MARINE ILLUSTRATED PARTS MANUAL MODEL MP5.0/5.7L 2006 MY

Transcription

1 MARINE ILLUSTRATED PARTS MANUAL MODEL MP5.0/5.L 006 MY L /0

2 This Page Was Intentially Left Blank

3 MODEL MP5.0/5.L PARTS MANUAL - Contents: Symbols... Maintenance Item Part Numbers... Cylinder Block Assembly - Figure... Cylinder Head Assembly - Figure... 8 Intake Manifold Assembly - Figure... 0 Intake Manifold Components - Figure... Oil Pan and Oil Pump Assembly - Figure 5... Throttle Body and Related Components - Figure Model 0-50V-0 Throttle Body and Related Components - Figure... 8 Remote Oil Filter Components - Figure Model 0-50V-0 Remote Oil Filter Components - Figure 9... Fuel Control Cell (FCC) Components - Figure 0... Returnless Fuel System Components - Figure... 6 Heat Exchanger and Components - Figure... 0 Fresh Water Cooling System Components - Figure... Exhaust Manifold and Components - Figure... 6 Raw Water Cooling Pump - Figure Wiring Harness Assemblies and Senders - Figure ECM and Relays - Figure... Accessory Drive System Components (Serpentine - LH) - Figure 8... Accessory Drive System Components (Serpentine - RH) - Figure Starter Assembly Components - Figure Engine and Transmission Mounts - Figure... 5 Model 0-50V-0 Engine and Transmission Mounts - Figure Bellhousing Assembly - Figure Transmission and Related Parts (Velvet Drive In-Line) - Figure Transmission and Related Parts (Velvet Drive V -Drive) - Figure Transmission and Related Parts (Velvet Drive 5000) - Figure Transmission and Related Parts (Hurth Gear) - Figure Right Hand Rotation Engine Components - Figure Kits, Options, and Accessories... 0 TYPICAL VIEWS ARE SHOWN ENGINE ROTATION Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) CRUSADER MP5.0/5.L L500-06

4 MODEL MP5.0/5.L PARTS MANUAL - HOW TO READ THIS PARTS BOOK: ITEM PART NO. QTY. DESCRIPTION MODEL ID RB00005I Base Engine Assembly, 5.L 5 ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifi es what the component or assembly is. 5 MODEL ID - This identifi es a component or assembly that is unique to a specifi c engine model. ====================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize NS = Not Shown TBD = To Be Determined NI = Not Illustrated ====================================================================== L CRUSADER MP5.0/5.L

5 MODEL MP5.0/5.L PARTS MANUAL - REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. ====================================================================== MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 69 Kit, Transmission Oil Filter (ZF) RP00 Fuel Filter, screen and gasket, pre-fi lter RP00 Fuel Filter, FCC RP08006 Fuel Filter, element, Racor 0 Spark Plugs RP0000 Spark Plug Wire Set RK008A Spark Plug Wire Set (RH) RK000 Serpentine Drive Belt (LH, 0 Amp) R06608 Serpentine Drive Belt (LH, 00 Amp) R06600 Serpentine Drive Belt (RH, 0 Amp) R06609A Serpentine Drive Belt (RH, 00 Amp) R0660 Impeller Kit RP060 Thermostat (FWC) R0600 On-Board Spare Parts Kit (LH, w/ FCC Fuel System) RK089D-05 On-Board Spare Parts Kit (LH, w/ Returnless Fuel System) RK089F-05 On-Board Spare Parts Kit (RH, w/ FCC Fuel System) RK089E-05 On-Board Spare Parts Kit (RH, w/ Returnless Fuel System) RK089G-05 ====================================================================== CHANGE NOTICE: Change Pages Date Updated 59, 69 0/0 5, 8-9, 59 05/0 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, or V -drives. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. CRUSADER MP5.0/5.L L500-06

6 MODEL MP5.0/5.L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE DO NOT REMOVE PC5B0CR L CRUSADER MP5.0/5.L

7 MODEL MP5.0/5.L PARTS MANUAL - 5 CYLINDER BLOCK ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID * RB0000B 5.0L Base Engine Assembly * RB00005I 5.L Base Engine Assembly R050 8 Ring Set, piston 5.L (STD) R Ring Set, piston 5.0L (STD) RA006 8 Piston, (STD) RA00 8 Piston, 5.0L (STD) Bolt, connecting rod cap RA00 8 Connecting Rod (STD) 5 R000 8 Bearing Set, connecting rod (STD) Nut, connecting rod cap R Lifter, roller, valve 8 R000 8 Guide, valve lifter 9 R06906 Plug, camshaft Plug, oil gallery R0905 Adapter, oil bypass 5.L RS55 Plug, engine block coolant drain hole Bearing, crankshaft rear main (STD) 0500 AR Bearing, crankshaft rear main (.00 US) 050 AR Bearing, crankshaft rear main (.00 US) 050 AR Bearing, crankshaft rear main (.00 US) 000 Pin, crankshaft rear oil seal housing alignment Gasket, crankshaft rear oil seal housing 6 R00 Housing, crankshaft rear oil seal 0550 Bolt, crankshaft rear oil seal housing, short 0560 Bolt, crankshaft rear oil seal housing, long 8 R0A Seal, crankshaft rear oil (LH) 8 R05 Seal, crankshaft rear oil (RH) xx-5x-xx, xx-50x-xx 9 RA8008 Flywheel Assembly (Top Mount Starter) 9 RA800 AR Flywheel Assembly (Bottom Mount Starter) Bolt, fl ywheel attaching 050 Nut, crankshaft rear oil seal housing TBD Stud, crankshaft rear oil seal housing Stud, crankshaft rear oil seal housing NSS Cap, crankshaft bearing # Stud, crankshaft bearing cap Bolt, crankshaft bearing cap NSS Cap, crankshaft bearing # - # Bearing, crankshaft main (STD) AR Bearing, crankshaft main (.00 US) AR Bearing, crankshaft main (.00 US) AR Bearing, crankshaft main (.00 US) 9 R05600 Ring, crankshaft position sensor reluctor (LH) 9 R05600A Ring, crankshaft position sensor reluctor (RH) xx-5x-xx, xx-50x-xx CRUSADER MP5.0/5.L L500-06

8 MODEL MP5.0/5.L PARTS MANUAL - 6 CYLINDER BLOCK ASSEMBLY - FIGURE (cont d) DO NOT REMOVE PC5B0CR L CRUSADER MP5.0/5.L

9 MODEL MP5.0/5.L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID 0 R0000A Cover, engine front cover (includes gasket and seal) R0008 Sensor, crankshaft position TBD Bolt, crankshaft position sensor attaching RK0000 Bearing Set, crankshaft main (STD) R00909 Bolt, crankshaft balancer 5 R0960 Washer, crankshaft balancer bolt 6 R0600A Balancer, crankshaft ( 0 and newer) NSS Seal, crankshaft front oil 8 R009 6 Bolt, engine front cover attaching, short 8 R0096 Bolt, engine front cover attaching, long 9 NSS Gasket, engine front cover 0 R050 Sprocket, crankshaft R60 Key, crankshaft balancer RK0500 Bearing Set, camshaft Cam Bearing # Cam Bearing # & # Cam Bearing # & # R00 Pin, camshaft sprocket locating 0698 Bolt, camshaft sprocket attaching 5 R0550 Chain, camshaft timing 6 R050 Sprocket, camshaft 0000 Bolt, camshaft retaining 8 R09050 Retainer, camshaft 9 RA0500 Camshaft, engine (LH) 9 RA0500 Camshaft, engine (RH) xx-5x-xx, xx-50x-xx Plug, oil gallery 5 NSS Block, engine 5 R0905A Retainer, valve lifter 5 RS09 Bolt, valve lifter retainer 5 RM00 Gasket, water pump to engine block 55 RA050 Water Pump Assembly 56 R09506 Stud, water pump attaching 5 RS00 Bolt, water pump attaching Bolt, water pump attaching 59 R09506 Stud, water pump attaching 60 R000 Sensor, knock 6 98 Plug, block, dipstick (05/50) 6 R0060A Crankshaft, /Later NI R Plug, Brass, block 5/8 CRUSADER MP5.0/5.L L500-06

