The Complete Modular Program for Greater Drive Engineering Efficiency. Program Overview. 1.2 Million Reasons for Partnering with SEW-Eurodrive:

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1 Geared Motors \ Drive Electronics \ Drive Automation \ Services 1.2 Million Reasons for Partnering with SEW-Eurodrive: The Complete Modular Program for Greater Drive Engineering Efficiency Program Overview

2 2 Contents The know-how and quality of a global player 3 AC motors and brakemotors 6 Gear units and gearmotors Parallel shaft gear units and gearmotors 8 Parallel helical gear units and gearmotors, incl. reduced backlash 8 Compact parallel helical gear units and gearmotors, incl. reduced backlash 8 Low-backlash planetary gear units and gearmotors 9 Right angle gear units and gearmotors Helical-bevel gear units and gearmotors, incl. reduced backlash 10 Helical-worm gear units and gearmotors 10 TorqLOC 10 SPIROPLAN gearmotors 11 Helical-bevel servo gear units 11 High-torque industrial gear units MC Compact Series (up to to 600,000 lb-in) 12 P Series (up to to 4,000,000 lb-in) 12 M Series (up to to 1,600,000 lb-in) 13 Q Series (up to to 10,500,000 lb-in) 13 CN Series (up to to 6,034,000 lb-in) 13 Gearmotors for overhead trolley systems Light load 14 Heavy load 15 Variable-speed gearmotors VARIGEAR wide V-belt variable speed gearmotors 16 VARIMOT friction-disc variable speed gearmotors 16 Electronically controlled drives MOVIDRIVE drive inverters 17 MOVITRAC 07 frequency inverters 18 Servomotors Synchronous servomotors 19 Decentralized Drive Systems Fieldbus interfaces, field distributors and hybrid cables 20 MOVIMOT the smart gearmotor with integrated frequency inverter 21 MOVI-SWITCH the smart gearmotor with integrated switching & protection 21 From a service perspective The support of a drive engineering partner 22 Interactive software tools that simplify design and commissioning 23

3 The know-how and quality of a global player 3 SEW-EURODRIVE a reliable global partner For more than eight decades SEW-Eurodrive has been recognized as a leader in the manufacture of drive products for industry worldwide. The reason is simple: we offer unsurpassed engineering know-how that has pioneered the world s largest selection of modular systems, built with uncompromising quality. In doing so, we lay the foundation for ever greater efficiencies in today s automated production environment. SEW-Eurodrive a global drive engineering partner you can rely on. Long-term quality planning Our customers trust us because we combine our know-how with quality that continually sets new global standards. At SEW-Eurodrive, our commitment to quality starts with the selection of raw materials and continues throughout the production process. Rigorous quality inspections are performed at every stage of manufacture. The result is a vast range of highly reliable mechanical and electronic drive products that deliver extremely long service life. Quality is also reflected in our outstanding product design. Drawing on diverse practical experience, our engineers constantly strive towards developing more efficient, higher performance drive technology. This fundamental approach is not only the basis for the innovative products we offer today but serves as a state-of-the-art platform for the drive solutions of tomorrow. The SEW-Eurodrive modular program is the world s most advanced standard for meeting the increasingly demanding requirements of today s drive applications.

4 4 The know-how and quality of a global player Exceeding demanding standards worldwide As a global company, and a supplier to all sectors of industry across North America, at SEW-Eurodrive we are continually improving our products and processes to meet the world s highest quality standards. Driven by competitive global markets, the North American automotive industry continues to place unprecedented demands on its partner suppliers. For the past several years, we have been one of a select few global manufacturers to meet the new quality standard adopted by the automotive industry ISO/TS With its larger scope, ISO/TS exceeds existing standards such as VDA 6.1 or QS SEW-Eurodrive therefore meets the highest currently certifiable quality standard which is recognized worldwide. Users of drive technology from all industries will profit from our products and systems being engineered to the demanding quality standards set by the North American automotive industry. North American assembly and service, backed by global manufacturing resources With nine North American assembly plants supplied by nine global manufacturing centers, more than 90 technical sales offices and hundreds of distributors and support specialists from coast to coast SEW-Eurodrive can provide local service and support to the same certified global quality standard that goes into manufacturing our drives, no matter where you are located. SEW sales engineers and service professionals offer consultation, analysis and project planning support based on the experience gained from a vast number of applications worldwide. In addition, our North American parts manufacturing and assembly capability enables us to supply custom solutions, while ensuring quick delivery and reliable startup on site. With the latest documentation and information available via the Internet, and nationwide 24-hour on-call service seven days a week, we offer a level of customer support that is unequaled in the drive industry. At SEW-Eurodrive, our people are among the most knowledgeable and accessible in the industry. We welcome dialog with our customers, not only because of the opportunity it gives us to add value to their applications, but for the invaluable feedback it provides on the performance of our products. Worldwide, this ongoing information exchange empowers some 9,000 employees to develop advanced technology and solutions that exceed our customers expectations. We re driving the world, with innovative drive products and systems that deliver superior performance for a vast range of applications in every industry from automotive production to building materials manufacturing, from food & beverage handling to metals processing. When you choose drive technology made by SEW-Eurodrive you are getting a return on your power transmission investment that is second to none.

