4069-5XX/7XX. Assembly 1: Covers. 7-2 Service Manual

Transcription

1 Assembly 1: Covers 7-2 Service Manual

2 1-1 99A Cover Assembly, Redrive Cap A Cover, Fuser Wick Assembly A Cover Asm, Laser 500 Output A Contact Asm, Smart Cartridge A Cover, RIght Side 520/52n A Cover, Right Side 722/72n A Hinge Assembly, Upper Front Cover A Kit, Upper Front Cover with Labels 520/52n A Kit, Upper Front Cover with Lables 722/72n NS 4 Screw, Laser Cover PP 99A0263 NS 2 Screw, Upper Front Cvr Mtg PP 99A0263 NS 2 Screw, Right Side Cvr Mtg PP 99A0263 s Catalog 7-3

3 Assembly 1: Covers (continued) 7-4 Service Manual

4 1-8 99A Label, TLI/ID/Serial No. - Blank A Cover Assembly, Lower Front A Latch, Upper Cover A Spring, Latch A Operator Panel Assembly A Switch, Cover Open w/operator Panel Cable Assembly A Cover, Left Door A Support, Paper NS 99A Cable Tie NS 99A Retainer, Cable s Catalog 7-5

5 Assembly 2: Frame 7-6 Service Manual

6 2-1 99A Shroud, Fan A Fan, Main A Sensor, Standard Bin Level A Flag, Output Paper Level A Bracket, Level Sensor A Duct, 500 Left Stacker A Duct, Main Body A Guide, Extension 500 Input A Support, Left Lower Stacker A Pan, Drip ITC A Spring, Cartridge Hold Down A Extension, 500 Input A Pad, Machine Mounting A Transfer Plate Assembly A Support, Right Stacker Plate A Right Sideframe A Fan, Cartridge 722/72n A Frame Extension, Right 500 Internal A Spring, Tray Bias Contact Kit PP 99A o Contact, Doctor Blade/TAR/Developer Roll 1 o Contact, PC Drum 1 o Contact, Charge Roll 4 o Block, Contact Mounting 5 o Screw, Contact Mounting s Catalog 7-7

7 Assembly 2: Frame (continued) 7-8 Service Manual

8 A Sensor, Toner Cartridge Level A Roller, Developer Support A Tray Bias Arm Assembly A Pan, Center Assembly A Deflector, Upper PF A Kit, Inner Deflector o Inner Deflector o Side Restraint A Frame, EP Module A Sensor, Input A Frame Extension, Left 500 Internal A Shield, ESD Assembly with label A Spring, Switch Activate A Left Side Frame Assembly A Board, Input Tray (ITC) A Guard, Gear A Pan, Motor Drip A Link, Gear Release A Spring, Counterbalance NS 17 Screw PP 99A0263 NS 99A Spring, Cartridge Load NS 99A Shield, Gear NS 99A Contact, LSF Ground NS 99A Contact, RSF Ground NS 99A Nutplate, Frame NS 99A Spring, Duplex Ground NS 99A Block, Cartridge NS 99A Spacer, Cartridge Block NS 99A Spring, Cartridge Load s Catalog 7-9

9 Assembly 3: Printhead 7-10 Service Manual

10 3-1 99A Printhead Assembly 520/52n A Printhead Assembly 722/72n NS 3 Screw, Printhead Mounting PP 99A0263 NS 99A Fan, Printhead Cooling 722/72n s Catalog 7-11

11 Assembly 4: Paper Feed (Auto compensator) 7-12 Service Manual

12 4-1 99A Sensor, Paper Out Internal Tray A Pick Arm Assembly (500) A Pick Rolls A Flag, Paper Out 500 Tray A Spring, Bellcrank Internal 500 NS 1 Screw, Hanger PP 99A0263 s Catalog 7-13

13 Assembly 5: Paper Feed - Multipurpose Unit 7-14 Service Manual

14 5-1 99A Screw, Socket Set M4X5 mm A Arm Assembly, MPT A Pick Roll Assembly A Spring Assembly, Separator A MPT Pad Assembly Kit o Restraint Pad o MPT Pad Assembly A Deflector Assembly, MPT A Deflector, Lower Screw, Lower Deflector Mounting 8 mm PP 99A Screw, Lower Deflector Mounting 12 mm PP 99A A Flag, MPT Paper Out A Plate Assembly, MPT A Sensor, MPT Paper Out A Screw, Damper Screw, Frame Mounting PP 99A A Solenoid, MPT A Bushing, Pick Roll Shaft NS 2 Clip, Pick Roll Shaft PP 99A0267 s Catalog 7-15

15 Assembly 6: Paper Feed - Alignment 7-16 Service Manual

16 6-1 99A Alignment Assembly Paper Feed A Screw, Reference Ground Clip A Clip, Reference Ground A Screw, Paper Reference Adjustment A Washer, Reference Adjustment A Nut, Paper Reference Adjustment A Lever, Bellcrank Release NS 2 Screw, Alignment Asm Mtg PP 99A0263 s Catalog 7-17

17 Assembly 7: Paper Feed - Output 7-18 Service Manual

18 7-1 99A Deflector, Upper Redrive A Door Assembly, Redrive A Redrive Assembly, Inner A Spring, Upper Diverter NS 2 Screw, SEMS-Duplex Path PP 99A0263 s Catalog 7-19

