to Cutter Valve, 72" Versa Rotary Hose-Cutter Valve to Tee Hose-Control Valve to Cutter Valve (ROPS Units) Hose-Control Valve to Cutter Valve (Cab Units) Hose-Control Valve to Tilt Cylinder (Cab Units) 0077 Hose-Control Valve to Tilt Cylinder (ROPS Umits) Hose-Control Valve to Lift Cylinder (ROPS Units) Hose-Control Valve to Lift Cylinder (Cab Units) Hose Clamp Filter Return Tube Adapter Elbow Split Flange Kit Flange Kit Reducer Elbow Elbow Adapter Hose with #MJ Hose (ROPS Units) 0089 Hose (Cab Units) Hose (ROPS Units) Hose (Cab Units) Straight Adapter Elbow Tee Straight Adapter Plastic Tie (Blue) Plastic Tie (Blue/ White) Plastic Tie (Green) Plastic Tie (Green/White) Plastic Tie (Orange) * Varies per Tractor Mount; See Specific Tractor Mount Installation Drawing VERSA\ 5-9 Parts Section 6-23 R

26 SINGLE PUMP REPLACEMENT FRONT MOUNTED - P/N VERSA\ 5-9 Parts Section 6-2

27 SINGLE PUMP REPLACEMENT FRONT MOUNTED - P/N Bolt Washer Porting Flange w/bushing * Seal Mounting Flange w/bushings Plug Gear Housing 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin * included in major rebuild seal kit part number ** ** minor rebuild seal kit is (includes all parts of major rebuild seal kit except thrust plates) VERSA\ 5-9 Parts Section 6-25

28 SINGLE PUMP ASSEMBLY FRONT MOUNTED P/N Hydraulic Pump Deg. Elbow Flange Kit Hose Bib Hose Clamp VERSA\ 5-9 Parts Section 6-26

29 SINGLE PUMP ASSEMBLY REAR MOUNTED - 50 PTO - P/N Hydraulic Pump Deg. Elbow Flange Kit Hose Bib Hose Clamp Elbow VERSA\ 5-9 Parts Section 6-27 R

30 SINGLE PUMP REPLACEMENT REAR MOUNTED - 50 PTO - P/N VERSA\ 5-9 Parts Section 6-28 R 3--92

31 SINGLE PUMP REPLACEMENT REAR MOUNTED - 50 PTO - P/N Bolt Washer Porting Flange w/bushing * Seal Mounting Flange w/bushings Plug Gear Housing 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin * included in major rebuild seal kit part number ** ** minor rebuild seal kit is (includes all parts of major rebuild seal kit except thrust plates) VERSA\ 5-9 Parts Section 6-29 R 3--92

32 TANDEM PUMP REPLACEMENT FRONT MOUNTED - P/N VERSA\ 5-9 Parts Section 6-30

33 TANDEM PUMP REPLACEMENT FRONT MOUNTED - P/N * Seal Mounting Flange w/bushings Plug * Seal End Gear Set Dowel Pin Gear Housing 8* Square Seal Bearing Carrier Housing w/bushings Gear Set Connector Shaft Gear Housing 3* Thrust Plate End Flange w/bushing Washer Studs Nuts * included in major rebuild seal kit part number ** ** minor rebuild seal kit is (includes all parts of major rebuild seal kit except thrust plates) VERSA\ 5-9 Parts Section 6-3

34 TANDEM PUMP ASSEMBLY FRONT MOUNTED - P/N BOTTOM PORT 3 TOP PORT Hydraulic Pump Deg. Elbow Deg. Elbow Flange Kit Hose Bib Hose Clamp VERSA\ 5-9 Parts Section 6-32 R

35 TANDEM PUMP ASSEMBLY* FRONT MOUNTED - P/N *This pump is identified by the -/" Flange fitting used on the bottom discharge port. 7* 2 BOTTOM 3 TOP Hydraulic Pump Deg. Elbow Deg. Elbow Flange Kit Hose Bib Hose Clamp Flange Kit Straight Adapter VERSA\ 5-9 Parts Section 6-33

36 TANDEM PUMP REPLACEMENT * FRONT MOUNTED - P/N A 6 A View A-A * This pump is identified by the -/" Flange connection used on the bottom discharge port. VERSA\ 5-9 Parts Section 6-3

37 TANDEM PUMP REPLACEMENT FRONT MOUNTED - P/N * Seal Mounting Flange w/bushings Plug * Seal End Gear Set Dowel Pin Gear Housing 8* Square Seal Bearing Carrier Housing w/bushings Gear Set Connector Shaft Gear Housing 3* Thrust Plate End Flange w/bushing Washer Studs Nuts * included in major rebuild seal kit part number ** ** minor rebuild seal kit is (includes all parts of major rebuild seal kit except thrust plates) VERSA\ 5-9 Parts Section 6-35 R -22-9

38 TANDEM PUMP REPAIR REAR MOUNTED - 50 PTO - P/N VERSA/5-9 Parts Section 6-36 R

39 TANDEM PUMP REPAIR REAR MOUNTED - 50 PTO - P/N * Seal Mounting Flange w/bushings Plug * Seal End Gear Set Dowel Pin Gear Housing 8* Square Seal Bearing Carrier Housing w/bushings Gear Set Connector Shaft Gear Housing 3* Thrust Plate End Flange w/bushing Washer Studs Nuts * included in major rebuild seal kit part number ** ** minor rebuild seal kit part number (includes all parts of major rebuild seal kit except thrust plates) VERSA/5-9 Parts Section 6-37 R

40 TANDEM PUMP ASSEMBLY REAR MOUNTED - 50 PTO - P/N BOTTOM PORT Hydraulic Pump Deg. Elbow Deg. Elbow Flange Kit Hose Bib Hose Clamp Elbow VERSA/5-9 Parts Section 6-38 R

41 SPEED INCREASER VERSA 0/03 ITEM PART NO QTY DESCRIPTION Complete Assembly Housing Gasket Gasket Flange Plug Gasket Plug Lockwasher Bolt Lockwasher Bolt Dowel Housing Gasket Flange Gasket Dipstick Gasket Plug Seal Bearing Retaining Ring Bearing Shaft Key Gear (50 RPM) Gear (000 RPM) Pinion (50 RPM) Pinion (000 RPM) Spacer Pump Flange Ref. Splined Pump Adapter Parts Section 6-39

42 SPEED INCREASER P/N VERSA/ Adapter, Shaft Pinion Gear - High Speed Shaft & Gear, Low Speed Pump Flange Cover, Closed Cover, Open Pipe Plug Seal Retaining Ring Breather Bearing Cup Bearing Cone Bearing Cup Bearing Cone Spacer Ring Housing Housing Dowel Gasket (.05) Spacer Ring ref Name Tag AR Shim (.005 Alum.) AR Shim (.007 Alum.) AR Shim (.020 Alum.) AR Shim (.005 Alum.) AR Shim (.007 Alum.) AR Shim (.020 Alum.) Screw Lockwasher Screw Nut Lockwasher Parts Section 6-0 R -22-9

43 VERSA MOWER TRAIL WHEEL Tube, Tailwheel Bolt Locaknut Collar Bolt Nut Caster Fork Bolt Bearing Spacer Bearing Assy (cup & cone) Seal Tire w/rim, Hub & Cups Nut * Tire & Wheel Assembly (includes Items, & 3) VERSA/5-9 Parts Section 6- R -22-9