5 The know-how and quality of a global player With modular drive components manufactured centrally in production sites throughout Europe and the US and final assembly and custom modifications performed in regional assembly plants across North America SEW-Eurodrive offers responsive, single-source delivery and service capability in national and local markets. 5

6 6 AC motors and brakemotors The perfect speed and torque for every drive SEW-Eurodrive AC gearmotors are perfectly matched to deliver low speeds and high torques. Each of our gearmotors is the combination of an AC motor and speed reduction gear unit in an extremely compact design, achieved by incorporating the motor shaft as part of the first gear stage. They can be operated directly on the supply network at 60 Hz (50 Hz optional) single-speed or two-speed as well as infinitely variable speed using SEW-Eurodrive variable frequency inverters. Meeting the challenge of every application SEW-Eurodrive AC motors are engineered with high power density to deliver plenty of overload capacity and high reliability, and are available in a wide range of designs offering proven features, such as: Compact size meets minimum space requirements Robustly engineered for versatile performance Various configurations, supported by a large variety of accessories Low-noise operation In addition to our diverse range of AC motors, we offer numerous mounting options, including gear units with input shafts and adapters for mounting NEMA or IEC standard motors, as well as adjustable motor mounting platforms for mounting the motor above the gear unit.

7 AC motors and brakemotors 7 AC squirrel-cage brakemotors from SEW-Eurodrive feature integrated DC-energized safety disc brakes. The brake control system is installed in the terminal box as standard, or can optionally be supplied in a control cabinet design. The patented 2-coil brake system is engineered for extremely short reaction and response times to provide high starting frequencies and positioning accuracy. Additional features: Low maintenance and long-term reliability due to high brake service life Fail-safe braking Selectable braking torque Noise-suppressed brake Inverter duty MOVIMOT drive motors up to 5 hp with integrated frequency inverter (see page 21) MOVI-SWITCH drive motors up to 5 hp with integrated switching function and protection feature (see page 21) Stepless electronic speed control available using MOVIDRIVE (see page 17) or MOVITRAC (see page 18) inverters Optionally available functions include: temperature monitoring, forced cooling, additional flywheel mass, manual brake release (locking and independently reengaging), plug connectors (IS/AS../AM.., tachometer and position encoder), brake rectifier for DIN rail mounting, brake rectifier with special features, e.g., heating function to prevent moisture condensation Power range [hp] 0.08 to 100 Synchronous speeds at 60 Hz [rpm] single-speed 900 / 1200 / 1800 / 3600 two-speed 1800/3600 / 1200/3600 / 900/3600 / 900/1800 Frequency [Hz] 60 Hz (50 Hz optional) Voltage [V] range 208 to 575 Multiple voltage at 60 Hz (50 Hz opt.) Enclosures 200, 230 / 460, 575 for 2-, 4-, 6-, 8-pole motors IP54, upon request IP55 / IP56 / IP65 / IP66

8 8 Gear units and gearmotors Parallel shaft gear units and gearmotors SEW-Eurodrive manufactures parallel shaft gear units and gearmotors with parallel helical, compact parallel helical or planetary gear reduction, and a variety of mounting options. Engineered for high efficiency and high endurance, our state-of-the-art helical gearing is available in a wide range of torques, gear ratios and output speeds in finely stepped increments to meet the exact needs of your application. Parallel helical gear units and gearmotors With six single-stage and fourteen two- and three-stage gearing configurations covering a torque range from 275 to 159,300 lb-in, SEW helical gearmotors are available to meet the most demanding performance and space requirements. Single-stage RX-Series and two- and three-stage R-Series with high permissible overhung loads Foot, flange or combined foot-flange mounting options Special RM design available with extended bearing housing for agitator applications RX-Series 1) (single-stage) Output speed range Output torque Motor power range 90 to 2,700 rpm Up to 7,350 lb-in 0.08 to 112 hp R-Series 1) (two- and three-stage) Output speed range Output torque Motor power range 0.01 to 1,093 rpm Up to 159,300 lb-in (reduced backlash version also available) 0.08 to 434 hp Compact parallel helical gear units and gearmotors the Snuggler F-Series compact parallel shaft helical gearmotors are ideally suited for applications where mounting space is restricted. Available in foot, flange and shaft mounted versions. F-Series 1) (two- and three-stage) Output speed range Output torque Motor power range 0.01 to 931 rpm Up to 159,300 lb-in (reduced backlash version also available) 0.08 to 337 hp 1) The values listed refer to a supply frequency of 60 Hz and reflect the combined outputs achieved using SEW-Eurodrive single-stage or multi-stage gear units with 2-, 4-, 6- and 8-pole or two-speed AC motors.

