Valve Automation Technologies from Emerson The Most Comprehensive And Proven Portfolio Available Anywhere

Transcription

1 Valve Automation Technologies from Emerson The Most Comprehensive And Proven Portfolio Available Anywhere

2 The Most Comprehensive And Proven Portfolio Available Anywhere The breadth of products described in this brochure ensures you get a solution that best fits your application needs in a wide variety of valve operating situations. Our offering is a combination of best-in-class technologies of pneumatic, hydraulic, gas-hydraulic, electro-hydraulic and electric actuators with controls. Our expertise, gathered over many years in several different industries, concludes that proper actuator and controls selection is critical to reliable valve operation. This Emerson combination of knowledge, experience and products ensures you optimise cost, performance, reliability and safety as needed for each specific application. One of the first brands to be established in the valve actuator business, Bettis products are used in almost every energyrelated industry. Today the actuator range includes linear, quarter-turn, scotch-yoke, rack and pinion and electric options, powered by compressed gas, hydraulic and electric sources to satisfy a vast range of automation requirements. Dantorque is the market leader in subsea actuator technology. In recent years, Dantorque's concentric and compact valve actuators have been increasingly used in deep water applications in several of the major subsea developments around the world. For over 60 years, EIM has manufactured high quality electric, high pressure/low pressure fluid powered and manual valve actuators. EIM is proud to have developed and patented a number of basic designs now used throughout the valve actuator industry. EIM continues to innovate, offering highly reliable valve actuators for virtually any application. For over 40 years, the EL-O-Matic brand has been firmly established and represents a wide range of pneumatic and electric actuators together with control accessories. This actuator is used throughout the chemical and utility industries in North America, Europe and Asia. FieldQ FieldQ is Emerson s fully-integrated valve automation solution, combining a quarter turn pneumatic rack and pinion actuator with an integrated module which combines solenoid and switchbox, into a low profile, compact package. This easy to use, intelligent solution has simplified the automation of rotary valves significantly by integrating the controls and feedback within a single product. The flexible modular design enables units to be adapted to meet individual plant requirements and is ideal for both simple and complex applications. Product development based on modular construction allows for fast delivery from stock components and easy upgrade to fully-fledged control units. Associated with high quality valve automation and specializing in high performance pneumatic actuators, the Hytork brand has been recently expanded to provide a wide range of customer requested features and specialized solenoid valves, developed to satisfy defined customer needs and have rapidly become accepted as the standard for this offering. This highly reliable actuator continues to demonstrate excellent performance in some of the most difficult on-off process applications. Primarily used in the gas transmission pipeline industry where reliability is crucial, Shafer products have become recognized as guardians of the world s pipelines involving the safe control of critical applications. Shafer products are an ideal fit for the demands of offshore platforms and subsea pipelines plus highly challenging pipeline applications in metals, mining and other process industries. Technology Platform Scotch-Yoke Linear Rotary Vane Helical Spline Rack & Pinion Quarter-Turn Electrics Multi-Turn Electrics Controls and Accessories Pneumatic Electric Hydraulic Wireless Safety Systems Engineered Solutions Valve Operating System Integrated Packages & Automation Emerson