44 VERSA MOWER CHAIN GUARDS SINGLE CHAIN REAR 60" Assy P/N " Assy P/N Chain Guard Weldment 60" Chain Guard Weldment 72" *Ref Bolt *Ref Flatwasher *Ref Nut Cable Chain (6 Link) 60" 65 Chain (6 Link) 72" Clamp, Cable 3/6" Chain Guard Weldment 60"/72" * Add () for 72" Mower FRONT 60" Assy P/N " Assy P/N Chain Guard Weldment 60" Chain Guard Weldment 72" *Ref Bolt *Ref Flatwasher *Ref Nut Cable Chain (8 Link) 60" 65 Chain (8 Link) 72" Clamp, Cable 3/6" Chain Guard Weldment 60" * Add () for 72" Mower DUAL CHAIN REAR 60" Assy P/N " Assy P/N " Double Chain Guard " Double Chain Guard Cable Cable Clamp Chain (6 Link) 60" 83 Chain (6 Link) 72" Clip (Not Shown) Chain Guard *Ref Bolt *Ref Flatwasher *Ref Locknut * Add () for 72" Mower VERSA/5-9 FRONT 60" Assy P/N " Assy P/N " Chain Guard Weldment " Chain Guard Weldment Cable Cable Clamp Chain (8 Link) 60" 83 Chain (8 Link) 72" Clip (Not Shown) Chain Guard *Ref Bolt *Ref Flatwasher *Ref Locknut * Add () for 72" Mower Parts Section 6-2 R

45 VERSA DITCHER ASSEMBLY Torque item #8 to 00 ft.-lbs. Torque item # to 300 ft.-lbs Arm Spindle Assembly Blade Housing Assembly Bolt Lock Nut Blade Head Assembly Standard Blade Head Assembly Reverse Bolt Motor Elbow Hose Hose Hose Clamp Lock Nut Bolt Elbow Adp. Hyd. Straight VERSA 0/2002 Parts Section 6-3

46 SPINDLE ASSEMBLY Complete Assembly Spindle Housing w/bearing Cups & Grease Fitting 2& Bearing Cone and Cup Seal Spindle Spacer Nut Grease Fitting Coupling Half, Spindle Key Coupling Half, Motor Chain, Coupling Set Screw Relief Fitting VERSA 0/2002 Parts Section 6-

47 BLADE HOUSING 0 9, ,7,2 3 9,6, 2 7,9 9, Complete Assembly Housing Weldment Deflector Weldment Hinge Pin Flatwasher Cotter Pin Back-Up Plate Weldment Bolt Locknut Cylinder Pin, Cylinder 3707B3 Hair Pin Clip Rubber Flap Deflector Clamp Bar Flap Deflector Bolt Bolt Flat Socket Cap Screw Weldment Cover Housing Flatwasher VERSA/5-9 Parts Section 6-5 R

48 DEFLECTOR CYLINDER P/N * Hydraulic Cylinder Gland Lockwire (See Seal Kit) Rod Assembly Barrel Assembly Piston Locknut Straight Adapter Cylinder Pin Cotter Pin SEAL REPAIR KIT P/N CONSISTS OF: - Gland Static Seal - Rod Seal - Piston Seal 2 - Back up Rings - Rod Wiper - Rod Static Seal - Back-up Rod - Lockwire * Includes items through 8 only VERSA/5-9 Parts Section 6-6 R -22-9

49 BLADE HEAD ASSY,, Complete Assembly Blade Head Weldment Standard Blade Head Weldment Reverse Wear Plate Locknut Bolt Mount Bracket Standard Mount Bracket Reverse Blade - Rough Cut Shim Kit for Rough Cut Blades Bolt Bolt Lockwasher Nut VERSA/5-9 Parts Section 6-7 R

50 VERSA DITCHER HYDRAULIC SYSTEM HYD. PUMP LIFT CYL TILT CYL DEFLECTOR CYL. 3 3 CONTROL VALVE CUTTER VALVE M M HYDRAULIC MOTOR FILTER HYD. TANK VERSA 0/2002 Parts Section 6-8

51 VERSA DITCHER HYDRAULIC SYSTEM Flange Kit In Tank Filter Filter Element Adapter Elbow Adapter Hose Bib Elbow Adapter Adapter Elbow Plug Check Plug Elbow St. Adapter Pipe Tee Adapter Hose-Tank to Pump 23* Hose-Pump to Cutter Valve 2* Hose-Pump to Control Valve Hose-Filter Tube to Tee Hose-Cutter Valve to Motor, Return Hose-Motor to Cutter Valve, Pressure Hose-Cutter Valve to Tee Hose-Control Valve to Tee Hose-Control Valve to TIlt Cylinder (ROPS Units) Hose-Control Valve to Tilt Cylinder (Cab Units) Hose-Control Valve to Lift Cylinder (ROPS Units) Hose-Control Valve to Lift Cylinder (Cabs Units) Hose Clamp Filter Return Tube Adapter Elbow Straight Adapter Hose-Control Valve to Deflector Cyl Tee St Adapter Hose (ROPS Units) 0089 Hose (Cab Units) Hose (ROPS Units) Hose (Cab Units) Hose with # MJ Adp. Hyd. Straitht * Varies with tractor. Refer to your installation drawing. VERSA 0/2002 Parts Section 6-9 R

52 VERSA BOOM DITCHER HYDRAULIC SYSTEM HYD. PUMP LIFT CYL DEFLECTOR CYL PLACES 27 CONTROL VALVE 8 CUTTER VALVE M RETURN PRESSURE 3 HYD. TANK FILTER M HYD. MOTOR VERSA 0/2002 Parts Section 6-50

53 VERSA BOOM DITCHER HYDRAULIC SYSTEM Flange Kit Tube-Hose to Return Filter Adapter Straight Elbow-90 deg Adapter Hose Bib Elbow-90 deg Adapter-Straight Hose-Control Valve to Deflector Cylinder Filter Filter Replacement Element Adapter-Straight Tube-Lift Section Bottom Elbow-90 deg Hose-Control Valve to Lift Cylinder Elbow-90 deg Hose Clamp Hose-Control Valve to Lift Cylinder Hose-Tube to Cutter Valve Adapter Straight Hose-Control Valve to Deflector Cylinder Elbow Tube-Lift Section Top Adapter Hose-Reservoir Tank to Pump Hose-Pump to Cutter Valve Hose-Pump to Control Valve Hose-Control Valve to Tee Hose-Cutter Valve to Tee Hose-Tube to Hydraulic Motor Degree Elbow Elbow-90 deg Adapter Straight Adp. Hyd. Straight VERSA 0/2002 Parts Section 6-5

54 NOTES VERSA/5-9 Parts Section 6-52

55 DITCHER HYDRAULIC MOTOR P/N ITEM PART NO QTY DESCRIPTION Ditcher Motor ITEM PART NO QTY DESCRIPTION Ditcher Motor Body Flange Drive Gear Idler Gear Pressure Plate Pressure Plate 7 + Sealing Strip 8 + Back Up Ring 0 + * O-Ring + * Seal + * Snap Ring Retainer Chk Valve Ball Ball Capscrew Washer Plug 9 + O-Ring Dowels * Consist of Shaft Seal Kit Part No Consist of Seal Kit Part No VERSA 0/03 Parts Section 6-53

56 DITCHER ASSEMBLY Ditcher Mount Ditcher Pin Washer Spindle Assembly Blade Housing Assembly Locknut Blade Head Assembly Bolt Lockwasher Motor Bolt Roll Pin Hose Elbow Swing Bar Weldment Note: Swingbar weldment replaces swing cylinder when Ditcher is attached to boom. VERSA/5-9 Parts Section 6-5 R 2--98

57 VERSA DITCHER CONTROL VALVE To Butt end of Lift Cylinder To Deflector Cylinder To Rod end of Tilt Cylinder To Butt end of Lift Cylinder To Rod end of Tilt Cylinder Control Valve 3 Spool Spring Repair Kit ref H.P. Relief Valve Kit ref Handle Assembly Kit Straight Adapter Elbow Ristrictor Elbow Plug Spool Repair Kit Tee Straight Adapter VERSA/-96 Parts Section 6-55 R -8-97

58 7' VERSA BOOM HYDRAULIC SYSTEM 32 7 HYD. PUMP SWING CYL. 3 LIFT CYL DIPPER CYL. 3 TILT CYL CONTROL VALVE ( 8 -PLACES ) HYD. TANK FILTER CUTTER VALVE M RETURN PRESSURE HYDRAULIC MOTOR VERSA/5-9 Parts Section 6-56 R