10 MODEL MP5.0/5.L PARTS MANUAL - 8 CYLINDER HEAD ASSEMBLY - FIGURE 5 XXXX XXX XXX XXXXXX XXXXXXX NEW CYLINDER HEAD BOLT POSITION PC5B009CR L CRUSADER MP5.0/5.L

11 MODEL MP5.0/5.L PARTS MANUAL - 9 CYLINDER HEAD ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R Decal, oil fi ll riser cap R00 Cap, oil fi ll riser R008 Riser, oil fi ll R00C Elbow, breather tube 5 R0900 Grommet, breather tube elbow 6 R098 Retainer, oil fi ll riser R08 Grommet, oil fi ll riser 8 R0008A Cover, rocker (left side) Washer, rocker cover retaining bolt Bolt, rocker cover retaining R0505 Valve, positive crankcase ventilation R0905 Grommet, pcv valve RM09 Gasket, rocker cover R090 Retainer, valve stem 5 R Cap, valve spring 6 R Valve Spring Assembly R08 8 Seal, valve stem (intake) R09 8 Seal, valve stem (exhaust) 8 R00968 Bolt, cylinder head to engine block (long) Bolt, cylinder head to engine block (medium) Bolt, cylinder head to engine block (short) 9606 Gasket, exhaust manifold R Spark Plug R005 8 Valve, (intake) R006 8 Valve, (exhaust) 5 RM095 Gasket, cylinder head 6 R0000B Cylinder Head Assembly (5.0L) 6 R00008B Cylinder Head Assembly (5.L) R Stud, valve rocker arm 090 AR Stud, valve rocker arm (.0 OS) R09505 AR Stud, valve rocker arm (.0 OS) 8 R090 6 Push Rod 9 R Rocker Arm, valve 0 R080 6 Ball, rocker arm R Nut, rocker arm attaching R0008 Cover, rocker (right side) R08 O-Ring, oil fi ll riser cap 0806 Hose, breather 5 TBD Tube, PCV 6 R005 Bracket, lift ring (front) R00 Bracket, lift ring (rear) 8 RS00 Bolt, lift ring attaching 9 RS80 Lockwasher, lift ring attaching CRUSADER MP5.0/5.L L500-06

12 MODEL MP5.0/5.L PARTS MANUAL - 0 INTAKE MANIFOLD ASSEMBLY - FIGURE A 6A 8 6A OR 6 8 OR PC5B00CR_C06 L CRUSADER MP5.0/5.L

13 MODEL MP5.0/5.L PARTS MANUAL - INTAKE MANIFOLD ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RA0500 Throttle Body, mechanical throttle A RA050 Throttle Body Assembly, DBW 0-50V-0 NSS Washer, throttle body attaching stud R09500 Stud, throttle body attaching R08800 Regulator, fuel pressure 5 TBD Retainer, fuel pressure regulator 6 R0950 Stud, fuel rail attaching 6A 9808 Bolt, fuel rail attaching 0-50V-0 RA08600 Fuel Rail Assembly 8 TBD Cap, fuel pressure service port 9 NSS 8 O-Ring, fuel injector (top) 0 TBD 8 Clip, fuel injector retaining NSS 8 O-Ring, fuel injector (bottom) RA Fuel Injector Assembly R0850A Hose, fuel pressure regulator vacuum R0950 Stud, MAP sensor attaching 5 R0009 Sensor, manifold absolute pressure 6 RK008A Spark Plug Wire Set 6 RK000 Spark Plug Wire Set (RH) xx-5x-xx, xx-50x-xx RM0 Gasket, upper intake manifold to lower 8 RA08009 Cap, distributor 9 NSS Plate, component attaching 0 TBD Bolt, component attaching plate attaching R06A Hold Down, distributor R0099 Bolt, distributor hold down R00 Rotor, distributor RA00 Distributor Assembly (LH) RA005 Distributor Assembly (RH) xx-5x-xx, xx-50x-xx 5 RM0 Gasket, distributor assembly 6 R000 Intake Manifold, lower R Plug, intake manifold 8 RM050 Gasket, intake manifold 9 R0000 Sender, temperature (SS) 9 0 AR Sender, temperature (DS) 0 RS6 Washer, sender terminal RS9 Lockwasher, sender terminal RS50 Nut, sender terminal R0009 Sensor, engine coolant temperature R000 Intake Manifold, upper 5 TBD 8 Bolt, upper intake manifold to lower attaching 6 RM0 Gasket, throttle body to upper manifold 6A RM05 Gasket, throttle body to upper manifold 0-50V-0 RA008 Coil Wire, Ignition (red) 8 RK0850 Blockoff, fuel line, fuel rail rtn 0-50V-0 CRUSADER MP5.0/5.L L500-06

14 MODEL MP5.0/5.L PARTS MANUAL - INTAKE MANIFOLD COMPONENTS - FIGURE a PC5B008CR_06 L CRUSADER MP5.0/5.L

15 MODEL MP5.0/5.L PARTS MANUAL - INTAKE MANIFOLD COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R0099 Nut, engine cover attaching R Cover, engine R09059 Bracket, engine cover mounting RS65 Bolt, engine cover bracket attaching Lockwasher, engine cover bracket attaching 6 RA0 Ignition Coil/Module Assembly R0909 Bracket, ignition coil/module assembly mounting 8 RS058 Nut, attaching 9 R09508 Stud, fl ame arrestor/engine cover attaching 0 RS8 Washer, ECM attaching Bolt, ECM attaching Washer, attaching RS05 Bolt, attaching R60L Engine Control Module (5.0L - LH) cksum (F8) xx-500x-xx R60B Engine Control Module (5.L - LH) cksum - 9 (8A9) xx-50x-xx R60I Engine Control Module (5.L - LH) cksum - 08 (890) 0-50V-0 R60E Engine Control Module (5.L - RH) cksum (F9) xx-5x-xx 5 R00A Relay Assembly (refer to diagram) 6 RS508 Bolt, circuit breaker mounting 9806 Bolt, bracket attaching Lockwasher, bracket attaching 9 R5006C Circuit Breaker Assembly (60 amp) NI R Decal, Circuit Breaker 0 NSS Washer, circuit breaker terminal NSS Nut, circuit breaker terminal R09050 Bracket, ECM/relay mounting R50B Fuses, 0 amp R60 Cover, fuse holder 5 R0800 Throttle Arm, throttle body 6 RS08 Nut, throttle arm attaching RS05 Bolt, throttle arm attaching 8 R800 Ball Joint Assembly, cable attaching 9 RS055 Locking Nut, cable clip mounting bolt 0 R0908 Throttle Bracket, intake R Attaching Clip, throttle cable (single) RS5 Bolt, cable clip mounting R505 Flame Arrestor R505A Flame Arrestor 0-50V-0 NI R09 Decal, fl ame arrestor R0 Decal, Captain s Choice R0A Decal, Crusader Engines 5 R0 Decal, 5. MPI silver/red 6 R0900 Bracket, degas bottle (V-Drive) RS9 Lockwasher, housing attaching Bolt, thermostat housing attaching Bolt, degas bottle brkt attaching Lockwasher, degas bottle brkt attaching CRUSADER MP5.0/5.L L500-06