19 Assembly 8: Integrated Paper Tray Sheet 7-20 Service Manual

20 8-1 99A Latch, Back Restraint A Tray Assembly 500 Sheet A Restraint, Side/Latch Side A Strip, Wear A Label, Tray Option A Plate, 500 Tray Wear A Finger, Autosize A Plate, Snap-in A Label, Paper Size A Knob, Paper Size A Slider, Autosize A Pad, Restraint A Restraint, Back s Catalog 7-21

21 Assembly 9: Main Drive 7-22 Service Manual

22 9-1 99A Gearbox, w/motor 520/52n A Gearbox, w/motor 722/72n A Shaft, Power Take Off A Spring, Power Take Off Shaft A Gear, Bevel with Grease Packet NS 4 Screw, Gearbox Mounting PP 99A0263 NS 3 Screw, Motor Mounting PP 99A0263 s Catalog 7-23

23 Assembly 10: Developer Drive 7-24 Service Manual

24 A Developer Drive Assembly A Shaft, Developer Drive A Coupler, Gear # Screw, Developer Drive Ground PP 99A Screw, Developer Drive Mtg PP 99A0263 s Catalog 7-25

25 Assembly 11: Hot Roll Fuser 7-26 Service Manual

26 A Fuser Assembly w/115v 875W Lamp 520/52n A Fuser Assembly w/220v 875W Lamp 520/52n A Fuser Assembly w115v 875W Lamp 722/72n A Fuser Assembly w220v 875W Lamp 722/72n A Wiper Assembly, Wet A Cover, Fuser Assembly with Thermistor, Thermal Fuse, and LH & RH Fuser Lamp Contact Assemblies Screw, Contact Assembly PP 99A A Exit Roll Assembly A Gear, Upper Redrive A Detack Assembly A Hot Roll A Bearing, BUR A Solenoid Assembly, Envelope Conditioner Screw, Solenoid Mounting PP 99A Screw, Board Cover Mounting PP 99A A Backup Roll, 22 mm, 520/52n A Backup Roll, 28 mm, 720/72n A Shield, Fuser Board A Retainer, Backup Roll Bearing A Screw, Fuser Mounting s Catalog 7-27

27 Assembly 11: Hot Roll Fuser (continued) 7-28 Service Manual

28 Screw, Fuser Cover Assembly PP 99A A Retainer, Hot Roll Bearing A Bearing, Hot Roll A Bushing, Hot Roll A Fuser Cable, AC Ground A Bellcrank, Backup Roll 520/52n A Bellcrank, Backup Roll 722/72n A Guide, Fuser Entry Retainer, Backup Roll Bellcrank PP 99A A Spring, Backup Roll Bellcrank A Fuser Cable, DC - Fuser Internal A Gear, Hot Roll A Gear, Idler A Link, Solenoid A Sensor, Narrow Media A Sensor, Exit A Spring, Redrive Idler A Roller, Redrive Idler A Guide Assembly, Lower Exit A Lamp, 115V 875W CC Gold A Lamp, 220V 875W CC Silver NS 99A Cover, Fuser Wiper Cavity NS 7 Screw, Hanger PP 99A0263 NS 99A Clamp, DC Fuser Cable s Catalog 7-29

29 Assembly 12: Transfer 7-30 Service Manual

30 A Transfer Roll Assembly A Arm, Transfer Roll Assembly Right A Spring, Transfer Roll Right A Shaft, Transfer Pivot A Spring, Transfer Roll Left A Arm, Transfer Roll Left NS 1 Retainer, Pivot Shaft PP 99A0267 s Catalog 7-31

31 Assembly 13: Charging 7-32 Service Manual

32 A Link Assembly, Charge Left Kit A Link Assembly, Charge Right Kit A Roll Assembly, Charge A Bushing, Charge Roll NS 1 Screw, Charge Roll PP 99A0263 s Catalog 7-33

33 Assembly 14: Electronics 7-34 Service Manual

34 Power Cord Set, 8 ft. - U.S., Canada (LV), Nicaragua, Venezuela, Peru (LV), Brazil (LV), Bolivia (HV), Colombia, Costa Rica, Ecuador, Dominican Republic, El Salvador, Guatemala, Honduras, Mexico, Panama, Puerto Rico, Virgin Islands, Saudi Arabia (LV), AP English (LV), Taiwan (520/52n) H Power Cord Set, 8 ft. - U.S., Canada (LV), Brazil (HV) Nicaragua (LV), Venezuela (LV), Peru (LV), Bolivia, Puerto Rico (LV), Virgin Islands, Colombia (LV), Costa Rica (LV), El Salvador (LV), Guatemala (LV), Honduras (LV), Mexico (LV), Panama (LV), AP English (LV) (722/72n) Power Cord Set, 6 ft - Paraguay, Uruguay, Austria, Germany, Hungary, Slovakia, Finland, France, Belgium, Netherlands, Greece, Italy, Czechoslovakia, Lebanon, Syria, Egypt, Jordan, Iran, Euro English, Norway, Sweden, Poland, Russia, Turkey, CIS, Portugal, Spain, Catalan Power Cord Set, 6 ft. - APG (LV) Power Cord Set, 8 ft. - U.K., Ireland, Iceland, Kuwait, Bahrain, Qatar, UAE, Oman, Pakistan, Iraq, Libya, Cyprus Power Cord Set, 6 ft. - Israel Power Cord Set - Switzerland (French), Switzerland (German), Switzerland (Italian) Power Cord Set, - South Africa, Namibia, Lesotho, Botswana Power Cord Set, 6 ft. - Two-Prong Argentina (HV) Power Cord Set, 8 ft. - Chile (HV) Power Cord Set, 8 ft. - Denmark Power Cord Set, 6 ft. - Italy Power Cord Set, 8 ft. - Peru (HV) Power Cord Set, 8 ft. - Straight Argentina (HV) Power Cord Set, 8 ft. - Right Angle Argentina (HV) Power Cord Set - Brazil H Power Cord Set - PRC (HV) (520) s Catalog 7-35