59 7' VERSA BOOM HYDRAULIC SYSTEM Flange Kit In Tank Filter Filter Elements Adapter Elbow Adapter Adapter Hose Bib Elbow Adapter Hose-Control Valve to Swing Cylinder Hose-Control Valve to Lift Cylinder Elbow - 90 Degrees Hose-Control Valve to Lift Cylinder Elbow 5 degrees Hose-Tank to Pump Hose-Pump to Cutter Valve Hose-Pump to Control Valve Hose-Control Valve to Dipper Cyl Hose-Control Valve to Tilt Cylinder Hose-Cutter Valve to Tee Hose-Control Valve to Cutter Valve Hose-Control Valve to Dipper Cyl Hose-Control Valve to Tilt Cylinder Hose Clamp Filter Return Tube Adapter Elbow - 90 Degrees Adapter - Straight Hose-Cutter Valve to Bulkhead Tube - Lift Section, Lower Hose - Tube to Tube Tube - Lift Section, Upper Tube Hose-Motor to Bulkhead (Rotary) Hose-Motor to Bulkhead (Flail) Hose-Motor to Bulkhead (Flail Axe) Hose-Motor to Bulkhead (Flail Axe) Elbow - Bulkhead Split Flange Kit Adapter Elbow-5 Degree VERSA/5-9 Parts Section 6-57 R

60 7' ARTICULATED ARM ASSEMBLY VERSA/8-9 Parts Section 6-58 R

61 7' ARTICULATED ARM ASSEMBLY Bolt Flatwasher Locknut Locknut Cotter Pin Lockwasher Washer Locknut Lockwasher Sleeving Nut Bolt Bushing Grommet T Linkage Arm Assembly w/ Teflon Bearings C Linkage Arm Assembly w/ Connex Bearings Cylinder Guard Assembly Hose Hose Hose Elbow Elbow Tube Clamp Tube - Lower Tube - Upper Sleeving Adapter ' Dipper Section Weldment Tube - Dipper ' Lift Section Weldment Hose Hose Main Pin Bearing Pin - Cylinder Pin - Linkage Arm Pin - Dipper Bearing Pin - Tilt Cylinder Pin - Dipper Cylinder Pin Spacer Pin Tilt Cylinder Assembly Dipper Cylinder Assembly Linkage Arm Set Screw Washer Bushing Bushing Bearing Bolt Bearing Lift Cylinder Assembly Hose 58 * King Post (See Page 6-85 & 6-86) Bolt Nut Hose Hose 63 * Bushing (See Page 6-85 & 6-86) Bolt Bushing VERSA/8-9 Parts Section 6-59 R

62 20' & 23' ARTICULATED ARM VERSA/ Parts Section 6-60 R

63 20' & 23' ARTICULATED ARM 20' P/N ' P/N ' BOOM 23' BOOM Locknut Flatwasher Bolt Flatwasher Locknut Locknut Bolt Cotter Pin Lockwasher Washer Sleeving Nut Lockwasher Hose Hose Sleeving Nut Bolt Hose Grommet T T Linkage Arm Assembly Hose Hose Cylinder Guard Assembly Bushing Elbow Large Boom Weldment Tube Clamp Tube - Lower Tube - Upper Tube - Dipper Section Tube - Dipper Section Hose Cover - Hydraulic Tubing ' Dipper Section Weldment Sleeving Dipper Cylinder Assembly Clamp Bracket - Top Bolt Main Pin Bearing Pin - Cylinder Pin - Linkage Arm Pin - Dipper Bearing Pin - Tilt Cylinder Pin - Dipper Cylinder Pin Spacer Pin Tilt Cylinder Assembly Linkage Arm Washer Bushing Hose Hose 62 * * King Post (See Page 6-6 & 6-7) 63 * * Main Pin Bushing (See Page 6-6 & 6-7) Lift Cylinder Assembly Jamnut Bushing Bushing Bolt Bushing Bushing Bushing Bushing VERSA/8-9 Parts Section 6-6 R

64 20' & 23' VERSA BOOM HYDRAULIC SYSTEM HYD. PUMP 6 SWING CYL. 9 2 LIFT CYL DIPPER CYL. TILT CYL CONTROL VALVE 8PLACES CUTTER VALVE M RETURN PRESSURE 3 HYD. TANK FILTER 2 33 M HYD. MOTOR VERSA/5-9 Parts Section 6-62 R

65 20' & 23' VERSA BOOM HYDRAULIC SYSTEM 20 BOOM 23 BOOM Flange Kit Adapter Straight Elbow-90 deg Return Tube Straight Adapter Adapter Hose Bib Elbow-90 deg Adapter-Straight Tube-Dipper Filter Return Tube Elbow-90 deg Filter Filter Replacement Element Adapter-Straight Tube-Lift Section Bottom Elbow-90 deg Elbow-90 deg Hose Clamp Hose-Control Valve to Hose Elbow-Bulkhead Adapter Straight Hose-Control Valve to Dipper Cylinder Spilt Flange Kit Elbow Elbow 5 degrees Hose-Reservoir Tank to Pump Hose-Pump to Cutter Valve Hose-Pump to ControlValve Hose-Control Valve to Cutter Valve Hose Hose-Tube to Tube Tube-Lift Section Top Tube-Dipper Rear Hose-Hose to Tilt Cylinder Hose-Tube to Cutter Valve Hose-Hose to Tilt Cylinder Hose-Motor to Bulkhead (Rotary) Hose-Motor to Bulkhead (Flail) Hose-Motor to Bulkhead (Flail Axe) Hose-Motor to Bulkhead (Flail Axe) Hose-Control Valve to Swing Cylinder Hose-Control Valve to Lift Cylinder Hose-Control Valve to Lift Cylinder Hose-Control Valve to Dipper Cylinder VERSA/5-9 Parts Section 6-63 R

66 BLADE HOUSING ASSY (REVERSE) P/N , 2, 22 23, 2, Blade Housing Weldment (Reverse) Deflector Weldment Hinge Pin Flatwasher Cotter Pin Back-up Plate Weldment (Reverse) Bolt Locknut ref Cylinder ref Cylinder Pin 3707B3 ref Hair Pin Clip * Weldment, Cover Housing - Front (Reverse) Flap Mount Bracket Rubber Flap Rubber Flap Clamp Bar Flap Deflector Bolt Bolt Bolt Flat Socket Cap Screw Locknut Flatwasher Bolt Flatwasher Locknut VERSA/5-9 * Includes item 3 P/N Parts Section 6-6 R

67 7' BOOM LIFT CYLINDER P/N ** Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Ref. Washer Ref. Nut Ref. Bolt Ref. Allen Head Bolt Nut Collar 5* Wear Ring 6* Piston Seal 7* O Ring Set Screw Nylon Insert 20* Rod Wiper 2* Rod Seal 22* Buffer Seal 23* Back-Up Ring Rod Clevis Bushing VERSA/8-9 * Included in Seal Kit P/N **Includes items #, 8, & 25 Parts Section 6-65 R

68 CYLINDER SWING P/N ** Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Ref. Turning Arm Pin (Use w/spring Bushing) Ref. Turning Arm Pin (Use w/teflon Bushing) Ref. Washer Ref. Cylinder Pin Ref. Cotter Pin Bushing (Spring) Bushing (Teflon) Collar 6* Wear Ring 7* Piston Seal 8* O Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal 23* Buffer Seal 2* Back-Up Ring VERSA/8-9 * Included in Seal Kit P/N ** Includes items #,, & 8 Parts Section 6-66 R

69 7' BOOM DIPPER CYLINDER ASSEMBLY 9 P/N NOTICE: Dipper Pin If your Unit uses a Dipper Pin that is not threaded for a nut, see Service Bulletin VERSA/ A Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Ref. Pin Ref. Set Screw Ref. Dipper Pin Ref. Bolt Ref. Locknut Bushing Collar 6* Wear Ring 7* Piston Seal 8* O Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal 23* Buffer Seal 2* Back-Up Ring Bushing Ref. Flatwasher Locknut Washer * Included in Seal Kit P/N ** Includes items #, 8,, 25, & 26 Parts Section 6-67 R