16 MODEL MP5.0/5.L PARTS MANUAL - OIL PAN and OIL PUMP ASSEMBLY - FIGURE PC5B0CR L CRUSADER MP5.0/5.L

17 MODEL MP5.0/5.L PARTS MANUAL - 5 OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID R05805 Shaft, oil pump drive 000 Retainer, oil pump drive shaft R00 Pin, oil pump locating RA0000 Oil Pump Assembly 5 R05 Clamp, strap 6 R008 Deflector, crankshaft oil 0050 Bolt, oil pump 8 RM09 Gasket, oil pan 9 R0050 Oil Pan, stamped Oil Pan, cast (not shown) 0 R00 Dipstick, oil level (0- degree) 0 R00 AR Dipstick, oil level ( degree) 0 R005 AR Dipstick, oil level (V-drive) R008 Tube, oil level dipstick 55 O-ring, oil pan dipstick tube fi tting 98 Fitting, oil pan dipstick tube 0900 Reinforcement, oil pan (LH) Nut, oil pan 6 R0095 Bolt, oil pan Reinforcement, oil pan (RH) Bolt, oil pan dipstick tube fi tting 9 NSS O-ring, oil pan dipstick tube fi tting bolt 0 NSS O-ring, oil pan dipstick tube Nut, crankshaft oil defl ector RS80 Lockwasher, strap clamp RS00 Bolt, strap clamp 5 Cap, oil pan dipstick tube CAST OIL PAN NI RS55 Pipe Plug, HX SOC Brass /8, port and fwd NI 065 Fitting, oil pan dipstick tube, 5º, brass, stbd NI 9850 Tube, dipstick, 0º NI 985 AR Tube, dipstick, º NI 985 AR Tube, dipstick, º NI 988 Dipstick, oil level NI Bolt, oil pan, 5/6-8 X, front NI Bolt, oil pan, 5/6-8 X -/, rear NI RS9 Lockwasher, oil pan, 5/6 NI Bolt, oil pan, /-0 X -/, port front NI RS058 8 Bolt, oil pan, /-0 X -/, stbd, port rear NI RS8 Lockwasher, oil pan, / CRUSADER MP5.0/5.L L500-06

18 MODEL MP5.0/5.L PARTS MANUAL - 6 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION SINGLE STATION PC5B0CR L CRUSADER MP5.0/5.L

19 MODEL MP5.0/5.L PARTS MANUAL - THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID RA0500 Throttle Body Assembly R0800 Valve, idle air control TBD Washer, IAC valve/tp sensor attaching TBD Screw, IAC valve attaching 5 TBD Screw, TP sensor attaching 6 R000 Sensor, throttle position RS05 Bolt, throttle arm attaching 8 RS08 Nut, throttle arm attaching 9 R0800 Throttle Arm, throttle body 0 R800 Ball Joint Assembly, cable attaching (single) 98 AR Pivot Pin, cable attaching (dual) 5 AR Cable Attaching Kit, dual RS055 Locking Nut, cable clip mounting bolt R0908 Throttle Bracket, intake 5 R Cable Clip, throttle attaching (single) 6 RS5 Bolt, cable clip mounting CRUSADER MP5.0/5.L L500-06

20 MODEL MP5.0/5.L PARTS MANUAL - 8 MODEL 0-50V-0 THROTTLE BODY and RELATED COMPONENTS - FIGURE L CRUSADER MP5.0/5.L

21 MODEL MP5.0/5.L PARTS MANUAL - 9 MODEL 0-50V-0 THROTTLE BODY and RELATED COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RA050 Throttle Body Assembly 0-50V-0 RS05 Nut, TCP Sensor attaching 0-50V-0 RA900 Throttle Control Position (TCP) Sensor Assembly 0-50V Washer, fl at, TCP Sensor attaching 0-50V Bolt, TCP Sensor attaching 0-50V-0 6 R090 Grommet, TAC Module attaching 0-50V-0 R096 Washer, fl at, TAC Module attaching 0-50V Screw, self-tapping, TAC Module attaching 0-50V-0 9 R600 Throttle Actuator Control (TAC) Module Assembly 0-50V-0 0 RS5 Bolt, cable clip attaching 0-50V-0 R Cable Clip, throttle 0-50V-0 RS050 Nut, cable clip attaching 0-50V Nut, Nylok, TAC module bracket attaching 0-50V Washer, fl at, TAC module bracket attaching 0-50V-0 5 R0950 Stud, TAC module bracket (fuel rail) attaching 0-50V-0 6 R0900 Bracket, TAC Module 0-50V-0 TBD Bolt, TAC module attaching (upper to lower intake attaching) 0-50V-0 8 RS568 Nut, ball joint attaching 0-50V-0 9 R800 Ball Joint Assembly 0-50V Bolt, TCP Sensor arm attaching 0-50V Lock Washer, TCP Sensor arm attaching 0-50V Flat Washer, TCP Sensor arm attaching 0-50V-0 R08009 Arm, TCP Sensor 0-50V-0 R0605 Spring, TCP Sensor 0-50V-0 5 R0905 Plate Assembly, TCP Sensor 0-50V-0 6 R05800 Shaft, TCP Sensor 0-50V-0 R900 TCP Sensor 0-50V Bolt, TCP Sensor attaching 0-50V Lock Washer, TCP Sensor attaching 0-50V Flat Washer, TCP Sensor attaching 0-50V-0 RM05 Gasket, throttle body to upper manifold 0-50V-0 R086 Harness, TCP Sensor to TAC Module 0-50V-0 CRUSADER MP5.0/5.L L500-06

22 MODEL MP5.0/5.L PARTS MANUAL - 0 REMOTE OIL FILTER COMPONENTS - FIGURE OR PC5B00CR_05 L CRUSADER MP5.0/5.L

23 MODEL MP5.0/5.L PARTS MANUAL - REMOTE OIL FILTER COMPONENTS - FIGURE 8 ITEM PART NO. QTY. DESCRIPTION MODEL ID R09066 Oil Filter Header RS9 Lockwasher, header mounting to brkt RS080 Bolt, header mounting to brkt R05 O-Ring, oil line 5 R00 Nipple, header fi lter adapter 6 69 Filter, oil RA0555B Hose Assembly, fi lter header to bypass adapte 8 RA0555A Hose Assembly, cooler to fi lter headerr 9 R09058 Bracket, ROF header mounting 0 R08 Fitting, 5/8SAE X /NPT, 90 degree R09 Cooler, oil RS80 Lockwasher, oil cooler attaching RS08 Nut, oil cooler attaching R0900A Bracket, oil cooler attaching 5 RS056 Bolt, oil cooler mounting 6 R09000 Bracket, oil cooler mounting RS00 Bolt, oil cooler attaching 8 RS058 Nut, oil cooler mounting 9 RA050D Hose Assembly, cooler to bypass adapter 0 R00 Bolt, oil bypass adapter R00 O-ring, small R0905 Adapter, oil bypass adapter R00 O-ring, large R Bolt, oil adapter 5 RA0908 Adapter, oil 6 RS50 Nut, sender terminal RS9 Lockwasher, sender terminal 8 RS6 Washer, sender terminal 9 R0000 Sender, oil pressure 0 R005 Tee, sender attaching R0005A Switch, oil pressure R0 Adapter, CAN BUS oil pressure sensor 0-50V-0 R0008 Sensor, CAN BUS oil pressure 0-50V-0 R5 Decal, Caution Hot CRUSADER MP5.0/5.L L500-06