9 Gear units and gearmotors 9 Gear units and gearmotors The low backlash PSF/PSKF planetary servo gear units from SEW EURODRIVE in single-stage and two-stage design are very compact and provide high torques and overhung loads. They are available in eight sizes with high torsional rigidity in a torque range of ,000 Nm ( ,550 lb-in) and can be accelerated with torques of up to 4,200 Nm (37,170 lb-in). Low backlash PSF/PSKF planetary servo gear units with solid shaft Size M N Ratios Circumferential Nm / lb-in single-stage two-stage backlash[ ] / 221 3, 4, 5, 7, 10 16, 20, 25, 28 8, 4, / , 40, 49, 70 6, 3, / / 2, / 5,310 4, 5, 7, 10 4, 2, ,000 / 8, ,750 / 15, ,000 / 26,550 The low backlash PSF/PSKF planetary servo gear units with flange-block shaft are characterized by an extremely high torsional rigidity and torque range from ,750 Nm ( ,488 lb-in) and can be operated with acceleration torques of up to 2,500 Nm (22,125 lb-in). Transmission elements on the output side are directly mounted to the rotating output flange according to the EN ISO 9409 standard. The positive connections throughout guarantee high safety factors and prevent positioning deviations. The compact design of the flange-block version reduces installation space and costs since there is no need for additional clamping rings and couplings. Low backlash PSBF planetary servo gear units with flange-block shaft Size M N Ratios Circumferential Nm / lb-in single-stage two-stage backlash[ ] / 487 5, 7, 10 20, 25, 28, 35, 40, 6, 3, 1 49, 70, / , 20, 25, 28, / 2,655 40, 49, / 5,310 20, 25, 28, 35, 40 4, 2, ,750 / 15,488 49, 70, 100

10 10 Gear units and gearmotors Right angle gear units and gearmotors A wide range of right angle gear units and gearmotors are available from SEW-Eurodrive, with helical-bevel, helical-worm and Spiroplan gearing, as well as two-stage helical-bevel gearing for servo applications. Offered in foot, flange or shaft mounted configurations, SEW right angle gearmotors are particularly well suited for applications where mounting space is restricted. Helical-bevel gear units and gearmotors SEW-Eurodrive helical-bevel gearmotors offer remarkably high efficiency for significant energy savings in a variety of applications. Their long life and maintenance-free performance make them ideal for use with AC asynchronous motors, as well as with asynchronous and synchronous servomotors. K-Series three-stage helical-bevel gearmotors provide high efficiency and high endurance in both directions of rotation Available in foot, flange and shaft mounted versions K-Series 1) (three-stage) Output speed range Output torque Motor power range 0.01 to 882 rpm Up to 442,500 lb-in (reduced backlash version also available) 0.08 to 616 hp Helical-worm gear units and gearmotors Individually matched for torque and speed, SEW-Eurodrive helical-worm drives have proven themselves for decades, delivering high operational efficiency across all sectors of industry. With torques from 380 to 35,400 lb-in and high ratios at the worm gear stage, these gearmotors offer a powerful yet cost-effective drive solution. S-Series two-stage helical-worm gearmotors offer large reduction ratios from the worm gear stage and extremely low-noise operation S-Series 1) (two-stage) Output speed range Output torque Motor power range 0.01 to 516 rpm Up to 35,400 lb-in 0.08 to 47 hp 1) The values listed refer to a supply frequency of 60 Hz and reflect the combined outputs achieved using SEW-Eurodrive single-stage or multi-stage gear units with 2-, 4-, 6- and 8-pole or two-speed AC motors. TorqLOC SEW-Eurodrive s TorqLOC patented keyless hollow shaft design simplifies shaft mounting with the F-Series ( the SNUGGLER ), K-Series (helical-bevel) and S-Series (helical-worm) reducers, resulting in time and cost savings for users and OEM s.