70 7', 20', & 23' BOOM TILT CYLINDER ASSEMBLY Piston Pressed on w/ Loctite 27 or Equivalent. 5 Apply a Drop of Loctite #22 3-Places 0 Apart On the First Two Thirds of the Cylinder Head B Hydraulic Cylinder Tube Weldment Cyl. Head Piston Rod Weldment 5* O Ring 6* Seal, Hallite Rod 7* Seal, Wiper Rod 8* Seal, Piston Ring 9* Pin 0 5JRC60 Flatwasher * Pin Elbow Seal Kit * Included in Seal Kit P/N VERSA 07/02 Parts Section 6-68

71 20' & 23' BOOM DIPPER CYLINDER ASSEMBLY 3 P/N T A Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Ref. Bolt Ref. Flatwasher Ref. Nut Ref. Pin Ref. Pin Bushing Collar 6* Wear Ring 7* Piston Seal 8* O Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal 23* Buffer Seal 2* Back-Up Ring Bushing Set Screw Washer Locknut * Included in Seal Kit P/N ** Includes items #,, 25, 8, 26 VERSA/ 8-9 Parts Section 6-69 R

72 BOOM-AXE HEAD ASSEMBLY - 60" P/N " X-Frame Square Head Assy A Square Head 60" Hitch Post - Bar Grease Fitting Bushing Bolt Locknut Motor Bolt Door Lock Pin Clip Pin Cover Plate 5F580 2 Wingnut A Door Bolt Nut Flap Deflector - Door Flap Deflector - Door Bolt Flatwasher Locknut Flap Deflector - Rear Side Guard Rear Flap Retainer Bolt Woodwasher VERSA 09/0 Parts Section 6-70

73 20' & 23' BOOM LIFT CYLINDER P/N ** Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Elbow Ref. Bolt Ref. Washer Ref. Nut Rod Clevis Ref. Allen Head Bolt Nut Collar 6* Wear Ring 7* Piston Seal 8* "O" Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal 23* Buffer Seal 2* Back-Up Ring Bushing VERSA/ 8-9 * Included in Seal Kit P/N **Includes items #, 8, & 25 Parts Section 6-7 R

74 60" X-FRAME SQUARE HEAD ASSEMBLY P/N TORQUE ITEM #2,#6 & #23 TO 00 FT./LBS. 3 TORQUE ITEM #27 & #28 TO 600 FT./LBS , 0,, 28,29 27, ,2,25,26 DANGER 8 5, ROLL PIN #26 MUST BE INSTALLED TO PREVENT NUT FROM BECOMING LOOSE AND BLADE FROM BEING THROWN FROM THE MACHINE DANGER BLADES SHOULD ALWAYS BE REPLACED IN PAIRS. BLADES OF DIFFERENT WEIGHTS CAN CAUSE SERIOUS IMBALANCE AND DAMAGE TO THE MACHINE AND PERSONNEL. WHEN REPLACING BADES, BLADE BOLTS, BUSHINGS, NUTS AND WASHERS MUST BE CHANGED. ITEM PART NO. DESCRIPTION QTY Spindle Housing/Spindle Assembly w/hydraulic Motor & Fittings (High Speed) (S/N & 0350 and Above) Spindle Housing/Spindle Assembly w/hydraulic Motor & Fittings (S/N and Prior & ) B Spindle Housing & Spindle Assembly Motor (High Speed) (S/N & 0350 and Above) Motor (S/N and Prior & ) Bolt Nut Blade Bar Assembly (items 9-29) Bolt Lockwasher Skid Shoe (Right hand - -/2" long) Skid Shoe (Left hand - 6-/2" long) Bolt Nut Washer Bolt Square Head Weldment Top Leaf Middle Leaf Bottom Leaf Blade Set Blade Bolt Slotted Nut Lockwasher Spiral Roll Pin Bolt Bolt Lockwasher Gasket VERSA/ -93 Parts Section 6-72 R

75 SPINDLE & HOUSING ASSEMBLY Fill with NLGI EP#2 Grease Alamo Group P/N DO NOT OVERFILL! P/N B Housing Spindle Bearing Ring Seal Snap Ring Bearing Bearing Nut Grease Relief Fitting Plug VERSA 07/02 Parts Section 6-73 R

76 HYDRAULIC MOTOR ASSEMBLY Hydraulic Motor (High Speed) (S/N & and Above) Hydraulic Motor (S/N and Prior & ) Elbow Split Flange Kit "O" Ring VERSA/ -93 Parts Section 6-7 R 5-6-9

77 HYDRAULIC MOTOR REPAIR 3" Motor 2-3/" Motor VERSA/ Snap Ring 2* O Ring Seal Retainer (02962 motor) Seal Retainer ( motor) * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9* Thrust Plate Gear Set (02962 motor) Gear Set ( motor) * Square Seal Dowel Pin Gear Housing (02962 motor) Gear Housing ( motor) Porting Flange w/bushing Washer Bolt (02962 motor) Bolt ( motor) 7* Side Seal (not shown) * included in major rebuild seal kit part number ** minor rebuild seal kit is (includes all parts of kit except thrust plates) Parts Section 6-75 R

78 COUNTERWEIGHT ASSEMBLY * ref Mount 2* ref Oil Resevoir Assembly 3* Counterweight Bolt Lockwasher Nut * Varies with tractor make and model. See your mounting instructions for correct part numbers. VERSA/ 5-9 Parts Section 6-76 R -23-9

79 VERSA BOOM INSERT ASSEMBLY Caution: To prevent boom from swinging past center, the proper swing cylinder pin location must be used. On a Rear swing unit, the outside hole should be used. On a Front swing unit the inside hole should be used. Front Swing Attachment Rear Swing Attachment 20 * Versa Boom Insert 2* Basic Tractor Mt. Weld Pin Bolt Nut Bolt Locknut Nut King Post Assembly (see page 6-85) Swing Cylinder Pin Cotter Pin Washer Turning Arm Pin Stop - Rear Swing Stop - Front Swing Bolt Nut Bushings * Varies with tractor make and model. VERSA/ 8-9 Parts Section 6-77 R

80 VALVE, CONTROL, BOOM, SPOOL 2 P/N Torque nuts to 32 ft.lbs Torque relief cartridges or load check plugs to 20 ft.lbs. There are two per vavle section Adapter Adapter Detent Kit (Standard) Valve Section - Inlet Cover Valve Section - Swing Valve Section - Lift Valve Section - Dipper Valve Section - Tilt Valve Section - Outlet Cover ref Handle Linkage Repair Kit Nut Lockwasher Bolt Tie Rod Nut O-Ring Kit * Detent Kit - Float (incl. # 26) ref Relief Cartridge (Set at 875 PSI) ref Main Relief Valve Seal Kit ref Relief Cartridge (Set at 500 PSI) ref Load Check Plug Assy (2000 PSI) ref Main Relief (2500 PSI) ref Detent Cap Only ref Relief Cartridge (Set at 2000 PSI) ref Restrictor Assembly (not shown) ref Seal Kit for Relief Cartridges One Way Restrictor ref Relief Cartridge (Set at 2500 PSI) VERSA 07/02 Parts Section 6-78 * Contains Spool Seals for One Section Only and All of the Seals between Sections.