3 Proven and Reliable Scotch Yoke Actuators Bettis scotch-yoke actuators are extensively used to automate quarter-turn ball, plug and butterfly valves in oil and gas and process industries. These actuators also provide a highly unique and reliable means of operating louvres, dampers and other 90 rotating mechanisms, and are available in doubleacting or spring-return models. Their modular construction and efficient design make Bettis the most compact and light weight actuators compared to any other scotch-yoke actuator in the industry. The compact dimensional envelope, light weight design and reliability make Bettis most suited for critical offshore and Executing Emergency Shutdown (ESD) applications. Bettis actuators come with a standard 5-year warranty in addition to guaranteed torque outputs, water ingress protection, NAMUR standardization, close couple capability and overrides. Bettis G-Series Robotarm II Actuators Compact design to optimize the center of gravity location for a lighter and smaller actuator Modular construction enables easy online maintenance without removal of valve from the line Field serviceable modular configuration to simplify interchangeability of the power and spring modules and the addition of manual overrides and accessories PED 97/23/EC Compliant Meets IP66 and IP67M specifications for submergence and severe high pressure water deluge test NAMUR mounting configuration for shaft driven accessories Torque Outputs (guaranteed) Double-Acting: 1, ,000 Nm (12,581 6,000,000 in-lbs) Spring-Return End Torques: In excess of 339,000 Nm (3,000,000 in-lbs) Pneumatic: 3 14 bar ( psig) Hydraulic: up to 345 bar (5,000 psig) Standard Operating Temperature -29 C to +93 C (-20 F to +200 F); optional high and low temperature trims available Bettis CBB-Series and CBA300-Series Actuators Torque Outputs (guaranteed) CBB-Series Double-Acting: To 1,301 Nm (11,515 in-lbs) CBB-Series Spring-Return End Torques: To 482 Nm (4,269 in-lbs) CBA300-Series Double-Acting: 835 2,333 Nm (7,388 20,337 in-lbs) CBA300-Series Spring-Return End Torques: 286 1,182 Nm (2,532 10,457 in-lbs) Pneumatic Operating Pressures CBB-Series: 3 10 bar ( psig) CBA300-Series: 3 10 bar ( psig) Standard Operating Temperature for CBB-Series and CBA300-Series: -29 C to +93 C (-20 F to +200 F); optional high and low temperature trims available Bettis EHO Electro-Hydraulic Operator Emerson Process Management has developed the new Bettis EHO Electro-Hydraulic Operator drawing on the experience and integrating the advanced technologies of multiple Emerson companies. Executing Emergency Shutdown (ESD) out in the middle of a remote region requires ultra-reliable valve control, fast-stroking options and self-contained power. The Bettis EHO Electro-Hydraulic Operator utilizes a dependable spring-return actuator for the fail-safe stroke combined with an integral hydraulic power pack and electronic control module for remote valve operation. The versatile Bettis EHO Electro-Hydraulic Operator is designed for the toughest environments and critical applications. With this product, you have an actuator system with field-proven technology and a single source of accountability. Linear Actuators Bettis GVO Series Pneumatic Linear Actuators The Bettis GVO Series pneumatic actuator represents a broad range of field proven linear valve actuators suitable for automating most types of wedge gate valves, slab gate valves, knife gate valves, globe valves, tank valves and rising stem ball and plug valves. Extended stroke for each model, ±2 External tie bars allow contained release of energy in the event of overpressure and allow ease of inspection and servicing Captivated spring rod nut prevents unauthorized disassembly of the spring cartridge Adjustable travel stop for the rod-retract position, piston bottoms out for the rod-extend position Pneumatic: 10 bar (150 psig) Hydraulic: Up to 345 bar (5,000 psig) -29 C to +74 C (-10 F to +165 F); optional low temperature trims available Rotary Vane Actuators Shafer RV-Series Actuators The Shafer rotary vane actuators are used extensively on natural gas pipeline applications utilizing gas over oil power pressure for the actuator. The actuator s compact design makes it ideal for platform and other tight space applications. With a concentric geometry the actuator is highly effective in high vibration applications such as slurry pipelines. The rotary vane s high pressure construction allows for subsea applications to depths of up to 750 meters (2,460 feet) without the need for pressure compensation divides. Only one moving part with a 50-year design life backed by a 10-year warranty Double vane design will not produce any side loading forces on the valve stem or actuator bearings Balanced and constant torque is applied directly to the valve stem throughout the complete 90 rotation The rotary vane is the most efficient and compact actuator design available Torque Outputs: 113 to 677,907 Nm (1,000 to 6,000,000 in-lbs) 6.9 to bar (100 to 3,000 psig) -29 C to +121 C (-20 F to +250 F); optional low temperature trims available

