INSTRUCTION SHEET

Transcription

1 INSTRUTION SHEET Instruction for Installation and Maintenance of Powertite Series: Pin and Sleeve Receptacles, Plugs and able onnectors (30, 60, 100 and 150 mpere) For Use With opper onductors Only Electrical Rating Maximum Voltage: 600 V at Hz, 250V ; Maximum. ontinuous urrent: 30, 60, 100 or 150 mperes. pplications esigned to supply power to portable or fixed electrical equipment such as motor generator units, welders, pumps, compressors and similar apparatus. Ideal for use on shipping docks, ports and other ship to shore applications. Suitable for use in locations where a watertight enclosure is required. Rough usage construction. Features. Rugged. ll components have copper-free aluminum housings.. Two Grounding Styles. opper grounding straps in Style 2 receptacles and plugs (shown) ground thru shell and extra pole. Style 1 thru shell only.. onvertible. Two screws secure receptacle insulator block; one screw secures plug insulator block. Permits easy conversion to reverse service (30, 60, 100).. Watertight. Mounting box sealed with gasket. Receptacle and connector seals with screw cap or plug. Plug sealed when in receptacle or connector E. Insulator locks. Provide high mechanical and dielectric strength, very low arc tracking. F. Positive Ground. Grounding detent springs assure maintained ground contact. G. Self-ligning. Floating plug and receptacle contacts automatically align. H. rcing onfined. ontacts made and broken in snuffing chamber. In emergency, plugs can be withdrawn under full rated loads (30 thru 100). Positive polarization helps prevent mismatching plugs. I. Positive ontacts. rass contacts have integral springs for positive maintained electrical contact. J. lamping Ring, Plug. Neoprene gasketed, 30, 60, 100, 150 plugs thread onto receptacle for watertight union. K. Positive able lamp. Plugs supplied with neoprene bushing and a reversible cable clamp for firm, watertight fit over a wide range of cable diameters. Locking screw prevents Gland Nut from turning. Retain this instruction sheet for future reference. Read instructions carefully and with full understanding for safe Installation and operation. ompliances: UL Standards 1682, 1686 (all) and 1010/1203 (plugs only); S Specification 22.2 No Enclosure Type 3, 4, 4X E F H I J K FIGURE 1 Style 2 Powertite Plugs, Receptacles and able onnectors are equipped (since mid-1990) with contacts designed to provide a safety polarization means called ontrolled Length contacts, as indicated on product nameplate. This feature will not allow the plug grounding contact (Style 2) to touch an energized receptacle line contact in the event the plug becomes damaged and/or loses its primary polarization means and/or is rotated into the incorrect position. G E ppleton Electric Rev. J 4/15/10 Page 1