81 INDIVIDUAL VALVE SEGMENT (NON-FLOAT) Positioner See Valve Bank for Part # Ref. Seal Kit for Relief Cartridge Ref. O-Ring Kit* Ref. Washer and O-Ring * Contains Spool Seals for One Section and All of the Seals between Sections. VERSA/ 5-9 Parts Section 6-79 R

82 INDIVIDUAL VALVE SEGMENT (FLOAT) Positioner, Float See Valve Bank for Part # on Load Check or Work Port Relief Ref. Seal Kit for Relief Cartridge Ref. O-Ring Kit* Ref. Washer and O-Ring Ref. O-Ring (included in Seal Kit # ) 7 Ref. O-Ring (included in Seal Kit # ) * Contains Spool Seals for One Section and All of the Seals between Sections. VERSA/ 5-9 Parts Section 6-80 R

83 KING POST ATTACHMENT NOTICE: PLAIN BUSHING If your Unit uses this Bushing, please order parts using this page. ITEM PART NO. QTY. DESCRIPTION King Pin W/Bushing #6 For 20',23' and 28' Booms Front Turning Arm Weldment W/Bushing # Rear Turning Arm Weldment W/Bushing # Steel Bushing Turning Arm Pin (Use w/teflon Bushing) Bearing Cup and Cone Assembly Ring, Bottom Bearing Seal Ring, Top Bearing Seal Bearing Support Collar Seal Seal Lockwasher Nut Pin Zerk Fittings Bushing Teflon Impregnated Bushing VERSA/ 5-9 Parts Section 6-8 R

84 KING POST ATTACHMENT 7 NOTICE: SERRATED BUSHING If your Unit uses this Bushing, please order parts using next page VESRA/ 5-9 Parts Section 6-82 R

85 KING POST ATTACHMENT ITEM PART NO. QTY. DESCRIPTION King Pin w/bushing Rear Turning Arm Weldment w/teflon Bushing Front Turning Arm Weldment w/teflon Bushing ref Rear Turning Arm Weldment w/steel Bushing ref Front Turning Arm Weldment w/steel Bushing Steel Serrated Bushing Turning Arm Pin - Chrome Plated - Use Only with Teflon Bushing ref Turning Arm Pin - Greaseable - Use Only with Steel Serrated Bushing Bearing Cup and Cone Assembly Ring, Bottom Bearing Seal Ring, Top Bearing Seal Bearing Support Collar Seal Seal Lockwasher Nut Pin Grease Fitting Bushing - Teflon Impregnated - -/ OD ref Bushing - Steel Serrated - -3/8 OD Bushing Main Pin Weldment ref Main Pin Weldment - Greaseable - Use Only w/o Grease Hole in top (Item #) VESRA/ 5-9 Parts Section 6-83 R

86 60" VERSA FLAIL ASSEMBLY P/N S/N 0206 and After VESRA/ 5-9 Parts Section 6-8 R

87 60" VERSA FLAIL ASSEMBLY P/N VESRA/ -93 S/N 0206 and After Quick Disconnect Hub Bolt - For Quick Disconnect Hub Pulley Motor Plate Bolt - Motor Plate Attachment Lockwasher - Motor Pl. Attach Nut - Motor Plate Attachment Hydraulic Motor Assembly Hose, Pressure Side Hyd. Motor Hose, Return Side Hyd. Motor Hose Sleeving Trash Deflector Package Comes With All Hardware 6 07 Flail Weldment Rubber Bumper Bolt - Bumper Attachment 0000 Lockwasher - Bumper Attachment Nut - Bumper Attachment Spring Bolt - Spring Attachment to Head Nut - Spring Attach. to Head Idler Pivot Pin Flatwasher - For Idler Pivot Pin Cotter Pin - For Idler Pivot Pin R.H. Idler Arm W/Zerk Fitting Bolt - For R.H. Idler Arm 0305 Idler Pulley Bolt - Pulley To Idler Arm Attach Flatwasher - Pulley To Idler Arm Attachment Pulley - Cuttershaft Set Screw - Pulley Attachment Washer - Pulley To Cuttershaft Att Bolt - Pulley To Cuttershaft Attach Belt Cover Weldment /6 Bolt - Cover Attachment /6 Nut - Cover Attachment /6 Flatwasher - Cover Attach / Bolt - Cover Attachment / Flatwasher - Cover Attach V Belts Matched Pair Shoe Ware Plate Assembly Key - For Hydraulic Motor Inside Housing & Bearing Assembly Outside Housing & Bearing Assembly Inside & Outside Bearings Way Knife Package Heavy Duty 2-Way Knife Package Fender Cutter Shaft Bracket LH Bracket RH Roller Bearing & Housing Assy. w/grease Fitting (Keyed) Roller Bearing & Housing Assy. w/grease Fitting (Hex) Locknut Carriage Bolt Carriage Bolt Cast Housing Bearing (Keyed) Bearing (Hex) Seal Grease Fitting Carriage Bolt Locknut Roller Assembly w/hex Shaft Key - For Cuttershaft Pulley Foot Guard Bolt Lockwasher Flatwasher Parts Section 6-85 R

88 60" VERSA FLAIL ASSEMBLY P/N S/N and Prior VESRA/ 5-9 Parts Section 6-86 R

89 60" VERSA FLAIL ASSEMBLY P/N S/N and Prior Quick Disconnect Hub Bolt - For Quick Disconnect Hub Pulley Motor Plate Bolt - Motor Plate Attachment Lockwasher - Motor Pl. Attach Nut - Motor Plate Attachment Hydraulic Motor Assembly Hose, Pressure Side Hyd. Motor Hose, Return Side Hyd. Motor Hose Sleeving Trash Deflector Package Comes With All Hardware Flail Breakaway Weldment Rubber Bumper Bolt - Bumper Attachment 0000 Lockwasher - Bumper Attachment Nut - Bumper Attachment Spring Bolt - Spring Attachment to Head Nut - Spring Attach. to Head Idler Pivot Pin Flatwasher - For Idler Pivot Pin Cotter Pin - For Idler Pivot Pin R.H. Idler Arm W/Zerk Fitting Bolt - For R.H. Idler Arm 0305 Idler Pulley Bolt - Pulley To Idler Arm Attach Flatwasher - Pulley To Idler Arm Attachment Pulley - Cuttershaft Set Screw - Pulley Attachment Washer - Pulley To Cuttershaft Att Bolt - Pulley To Cuttershaft Attach Belt Cover Weldment /6 Bolt - Cover Attachment /6 Nut - Cover Attachment /6 Flatwasher - Cover Attach / Bolt - Cover Attachment / Flatwasher - Cover Attach V Belts Matched Pair Shoe Ware Plate Assembly Key - For Hydraulic Motor Inside Housing & Bearing Assembly 7020 Outside Housing & Bearing Assembly Inside & Outside Bearings Way Knife Package Heavy Duty 2-Way Knife Package Fender Cutter Shaft Nut Bracket Assembly Spacer Roller Bearing & Housing Assy. w/gauge Fitting 0002 Bolt-(Bearing & Housing Att.) Lockwasher-(Bearing & Housing Attachment) Nut-(Bearing & Housing Attach.) Roller Assembly Bolt Lockwasher Flatwasher VESRA/ 5-9 Parts Section 6-87 R

90 7" VERSA FLAIL ASSEMBLY P/N S/N 0206 and After VESRA/ 5-9 Parts Section 6-88 R

91 7" VERSA FLAIL ASSEMBLY P/N Quick Disconnect Hub S/N 0206 and After Bolt - For Quick Disconnect Hub Lockwasher Pulley Motor Plate Bolt - Motor Plate Attachment Lockwasher - Motor Pl. Attach Nut - Motor Plate Attachment Hydraulic Motor Assembly Hose, Pressure Side Hyd. Motor Hose, Return Side Hyd. Motor Hose Sleeving Trash Deflector Package Comes With All Hardware Flail Weldment Rubber Bumper Bolt - Bumper Attachment Spring Bolt - Spring Attachment To Head Nut - Spring Attach. To Head Idler Pivot Pin with Zerk Fitting Flatwasher - For Idler Pivot Pin Cotter Pin - For Idler Pivot Pin R. H. Idler Arm Bolt - For R.H. Idler Arm 0305 Idler Pulley Bolt - Pulley to Idler Arm Attach Flatwasher - Pulley To Idler Arm Attachment Pulley - Cuttershaft Set Screw - Pulley Attachment Washer _ Pulley To Cuttershaft Att Bolt - Pulley To Cuttershaft Attach Belt Cover Weldment /6 Bolt - Cover Attachment /6 Nut - Cover Attachment /6 Flatwasher - Cover Attachment / Bolt - cover Attachment / Flatwasher - Cover Attach V Belts Matched Pair Shoe Ware Plate Assembly Key - For Hydraulic Motor Inside Housing & Bearing Assembly Outside Housing & Bearing Assembly Inside And Outside Bearings Way Knife Package Heavy Duty 2-Way Knife Package Fender Cutter Shaft Bracket LH Bracket RH Roller Bearing & Housing Assy. w/grease Fittings (Keyed) Roller Bearing & Housing Assy. w/grease Fittings (Hex) Locknut Carriage Bolt Carriage Bolt Cast Housing Bearing (Keyed) Bearing (Hex) Seal Cast Housing Only (No Bearing) Grease Fitting Carriage Bolt Locknut Roller Assembly w/hex Shaft Key - For Cuttershaft Pulley Foot Guard Bolt Lockwasher Flatwasher VESRA/ -93 Parts Section 6-89 R