35 Assembly 14: Electronics (continued) 7-36 Service Manual

36 A Fuse, 110 V ac LVPS 12.5A 250V A Fuse, 220 V ac 6.3A 250V A LVPS, 110 V ac 520/52n A LVPS, 110 V ac 722/72n A LVPS, 220 V ac 520/52n A LVPS, 220 V ac 722/72n Screw, HVPS Mounting PP 99A A High Voltage Power Supply A Interconnect Board Assembly o 2 Slot with shield Screw, Int Board Mounting PP 99A Screw, System Bd Mounting Front PP 99A A Screw, Parallel Connector Mounting A Card Assembly, NAND Flash s Catalog 7-37

37 Assembly 14: Electronics (continued) 7-38 Service Manual

38 P System Board Assembly P System Board Assembly 52n P System Board Assembly P System Board Assembly 72n NS 99A Cable, Deflector NS 99A Clip, EMC Six Finger NS 99A Clip, EMC Gnd Two Finger s Catalog 7-39

39 Assembly 14: Electronics (continued) 7-40 Service Manual

40 A Cover, INA Flat (Blank) Screw, INA Cover Mounting PP 99A Screw, INA Cover Mounting PP 99A Screw, INA Cover Mounting PP 99A o Cover, INA Blank A Shield, Inner Assembly, 2 slot 2 o Cover, INA Blank A Shield, Outer 2 slot Screw, Outer Shield Mounting PP 99A Screw, Outer Shield Mounting PP 99A0263 NS 2 Screw, Int/Pan Mounting PP 99A0263 NS 99A Clip, Cable NS 99A Shield, Ethernet Blank NS 99A Shield, Serial Blank NS 99A Shield, Parallel Blank s Catalog 7-41

41 Assembly 14: Electronics (continued) 7-42 Service Manual

42 A Sensor, Standard Bin Level A Fan, Main A Cable, Main Drive Motor A Gearbox, w/motor 520/52n A Gearbox, w/motor 722/72n A Cable, Integrated Tray A Board, Input Tray (ITC) A Cable, Auto Connect Bottom A Cable, Auto Connect Top s Catalog 7-43

43 Assembly 14: Electronics (continued) 7-44 Service Manual

44 A Fan, Cartridge 722/72n A Smart Cartridge Contact Assembly A Sensor, Toner Cartridge Level A Operator Panel Assembly A Switch, Cover Open w/operator Panel Cable Assembly A Sensor, Input A Sensor, MPT Paper Out A MPT Solenoid A Cable, Front Harness s Catalog 7-45

45 Assembly 14: Electronics (continued) 7-46 Service Manual

46 A Printhead Assembly 520/52n A Printhead Assembly 722/72n A Cable, Hysnc A Cable, Laser A Cable, Fuser DC EP Auto Connect to System Board A Solenoid Assembly, Envelope Conditioner A Sensor, Exit A Cable, Fuser DC, Fuser Internal A Cover, Fuser Assembly with Thermistor, Thermal Fuse and RH Fuser Lamp Contact Assembly A Sensor, Narrow Media A Cable, AC Input A Cable, Fuser AC EP Auto Connect to LVPS A Cable, Mirror Motor NS 99A Cable, Deflector s Catalog 7-47

47 Assembly 14: Electronics (continued) 7-48 Service Manual

48 A Printhead Fan s Catalog 7-49

49 Assembly 15: 250-Sheet Tray 7-50 Service Manual

50 Screw, Option Board Mounting PP 99A A Board, Option Tray A Jumper, 2-pin Screw, Switch Activate Spring Mounting PP 99A A Spring, Switch Activate A Stud Assembly, 250 Frame A Arm, Paper Out Screw, Auto Comp Mounting PP 99A A Pick Arm Assembly A Wear Plate, Pass Thru 250 Tray Screw, Wear Plate Mounting PP 99A A Roll Assembly, Drive 500 Dual A Roller, Skewed Backup A Cable, 250 Tray Option A Retainer, Roller A Sensor, Paper Low A Bracket, 250 Frame Retention Washer, Bracket 250 Frame Retention Mounting PP 99A Screw, Bracket 250 Frame Retention Mounting PP 99A0263 s Catalog 7-51