11 Gear units and gearmotors 11 SPIROPLAN gearmotors Thanks to their unique steel-on-steel gearing and wear-free, low-noise engineering, SEW single-stage SPIROPLAN right angle gearmotors develop their power extremely reliably and quietly. The SPIROPLAN s compact and rugged, lightweight aluminum housing makes installation easy in applications where space is limited. Can be mounted vertically or horizontally. SPIROPLAN Series 1) (single-stage) Output speed range Output torque Motor power range 11 to 210 rpm Up to 620 lb-in 0.08 to 1.0 hp 1) The values listed refer to a supply frequency of 60 Hz and reflect the combination options of SEW-Eurodrive gear units with 4-, 6- and 8-pole or two-speed AC motors. Helical-bevel servo gear units With the new BS right angle helical-bevel servo gear units, it s now possible to use servo drives in applications where space restrictions do not permit conventional in-line installation. These two-stage servo units are equipped with high-endurance, wear-free helical-bevel gearing. Both the bevel gear output stage and helical input stage are characterized by their low backlash and low-noise operation. SEW-Eurodrive helical-bevel servo gear units are available with circumferential backlash of <6 or <3 angular minutes, delivering output torques from 354 to 13,265 lb-in, and can be accelerated to torques of up to 19,897 lb-in. BSF / BSBF / BSHF helical-bevel servo gear units Size M N Ratios Circumferential Nm / lb-in two-stage backlash[ ] / 354 3, 4, 6, 8, 10, 15, 20, 25 6, / 707 3, 4, 6, 8, 10, 15, 20, 25, / 1, / 2,830 3, 4, 6, 8, 10, 15, 20, 25, 30, / 5,660 3, 4, 6, 8, 10, 15, 20, 25, 30, 35, / 13,265 Design versions: BSF with B5 flange and solid shaft BSBF with B5 flange and flange-block shaft BSHF with B5 flange and hollow shaft with shrink disc

12 12 High-torque industrial gear units Power for every application SEW-Eurodrive offers five series of high-torque industrial gear units, each one exhibiting impressive technical and performance characteristics. Whether assembled from standard production or individual gear units engineered to particular customer specifications SEW industrial drives outperform in every application, from travelling cranes to heavy material handling to shipbuilding, or in the energy, forestry, mining and process industries. MC Compact Series (up to to 600,000 lb-in) The MC Compact s parallel shaft design provides for an extremely low-maintenance drive that fits in very tight spaces. The eight models in this series enable you to fine tune exactly the right solution for your requirements, and can be mounted in virtually any position in applications such as heavy conveyor systems, large mixers and travel drives for cranes. Reduction ratios and torques Helical, bevel-helical gear units: Rated torque [lb-in] 2- and 3-stage Reduction ratios of 7:1 to 112:1 Up to 600,000 lb-in P Series (up to 4,000,000 lb-in) SEW-Eurodrive P Series combination planetary gear units are designed with the motor mounted integrally to the input of the planetary gear unit no traditional couplings or adapter flanges are required. Both inline co-axial and right angle configurations are available. And the P Series is a standardized product, so you can order it directly from our catalog, saving time and money. Ideal wherever large loads must be moved at low speeds. Reduction ratios and torques Power Range Rated torque [lb-in] 1 to 180 hp Up to 4,000,000 lb-in

13 High-torque industrial gear units 13 M Series (up to 1,600,000 lb-in) The M Series is often referred to as the big brother of the MC Compact. A compact drive with three times the torque of the MC, the M Series delivers a whole lot of power, considering the small space it requires. Available in up to nine sizes, depending on mounting position, the M Series is easily adapted to industrial applications in the water treatment, pulp & paper and mining/aggregate industries, to name just a few. Reduction ratios and torques Helical gear unit: Helical, bevel-helical: 2-, 3- and 4-stage Reduction ratios of 6.3:1 to 400:1 3-, 4- and 5-stage Reduction ratios of 14:1 to 1,800:1 Gear unit design Gear unit design Vertical mounting position rated torque [lb-in] Horizontal mounting position rated torque [lb-in] up to 1,600,000 Up to 1,600,000 Q Series (up to 10,500,000 lb-in) In the world s largest applications where giant parabolic mirrors scan the sky, or huge observatory and stadium roofs must be opened, enormous forces are necessary to move the heavy loads involved. In these and equally demanding industrial applications, our ultra-powerful Q Series planetary gear units get the job done. What s more, their versatility makes them easily customizable for special applications. Reduction ratios and torques Planetary gear unit: Reduction ratios of 20:1 to 480:1 Rated torque [lb-in] Up to 10,500,000 CN Series (up to 6,034,000 lb-in) The CN Series helical and bevel-helical gear units are the perfect platform for customer-specific applications and highly customized machines or systems where a standard gear unit might not do the job. Various auxiliary modules are available which mount easily on the input and output side of the unit to provide unmatched versatility for applications from mining to crane construction to chemical processing. Reduction ratios and torques Helical gear unit: Bevel-helical gear unit: Rated torque [lb-in] 1-, 2-, 3- and 4-stage Reduction ratios of 1:1 to 710:1 1-, 2-, 3-, 4- and 5-stage Reduction ratios of 1:1 to 3,150:1 Up to 6,034,000 lb-in