92 7" VERSA FLAIL ASSEMBLY P/N S/N and Prior VESRA/ 5-9 Parts Section 6-90 R

93 7" VERSA FLAIL ASSEMBLY P/N S/N and Prior Quick Disconnect Hub Bolt - For Quick Disconnect Hub Pulley Motor Plate Bolt - Motor Plate Attachment Lockwasher - Motor Pl. Attach Nut - Motor Plate Attachment Hydraulic Motor Assembly Hose, Pressure Side Hyd. Motor Hose, Return Side Hyd. Motor Hose Sleeving Trash Deflector Package Comes With All Hardware Flail Breakaway Weldment Rubber Bumper Bolt - Bumper Attachment Spring Bolt - Spring Attachment To Head Nut - Spring Attach. To Head Idler Pivot Pin with Zerk Fitting Flatwasher - For Idler Pivot Pin Cotter Pin - For Idler Pivot Pin R. H. Idler Arm Bolt - For R.H. Idler Arm 0305 Idler Pulley Bolt - Pulley to Idler Arm Attach Flatwasher - Pulley To Idler Arm Attachment Pulley - Cuttershaft Set Screw - Pulley Attachment Washer _ Pulley To Cuttershaft Att Bolt - Pulley To Cuttershaft Attach Belt Cover Weldment /6 Bolt - Cover Attachment /6 Nut - Cover Attachment /6 Flatwasher - Cover Attachment / Bolt - cover Attachment / Flatwasher - Cover Attach V Belts Matched Pair Shoe Ware Plate Assembly Key - For Hydraulic Motor Inside Housing & Bearing Assembly 7020 Outside Housing & Bearing Assembly Inside And Outside Bearings Way Knife Package Heavy Duty 2-Way Knife Package Fender Cutter Shaft Nut Bracket Assembly Spacer Roller Bearing & Housing Assy. w/grease Fitting 0002 Bolt- (Bearing & Housing Attachment) Lockwasher-(Bearing & Housing Att.) Nut-(Bearing & Housing Attachment) Roller Bolt Lockwasher Flatwasher VESRA/ 5-9 Parts Section 6-9 R

94 HYDRAULIC MOTOR P/N Snap Ring 2* O Ring Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9** Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) 8* Seal Retainer Key * included in seal kit part number Major Rebuild and part number Minor Rebuild. ** included in only. VESRA/ 5-9 Parts Section 6-92 R --0

95 HYDRAULIC MOTOR ASSEMBLY Hydraulic Motor Elbow Split Flange Kit VESRA/ 5-9 Parts Section 6-93 R

96 HEAVY DUTY FLAIL ASSEMBLY NEW STYLE S/N 0299 and after 8" HD FLAIL 60" HD FLAIL HD Flail Weldment Cutter Shaft Weldment V-Belt QD Hub Pulley, Hyd. Motor Cutter Shaft Washer Idler Pivot Pin Fender Pulley, Cutter Shaft Key, Cutter Shaft Pulley Bolt Washer Lockwasher Idler Bearing Spacer Idler Pulley Idler Arm w/grease Fitting Shoe Wear Plate Assembly Nut Bolt Lockwasher Shoe Bolt Shoe Wear Plate Trash Deflector Package (Includes 8,9,20, & 22) VESRA/ 5-9 Parts Section 6-9 R

97 HEAVY DUTY FLAIL ASSEMBLY 8" HD FLAIL 60" HD FLAIL NEW STYLE S/N 0299 and after Trash Deflector Washer (Add 2 for 60" Flail) Nut (Add 2 for 60" Flail) Bolt (Add 2 for 60" Flail) Knife Package Complete (Includes 2,25,26, & 27) Knife(Add 6 for 60" Flail) Ring (Add 8 for 60" Flail) Cotter Pin (Add 8 for 60" Flail) Pin (Add 8 for 60" Flail) Hydraulic Motor Assembly Bolt Washer Outer Housing Inner Housing Bolt, Outer Housing Attachment Nut, Outer and Inner Housing Attchment Housing Cover Bolt, Inner Housing and Cover Attachment Roller Bearing Bearing Adapter Grease Fitting Seal Seal Bolt Turnbuckle Motor Bracket Weldment Bolt Nut Cotter Pin Bumper to Head Attachment Bolt-Bumper Nut Hitch Post Assembly Bushing Bolt Nut Roller w/ Hex Shaft Roller Bearing & Housing Assy. w/ Hex Brg Bearing w/ Hex Brg Grease Fitting Seal Carriage Bolt Nut Bracket LH Bracket RH Spacer Belt Guard Weldment Bolt Bumper to Belt Guard Flatwasher Lockwasher Key, Cutter Shaft Pulley Key VESRA/ 5-9 Parts Section 6-95 R

98 CUTTERSHAFT - DRIVE SIDE ASSEMBLY " HD FLAIL 60" HD FLAIL Bolt Cuttershaft Washer Key Pulley, Cuttershaft Bearing Adapter Seal Roller Bearing Inner Housing Bolt Nut Seal Housing Weldment Spacer Cuttershaft Weldment Cotter Pin Ring (add 8 for 60" Flail) Knife (add 6 for 60" Flail) Pin (add 8 for 60" Flail) VERSA 05-9 Parts Section 6-96 R -25-9

99 CUTTERSHAFT - NON-DRIVE SIDE ASSEMBLY " HD FLAIL 60" HD FLAIL Cuttershaft Weldment Spacer Bearing Adapter Seal Outer Housing Roller Bearing Housing Weldment Washer Bolt Housing Cover Bolt VERSA 05-9 Parts Section 6-97 R -25-9

100 CASTER WHEEL ASSY - HD FLAIL Bolt Lockwasher Flatwasher Spacer ref Caster Arm Right ref Caster Arm Left Caster Fork Weldment Nut Lockwasher 9* Wheel Spacer 0* Wheel Assembly * Axle Bushing Bolt Bushing, Caster Arm Grease Fitting VERSA 05-9 * Included in assembly Parts Section 6-98 R

101 50" BLADE BAR ASSEMBLY W/ STRAIGHT BLADES DANGER ROLL PIN #8 MUST BE INSTALLED TO PREVENT NUT FROM BECOMING LOOSE AND BLADE FROM BEING THROWN FROM THE MACHINE TORQUE ITEM 5, 9 and TO 00 FT/LBS Top Leaf Bottom Leaf Blade Set Blade Bolt Slotted Nut Lockwasher Spiral Roll Pin Bolt Lockwasher Ref Socket Head Capscrew Ref Lockwasher * Assembly # Includes Items - Only DANGER BLADES SHOULD ALWAYS BE REPLACED IN PAIRS. BLADES OF DIFFER- ENT WEIGHTS CAN CAUSE SERIOUS IMBALANCE AND DAMAGE TO THE MACHINE AND PERSONNEL. WHEN REPLACING BLADES, BLADE BOLTS, SPIRAL ROLL PINS, NUTS AND WASHERS MUST BE CHANGED. VERSA 05-9 Parts Section 6-99

102 CUTTING HEAD, FLAIL AXE, BELT DRIVE 55 VERSA/-96 Parts Section 6-00 R

103 CUTTING HEAD, FLAIL AXE, BELT DRIVE VERSA 0/ Cotter Pin Nut Flatwasher Lockwasher Nut Nut Nut Bolt Nut Flatwasher Bolt Nut Nut Grease Fitting Nut Nut Bolt Bolt Rubber Flap Clamp Bar Skid Shoe Roller Bearing & Flange Locking Collar M Rotor (Flail Axe) (includes items 8-5) A 2 Flange Bearing Assembly Key Nut Carb Pulley Bushing Flail Axe Head Hitch Post-Versa Plate-Hitch Post Clamp Plate-Cover, Belt & Pulley Rod-Hinge, F/A Door Weldment, Door, Flail Axe V-Belt Roller Nut Skid Shoe Washer Motor Mount Plate-Inside Hub Motor, Piston Step Key Nut Bolt Blade Kit Bushing Locknut Bolt Flatwasher Lockwasher Rod Parts Section 6-0