51 Assembly 15: 250-Sheet Tray (continued) 7-52 Service Manual

52 A Roll Assembly, Pick A Base, 250 Option A Tray Bias Arm Assembly A Spring, Tray Bias A Pad, Machine Mounting A Sensor, Option Pass Thru A Label, Options A Shaft, 250 Drive A Spring, Power Takeoff A Bushing, Drive Shaft Low A Gear, Feed Roll A Gear, Bevel A Bearing, Drive Shaft A Cable, 250 Auto Connect Option NS 99A Bushing, Drive Roll NS 99A Bellcrank, Roller Release NS 99A Spring, Bellcrank 250 Tray Option s Catalog 7-53

53 Assembly 15: 250-Sheet Tray (continued) 7-54 Service Manual

54 A Latch, Back Restraint A Restraint Pad A Tray Assembly, 250-Sheet Option A Restraint, Side 250-Sheet Tray A Wear Strips A Label, Paper Size A Label, Tray Option A Clip, 250 Tray Wear A Finger, Autosize A Plate, Snap-In A Knob, Paper Size A Restraint, Back 250 Sheet Tray A Slider, Autosize 250 NS 99A Spring, Backup Roller s Catalog 7-55

55 Assembly 16: 500-Sheet Tray 7-56 Service Manual

56 A Sensor, Paper Low Screw, Auto Comp Mounting PP 99A A Pick Arm Assembly A Pick Roll Assembly A Base, 500 Tray A Pad, Base A Spring, Tray Bias A Tray Bias Arm Assembly A Sensor, Option Pass Thru A Restraint, Side 500-Sheet Tray A Wear Strips A Label, Tray Option A Plate, 500 Tray Wear A Finger, Autosize A Plate, Snap-In A Label, Paper Size A Slider, Autosize A Restraint Pad A Tray Assembly, 500 Sheet A Knob, Paper Size A Restraint, Back 500-Sheet Tray A Latch, Back Restraint A Label, Options A Board, Tray A Shaft, 500 Drive s Catalog 7-57

57 Assembly 16: 500-Sheet Tray (continued) 7-58 Service Manual

58 A Cable, 500 Auto Connect Bottom A Wear Plate, Pass Thru A Roll Assembly, Drive Screw, Wear Plate Mounting PP 99A A Retainer, Roller A Roller, Skewed Backup A Bearing, Drive Roll A Spring, Power Takeoff Screw, Board Mounting PP 99A Retainer, Aligner Assembly PP 99A A Bearing, Drive Shaft Low A Aligner Assembly, Paper A Gear, Feed Roll A Spring, Switch Activate A Spring, Backup Roller A Bellcrank, Roller Release A Gear, Bevel A Bearing, Drive Shaft A Cable, 500 Auto Connect Top A Stud Assembly, 500 Frame A Arm, Paper Out 500 NS 99A Washer, Frame Mounting NS 99A Deflector, Base 500 NS 99A Bracket, 500 Tray Retention NS 99A Spring, Bellcrank 500 Option Tray s Catalog 7-59

59 Assembly 17: Duplex 7-60 Service Manual

60 A Cover, System Board A Main Frame Assembly 500 Duplex A Idler Assembly, Belt Tension A Spring, Aligner A Guide Assembly, Paper A Guide Assembly, Paper A Spring, Chassis Ground Screw, Motor Mount 3 mm PP 99A A Belt, Motor 114 Gear A Pulley, Main Drive 96/54 Gear A Motor Assembly, DC Drive A Cable, D.C. Motor Tach 250 Duplex Cam Follower Assembly Kit PP 99A A Actuator Assembly, Deflector Screw, Actuator Assembly Mounting PP 99A A Guide, Return RH Upper 250 Duplex Screw, Upper Return Guide Mounting PP 99A A Guide, Return RH Lower 500 Duplex A Guide, Upper 500 Duplex A Tray Assembly, Jam Removal 500 Duplex NS 2 Retainer 6 mm - Backup Roll PP 99A0404 NS 2 Screw, M3x6L:G Supradrive PP 99A0413 s Catalog 7-61

61 Assembly 17: Duplex (continued) 7-62 Service Manual

62 A Guide, LH Lower Return 500 Duplex A Guide, Return LH Upper 250 Duplex A Sensor, Exit - Optical Screw, LH Upper Return Guide Mounting PP 99A A Base Assembly, w/tray Bias 500 Duplex A Shaft, Duplex Drive A Spring, Duplex Shaft A Gear, Pass Thru Idler A Bearing, Drive Shaft Low A Cable, Auto Connect Bottom A Gear, Pass Thru Drive Roll A Cable, Auto Connect Top Screw, Main Frame Assembly Mounting PP 99A A Gear, Duplex Bevel A Pan, System Board Drip A Bearing, Drive Shaft A Fuse, 8A SB A Board, System with Jumper A Label, Options Screw, System Board Mounting PP 99A Screw, System Board Cover PP 99A0413 NS 99A Roller, Duplex Pass Thru s Catalog 7-63