14 14 Gearmotors for overhead trolley systems Optimally matched to conveyor capacity, conveyor speed and carrying load SEW-Eurodrive gearmotors for overhead trolley systems are available in nine sizes. Matched torques available in graduated increments deliver long-term performance along with the flexibility to handle the most diverse tasks. Absolute reliability and low-noise operation for light-load applications SEW trolley drives for light-load applications are very quiet, and comply with C1 (VDI RL- 3643) standards. Engineered with an extremely reliable clutch, these drives deliver: Low maintenance; for example, the HW30 is lubricated for life to provide easy serviceability and high productivity Smooth running, vibration-free operation Very low noise for use in workstations Compact, space-saving design Light load Type Maximum Permitted Speed Ratios Shaft torque wheel * [fpm] d x l [lb-in] load [lbs] [mm] SPIROPLAN , to :1 to 75:1 20 x 35 / gear unit HW30 25 x 35 Helical-worm 1,150 1, to :1 to 201:1 20 x 35 / gear unit HS40 25 x 35 * With wheel diameter 4.9 in. and input speed = 1,700 rpm

15 Gearmotors for overhead trolley systems 15 High capacities and absolute reliability for heavy-load applications Over the years, there has been a trend in heavy-duty trolley systems towards increasing working loads. To meet this need, we have taken advantage of the greater efficiency of helical-bevel gearing to expand the SEW-Eurodrive large trolley drive product line, in addition to our traditional helical-worm gearing. All sizes Suitable for maximum loading (wheel loads up to 8,100 lbs) Gear ratios for precise speed matching Available with integrated MOVIMOT inverter or MOVI-SWITCH integrated switching and overload protection Heavy load Type Maximum Permitted Speed Ratios Shaft torque wheel * [fpm] d x l [lb-in] load [lbs] [mm] HS41 1,635 2, to :1 to 201:1 25 x 35 HS50 5,310 4, to :1 to 201:1 30 x 60 / 35 x 70 HS60 5,310 5, to :1 to :1 45 x 90 Type Maximum Permitted Speed Ratios Shaft [in] torque wheel * [fpm] d x l [lb-in] load [lbs] [mm] HK30 1,770 2, to :1 to :1 25 x 35 HK40 3,540 4, to :1 to :1 30 x 60 / 35 x 70 HK50 5,310 5, to :1 to :1 45 x 90 HK60 7,250 8, to :1 to :1 55 x 110 * With wheel diameter 7.9 in. and input speed = 1,700 rpm

16 16 Variable-speed gearmotors Mechanical stepless speed variation for robust performance SEW-Eurodrive s VARIGEAR and VARIMOT mechanically-adjustable gearmotors can incorporate any type of SEW modular gear reduction to deliver low output speeds and high torque for a wide range of variable-speed applications. Low-speed combinations are possible using helical, parallel shaft helical, helical-bevel and helical-worm gearing. Available in foot- or flange-mount design, our mechanically variable-speed gear units can also be used without additional reduction for direct machine drive. Speed adjustment is typically mechanical using a handwheel, or electromechanical using a servomotor. However, utilizing pole-changing motors it is possible to expand the speed range of SEW-Eurodrive variable-speed gearmotors even further. VARIGEAR wide V-belt variable-speed gearmotors Available in VU and VZ mounting configurations, VARIGEAR V-belt variable-speed gearmotors deliver up to 60 hp, with ratios of 1:4, 1:6 or 1:8. In addition to the numerous SEW gearing combinations possible, their optional U- or Z-flow configuration allows for simple fine tuning to accommodate various machine designs. VARIGEAR Maximum Possible Max. speed range for motor power configuration ventilation design ventilated closed VU/VZ 01 1 hp U or Z 1 : 5 1 : 5 VU/VZ 11 2 hp U or Z 1 : 7 1 : 6 VU/VZ 21 5 hp U or Z 1 : 8 1 : 6 VU/VZ hp U or Z 1 : 8 1 : 6 VU/VZ hp U or Z 1 : 6 1 : 6 VU hp U 1 : 6 VU 6 60 hp U 1 : 4 VARIMOT friction-disc variable-speed gearmotors VARIMOT D-Series friction-disc variablespeed gearmotors deliver up to 15 hp, with ratios of 1:4 or 1:5. The contact pressure between the drive and friction discs, required for torque transmission, is automatically self-adjusting. VARIMOT Maximum Maximum motor power speed range D 16 1 hp 1 : 5 D 26 3 hp 1 : 5 D hp 1 : 5 D hp 1 : 4