24 MODEL MP5.0/5.L PARTS MANUAL - MODEL 0-50V-0 REMOTE OIL FILTER COMPONENTS - FIGURE PC5B00CR_05a L CRUSADER MP5.0/5.L

25 MODEL MP5.0/5.L PARTS MANUAL - MODEL 0-50V-0 REMOTE OIL FILTER COMPONENTS - FIGURE 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID R0906 Bracket, ROF header mounting 0-50V-0 R09066 Oil Filter Header 0-50V-0 RS9 Lockwasher, header mounting to brkt 0-50V-0 RS080 Bolt, header mounting to brkt 0-50V-0 5 R05 O-Ring, oil line 0-50V-0 6 R00 Nipple, header fi lter adapter 0-50V-0 69 Filter, oil 0-50V-0 8 RA050D Hose Assembly, fi lter header to bypass adapter 0-50V-0 9 RA050B Hose Assembly, cooler to fi lter header 0-50V-0 0 R08 Fitting, 5/8SAE X /NPT, 90 degree 0-50V-0 R09 Cooler, oil 0-50V-0 R09000 Clamp, oil cooler 0-50V-0 RS056 Bolt, oil cooler clamp 0-50V-0 RS058 Nut, oil cooler clamp 0-50V Bolt, oil cooler clamp to bracket attaching 0-50V Lockwasher, oil cooler clamp to bracket attaching 0-50V Nut, oil cooler clamp to bracket attaching 0-50V-0 8 R090A Bracket, oil cooler attaching 0-50V Bolt, bracket attaching 0-50V Lockwasher, bracket attaching 0-50V-0 RA050D Hose Assembly, cooler to bypass adapter 0-50V-0 R00 Bolt, oil bypass adapter 0-50V-0 R00 O-ring, small 0-50V-0 R0905 Adapter, oil bypass adapter 0-50V-0 5 R00 O-ring, large 0-50V-0 6 R Bolt, oil adapter 0-50V-0 RA0908 Adapter, oil 0-50V-0 8 R0 Adapter, CAN BUS oil pressure sensor 0-50V-0 9 R0008 Sensor, CAN BUS oil pressure 0-50V-0 0 R5 Decal, Caution Hot 0-50V-0 CRUSADER MP5.0/5.L L500-06

26 MODEL MP5.0/5.L PARTS MANUAL - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 0 6 8D 8C OR D 9 8B 8 8 8A A L CRUSADER MP5.0/5.L

27 MODEL MP5.0/5.L PARTS MANUAL - 5 FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 0 ITEM PART NO. QTY. DESCRIPTION MODEL ID R0909 Bracket, FCC mounting Bolt, FCC mounting RS80 Lockwasher, FCC mounting bracket RS00 Bolt, FCC mounting bracket 5 R00 Fitting, 90 degree 6 RA0800 Fuel Control Cell Assembly RA085096A Fuel Line, low-pressure pump to FCC 8 R06 Adapter, fuel line fi tting 9 RA08008 Fuel Pump, low-pressure 0 R096 Washer, fuel pump mounting R0905A Grommet, mounting bracket RS5L Locking Nut, low-pressure fuel pump R096 Washer, fuel pump mounting R09008 Bracket, low-pressure fuel pump mounting 5 RS80 Lockwasher, bracket mounting 6 RS00 Bolt, bracket mounting RS858 Clamp, prefi lter retaining 8 R0900 Adhesive, rubber strip 9 RP00 Gasket/Filter Kit, prefi lter 0 RA00 Prefilter Assembly R Decal, prefi lter R09 Fitting, 90 degree RS55 Plug, FCC drain RA Decal, FCC 5 R00 Clamp, FCC bowl-to-head retaining 5A R800 Cover, FCC clamp T-bolt 6 R08006 Filter, FCC RA08005A Pump, FCC high pressure fuel 8 R085B Harness, piece, FCC high pressure fuel pump (-piece harness does not retrofi t for -piece) 8A Screw, self-tapping, piece harness retaining 8B RA06 Harness, piece, FCC high pressure fuel pump 8C RA060 Harness, piece, FCC high pressure fuel pump 8D 00 Connector, W/P -Way Female 9 R05098B Hose, FCC internal fuel 0 R08 Clamp, Oeticker R09 Fitting, FCC internal R0 O Ring, FCC bowl-to-head seal R05 Fitting, FCC head (fuel supply line) R06A Fitting, FCC head (fuel return line) 6 R00 Retainer, fuel line RA085090A Hose Assembly, FCC to fuel rail (inlet) 8 RA08509A AR Hose Assembly, fuel rail to FCC (return) 9 RK0850 AR Blockoff, fuel line, fuel rail rtn to FCC 0 R05 AR Fitting, return line 90 degree barb 0 R0 AR Fitting, return line 90 degree SAE R08 Fitting, fuel inlet, /8 NPT X / hose barb CRUSADER MP5.0/5.L L500-06

28 ONIO MODEL MP5.0/5.L PARTS MANUAL - 6 RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING L CRUSADER MP5.0/5.L

29 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP5.0/5.L PARTS MANUAL - RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE 98 Nut, fi tting to fuel pump 56 O-ring, fuel fi tting sealing 980 Fitting, fuel line to fuel pump 55 O-ring, fuel fi tting sealing Harness, fuel pump 6 09 Electric Fuel Pump Assembly 986 Retainer, fuel pump 8 NSS Starwasher, retaining nut 9 RS08 Nut, w/lockwasher fuel pump retainer attaching (RS08 replaces items 8 and 9) 0 55 Retainer, fuel cooler mounting RS08 Bolt, racor fi lter mounting Flatwasher, racor fi lter mounting R09056 Bracket, fuel cooler/racor fi lter Nut attaching 5 0 Element, racor fuel fi lter (not shown) 6 RS550 Fitting, blockoff R09 Fitting, 5 degree 8 RS060 Nut, racor fi lter locking 9 06 Fuel Filter, racor water separating 0 R09 Fitting, 90 degree R00 Fitting, 90 degree RS86 Clamp, RA08500 Fuel Line Assembly, fuel cooler to racor fi lter 98 Fuel Line Assembly, racor fi lter to high pressure fuel pump NS 06 Loom, (not shown) 5 RS80 Lockwasher, fuel cooler mounting Bolt, fuel cooler mounting R08E Clamp, crimp 8 R06 Fitting, 90 degree 9 RA05B Fuel Cooler Assembly 0 R00 Fitting, 90 degree RA0850B Fuel Line Assembly, L.P. fuel pump to racor fi lter R09 Fitting, 5 degree RA08008 Fuel Pump, low-pressure R0 Jumper Harness, low-pressure fuel pump , 0-50V-0, 9-50V-0, ALL, 50-50V-ALL, 50-5-ALL, 50-5V-ALL, ALL, V-0, CRUSADER MP5.0/5.L L500-06

30 ONIO MODEL MP5.0/5.L PARTS MANUAL - 8 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE (cont d) Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING L CRUSADER MP5.0/5.L