63 Assembly 17: Duplex (continued) 7-64 Service Manual

64 A Top Cover Assembly, Movable 500 Duplex A Top Cover Assembly, Fixed 500 Duplex NS 1 Retainer, 6 mm Top Cover PP 99A A Guide, Lower Entry 500 Duplex A Guide Assembly, Paper Decurl A Guide, Center Drive Upper A Air Plenum A Spring, Decurl Shaft A Bushing, Decurl Shaft A Frame Assembly, Outer Screw, Outer Frame PP 99A A Guide Assembly, Center Drive s Packet, Duplex Option PP 99A o Screw, Fan Mounting M4x30 2 o Washer, Fan - M4 2 o Nut, Fan - M A Fan, Cooling Duplex Retainer, 5 mm Main Drive PP 99A A Main Drive Assembly A Sensor, Input Optical 500 Duplex Retainer, 6 mm Drive Roll PP 99A A Shaft Assembly, Drive 3 Roll 500 Duplex NS 99A Shaft Assembly, Drive 2 Roll 500 Duplex A Shaft Assembly, Decurl NS 1 Screw, Tensioner PP 99A0413 NS 2 Retainer, 6 mm Clutch Roll PP 99A0404 NS 99A Feet, Duplex Base NS 99A Guide, Debuckle s Catalog 7-65

65 Assembly 18: Output Expander 7-66 Service Manual

66 A Deflector, Upper Redrive Also order 99A A Spring, Upper Diverter A Shaft Assembly, Exit Also order PP 99A A Shaft Assembly, Lower Exit Also order PP 99A Screw, PP 99A A Board, Output Expander DC motor A Cover, Front Control Board with ESD Brush A Tray, Output Expander A Label, Options A Spring Clutch Assembly A Diverter Arm A Spring, Output Tray A Bracket, Attach A Output Expander Assembly, Mechanical Linkage A Cover, Left Side A Spring, Swing Arm A Latch, Output Tray Shaft Bearing PP 99A A Level Sensor Bracket A Flag, Output Paper Level A Sensor, Dual Bin Full s Catalog 7-67

67 Assembly 18: Output Expander (continued) 7-68 Service Manual

68 A Door Assembly, Rear Access A Shaft Assembly, Lower Also order PP 99A A Pulley, Drive A Cover, Right Side A Belt, 160 Gear A Arm Assembly, Belt Idler A Spring, Belt Tensioner A Sensor, Output Expander Pass Thru A Shaft Assembly, Middle 40T Also order PP 99A A Frame Assembly s Catalog 7-69

69 Assembly 19: Envelope Feeder 7-70 Service Manual

70 A Paper Weight Assembly A Guide, Edge A Cover, Top A Sensor, Envelope Pass Thru A Clutch, Restraint/Gear A Cover, Right Side A Support, Slide Out A Roller, Support A Motor, Stepper D.C A Label, Options A Switch, Envelope Out A Board Assembly, Electronic Control NS 6 Screw, Top/Motor/Board NS 99A Belt, Gear Drive NS 99A Bracket, Stack Limiter NS 99A Spring, Restraint Roll Shaft NS 99A Spring, Latch Return NS 99A Flag, Envelope Out Sensor s Catalog 7-71

71 Assembly 19: Envelope Feeder (continued) 7-72 Service Manual

72 Gear Kit, PP 99A o Gear, Feed 1 o Gear, Master Cam 1 o Gear, Drive Roll Shaft 3 o Gear, Master/Feed Kick 2 o Gear, Drive Idler 1 o Gear, Comp Drive/Clutch 1 o Gear, Kick Roll Connect 1 o Gear, Kick CNCT Idler 1 o Gear, Feed Shaft Right 1 o Gear, Drive Idler Rear A Cover, Left Side NS 1 Retainer, 4 mm PP 99A0404 NS 3 Retainer, Clip 5 mm Shaft PP 99A0404 NS 2 Retainer, 6 mm PP 99A0404 NS 3 Retainer, 7 mm Shaft PP 99A0404 NS 99A Shaft, Drive Pressure Roller NS 99A Cable, Auto Connect Front NS 99A Spring, Cam Clutch NS 99A Label, Envelope Orientation Icon NS 99A Deflector Guide NS 99A Guard, Pass Thru Sensor s Catalog 7-73

73 Assembly 20: High-Capacity Feeder 7-74 Service Manual

74 A Frame, Printer Support Frame Screw, Printer Support 2 Frame Mounting PP 99A A Clamp, Feed Frame Screws, Feed Frame Clamp PP 99A A Bearing, Nyliner Leadscrew Top A Cover, Side A Strip, Wear A Strip, Wear Dimple A Deflector Assembly Front Screw, Deflector Mounting 8-18 x 7/8 inch PP 99A A Label, Tray Option A Transfer Lead Screw Assembly A Bearing, Leadscrew Bottom NS 6 Washer, Printer Support Frame 2 Star PP 99A0677 NS 6 Nut, Printer Support Frame 2, 8-32 Hex PP 99A0676 s Catalog 7-75

75 Assembly 20: High-Capacity Feeder (continued) 7-76 Service Manual

76 Nut, 6-32 Hinge Mounting PP 99A Washer, Hinge Mounting Flat PP 99A Washer, Hinge Mounting Star PP 99A A Hinge, Door A Door Assembly, Front A Magnet, Door A Frame Assembly A Tray Assembly, Elevator A Card Assembly, 2000 Option Control Washer, Card Assembly Mounting PP 99A Screw, Card Assembly Mounting PP 99A A Kit, Door Switch Spring and Bumper Washer, Door Switch Spring Mounting PP 99A Nut, Door Switch Spring Mounting PP 99A0676 NS 99A Cable, Optical Sensor s Catalog 7-77