17 Electronically controlled drives 17 Intelligent drive inverters for automated motor control MOVIDRIVE universal motor controllers deliver advanced functionality and versatility for precise control of asynchronous and permanent magnet synchronous motors, in both conventional and highly dynamic servo applications. In fact, using an encoder, MOVIDRIVE s intelligent control can even be used to enable asynchronous drives to achieve servo characteristics. Modular and expandable, these powerful drive inverters offer a versatile, cost-effective control solution for a broad range of drive applications from simple to the highly complex. Available with two control modes, VFC (Voltage Flux Control) and CFC (Current Flux Control), MOVIDRIVE provides programmable control for both sensorless vector and closed-loop applications. VFC: With or without encoder feedback, MOVIDRIVE s VFC mode provides high dynamics and high speed stability for standard asynchronous applications. CFC: MOVIDRIVE s CFC mode with closed-loop feedback provides for highly dynamic speed control for both asynchronous AC motors (5000:1 speed range) and AC servomotors (>3000:1 speed range). Torque rise times are extremely short. Standard or application version the right solution to meet any requirements MOVIDRIVE features the intelligent IPOS plus positioning to sequence control system as a standard feature. For all applications, IPOS plus makes no compromises when it comes to precision because it uses the exact and highly-dynamic control properties of the drive inverter. The user can set the programming to either Windows programming or high-level language. Thanks to the direct access to all the internal inverter parameters, IPOS plus is fast and flexible. The result is a diverse movement controller that can be tailored to meet the individual requirements of the system. The variety of options available in MOVIDRIVE means that the system can be extended at any time in accordance with the modular concept. It is also possible to use the pre-programmed control programs, the application modules. These application modules or the technology functions "electronic cam disc" and "internal synchronous operation" enable MOVIDRIVE to take over the function of a position controller, flying saw or other application solutions. At the same time, it offers quick parameter settings rather than time-consuming programming. Simply enter the mechanical data and load the program in the drive inverter, and it is ready for operation! 230V equipment 460V equipment Connection voltage [VAC] 3 x 200 to 240 ± 10 % 3 x 380 to 500 ± 10 50/60 Hz ± 50/60 Hz ± 5% Power range [hp] 2 to 50 2 to 175 Fieldbus interface PROFIBUS, INTERBUS, CAN, CANopen, DeviceNet

18 18 Electronically controlled drives MOVITRAC 07 frequency inverters: Simple and economical When a quick, simple electronic control solution is needed, MOVITRAC 07 is more than up to the task. This compact variable frequency drive combines many of the features and functions of its larger relatives, to deliver economical AC motor control for less complex applications such as pumps, fans, agitators, turntables and conveyors, to name just a few. MOVITRAC 07 s integrated control unit makes startup and operation easy. Simply enter the drive data using the operator keypad and speed control potentiometer, and your application is ready to run. PC-based programming via SEW s MOVITOOLS software provides additional operating convenience and diagnostic status monitoring. In addition to its user-friendly installation, MOVITRAC 07 offers highly reliable connection technology. EMC-compliant wiring of all motor and control cables is supported by integrated shield clamping options. MOVITRAC V equipment Connection voltage [VAC] 1 x 200 to 240 ± 50/60 Hz ± 5% 3 x 200 to 240 ± 50/60 Hz ± 5% Speed range [rpm] Up to 5,500 max. Power range [hp] - single-phase 0.5 to 3 - three-phase 0.5 to 40 MOVITRAC V equipment Connection voltage [VAC] 3 x 380 to 500 ± 50/60 Hz ± 5% Speed range [rpm] Up to 5,500 max. Power range [hp] 0.75 to 40