31 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP5.0/5.L PARTS MANUAL - 9 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE (cont d) 5 RS05 Bolt, Oetiker fi lter bracket mounting 6 R0900 Adhesive, rubber strip R Decal, prefi lter 8 R08 Fitting, fuel inlet 9 RP00 Gasket/Filter Kit, prefi lter 0 RA00 PreFilter Assembly R090 Bracket, prefi lter mounting RS858 Clamp, prefi lter mounting R096 Flatwasher, mounting R0905A Grommet, rubber 5 RS08 Nut, prefi lter bracket mounting 6 RS5L Nut, locking R096 Flatwasher, mounting 8 R090A Bracket, L.P. pump 9 RA08509A Fuel Line Assembly, fuel rail to fuel cooler 50 RA085098A Fuel Line Assembly, fuel pump to fuel rail 5 65 Decal, fuel cooler system warning 5 69 Decal, fuel system warning 5 R00 Retainer, fuel line 5 RS056 Bolt, LPFP bracket attaching Lockwasher, LPFP bracket attaching , 0-50V-0, 9-50V-0, ALL, 50-50V-ALL, 50-5-ALL, 50-5V-ALL, ALL, V-0, CRUSADER MP5.0/5.L L500-06

32 MODEL MP5.0/5.L PARTS MANUAL - 0 HEAT EXCHANGER and COMPONENTS - FIGURE 5 OR 5A A 9 8 9B CR0005A 0--0 L CRUSADER MP5.0/5.L

33 MODEL MP5.0/5.L PARTS MANUAL - HEAT EXCHANGER and COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R005 Cap, degas bottle R600 Bottle, degas NI R69 Decal, specifi cation, 5.0L NI R0 Decal, specifi cation, 5.L NI R5 Decal, coolant fi ll RS85 Clamp, hose R055 Hose, degas bottle to heat exchanger R056A Hose, degas bottle to heat exchanger, V-Drive xx-50v-xx, xx-5v-xx 5 R0508 Housing, tstat, heat exchanger 5A R050 Housing, tstat, heat exchanger 0-50V-0 6 R056 Hose, tstat housing RS860 Clamp, tstat housing 8 R0600 Thermostat, 0º F 9 R68005 AR Anode, sacrifi cial zinc 0 RA08 Heat Exchanger Assembly 50 AR End Cap Kit, exchanger RS08 Nut, ground wire stud R00 Wire, grounding RS00 Bolt, heat exchanger bracket attaching 5 RS80 Lockwasher, h.e. bracket attaching 6 R09058 Bracket, heat exchanger RS9 Lockwasher, degas bottle brkt. attaching Bolt, degas bottle bracket attaching 9 R090 Bracket, degas bottle, std. 9A R0900B Bracket, degas bottle 0-50V-0 9B R0098 Bolt, degas bottle bracket attaching (R0900B) 0-50V-0 0 R0909 Bracket, 0-pin connector R0900 Isolator, rubber w/adhesive, bottom R090 Isolator, rubber, top R009 Clamp, exchanger mounting NI 6 Decal, Protective Anode NI R59A-06 Decal, 5.L Emission (C.A.R.B.) 06 MY NI R58 Decal, Ultra Low Emission NI R56 Decal, Raw Water Drain NI R5 Decal, Fresh Water Drain CRUSADER MP5.0/5.L L500-06

34 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE "V"- Drive W/ RISER W/O RISER A "V"- Drive 9 B 8 a PC5B0CR_05 L CRUSADER MP5.0/5.L

35 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 98 Gasket, elbow / riser / manifold (*Quantity - 8, w/ riser) 98 Plate, block-off 06 Fitting, exhaust manifold (90 degree) ( NPT X -/ hose) N.I. RS55 Plug, drain RS858 0 Clamp, hose 5 R05A Hose, transmission cooler to heat exchanger Hose, transmission cooler to heat exchanger, cut-to-fi t , 0-50V-0, 9-50V-0, ALL, 50-50V-ALL, 50-5-ALL, 50-5V-ALL, ALL, V-0, AR Hose, bulk, t-stat housing to circulating pump 5/8 i.d. RS85 Clamp, hose 8 R056B Hose, coolant tee to exhaust manifold (starboard) 9 R05 Hose, heat exchanger to elbow (starboard) (direct drive) 9 8 Hose, heat exchanger to elbow (starboard) (v-drive) all except 0-50V-0 0 R055 Hose, degas bottle to heat exchanger 0 R056A Hose, degas bottle to heat exchanger 0-50V-0 RS85 Clamp, hose R005 Cap, degas bottle R600 Bottle, degas R08 Clamp, hose a RS80 Clamp, hose 5 R055 Hose, heat exchanger to elbow (Port) (direct drive) 5 R055A Hose, heat exchanger to elbow (Port) (v-drive) all except 0-50V-0 6 R056 Hose, coolant tee to exhaust manifold (port) 98A Plate, vented (used w/ riser) 8 R09 Cooler, engine oil 9 R0559B Hose, engine oil cooler to raw water pump 9 R05 Hose, engine oil cooler to raw water pump 0-50V-0 0 R0 Fitting, straight ( NPT X -/ hose) R0006A Fitting, 90 degree (/ NPT X hose) R005C Tee, coolant, -/ x x R05 Hose, water neck to coolant tee R0055 Fitting, 90 degree, water neck 5 RS00 Bolt, water neck attaching 6 RS80 Lockwasher, water neck attaching CRUSADER MP5.0/5.L L500-06

36 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE (cont d) "V"- Drive W/ RISER W/O RISER A "V"- Drive 9 B 8 a PC5B0CR_05 L CRUSADER MP5.0/5.L

37 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP5.0/5.L PARTS MANUAL - 5 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE (cont d) TBD Hose, t-stat housing to riser (port) N.I. R055A Hose, t-stat housing to manifold w/o riser (port) N.I. R055B Hose, t-stat housing to manifold w/o riser (port) 0-50V-0 8 R05 AR Hose, degas bottle to water neck fi tting 9 R0505A Water Neck Gasket, water neck R0566 Hose, raw water pump to transmission cooler A R0568 Hose, raw water pump to returnless fuel canister , 0-50V-0, 9-50V-0, ALL, 50-50V-ALL, 50-5-ALL, 50-5V-ALL, ALL, V-0, B 890 Hose, returnless fuel canister to transmission cooler (cut-to-fi t) , 0-50V-0, 9-50V-0, NOTE: when cut #890 will fi t fuel cooler to trans cooler ALL, 50-50V-ALL, 50-5-ALL, and trans cooler to heat exchanger 50-5V-ALL, ALL, V-0, RA050 Raw Water Pump RM00 Gasket, water pump to engine block RA050 Water Pump Assembly Fitting, 5/8 hose barb 6 RS85 Clamp, hose (#) R056 Hose, heat exchanger to circulating pump 8 R006 Cooler, transmission oil 9 R055 Hose, t-stat housing to manifold w/o riser (starboard) N.I. TBD Hose, t-stat housing to riser (starboard) 0 R00 Fitting, straight (/ NPT X hose) CRUSADER MP5.0/5.L L500-06

38 MODEL MP5.0/5.L PARTS MANUAL - 6 EXHAUST MANIFOLD and COMPONENTS - FIGURE 6 5 " RISER ASSEMBLY L CRUSADER MP5.0/5.L

39 MODEL MP5.0/5.L PARTS MANUAL - EXHAUST MANIFOLD and COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RS08 Nut, elbow attaching stud RS80 8 Lockwasher, elbow attaching stud R0905 Elbow, exhaust manifold 98 8 Gasket, manifold/elbow/riser 5 08 Stud, exhaust elbow attaching 6 RS80 Bolt, wire loom attaching RS00 Lockwasher, attaching bolt 8 R096 Bracket, spark plug wire loom 9 98 Manifold, exhaust 0 RS06 8 Bolt, manifold to cylinder head RS80 8 Lockwasher, manifold to cylinder head 086 Plug, drain RS55 Plug, drain 06 Fitting, water elbow (90 degree) Plug, exhaust manifold ( ) 6 RM09 Gasket, manifold to cylinder head RS55 Plug, drain * 88 -Inch Riser Kit Exhaust Riser 9 RS556 Plug, exhaust riser (/ ) 0 RS55 Plug, drain 98A Wing Plate, pass-thru 08 Stud, riser mounting ( / ) RS556 Plug, exhaust elbow (/ ) RS6 Washer, elbow attaching 5 98 Wing Plate, block-off Bolt, exhaust elbow attaching ( / ) R000 Switch, exhaust temperature RS59 Plug, w/o exhaust temperature switch 0-50V-0 *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines. CRUSADER MP5.0/5.L L500-06