77 Assembly 20: High-Capacity Feeder (continued) 7-78 Service Manual

78 A Guide, Rear Paper with retainer arm Use with 99A Screw, Top Frame Mounting PP 99A A Frame Assembly, Top with labels Screw, Top Frame Clamp Mounting PP 99A Washer, Top Frame Clamp PP 99A A Clamp, Top Frame Mounting Nut, Base Mounting PP 99A Washer, Base Mounting PP 99A Screw, Base Mounting PP 99A A Pulley, Idler A Belt, Drive A Cable, AC Internal Wiring Nut, 2-56 Lower Limit Switch Mounting PP 99A A Switch, Lower Limit Microswitch Nut, Power Supply Ground PP 99A Washer, Motor Plate Mounting PP 99A A Cord, AC External Jumper Nut, Power Supply Cover PP 99A A Cover, Power Supply Screw, Power Supply Board Mounting PP 99A0675 s Catalog 7-79

79 Assembly 20: High-Capacity Feeder (continued) 7-80 Service Manual

80 Washer, Power Supply Board PP 99A A Power Supply Board A Cable, Low Voltage Power Supply A Bushing Nut, 2-56 Paper Low Switch Mounting PP 99A A Switch, Paper Low A Sensor Assembly, Paper Out/Upper Limit Screw, Printer Support 1 Frame Mounting PP 99A A Frame, Printer Support A s Kit, Paper Size Switch Assembly including cable, switch, lock washer, nut and knob Washer, Sensor Bracket Mounting PP 99A Screw, Sensor Bracket Mounting PP 99A0675 NS 99A Cable, HCIT-14Pin Flex NS 6 Washer, Printer Support Frame 1 Star PP 99A0677 NS 6 Nut, Printer Support Frame Hex PP 99A0676 NS 10 Screw, Door to Door Frame Mounting PP 99A0675 s Catalog 7-81

81 Assembly 20: High-Capacity Feeder (continued) 7-82 Service Manual

82 Screw w/washer, Motor Mounting PP 99A Nut w/lockwasher, Drive Pulley Plate PP 99A A Motor Assembly, DC Foot, Stabilizer PP 99A Mounting Feet PP 99A A Belt, DC Motor Drive A Idler Pulley, Belt Tension A Plate, Drive Pulley A AC Receptacle, Lower AC A Pulley, Drive A Retainer, C-Clip A AC Receptacle, Upper AC A Cover, Top LVPS A Nut w/lockwasher, Top LVPS Cover Mounting A Nut w/lockwasher, Top LVPS Cover Mounting A Grommet, Top LVPS Cover s Catalog 7-83

83 Assembly 20: High-Capacity Feeder (continued) 7-84 Service Manual

84 A Cable, 250 Auto Connect A Bearing, Drive Shaft A Gear, Bevel Screw, Frame Mounting PP 99A A Roll Assembly, Drive 250 Option A Roll, Skew Backup Retainer, Roller PP 99A Screw, Wear Plate Mounting PP 99A A Plate Wear, Pass Thru A Stud Assembly, 250 Frame A Bearing, Drive Shaft Low A Spring, Power Takeoff A Shaft, 250 Drive A Aligner Assembly, Paper Retainer, Aligner Assembly PP 99A A Gear, Feed Roll A Bellcrank, Roller Release A Card Assembly, 2000 Tray Option Screw, 2000 Tray Option Card Mounting PP 99A0263 NS 99A Spring, Backup Roller s Catalog 7-85

85 Assembly 20: High-Capacity Feeder (continued) 7-86 Service Manual

86 Screw, Auto Comp Assembly Mounting PP 99A A Arm Assembly, Pick A Roll Assembly, Pick A Base, 2000 Option Screw, Deflector Mounting PP 99A A Deflector, Base A Sensor, Pass Thru A Label, Tray Option A Label, Options Washer, Bracket 250 Frame Retention Mounting PP 99A Screw, Bracket 250 Frame Retention Mounting PP 99A A Bracket, 250 Frame Retention NS 99A Cable, Paper Low Switch NS 99A Cable, Lower Limit Switch s Catalog 7-87

87 Assembly 21: Kiosk - Vertical Paper Adapter 7-88 Service Manual

88 A Bail, Support A Arm Assembly, Pivot A Mounting, Frame Assembly Retainer PP 99A Screws PP 99A A Gear, Idler A Gear, Idler A Shaft, Drive Rear A Tray Assembly, Backup Roller s, Pulley PP 99A A Spring, Backup Roller A Roller, Backup A Tray Assembly, Drive Roller A Frame Assembly, Right Side A Cover, Right A Belt, 185G A Guide, Paper Exit A Shaft Assembly, Drive Roller A Frame Assembly, Left Side A Cover, Backup Tray A Tray, Backup Roller s Catalog 7-89

89 Assembly 22: Kiosk - Horizontal Paper Adapter 7-90 Service Manual

90 A Bail, Support A Arm Assembly, Pivot A Mounting, Frame Assembly Retainer PP 99A Screws PP 99A A Gear, Idler A Gear, Idler A Shaft, Drive Rear A Tray Assembly, Backup Roller s, Pulley PP 99A A Spring, Backup Roller A Roller, Backup A Tray Assembly, Drive Roller A Frame Assembly, Right Side A Cover, Right A Belt, 185G A Shaft Assembly, Drive Roller A Frame Assembly, Left Side A Cover, Backup Tray A Tray, Backup Roller s Catalog 7-91