4 Helical Spline Actuators Bettis BH Series Helical Hydraulic Actuators The BHH Series and BHHF Series actuators form a complete line of hydraulic double-acting and spring-return actuators. Compact and concentric, the proven design provides space savings and reliability. Using the multiple helical spline engagement with reciprocal splines on the piston, the high torque output is constant throughout the 90 rotations, converting hydraulic energy into rotation with the torque output proportional to the supply pressure. Both the BHH Series and BHHF Series options can be operated in the most severe conditions from high vibrations to severe environment locations, while providing a reliable valve automation solution. Easily adapted to all types of quarter-turn valves, dampers and louvres, the mounting positions are numerous, with available control block options for direct mount modular control functions. Smallest footprint-to-torque ratio Compact and concentric design Balanced helical design eliminates side loading on valve assembly and stem High water ingress protection IP68 Integrated crossover valves (double-acting) Torque Outputs: 113 to 16,044 Nm (1,000 to 142,000 lb-in) at 2000 psi 40 to 207 bar (580 to 3,000 psig) -20 C to +80 C (-4 F to +176 F) Dantorque Helical Spline Subsea Actuators And Subsea Gear Operators Dantorque products include a range of specialty subsea valve actuators. The Dantorque actuators are precisely designed to provide engineered solutions to our client s unique requirements. Subsea technology is rapidly evolving reaching greater depths than ever. Dantorque actuators were specifically developed and qualified for the rigours of subsea applications. The actuators have a 30-year design life and extensive track record of installations at various depths reaching beyond 2,438 meters (8,000 feet). Compact balanced design is ideal for subsea installation and retrieval The torque producing mechanism will not produce any side loading forces on the valve stem Balanced and constant torque is applied directly to the valve stem throughout the complete 90 rotation Available in both double-acting and spring-return operation with ROV override capability Torque Outputs: Up to 406,000 Nm (To 3,595,000 in-lbs) 103 or 207 bar (1,500 to 3,000 psig) -20 C to +80 C (-4 C to +176 F) Shafer SH-Series Actuators For more than 60-years, Shafer actuators have been recognized for their reliable performance in pipeline service. The SH-Series helical spline gas-over-oil actuator continues the tradition. The double-acting hydraulic model is perfect for a variety of small valve (2 to 8 ) pipeline applications including transmission, meter runs, compressor stations, gas plants etc. The SH-Series offers high performance features: No power gas regulators and relief valves required Zero leakage piston No valve stem side loading 50-year design life backed by 10-year Shafer guarantee Traditional Shafer high pressure controls with manual override Precise speed control no torsional impact No internal corrosion problems Gas hydraulic tanks prevent gas contaminants from entering the actuator Vastly extended seal life Torque Outputs: 254 to 2,034 Nm (2,250 to 18,000 in-lbs) 28 to 103 bar (400 to 1,500 psig) -29 C to +49 C (-20 F to +120 F) Rack & Pinion Actuators Using high quality materials and designs, these actuators reliably and efficiently operate quarter-turn mechanisms including ball, butterfly and plug valves. Applications include those with extreme temperatures and high cycles. Control options can be added to the NAMUR interfaces to further improve functionality and positioning. EL-O-Matic F-Series Actuators Drawing from 40-years of production and design refinement across millions of applications, the EL-O-Matic F-Series actuator brings you unmatched on/off Fit and Forget performance, dependability and easy maintenance across the widest range of applications requiring ½ through 30 valves. Aluminum actuators with standard NAMUR interface and dual ISO 5211 valve flanges Excellent corrosion protection by powder coating, hard anodized high grade aluminum pinion and stainless steel fasteners Output Torques Range: Double-Acting: up to 4, barg (40, psig) Spring-End for Spring-Return: 1,958 Nm (17,333 in-lbs) Choice of 13 actuator sizes and six spring sets for spring-return models, for cost efficient and accurate sizing Standard Operating Temperatures: -20 C to +80 C (-4 F to +176 F); optional high or low temperature trims available Operating pressures: Up to 8.3 bar (120 psig)