40 MODEL MP5.0/5.L PARTS MANUAL - 8 RAW WATER COOLING PUMP - FIGURE L CRUSADER MP5.0/5.L

41 MODEL MP5.0/5.L PARTS MANUAL - 9 RAW WATER COOLING PUMP - FIGURE 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID TBD Bolt, bearing housing attaching TBD Lockwasher, bearing housing attaching bolt R0 O-ring, bearing housing attaching bolt R0 O-ring, bearing housing attaching 5 RP060 Impeller Kit (includes O-rings and impeller) 6 R050 Housing, raw water pump RA0 Bearing Housing Assembly 8 RA050 Raw Water Pump Assembly 9 TBD Bolt, raw water pump cam 0 TBD Lockwasher, raw water pump cam R608 Cam, raw water pump RS55 Plug, brass /8 NPT RS80 Lockwasher, raw water pump attaching RS006 Bolt, raw water pump attaching 5 RS05 Bolt, raw water pump attaching CRUSADER MP5.0/5.L L500-06

42 MODEL MP5.0/5.L PARTS MANUAL - 0 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE L CRUSADER MP5.0/5.L

43 MODEL MP5.0/5.L PARTS MANUAL - WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID RA0A AR Harness, slave -pin connector (twin applications only) RS50 Nut, sender terminal RS9 Lockwasher, sender terminal RS6 Washer, sender terminal 5 R0000 Sender, temperature 5 06 AR Sender, temperature (DS) -50V-ALL, -500V-ALL, AR Sender, temperature (SS-VDO) 5 0 AR Sender, temperature (DS-VDO) 6 R0009 Sensor, engine coolant temperature (ECT) R000 Switch, transmission alarm 8 RA09 Engine Wiring Harness Assembly 8 RA08A Engine Wiring Harness Assembly 0-50V-0 9 R096 Washer, main harness attaching 0 RS55 Screw, main harness attaching R0005A Switch, oil pressure R005 Tee, sender attaching R0000 Sender, oil pressure R00006 AR Sender, oil pressure (DS) -50V-ALL, -500V-ALL, AR Sender, oil pressure (SS-VDO) 0 AR Sender, oil pressure (DS-VDO) RS6 Washer, sender terminal 5 RS9 Lockwasher, sender terminal 6 RS50 Nut, sender terminal R0905 Bracket, main harness attaching 8 R0008 Sensor, CAN BUS oil pressure 0-50V-0 9 R0 Adapter, CAN BUS oil pressure sensor 0-50V-0 0 RA06D Harness, extension, fuel pump 0-50V-0 R086 Harness, TAC module to TCP 0-50V-0 CRUSADER MP5.0/5.L L500-06

44 MODEL MP5.0/5.L PARTS MANUAL - ECM and RELAYS - FIGURE a PC5B06_06 L CRUSADER MP5.0/5.L

45 MODEL MP5.0/5.L PARTS MANUAL - ECM and RELAYS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R60L Engine Control Module (5.0L - LH) Cksum (F8) R60B Engine Control Module (5.L - LH) Cksum - 9 (8A9) R60I Engine Control Module (5.L - LH) Cksum - 08 (890) 0-50V-0 R60E Engine Control Module (5.L - RH) Cksum (F9) R00A Relay, fuel pump, ignition, starter RS508 Bolt, circuit breaker mounting R5006C Circuit Breaker Assembly (60 amp) 5 R09050 Bracket, ECM/relay mounting 6 R50B Fuses, 0 amp R60 Cover, fuse holder Lockwasher, bracket attaching bolt Bolt, bracket attaching 0 RS8 Washer, ECM attaching Bolt, ECM attaching CRUSADER MP5.0/5.L L500-06

46 MODEL MP5.0/5.L PARTS MANUAL - ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) - FIGURE 8 BELT ROUTING - LH Circulation Pump Raw Water Pump Alternator Crankshaft Pulley 8 8A A 0A A A 9 0A 8 0 A amp Balmar Internal Regulator Belt Tensioner 5mpi0_05 L CRUSADER MP5.0/5.L

47 MODEL MP5.0/5.L PARTS MANUAL - 5 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) - FIGURE 8 ITEM PART NO. QTY. DESCRIPTION MODEL ID R06608 Belt, serpentine drive, 5.L - LH (0 amp alternator) R06600 Belt, serpentine drive, 5.L - LH (00 amp alternator) Bolt, water pump pulley attaching RS0 Lockwasher, water pump pulley attaching bolt R096 Cover, water pump pulley 5 R06505 Pulley, water pump 6 RS80 Lockwasher, belt tensioner attaching RS08 Nut, belt tensioner attaching 8 RA06800 Belt Tensioner Assembly 8A R06505 Pulley, Belt Tensioner 9 RS00 Bolt, tensioner bracket attaching 9A TBD Bolt, cast tensioner bracket attaching 0 RS80 Lockwasher, tensioner bracket attaching 0A TBD Lockwasher, cast tensioner bracket attaching R0908 Bracket, belt tensioner mounting A R0908A Bracket, Cast, belt tensioner mounting (replaces R0908) RS00 Bolt, belt tensioner attaching A TBD Bolt, cast belt tensioner attaching R09506 Stud, water pump mounting RS9 Lockwasher, belt tensioner attaching 5 RS5 Nut, belt tensioner attaching Bolt, water pump mounting Bolt, water pump mounting 8 R09506 Stud, water pump mounting 9 RA050 Water Pump Assembly Bolt, RWP pulley attaching Lockwasher, RWP pulley attaching Flatwasher, RWP pulley attaching R06505 Pulley, raw water pump RA050 Raw Water Pump Assembly 5 R09089 Bracket, alternator mounting 6 RS80 Lockwasher, alternator mounting bolt RS00 Bolt, alternator mounting 8 RS0 Bolt, alternator mounting 9 RS80 Lockwasher, alternator mounting bolt 0 RS00 Bolt, alternator bracket attaching RS80 Lockwasher, alternator bracket attaching bolt R09088 Bracket, alternator mounting RS069 Lockwasher, alternator mounting bolt RS68 Bolt, alternator mounting 5 RA0900C Alternator Assembly (0 amp serpentine) 6 R0600A Balancer, crankshaft R06505 Pulley, serpentine drive belt 8 RS80 Lockwasher, drive belt pulley attaching bolt Bolt, drive belt pulley attaching 0 R00909 Bolt, crankshaft balancer CRUSADER MP5.0/5.L L500-06

48 MODEL MP5.0/5.L PARTS MANUAL - 6 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) - FIGURE 8 (cont d) BELT ROUTING - LH Circulation Pump Raw Water Pump Alternator Crankshaft Pulley 8 8A A 0A A A 9 0A 8 0 A amp Balmar Internal Regulator Belt Tensioner 5mpi0_05 L CRUSADER MP5.0/5.L