91 Assembly 23: High-Capacity Output Stacker 7-92 Service Manual

92 A Door Asm, Rear Access A Latch, Rear Door A Frame, Right A Pulley, Output Tray A Shaft, Pulley A Guide, Output Tray A Spring, Output Tray A Cover, Right A Cover, Front A Tray Asm, Output A Frame, Left A Label, Options A Cover, Left 23-NS 99A Switch Asm, Tray Sensing 23-NS 99A Flag, Tray Sensing Switch 23-NS 99A Gear, Damping 23-NS 99A Kit, High-Capacity Output Stacker s Catalog 7-93

93 Assembly 23: High-Capacity Output Stacker (cont d) 7-94 Service Manual

94 A Deflector, Upper Also order 99A A Spring, Upper Diverter A Shaft Asm, Exit Upper Stacker Asm A Shaft Asm, Stacker Lower Exit Upper Stacker Asm Bearings, Shaft PP 99A A Board Asm, High-Capacity Output Stacker Screws, PP 99A A Arm, Diverter A Clutch Asm, Output Stacker A Bracket, Attach A Spring, Swing Arm A Drive Asm, Output Stacker DC Motor A Bracket, Dual Sensor Mounting Upper Stacker Asm A Flag, Bin Full Dual Sensor Upper Stacker Asm A Sensor Asm, Bin Full Dual Upper Stacker Asm 23-NS 99A Belt, 95G Lower Stacker Asm s Catalog 7-95

95 Assembly 23: High-Capacity Output Stacker (cont d) 7-96 Service Manual

96 A Shaft, 40T Middle Output Stacker A Shaft Asm Lower A Pulley, Drive A Belt, 160G Upper Stacker Asm A Arm Asm, Belt Idler A Spring, Belt Tensioner A Stacker Asm, Paper Path Lower A Stacker, Asm Paper Path Upper A Sensor, Stacker Pass thru 23-NS 99A Switch Asm 23-NS 99A Packet Grease, IBM #23 23-NS 99A Jumper, 2 pin (Use with 99A1749) s Catalog 7-97

97 Assembly 24: 5-Bin Mailbox 7-98 Service Manual

98 A Cover, Redrive Cap A Cover, Wire A Cover, Top Bin A Latch, Rear Access Door A Spring, Upper Diverter A Door, Rear Access A Shaft Asm, Drive A Shaft Asm, Drive W/Gear A Cover, Right Side A Packet, Drive Shaft Bushing A Sensor, 5-Bin Mailbox Pass thru A Tray, Paper Cap A Bracket Asm, Bail Attach w/brush A Kit, 5-Bin Mailbox Asm A Label, Options Bail, order 99A1743, 5-Bin Mailbox Asm Kit A Support, Paper Tray A Stop Asm, Paper Tray A Flag, Bin Full A Sensor, Dual Paper Height A Cable, Dual Sensor A Cable Asm, Lower Auto Connect A Drive Asm, Main DC Drive A Board Asm, 5-Bin Mailbox System A Frame Asm, Left w/clutch Asm A Gear, Drive A Cable Asm, Upper Auto Connect Screw, Board Mounting PP 99A A Cover, Left Side s Catalog 7-99

99 Assembly 24: 5-Bin Mailbox (continued) Service Manual

100 A Spring, Diverter A Frame Asm, Right Side A Cam, Diverter Actuator A Spring, Diverter Actuator A Latch, Diverter Actuator A Arbor, Diverter Actuator A C-clip A Bracket, Attach A Solenoid, Diverter A Deflector, Paper Exit w/brush A Deflector, Paper A Deflector A Deflector, Paper Top Bin 24-NS 99A Spring, Static Ground 24-NS 99A Grease Packet, IBM #23 24-NS 99A Roller Asm, Rear Access Door 24-NS 99A Gear, Drive 24-NS 99A Retainer, R-Ring s Catalog 7-101

101 Assembly 25: StapleSmart Finisher Service Manual

102 A Cover, Top Assembly A Clip, Brush Ground A Top Cover Bail/Plate, Right Side A Door, Rear Access A Latch, Rear Access Door A Cover, Right Base Assembly A Cover, Stapler Access A Switch, Stapler Access Door Assembly Screws, Switch (Stapled Access) Mounting 99A2509 s Packet A Cover, Accumulator Assembly A Tray, Output Assembly A Tray, Output 25-11A 99A Label, Tray Options A Sensor, Stapler Bin Empty A Sensor Cover, Stapler Bin Empty A Bail, Center Stapler A Kit, Stacking Bail A Cover, Left Base Assembly A Top Cover Bail/Plate, Left Side s Catalog 7-103

103 Assembly 25: StapleSmart Finisher (continued) Service Manual

104 A Clip, Static Ground 25-18A 99A Stapler Cartridge Holder 321-C A Stapler Assembly A Bracket, Attach A Belt, Main Drive A Card Assembly, Right Stapler Bin Level A Arm Assembly, Belt Idler A Spring, Swing Arm A Bumper, Output Tray A Bar, Upper Output Tray A Spring, Output Tray A Cover, Optical Sensor A Frame Assembly, Right s Catalog 7-105