19 Servomotors 19 Synchronous servomotors SEW-Eurodrive synchronous servomotors deliver excellent dynamic performance and can be very precisely controlled. Their permanent, rare-earth magnets provide low mass inertia, enabling these motors to quickly deliver high torque in response to speed change commands. A resolver-based feedback system is standard. However, increased flexibility can be achieved with an optionally mounted high-resolution (sin/cos) absolute encoder. Highly precise, continuously variable speed control is available using our MOVIDRIVE or drive inverters. SEW DS and CM synchronous servomotors can be overloaded up to 400%. An optional fully integrated fail-safe disc brake provides reliable holding and emergency braking, even with the voltage switched off. DS/CM synchronous servomotors Static torque at rated speed Mass inertia [10-4 Kgm 2 ] [10-3 lbft 2 ] 2000 rpm 3000 rpm 4500 rpm 6000 rpm Motor Brakemotor Nm Nm Nm Nm to 600 lb-in 9 to 600 lb-in 9 to 600 lb-in 9 to 186 lb-in 1.14 to to 496

20 20 Decentralized drive systems Decentralized drive control using standard fieldbus communications A simpler, more compact drive solution that delivers significant cost benefits A leader in drive decentralization for the better part of a decade, SEW-Eurodrive has engineered unique decentralized control technology that takes advantage of the proven reliability of standard fieldbus communications, to replace conventional centralized switchgear, controls and cabling for dramatic savings in materials and installation costs. Daisy chaining the power and bus communication, the patent-pending SEW-Eurodrive design enables the controller to be placed on or near the geared motor, not only providing a substantial reduction in branch circuit cabling, but offering related benefits that include faster system startup, simpler maintenance and easier future expansion. Group motor installation architecture SEW-Eurodrive s decentralized control architecture takes a modular approach, allowing groups of motors to be wired as an individual motor normally would be. Fully UL and cul listed, the SEW system meets US National Electric Code (NEC) requirements for group motor installation. Local I/O connections are via standard M12 sealed micro-connectors for convenient, low-cost sensor/actuator integration. Fieldbus interfaces. SEW-Eurodrive decentralized control systems are designed to interface with a variety of standard fieldbus networks. The bus network allows for the exchange of important data, including control, speed, ramp, drive status, fault indication and output current, as well as I/O status and control. Field distributors. The heart of the decentralized system, SEW s innovative field distributor technology integrates the disconnect switch, VFD, motor brake control and bus communications into one unit, acting as a junction box to route power and communications to the individual drives. Hybrid cables. Specially designed hybrid cables combine power transmission, control voltage and communications within a single pre-fabricated shielded cable ensuring optimal EMC shielding. Their fast, easy connection lets you pre-install, stage and test the system off-site, reducing the plant downtime required for installation and setup.

21 Decentralized drive systems 21 MOVIMOT the smart gearmotor with integrated frequency inverter SEW-Eurodrive s MOVIMOT smart gearmotor offers cost-effective sensorless vector control, with or without 4-quadrant braking, for decentralized or centralized variable-speed applications from 0.5 to 5 hp. Easily retrofitted in the field, this space-saving VFD mounts directly on standard SEW motors and is available for all gearing types and mounting options. In addition, the MOVIMOT design allows for the connection of an external, fail-safe emergency stop relay, ensuring protection against restart according to safety Category 3 of EN Connection voltage [VAC] 3 x 380 to 500 ± 50/60Hz Motor frequency range [Hz] 2 to x 200 to 240 ± 50/60Hz Control supply voltage Enclosure Ambient temperature Control via binary signals Control via fieldbus communication 24 VDC external, local supply available as option IP54, optional IP55, IP65-25 C to +40 C Inputs for CW/stop, CCW/stop, setpoint switch mode isolated signal relay 2 fixed setpoints 1 ramp for acceleration / deceleration In combination with fieldbus interfaces with or without mini-controller INTERBUS Diagnostics 3-color LED indicates operating status and fault status via RS-485 serial interface via fieldbus optional MDG11A remote speed control or PC MOVI-SWITCH the smart gearmotor with integrated switching & protection For simpler decentralized applications requiring safe constant-speed bi-directional operation up to 5 hp, SEW-Eurodrive offers the cost-effective MOVI-SWITCH. This compact and robust gearmotor provides built-in switching and protection, eliminating the cabling and space normally required in the switching cabinet for these functions.