49 MODEL MP5.0/5.L PARTS MANUAL - ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) - FIGURE 8 (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID R0960 Washer, crankshaft balancer N.I Nut, alternator wire attaching N.I Lockwasher, alternator wire attaching R65 Decal, belt routing (5.L) R Pulley, Alternator (5.X/6.0L), Serpentine RS08 Nut, 00 amp alternator attaching R0608 Spacer, 00 amp alternator attaching (upper) R60 Bushing, 00 amp alternator attaching (upper) RA Amp Alternator Assembly RS06 Nut, 00 amp alternator attaching (lower) RS9 Lockwaser, 00 amp alternator attaching (lower) RS65 Bolt, 00 amp alternator attaching (lower) TBD Pulley, 00 amp alternator serpentine R090 Bracket, 00 amp alternator mounting R08 Adapter, 00 amp alternator harness N.I. R005 Wire, Ground, alternator (5, 5.0/5./8.L) N.I. R00 Wire, Charge, alternator (5.0/5.L) N.I. R508A Wire, Fused, starter to circuit breaker CRUSADER MP5.0/5.L L500-06

50 MODEL MP5.0/5.L PARTS MANUAL - 8 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - RH) - FIGURE 9 Belt Tensioner BELT ROUTING - RH Belt Idler Circulation Pump Raw Water Pump Alternator Crankshaft Pulley 8 8A A 0A A A 5 0A 8 0 A amp Balmar Internal Regulator mpi0_05RH L CRUSADER MP5.0/5.L

51 MODEL MP5.0/5.L PARTS MANUAL - 9 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - RH) - FIGURE 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID R06609A Belt, serpentine drive, 5.L (RH) (0 amp alternator) R0660 Belt, serpentine drive, 5.L (RH) (00 amp alternator) 9005 Bolt, water pump pulley attaching RS0 Lockwasher, water pump pulley attaching bolt R096 Cover, water pump pulley 5 R06505 Pulley, water pump 6 RS80 Lockwasher, belt tensioner attaching RS08 Nut, belt tensioner attaching 8 RA06800 Belt Tensioner Assembly 8A R06505 Pulley, Belt Tensioner 9 RS00 Bolt, tensioner bracket attaching 9A TBD Bolt, cast tensioner bracket attaching 0 RS80 Lockwasher, tensioner bracket attaching 0A TBD Lockwasher, cast tensioner bracket attaching R0908 Bracket, belt tensioner mounting A R0908A Bracket, Cast, belt tensioner mounting (replaces R0908) RS00 Bolt, belt tensioner attaching A TBD Bolt, cast belt tensioner attaching R09506 Stud, water pump mounting RS9 Lockwasher, belt tensioner attaching 5 RS5 Nut, belt tensioner attaching Bolt, water pump mounting Bolt, water pump mounting 8 R09506 Stud, water pump mounting 9 RA050 Water Pump Assembly Bolt, RWP pulley attaching Lockwasher, RWP pulley attaching R06505A Pulley, raw water pump (RH) RA050 Raw Water Pump Assembly R09089 Bracket, alternator mounting 5 RS80 Lockwasher, alternator mounting bolt 6 RS00 Bolt, alternator mounting RS0 Bolt, alternator mounting 8 RS80 Lockwasher, alternator mounting bolt 9 RS00 Bolt, alternator bracket attaching 0 RS80 Lockwasher, alternator bracket attaching bolt R09088 Bracket, alternator mounting RS069 Lockwasher, alternator mounting bolt RS68 Bolt, alternator mounting CRUSADER MP5.0/5.L L500-06

52 MODEL MP5.0/5.L PARTS MANUAL - 50 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - RH) - FIGURE 9 (cont d) Belt Tensioner BELT ROUTING - RH Belt Idler Circulation Pump Raw Water Pump Alternator Crankshaft Pulley 8 8A A 0A A A 5 0A 8 0 A amp Balmar Internal Regulator mpi0_05RH L CRUSADER MP5.0/5.L

53 MODEL MP5.0/5.L PARTS MANUAL - 5 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - RH) - FIGURE 9 (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID RA0900C Alternator Assembly (0 amp serpentine) 5 R0600A Balancer, crankshaft 6 R06505 Pulley, serpentine drive belt RS80 Lockwasher, drive belt pulley attaching bolt Bolt, drive belt pulley attaching 9 R00909 Bolt, crankshaft balancer 0 R0960 Washer, crankshaft balancer N.I Nut, alternator wire attaching N.I Lockwasher, alternator wire attaching R65A Decal, belt routing, 5.L (RH) Bolt, Idler Pulley attaching Flat Washer, Idler Pulley attaching R0965 Flat Washer, Idler Pulley attaching 5 R06505 Pulley, Idler 6 R0608 Spacer, Idler Pulley Lock Washer, Idler Pulley attaching 8 RS0 Nut, Idler Pulley attaching 9 R0900 Bracket, Idler pulley 5. (RH) 50 RS80 Lock Washer, Idler bracket attaching 5 RS00 Bolt, Idler bracket attaching, upper 5 RS006 Bolt, Idler bracket attaching,lower 5 R Pulley, Alternator (5.X/6.0L), Serpentine 5 RS08 Nut, 00 amp alternator attaching 55 R0608 Spacer, 00 amp alternator attaching (upper) 56 R60 Bushing, 00 amp alternator attaching (upper) 5 RA Amp Alternator Assembly 58 RS06 Nut, 00 amp alternator attaching (lower) 59 RS9 Lockwaser, 00 amp alternator attaching (lower) 60 RS65 Bolt, 00 amp alternator attaching (lower) 6 TBD Pulley, 00 amp alternator serpentine 6 R090 Bracket, 00 amp alternator mounting 6 R08 Adapter, 00 amp alternator harness N.I. R005 Wire, Ground, alternator N.I. R00 Wire, Charge, alternator N.I. R508A Wire, Fused, starter to circuit breaker CRUSADER MP5.0/5.L L500-06

54 MODEL MP5.0/5.L PARTS MANUAL - 5 STARTER ASSEMBLY COMPONENTS - FIGURE LH - Prior to serial number 6088 RH - ALL 0 Note: Must use correct size ring terminal on starter B+ terminal. Failure to do so may cause damage to the starter solenoid 6 9 LH - Serial number 6088 to present PC5B06CR L CRUSADER MP5.0/5.L

55 MODEL MP5.0/5.L PARTS MANUAL - 5 STARTER ASSEMBLY COMPONENTS - FIGURE 0 ITEM PART NO. QTY. DESCRIPTION MODEL ID RA009 Starter Motor Assembly (LH rotation) RA008 Starter Motor Assembly (RH rotation) 50-5x-ALL, 50-50x-ALL RS06 Nut, solenoid terminal Lockwasher, solenoid terminal RS09 Nut, solenoid terminal 5 RS08 Lockwasher, solenoid terminal 6 RS08 Nut, solenoid terminal RS080 Lockwasher, solenoid terminal 8 RU0050 Solenoid Assembly, starter 9 RU0050B Solenoid Assembly, starter 0 RU005 Drive Assembly, clutch (LH) 0 RU005 Drive Assembly, clutch (RH) TBD Drive, starter RS09 Nut, starter mounting RS8 Lockwasher, starter mounting R008 Stud, starter mounting CRUSADER MP5.0/5.L L500-06