105 Assembly 25: StapleSmart Finisher (continued) Service Manual

106 A Spring, Upper Diverter A Deflector, Upper A Flange, Pulley A Bearing, Redrive A Shaft Assembly, Upper Exit Bushings PP 99A A Shaft Assembly, Upper Drive A Shaft Assembly, 40T Middle Stacker A Pulley, Drive A Shaft Assembly, Lower A Belt, FHT 86T A Shaft Assembly, Lower Exit A Guide, Inner Bias A Frame Assembly, Left A Card Assembly, Left Stapler Bin Level A Gear, Drive A Motor Assembly, Drive A Clutch Assembly, Stapler Option A Pulley, Belt Idler A Bushing, Tensioner CBM A Switch Assembly, Top Cover Open A System Card Assembly, Stapler Option s Catalog 7-107

107 Assembly 25: StapleSmart Finisher (continued) Service Manual

108 A Paper Alignment Wheel A Gearbox Drive Assembly, Paper Aligner NS 99A Kit, Maintenance StapleSmart Wheels NS 99A Sensor, Stapler Pass Thru NS 99A Cable Assembly, Right Stapler Bin Level NS 99A Ground Cable, Stapler Tray Bar NS 99A Cable, Stapler NS 99A Cable, Ground NS 99A Cable Assembly, Left Stapler Bin Level NS 99A Label, Pinch Point NS 99A Tie, Cable s Catalog 7-109

109 Assembly 26: Options 26 99A MB SDRAM DIMM 26 99A MB SDRAM DIMM 26 99A MB SDRAM DIMM 26 99A MB SDRAM DIMM 26 99A MB SDRAM DIMM 26 99A MB SDRAM DIMM 26 99A MB Flash DIMM 26 99A MB Flash DIMM 26 99A MB Flash DIMM 26 99A MB Flash DIMM 26 56P Card Assembly, Bar Code 26 56P Card Assembly, PRESCRIBE 5/4/2 Flash 26 56P Card Assembly for IPDS and SCS/TNe 26 99A Hard Disk, with Control Board 5.0+ GB 26 99A Adapter Card, SES for SCS 26 13A Cable, Twinax 26 13A Cable, Coax 26 99A Adapter, Serial 26 13A Cable, Serial 26 99A Board, USB/Parallel Interface 26 99A Card Assembly, ImageQuick Service Manual

110 Assembly 26: Options (continued) 26 99A Tray Assembly, 250 Special Media 26 99A Rib Assembly, 250 Special Media Tray 26 99A Tray, Universal Adjustable 250 Sheet 26 99A Drive, Optra Forms HD 5.0+ GB or larger 26 99A Kit, Cap/Stack Bails G MarkNet N2001e 10/100 ethernet 26 12G MarkNet N2002e 10base2/10baseT 26 12G MarkNet N2000t 4/ A Adapter, Omnibus INA Card 26 99A Paper Presentator, Front 26 99A Tray, Assembly UAT 400 Sheet 26 99A Optra Forms 2 MB Flash DIMM 26 99A Optra Forms 4 MB Flash DIMM 26 99A Optra Forms 8 MB Flash DIMM 26 99A Optra Forms 16 MB Flash DIMM 26 56P Cartridge, Empty Shipping - T62X/T52X 26 56P Cable Assembly, 6 Parallel, A-C 26 56P Cable Assembly, SER+PAR 1284C INA 26 56P Cable, Parallel 1284 C-B Adapter s Catalog 7-111

111 Assembly 27: Miscellaneous 27 99A s Packet, Screws 27 99A s Packet, Contact Kit 27 99A s Packet, Retainers 27 99A s Packet, Springs Paper Feed 27 99A s Packet, Duplex Option Fan Mounting 27 99A s Packet, Duplex Option Cam Follower Assembly 27 99A s Packet, Envelope Option Gears 27 99A s Packet, Retainers Envelope Option 27 99A s Packet, Screws Duplex 27 99A s Packet, 500 Sheet Feeder Option Shaft Bearings 27 99A s Packet, Cable Ties (10 each) 27 99A s Packet, Screws High Capacity Feeder 27 99A s Packet, Nuts High Capacity Feeder 27 99A s Packet, Washers High Capacity Feeder 27 99A s Kit, Multipurpose Tray 27 99A s Kit, Charge Roll Link Asm, Left Side 27 99A s Kit, Charge Roll Link Asm, Right Side 27 99A Printer Stand Caster, Non Locking 27 99A Printer Stand Caster, Locking 27 99A Printer Stand Grommet, Wire 27 99A Printer Stand Lock, Cam 27 99A Printer Stand Storage Shelf 27 99A Printer Stand Door Assembly, Cabinet 27 99A Printer Stand Filler, Rear Top Piece 27 99A Printer Stand Table Assembly, Large 27 99A Printer Stand Table Assembly, Small 27 99A s Packet, Screws Stapler Option Service Manual

112 Assembly 27:Miscellaneous (continued) 27 99A s Packet, Pulley - Kiosk 27 99A s Packet, Screws - Kiosk 27 99A Grease Packet, Nyogel A Grease Packet, IBM A Packaging, /500 printer 27 99A Packaging, /500 plus 500 Optional Tray 27 99A s Packet, Retainer s Catalog 7-113