5 Where Experience and Intelligence Counts Hytork XL Series Actuators These heavy duty actuators have a proven track record of reliable operation in both industrial and commercial applications. The XL Series actuator is modular in design, allowing many different functional features to be assembled from a series of modules at the factory or on site. The patented Safekey provides a quick and reliable method of spring change and maintenance of seals to the whole range of sizes. 12 Actuator Sizes With Output Torques Ranges: Double-Acting: up to 3, barg (28, psig) Spring-End for Spring-Return: 1,525 Nm (13,500 in-lbs) Standard Operating Temperatures: -20 C to +100 C (-4 F to +212 F); optional high or low temperature trims available Available up to 8.3 bar (120 psig) The unique CERAMIGARD surface finish of Di-aluminum Trioxide protects all body parts against wear and corrosion Bettis RPE Series Actuators Designed and built to last, the workhorse rack and pinion actuator of Bettis is ready for any harsh environment application requiring a solution that s tougher than the problem itself. Modular construction and spring cartridge design allows for interchangeability of parts across all actuator variations. Dual travel stop aluminum actuators with ISO 5211 and NAMUR interface flanges Excellent corrosion protection by anodized and powder coat body, hard anodized high grade aluminum pinion and stainless steel fasteners 13 Actuator Sizes With Output Torques: Double-Acting: ranging up to 4, barg (40, psig) Spring-End for Spring-Return: 1,958 Nm (17,333 in-lbs) Standard Operating Temperatures: -20 C to +80 C (-4 F to +176 F); optional high or low temperature trims available Up to 8.3 bar (120 psig) Bettis Q-Series The Bettis Q-Series combines a field-proven rack and pinion pneumatic actuator with the necessary controls in an integrated modular package. Bettis Q-Series actuators address the complexities created by non-integrated accessories from multiple vendors, mounting brackets, cumbersome external cabling and tubing creating a simplified package with true plug and play capability from the industry s most recognized single source Emerson Process Management. Dual travel stop, heavy duty aluminum actuators with dual ISO 5211 valve flanges Excellent corrosion protection from anodized and powder coated body, hard anodized high grade aluminum pinion and stainless steel fasteners A Range Of Actuator Sizes With Output Torques Ranging: up to 1, barg (14, psig) for models and 897 Nm (7,939 in-lbs) spring end for spring-return models Intelligent controls include IPT technology and are available with a range of fieldbus communication protocols Versions with FOUNDATION fieldbus include diagnostics and alerts that meet Emerson PlantWeb alerts standard Up to 8.3 bar (120 psig) -20 C to +80 C (-4 F to +176 F); optional high and low temperature trims available Electric Actuators Electric actuators are designed to provide optimum performance under the most demanding on/off and modulating conditions. Our compact models are adaptable for trouble-free operation with small, medium or large valves. We offer maximum duty cycles to 100%, with none lower than 30% in multiple motor voltages. EL-O-Matic EL Series Electric Actuators EL-O-Matic EL Series electric actuators are reliable, quality products, which perform faultlessly no matter how demanding the circumstances. The EL Series range of actuators comprises the smaller ELS, the mid range EL and larger ELD series. Output Torques: From 18 Nm to 2,500 Nm (160 in-lbs to 22,126 in-lbs) Hazardous and non-hazardous housings, including ATEX or FM certified enclosures Low-noise, smooth running with the use of high ratio worm and wheel reduction Compact construction and lightweight due to the use of high-grade aluminum alloys -20 C to +80 C (-4 F to +176 F); optional high and low temperature trims available Bettis TEC2 Electronics The next step in reliable, high-performance digital valve control electronics is here. Coupled with proven EIM electric actuation and simplified controls, the TEC2 series utilizes improved electronics and functions to intelligently control your valves with ease and safety. The new data-logging feature provides information to improve the accuracy and timeliness of preventive maintenance decisions. Actuator size range for small-large sized valves (includes Model 500) Enhanced electronics Multiple languages Non-intrusive design Non-penetrating, vibration-resistant hall effect switches enable setup without opening control compartments Discrete, two-wire and four-wire controls Open network control for a wide range of topologies and protocols, including Modbus, Profibus, FOUNDATION fieldbus, DeviceNet and Ethernet Powder-coated, low-copper aluminum alloy enclosure with ductile-iron gear housing and stainless steel (316) fasteners Bettis Model 500 Bringing the best of TEC2 in a smaller package, the Model 500 is a smart, lightweight electric actuator solution from Bettis and EIM optimized for smallersized valves. The Model 500 also has data logging, Bluetooth and full network support to give your smallsized valves the TEC2 edge. EIM HQ Series Electric Quarter-Turn Actuators Torque Range: 54 Nm to 2942 Nm (45 ft. lbs to 2,170 ft. lbs) Single-phase, three-phase, 24 VDC power including fail-safe options Self-locking double reduction worm gear drive - no motor brake required Declutchable manual override handwheel Compact, lightweight - local and remote control stations Removable drive bushing for ease of machining