56 MODEL MP5.0/5.L PARTS MANUAL - 5 ENGINE and TRANSMISSION MOUNTS - FIGURE PC80 L CRUSADER MP5.0/5.L

57 MODEL MP5.0/5.L PARTS MANUAL - 55 ENGINE and TRANSMISSION MOUNTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID **Standard Front Engine Mount** 998 Bracket, engine mounting (front) RS005 Bolt, socket head RS Stud N.S. RS08 Nut, attaching RS80 6 Lockwasher, bracket mounting bolt 9085 Bolt, trunnion shaft ( / ) Washer, trunnion bolt Nut, trunnion bolt - locking **Standard Rear Engine Mount** 99 Bracket, engine mounting (Rear) 8 RS08 Bolt, bracket to transmission ( / ) 9 RS8 Lockwasher, bracket mounting bolt Bolt, trunnion shaft ( / ) Washer, trunnion bolt Nut, trunnion bolt - locking **Rear Engine Mount - Velvet Drive 5000 Series** 98 Bracket, transmission mounting (Starboard) 985 Bracket, transmission mounting (Port) RS66 Bolt, bracket to transmission ( mm x 60 mm) 5 RS0 Lockwasher ( mm) Bolt, trunnion shaft ( / ) Washer, trunnion bolt Nut, trunnion bolt - locking **Rear Engine Mount - Hurth Transmission** 9 R090A Bracket, engine mounting (rear) 0 RS6 Bolt, bracket to transmission ( mm x 5 mm) 0 RS66 Bolt, bracket to transmission ( mm x 60 mm) RS0 8 Lockwasher ( mm) 9085 Bolt, trunnion shaft ( / ) Washer, trunnion bolt Nut, trunnion bolt - locking 5 R0909 Spacer, bracket to transmission 6 R09500 Bolt, trunnion shaft R090 Bracket, engine mounting (port) R0908 Bracket, engine mounting (starboard) 8 RS8 Lockwasher, trunnion bolt 9 RS59 Nut, trunnion bolt - locking **Mount Supports** Mount, engine support (single front) 9905 Mount, engine support (dual rear) CRUSADER MP5.0/5.L L500-06

58 MODEL MP5.0/5.L PARTS MANUAL - 56 MODEL 0-50V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE OPTIONAL FRONT MOUNT A C 5 B A 6 OPTIONAL REAR MOUNT - HURTH GEAR A 0B L CRUSADER MP5.0/5.L

59 MODEL MP5.0/5.L PARTS MANUAL - 5 MODEL 0-50V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RS80 6 Lockwasher, bracket mounting bolt 0-50V-0 RS005 Bolt, socket head 0-50V-0 RC0900 Trunnion Assembly 0-50V-0 A RS05 Nut, adjustment and lock 0-50V-0 B R0900 Trunnion, long 0-50V-0 C RS86 Lockwasher, adjusting nut 0-50V-0 RS59 Nut, trunnion bolt - locking 0-50V-0 5 RS8 Lockwasher, trunnion bolt 0-50V-0 6 R09500 Bolt, trunnion shaft 0-50V-0 R0900B Bracket, engine mounting (front) 0-50V-0 8 RS0 8 Lockwasher ( mm) 0-50V-0 9 RS66 Bolt, bracket to transmission ( mm x 60 mm) 0-50V-0 0 RA090 Trunnion Assembly, tall 0-50V-0 0A R0900 Trunnion, V-0 0B RS05 Nut, adjustment and lock 0-50V-0 R0908 Bracket, engine mounting (rear - port) 0-50V-0 R0909 Bracket, engine mounting (rear - starboard) 0-50V-0 CRUSADER MP5.0/5.L L500-06

60 MODEL MP5.0/5.L PARTS MANUAL - 58 BELL HOUSING ASSEMBLY - FIGURE PC808 L CRUSADER MP5.0/5.L

61 BELL HOUSING ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R009 Drive Damper Assembly,(Hurth - LH rotation only) 985 Drive Damper Assembly, (Standard Velvet Drive and ALL RH rotation) R Bolt, damper to fl ywheel ( ) RS80 6 Lockwasher, damper bolt R0 Bellhousing, fl ywheel 5 R09008 Cover, bellhousing (use w/top mount starter) 5 R09008A Cover, bellhousing (use w/bottom mount starter) NI R0900 Cover, top mount starter (used w/r09008a) NI RS0 Bolt, dust cover attaching NI RS8 Lockwasher, dust cover attaching 6 RS056 5 Bolt, cover to bellhousing ( ) Bolt, cover to bellhousing ( / ) RS08 6 Nut, cover bolt Bolt, bellhousing to block Bolt, SHCS (behind starter) Lockwasher, bellhousing bolt 0 R00 Stud, bellhousing mounting RS80 Lockwasher, mounting stud RS08 Nut, mounting stud R008 Stud, starter mounting ( 5/8 ) RS8 Lockwasher, starter mounting stud 5 RS09 Nut, starter mounting stud **Velvet Drive Reduction & V -Drive** Stud, transmission mounting ( ) RS8 6 Lockwasher, transmission mounting 8 RS09 Nut, transmission mounting stud 9 RS0 Bolt, transmission mounting **Velvet Drive 5000 & Hurth Gears** 0 R008 Stud, transmission mounting ( 5/8 ) RS80 6 Lockwasher, transmission mounting RS09 Nut, transmission mounting stud RS09 Bolt, transmission mounting MODEL MP5.0/5.L PARTS MANUAL - 59 CRUSADER MP5.0/5.L L500-06

62 MODEL MP5.0/5.L PARTS MANUAL - 60 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE A - FRONT MOUNT SHIFT BRACKET 5 6 A PC809CR_06 L CRUSADER MP5.0/5.L

63 MODEL MP5.0/5.L PARTS MANUAL - 6 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RS055 Nut, attaching bolt 96 Shift Bracket (front mount) R Cable Clip, single cable OPT Cable Clip, dual cable clip (not shown) RS5 Bolt, clip attaching (/ ) 5 R0008 Elbow, hose - transmission (90 degree) 6 RS6 Nipple, pipe ( ) RSA Screw, set - coupler 8 R800 OPT Coupler, prop shaft ( shaft) 8 R800 OPT Coupler, prop shaft ( /8 shaft) 8 R800 OPT Coupler, prop shaft ( / shaft) 8 R800 OPT Coupler, prop shaft ( /8 shaft) 8 R8005 OPT Coupler, prop shaft ( / shaft) 8 R800 OPT Coupler, prop shaft ( / shaft) 8 R8008 OPT Coupler, prop shaft ( shaft) 9 6 Bolt, coupling ( / ) 0 RS8 Lockwasher, coupling bolt RS59 Nut, coupling bolt R000 Sender, temperature alarm R500 Switch Kit, neutral start (not shown) A 55 Switch & O-Ring Assembly (not shown) RA500 Transmission (C, : Direct Drive) RA500 Transmission (C,.5: Reduction) RA500 Transmission (C, : Direct Drive) RA500 Transmission (C,.5: Reduction) RA500A Transmission (.88: Reduction) RA500D Transmission (.5: Reduction) RA500E Transmission (.9: Reduction) 5 R000 Elbow, hose - transmission (90 degree) 6 RA0500H Hose Assembly, cooler to transmission RA0500N Hose Assembly, transmission to cooler 8 R000 Fitting, 90 degree 9 R006 Cooler Assembly, transmission oil 0 R0900 Bracket, transmission cooler attaching RS00 Bolt, oil cooler attaching RS80 Lockwasher, oil cooler attaching RS058 Nut, oil cooler attaching R09000 Clamp, oil cooler mounting 5 RS056 Bolt, oil cooler clamp 6 RS08 Nut, oil cooler clamp RS80 Lockwasher, cooler bracket mounting 8 RS06 Bolt, cooler bracket mounting (exhaust manifold bolt) CRUSADER MP5.0/5.L L500-06