22 22 From a service perspective The support of a drive engineering partner As a drive engineering partner to customers worldwide, SEW-Eurodrive offers a level of applications engineering expertise, technical support and service that is unsurpassed in the drive industry. This service capability is the result of the close working relationships with those who count on us 24 hours a day, 365 days a year. In over 40 countries around the world, our sales engineers, onsite technical consultants and project planning specialists are actively committed to solving the individual challenges of SEW customer s. In fact, helping to design thousands of applications for our customers has enabled us to develop one of the industry s broadest knowledge bases. This extensive knowledge has produced an array of support tools and programs designed to help you achieve exactly the right drive solution for your application. Via the Internet Online you will find ready answers to some very specialized questions. In addition to corporate information, product descriptions and detailed specifications, we offer product catalogs, technical documentation, operating instructions, parts lists, technical articles and software, all available for download or convenient ordering 24/7, from anywhere in the world. US: seweurodrive.com Canada: sew-eurodrive.ca International: sew-eurodrive.com Classroom and hands-on training To complement the latest product and applications information, available directly from your SEW representative, we provide a comprehensive program of regional training seminars. They are designed to meet diverse customer needs with specific instruction in everything from drive program planning, to state-of-the-art electronic drive maintenance, to decentralized control systems, and much more. Access our knowledge base directly We also make a broad range of information available on a variety of technical subjects through our Practical Drive Engineering series of brochures, as well as a wide selection of CD-ROM based documentation and presentations. Spare parts and local service, right around the corner Even the most robustly engineered drives require preventive maintenance to ensure long-term, trouble-free operation. Equally important is the periodic replacement of parts as they wear, and should drive components become damaged, they must also be replaced. Whatever the need, contact SEW for parts and unit replacement. From initial startup to onsite training, our service team is dedicated to helping you achieve fast payback on your power transmission investment. With a network of regional service locations nationwide, backed by vast global resources, SEW-Eurodrive can send a factory trained service specialist to your job site. And of course, our global modular components program ensures you get exactly the spare parts you require, no matter where in the world you re located. Wherever you are, we are just give us a call.

23 From a service perspective Interactive software tools that simplify design and commissioning In addition to our PC-based MOVITOOLS and MCDTOOLS software for easy setup, control and fault diagnostics of our electronic drive inverters, SEW-Eurodrive offers powerful, interactive drive engineering software available online to make designing your application simpler and faster than ever before. Our PT Pilot online drive selection program lets you search SEW s modular components database quickly and easily. This cuttingedge design tool gives you access to a catalog search engine, a drive system calculator, complete technical documentation, drive formulas and coefficients, and a glossary of terms no software installation or purchase necessary. For creating detailed, scalable drawings of SEW-Eurodrive s more than 1.2 million drive configurations, to be used immediately in your system design, we offer DriveCAD. This online CAD software saves you hours of drafting time. Choose from 2D DXF or DWG format, or 3D SAT, STEP or IGES format. Customizing your drawings to specification for motor, output shaft and mounting flange is now as simple as clicking a mouse. 23

24 Geared Motors \ Drive Electronics \ Drive Automation \ Services How we re driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With uncompromising quality that reduces the cost and complexity of daily operations. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With industry-leading training and 24-hour technical support, nationwide. SEW-EURODRIVE Driving the world With a worldwide service network that is always close at hand. With innovative technology that solves tomorrow s problems today. With online information and software updates, via the Internet, available around the clock. Around the world SEW-EURODRIVE Wherever you are, we are North America: Midwest Region Assembly Center SEW-Eurodrive, Inc. Troy, OH Tel. (937) Fax (937) cstroy@seweurodrive.com Northeast Region Assembly Center SEW-Eurodrive, Inc. Bridgeport, NJ Tel. (856) Fax (856) csbridgeport@seweurodrive.com Southeast Region Assembly Center SEW-Eurodrive, Inc. Lyman, SC Tel. (864) Fax (864) cslyman@seweurodrive.com Southwest Region Assembly Center SEW-Eurodrive, Inc. Dallas, TX Tel. (214) Fax (214) csdallas@seweurodrive.com Western Region Assembly Center SEW-Eurodrive, Inc. Hayward, CA Tel. (510) Fax (510) cshayward@seweurodrive.com / 0105US Mexico SEW-Eurodrive Sales and Distribution SA de CV Queretaro, Mexico Tel. (011) Fax (011) scmexico@seweurodrive.com.mx SEW-Eurodrive Co. of Canada Ltd. Bramalea, Ontario Tel. (905) Fax (905) marketing@sew-eurodrive.ca SEW-Eurodrive Co. of Canada Ltd. Delta, B.C. Tel. (604) Fax (604) marketing@sew-eurodrive.ca SEW-Eurodrive Co. of Canada Ltd. LaSalle, Quebec Tel. (514) Fax (514) marketing@sew-eurodrive.ca MOVIMOT, the SNUGGLER, SPIROPLAN, MOVILINK, MOVITRAC, IPOS PLUS and PT Pilot are registered trademarks of SEW-Eurodrive. PROFIBUS is a registered trademark of PROFIBUS International. DeviceNet is a trademark of Open DeviceNet Vendor Association. Windows is a registered trademark of Microsoft Corporation. National Electrical Code is a registered trademark of the National Fire Protection Association. (U.S.) (Canada)