6 Bettis Series 2000 Electric Actuators Highly flexible M2CP modular controls package eases service remove, assemble and disassemble and replace using a standard screwdriver Hinged, o-ring sealed controls compartment cover with captive stainless steel bolts Mechanical dial position indication, or mechanical dial and LED digital position indication Multiport Flow Selector The Bettis Multiport Flow Selector (MPFS) provides a cost-effective and compact means to improve production management and well optimization. The MPFS allows the selecting and diverting of well fluids from an individual well to a single test outlet, flow loop or sampling device. Connecting up to seven flow lines, the Multiport Flow Selector allows the combined fluids to flow through a separate group outlet, while simultaneously isolating any single well for testing. The unique flow selector is ideal for a variety of oil, gas and process applications and can be used either as a standalone device or with a multi-phase meter. The MPFS can also be used for water injection for Enhanced Oil Recovery (EOR) projects. It provides control simplicity in an environment where size, weight and reliability are all key factors. The Multiport Flow Selector reduces the costs of installation, operation and maintenance of the well test system throughout its life cycle. More compact than either conventional two-way or three-way valve manifolds Reduces number of isolation valves in production/test manifolds Available with a multitude of trims and surface treatments for all operating environments Available with two-wire communication for remote control and status indication Reduced installation, operating and maintenance costs Fitted with Bettis Multiport Control Actuator (MPA) Field adjustable seal/seat with various materials for adverse service conditions Operating Temperature Range: -20 F to +392 F (-29 C to +200 C) High Integrity Pressure Protection Systems Emerson s High Integrity Pressure Protection System (HIPPS) solves the traditional challenges faced when designing, building, installing and operating a HIPPS. Featuring a complete solution from proven Emerson brands, our solution also includes verification of the SIL Level, proof test, working procedures and inspection plans to maintain the system throughout the lifecycle and simplify start-ups. Valve Operating Systems (VOS) and Automated Valve Packages (AVP) for On/Off Valves All quarter-turn valves can now have an automation package designed and assembled to efficiently and reliably suit your control loop requirements. These packages are fitted to your valves and are entirely tested, calibrated and warrantied by valve automation experts. With your specified valve, we can provide a complete valve operating system which include your selected actuators, solenoids, positioners, switches, plus other accessories. Our integrated packages are designed by experienced engineers and are assembled from a ready stock of field-proven components, to reduce your costs and shorten your delivery schedules. Emerson Process Management, the actuators and controls leader for operating on/off valves, can provide customers with wired or wireless Valve Operating Systems (VOS) or Automated Valve Packages (AVP). When supplying VOS, we assemble, test and commission a system that includes the appropriate Emerson brand actuator and controls. We can also provide a complete, in-house assembled package that includes actuator, controls and a selected valve. Out of the Box Solution Emerson Process Management is positioned as a technology solutions provider to offer an easy to implement wireless automated valve package in standard valve sizes and configuration suited to your plant s needs. Emerson s Smart Wireless Solution delivers these benefits easily and cost effectively using IEC approved WirelessHART TM technology. Benefits Wireless improves worker efficiency Wireless improves production efficiency and reduce lost batches Wireless reduces unwanted emissions Wireless improves worker safety Wireless out of the box reduces complexity Controls and Accessories across all our range Basic actuators may be used to open and close the valve; however, if more functionality is required, then the actuators specification can be extended by the addition of one or more of the available accessories. These can be used to provide position signalling feedback to the controller, provide positional control or make the actuator operate faster or slower. Several are available with hazardous area approvals. Emerson brands for most common control accessories: Digital Valve Controllers: Fisher Positioners: Fisher Regulators: Fisher Switch Boxes: TopWorx Wireless Position Monitor: TopWorx Solenoid Valves: ASCO Numatics

7 Serving Our Customers Globally Over many years, Emerson has built a reputation for providing quality valve actuation products, with short lead times via distribution channels and backed by factory and field experts. To consistently maintain and improve our reputation, we operate a Think Customer initiative based on competitive prices, best service and proven products. Houston, Texas Missouri City, Texas Production is centered on modern plants throughout the world, including several that are purpose built. These are located strategically in areas where the logistic infrastructure is excellent and the key component suppliers are located within close proximity. All manufacturing processes are covered by the same documentation that ensures compliance to our standardized quality assurance programs. Every product and component is subject to rigorous internal and external checks from design to delivery. Mansfield, Ohio Sorocaba, Brazil When complete, the actuators are shipped to a World Area Configuration Center (WACC) where they are configured to suit specific customer needs. These centers are located in the USA, Europe, Asia, Middle East and South Africa. In addition, Emerson has established local sales and service centers in many countries around the world and each of these can provide aftersales support, technical advice and product information. Johannesburg, South Africa Jubail, KSA To provide further customer support, Emerson has partnered with over 250 companies worldwide to distribute products and respond quickly to customer demands. Product quality has been subject to continued enhancements and all products are constantly reviewed to improve quality and reliability. Singapore Wuqing, China Nilai, Malaysia Dubai, UAE

8 We offer sales support, service, inventory and commissioning to our global customers. Choose the sales office nearest you: P.O. Box Jebel Ali Free Zone Dubai United Arab Emirates T F P.O. Box Abu Dhabi United Arab Emirates T F P.O. Box Jubail Saudi Arabia T F P. O. Box 3070 Al-Khobar Saudi Arabia T F P. O. Box Doha Qatar T F Angus Crescent Longmeadow Business Estate East P.O. Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T F Dar Ibtikar Al Iraq for General Trading and General Services LLC Area 29 Villa 61 Albradheya Saeed Ameen St. Basra Iraq T For complete list of sales and manufacturing sites, please visit or contact us at info.valveautomation@emerson.com 2016 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Bettis, Dantorque, EIM, EL-O-Matic, FieldQ, Hytork and Shafer are marks of the Emerson Process Management family of companies. All other marks are property of their respective owners. DOC.8PD.VA.A4 REV H 01-16