104 50" X-FRAME SQUARE HEAD ASSEMBLY SQUARE HEAD ASSEMBLY NOTE: For a full Description of Blades See Pages 99,06 & SQUARE HEAD ASSEMBLY SQUARE HEAD ASSEMBLY VERSA 0/0 Parts Section 6-02

105 50" X-FRAME SQUARE HEAD ASSEMBLY " X-Frame Square Head Assy Square Head 50" Hitch Post - Bar Grease Fitting Bushing Bolt Locknut Motor Bolt Door Lock Pin Clip Pin Cover Plate 5F580 2 Wingnut " Square Head Door Weldment Bolt Nut Flap Deflector - Door Flap Deflector - Door Bolt Flatwasher Locknut Flap Deflector - Rear Side Guard Rear Flap Retainer Bolt Woodwasher Blade Bar Blade Bar w/ Grass Blade Blade Pan VERSA 0/0 Parts Section 6-03

106 50" X-FRAME SQUARE HEAD ASSEMBLY P/N , 0,, TORQUE ITEM NO.6 TO 00 FT./LBS. TORQUE ITEM NO.2 TO 00 FT./LBS. ITEM PART NO. DESCRIPTION QTY Spindle Housing/Spindle Assembly w/hydraulic Motor & Fittings B Spindle Housing & Spindle Assembly Motor w/fittings Bolt Nut Pan and Blade Assembly Bolt Lockwasher Skid Shoe (right hand) Skid Shoe (left hand) Bolt Nut Washer Bolt Square Head Weldment VERSA 05-9 Parts Section 6-0 R -25-9

107 50" BOOM BLADE OPTIONS VERSA 05-9 Parts Section 6-05

108 STUMP JUMPER PAN ASSEMBLY 50" SQ. HEAD P/N * NOTE: Items 7,8,9, & 0 attaches Bar to Pan. 3 DANGER: TORQUE ITEM #8 TO 00 FT./LBS. Blades should always be replaced in sets. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, BLADE BOLTS, BUSHINGS, NUTS, AND WASHERS MUST BE CHANGED. DANGER: Roll pin #5 must be installed to prevent nut from becoming loose and blade from being thrown from the machine ** Stump Jumper Pan Assembly Blades-Matched Set of Blades-Matched Set of Blade Bolt Heat Treated Washer Spiral Roll Pin Nut Locknut Washer Spacer 0 7A682 3 Bolt ref Lockwasher ref Bolt Key Bushing Spacer VERSA/ 5-9 * Includes Items -6 Above ** Includes Items 7, 8, 9, & 0 Parts Section 6-06 R

109 BLADE BAR ASSEMBLY - GRASS W/GRASS BLADES P/N Grass Blade Bar Assy Blade Bar Weldment Blade Set Bolt Washer 5 5JRC60 2 Nut VERSA 0/03 Parts Section 6-07

110 HYDRAULIC MOTOR REPAIR P/N VERSA/ 5-9 Parts Section 6-08

111 HYDRAULIC MOTOR REPLACEMENT P/N Snap Ring 2* O Ring Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) Retainer Seal * included in major rebuild seal kit part number ** ** minor rebuild seal kit is (includes all parts of major rebuild seal kit except thrust plates) VERSA/ 5-9 Parts Section 6-09

112 HYDRAULIC MOTOR WITH FITTINGS Hydraulic Motor Elbow Split Flange Kit "O" Ring VERSA/ 5-9 Parts Section 6-0 R

113 VALVE BANK COVER VERSA BOOM Handle Valve Cover Spacer Tube Locknut Bolt Handle Valve Operation Decal VERSA/ 5-9 Parts Section

114 VALVE REMOTE CONTROL 2 ITEM 3 MAY BE MOUNTED UPSIDE-DOWN FOR ADDED HEIGHT. ALSO MAY BE MOUNTED 80 FROM SHOWN USE OF ITEM 2 IS OPTIONAL; CONTROLS MAY BE MOUNTED TO SIDE OF ITEM 3. FOR ITEM 5 IN THE SHOWN ORIENTATION, PULLING THE HANDLES TRANSLATES TO A PUSH ON THE CABLES , 6 9, , 6 3, 5 9, 6 9, 6 3, 5 8, 9 8, 9 8, 9 0 USE OF ITEMS & 6 IS OPTIONAL 6 REMOTE CONTROL STAND VARIES PER MOUNT KIT , 6 9, 6 ATTACH SWITCH IN BRACKET BEFORE ATTACHING BRACKET TO CONTROL STICKS VALVE CONNECTION KITS Valve Connect Kit for Boom Units Valve Connect Kit for Versa Mower/Flail Follow instructions contained in the kit's package each kit contains hardware for one cable connection CONTROL CABLES " Lg Cable - RVC to Valve Kit " Lg Cable - RVC to Valve Kit " Lg Cable - RVC to Valve Kit " Lg Cable - RVC to Valve Kit VERSA /96 Parts Section 6- R

115 VALVE REMOTE CONTROL Bracket, Arm Rest Mount Plate, Mount Extension Bracket, Pivot Plate Mount Weldment, Switch Mount Ref Assembly, Single Axis Control Stick Assembly, Arm Rest Weldment, Bracket-valve connect Bolt (Dual Axis & 2-Handle) Bolt (3-Handle) Bolt (-Handle) FlatWasher Bolt Bolt Bolt Flatwasher Bolt Locknut Locknut Locknut Cable Connect Kit - Ditcher valve Jamnut Switch, Push Pull Knob Pivot Plate Weldment Decal, ON/OFF Switch Knob, Valve Handle Wire Harness Kit (Not Shown) VERSA /96 Parts Section 6-3 R

116 HEAVY DUTY EXTENSION ARM - SPECIAL 6" SHORTER THAN STANDARD P/N To "A" Port of Lift Section (Color Code Green) To Tee on Return Port (Color Code Blue) To "B" Port of Tilt Section (Color Code Blue/White) To "B" Port of Lift Section (Color Code Green/White) ITEM PART NO. DESCRIPTION QTY * Elbow * Extension Arm Weldment (Heavy Duty) Hose (ROPS Units) Hose (Cab Units) * Hose With #MJ Hose (ROPS Units) Hose (Cab Units) * Pin * Cylinder * Cylinder, Pin (Greaseable) * Pin * Pin * Cotter Pin * Linkage Arm Weldment * Cable Assembly * * Shackle with Screw Pin Flatwasher * Bushing * Lug Bushing Bolt 2-Ref Nut 2-Ref Pin, Attach. (Special for Flail Head Only) -Ref Pin, Attach. (For Rotary Head Only) -Ref * Cylinder Bushing * * Grease Fitting Lug Bushing Pin Hose (ROPS) Units Hose (Cabs Units) Hose (ROPS Units) Hose (Cabs Units) Grease Fitting 90 2 VERSA /96 * These parts are included in Extension Arm Assembly p/n Parts Section 6- R

117 TILT CYLINDER ASSEMBLY VERSA EXTENSION ARM Hydraulic Cylinder Gland 3* O Ring Rod Assembly Barrel Assembly Piston Locknut Adapter Pin "E" 0* Buffer Seal Pin, Greaseable Breather Plug Cotter Pin * Back-Up Ring Collar 6* Wear Ring 7* Piston Seal 8* O Ring Set Screw Nylon Insert 2* Rod Wiper 22* Rod Seal VERSA /96 * Included in Seal Kit P/N Parts Section 6-5

118 VALVE COVER INSTALLATION Handle Valve Cover (For Old Style Valve) Handle Valve Cover Short Spacer Tube Long Spacer Tube Nut Bolt Bolt Flatwasher VERSA/ 5-9 Parts Section 6-6

119 VERSA MOWER/FLAIL VALVE Bolt Bolt Locknut Flatwasher Tube Spacer Weldment, Cover Vavle Handle Kit Valve Assembly Weldment, Valve Mount Decal, Valve Operation VERSA /96 Parts Section 6-7 R --96

120 SKID SHOE EXTENSION KIT p/n Versa 60" p/n Versa 72" NOTE: Item No. 0 Blade Bar Spacer (P/N ) is part of this kit and must be installed between the Motor Spindle and the Blade Bar when this kit is installed on mower Skid Shoe Weldment -RH - 60" Skid Shoe Weldment - RH - 72" Skid Shoe Weldment - LH - 60" Skid Shoe Weldment - LH - 72" Bolt Flatwasher Locknut Bolt Skid Shoe - 60" Skid Shoe - 72" Spacer Bolt Blade Bar Spacer Bolt VERSA/ 5-9 Parts Section 6-8 R -25-9

121 DEEP DECK MOWER ASSEMBLY Wldmt - Deck Nut Flatwasher Bolt 5 2A366 8 Bolt Skid Shoe Wldmt - Roller (with hex shaft) Nut Carriage Bolt Bearing Assembly Bearing Housing Bearing (with hex bore) Grease Fitting 0782 Wldmt - Roller Mounting Bracket (LH) Wldmt - Roller Mounting Bracket ( RH) ref Rear Flap ref Rear Chainguard Assembly Front Chainguard Assembly Front Chainguard Bracket Chain (8 Links, Front Chainguard) Chain (6 Links, Rear Chainguard) Cable Clamp Cable Seal Rear Chainguard Mount 9 VERSA 03/9 Parts Section 6-9 R

122 DEEP DECK MOTOR & SPINDLE 2, , Motor Stud Nut Bolt Gasket Bolt Nut Bolt (Use with Bar Assembly Only) Bolt (Use with Pan Assembly Only) Locknut C Spindle Assembly Spacer (Use with Pan Assembly Only) Ref Pan Assembly Ref Bar Assembly VERSA 03/9 Parts Section 6-0 R 6-7-9

123 SPINDLE HOUSING & SPINDLE ASSY. P/N C Fill with NLGI 000 Grease Alamo Group P/N DO NOT OVERFILL NOTE: For proper assembly, see Operator's Manual - Maintenance Section Gasket C Housing Spindle Bearing Ring Seal Snap Ring Spindle Cup & Cone Assy Bearing Lockwasher Nut Plug Pressure Relief Plug Reducer VERSA 03/9 Parts Section 6- R

124 BLADE BAR ASSEMBLY Wldmt-Blade Bar Nut Lockwasher Blade Set Blade Bolt VERSA 03/9 Parts Section 6-2 R

125 DEEP DECK (W/O COOLING TUBE) HYD. MOTOR ASSY Hydraulic Motor Deg. Elbow Split Flange Kit Flange Kit Reducer Deg. Elbow VERSA 03/9 Parts Section 6-3 R 6-7-9

126 DEEP DECK (W/COOLING TUBE) HYD. MOTOR ASSY Hydraulic Motor Elbow (Return Side) Split Flange Kit Split Flange Kit Elbow (Pressure Side) VERSA 03/9 Parts Section 6- R 6-7-9

127 HYDRAULIC MOTOR REPAIR Snap Ring 2* O Ring Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9* Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) * included in major rebuild seal kit part number ** minor rebuild seal kit is (includes all parts of kit except thrust plates) VERSA 03/9 Parts Section 6-5

128 HYDRAULIC SCHEMATIC Return 2 Pressure Hose Hose VERSA 03/9 Parts Section 6-6 R 6-7-9

129 HYDRO FLOAT OPTION VERSA BOOM Hose Elbow Ref Hose Valve Straight Adaptor Tee Accumulator Reducer Ref Hose Clamp Angle Plate, Valve Control VERSA 03/9 Parts Section 6-7 R 03--9

130 TIMBERCAT ASSEMBLY Apply Loctite #330 Adhesive to bottom of Flange. Apply Loctite #7387 Activator to Top of Slide Bearing Apply Loctite #262 or #270 to threads prior to installation VERSA /96 Parts Section R

131 TIMBERCAT ASSEMBLY Timbercat Assy 5' Timbercat Assy 7' Bottom Blade (5') Bottom Blade (7') Top Blade (5') Top Blade (7') Slide Bearing (5') Slide Bearing (7') Front Cover (5') Front Cover (7') Bolt Bolt (5") Bolt (7") Bushing (5') Bushing (7') Washer (5') 5336 Washer (7') Locknut (5') Locknut (7') Grease Fitting (5') 720 Grease Fitting (7') Timbercat Frame Bolt Lockwasher Valve Mount Plate Bolt Lockwasher Inversion Valve Bolt Locknut Cylinder Pin Cotter Pin Washer Cylinder Mount Bolt Spring Adjusting Bolt Nut Locknut Jamnut Cover Hitch Post (A-Boom) Bolt Flow Divider Adapter Locknut Bolt Bracket Nut Self Tapping Screw Washer Pin Grease Fitting Bushing Bushing Bolt Bolt Nut Hose Hose Hose Hose Adapter - Straight Adapter Plug Adapter Adapter - Straight Adapter - Special Adapter Adapter Hose Hose w/ Adapter Hose Sleeving Adhesive Kit VERSA /96 Parts Section 6-9 R

132 BUZZBAR ASSEMBLY VERSA 0/02 Parts Section 6-30

133 BUZZBAR ASSEMBLY ITEM PART NO QTY DESCRIPTION Buzzbar Assembly ITEM PART NO QTY DESCRIPTION Buzzbar Assembly End Cap QD-Bushing Blade Spacer Modified Hub Assembly Grease Fitting Bolt Nut Bolt Bushing Slot Nut Bolt Hexnut Bolt Wldmt Blade Saw Body Key Square Tension Adjust Bracket Plug Nut Orange Tie Bolt Red Tie Belt Micro-V Cotter Pin Sheave (Shipped Unmounted) QD Bushing Washer Belt Cover, Long Adp. Hyd Stud, Quick Release Motor Mount, Mach Retainer, Quick Release Drive Shield Receiver, Quick Release Bolt Bolt Setscrew Flatwasher 3/ Locknut Plate, Motor Mount Motor Gear Bolt Bracket Motor Adjust Flat Socket Head 7/6" x 2 /2" Rubber Coupling, A-Boom Motor Hub, 20R0 w/ " Bore Belt Cover, Short Hitch Post, A-Boom Locknut Clamp Bolt Weldment Hitch Tube Locknut Bolt Bumper Wldmt. Rear Shield Saw Blade Pack (2 Blades per pack Shipped Unmounted) Adp. Hyd Split Flange Kit Adp. Hyd Flatwasher Bolt Manifold Block O-Ring Relief Cartridge Hose Hose Cordura Sleeve VERSA 0/02 Parts Section 6-3

134 HYDRAULIC MOTOR P/N Snap Ring 2* Spacer Seal Retainer * Seal Mounting Flange w/bushings Plug Check Assemby 8* Seal End 9** Thrust Plate Gear Set * Square Seal Dowel Pin Gear Housing Porting Flange w/bushing Washer Bolt 7* Side Seal (not shown) Key * included in seal kit part number Major Rebuild and part number Minor Rebuild. ** included in Seal Kit Only. VERSA 0/00 Parts Section 6-32 R-09-0

135 To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (928.5 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: In addition to the standard Limited Warranty, Rhino provides one year ( months), (6 months for Commercial/Industrial Users) Limited Warranty on the Driveline components provided that these components have been properly maintained and lubricated that and have not been subjected to abused or mis-use TO THE OWNER/OPERATOR/DEALER. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and 2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE JC; and 3. Ensure that each employee uses such Seatbelt while the tractor is moving; and. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR. Securely fasten seatbelt if the tractor has a ROPS. 2. Where possible, avoid operating the tractor near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.. Stay off slopes too steep for safe operation. 5. Watch where you are going - especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the tractor smoothly - no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. 9. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.