2 Except as expressly provided by ppleton Electric (ppleton) in writing, ppleton products are intended for ultimate purchase by industrial users and for operation by persons trained and experienced in the use and maintenance of this equipment and not for consumers or consumer use. ppleton warranties do not extend to and no reseller is authorized to extend ppleton s warranties to any consumer. UTION To prevent ignition of hazardous atmospheres do not use in lass 1, Group F locations that contain electrically conductive dusts. Use cable with diameters within the specified range given in TLE for any given grommet size and clamp orientation. Failure to do so may result in over stressed wire terminations which could cause the conductors to pull out of the contacts and cause serious/fatal injuries due to electrocution or fire. o not modify these devices in any way. Replace any missing or broken parts with proper replacements parts from ppleton Electric. Modification of these devices or substitution of parts with non-standard parts may result in serious/fatal personal injury from electrocution. UTION P series plugs may be mated with Powertite Series Receptacles in ordinary locations and with the R, M2SR, JR, ER and ERH Series Receptacles for use in hazardous (classified) locations as defined in the National Electrical ode and the anadian Electric ode. Portable utilization equipment connected to the P Series plug must be approved for use in the intended location. Equipment NOT approved for use in hazardous locations as defined by the N.E.. and.e.., connected to an P plug must be used in non-hazardous locations. If used in a hazardous area, the equipment must be approved for that location, or the area must be purged of the hazard and declared non-hazardous. If any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage; ISONTINUE USE IMMEITELY! This condition could cause serious/fatal personal injury due to electrocution and/or equipment damage. Repair with proper replacement part(s) before continuing service. Electrical power must be turned OFF before and during installation and maintenance. Failure to do so may result in serious/fatal injuries due to electrocution. Plug is watertight when inserted in proper receptacle or cable connector and the clamping ring is fully tightened. Installation instructions for Powertite P Plugs: 30, 60, 100, 150 FIGURE 2 LE 7 6 STEEL RING GROMMET LMPING RING 8 HOUSING 12 GROUN STRP (Style 2 only) 9 INSULTOR LOK SSEMLY 11FEMLE ONTT 5 4 GLN NUT 3 SET SREW LE LMP 1. isassemble plug as shown in Figure 2 by removing sleeve locking screw 1 and loosen set screw 3 (for applicable models only), and unscrewing gland nut 4. It is not necessary to remove female contacts 11 from insulator block 9. In case of STYLE 2 insulator block, make sure grounding contact with strap is in the proper location. See Figure Strip the cable jacket and individual conductors per Table. 3. Select proper grommet 6 and cable clamp 5 orientation per Table. Reversible cable clamps (just remove screws, flip over and replace 1 st POSITION 2 nd POSITION 3 rd POSITION SELING WSHER 1 SLEEVE LOKING SREW 13 GROUN STRP SREW (Style 2 Only) screws) permit wide cable range. onvenient in installations having different cable sizes. See Figure Slide gland nut 4, steel ring 7, proper grommet 6 and housing 8 in that order back over cable. 5. onnect wires to proper terminals in insulator block by loosening (but not removing) terminal pressure screws on contacts. Then insert conductors including all strands into contact terminals according to your established wiring scheme. Tighten terminal pressure screws to a torque value per Table. (onductors must bottom in contact terminal well and insulation must extend below surface of insulator block.) See Figure 3. ontinued on next page... 2 SLEEVE Page Rev. J 4/15/10 ppleton Electric

3 6. Position insulator block assembly 9 in sleeve 2. For STYLE 2, attach ground strap 12 to sleeve 2 with ground strap screw and torque in 25 in. lb. min. / 30 in. lb max. Screw the combination of sleeve and contact block assembly into housing 8 until the threaded hole in sleeve 2 is aligned with the hole in housing 8. Thread in sleeve locking screw 1 including sealing washer and torque to 30 in. lb. min. / 35 in. lb. max. 7. Slide grommet 6 and steel ring 7 up and as close to housing as possible. Force cable into wiring cham- wire scheme must be followed so that the same color wire is always put into the same numbered contact opening in all plugs, connectors and receptacles in the system. This will help insure correct polarity for the system and helps to eliminate possibilities for equipment damage and/or personal injuries due to electrocution or fire. ber to induce a minimum of 1/8 in. slack in the wire between clamp and terminal. Screw gland nut 4 onto housing 8 and torque per Table. Finally torque the set screw 3 (for applicable model only) in place at 10 in. lb. min. / 15 in. lb. max. 8. Refer to Table and Figure 8 for correct cable clamp orientation. Tighten cable clamp screws to 30 in. lb. min. / 35 in. lb. max. Screws were lubricated at the factory but if needed, relubricate with a good grade of grease. ELETRIL TESTING o not connect to power until conducting the following electrical tests. Test continuity of wiring to verify correct phasing and grounding connections. Measure insulation resistance to be sure system does not have any short circuits or unwanted grounds. FIGURE 3 ONUTOR INSULTION ELOW THIS SURFE SREWRIVER/LLEN WRENH TERMINL PRESSURE SREW FIGURE 4 NOTE: In STYLE 2, unmarked terminal cavities are for grounding contacts. 4 POLE 3 POLE WIRE (see Table ) INSULTOR LOK SSEMLY RER VIEW OF INSULTOR LOKS Installation Instructions for Powertite R Receptacles: 30, 60, 100, 150 FIGURE 5 Front View ack View R Spring over R Threaded ap 5 Set Screws 1 Mounting olts (4) 2 Gasket Mounting Holes (4) Grounding Strap (Style 2 only) over utomatically loses 4 Spring over NOTE: Spring cover in open position for illustration only. Receptacle Insulator lock 6 Receptacle Less over Spring over and Screw over receptacles are threaded to accept the clamping ring of the P plug. The ring threads onto the receptacle to form a watertight assembly with plug in use and also to prevent plug fallout. When the plug is withdrawn, the gasketed Spring over automatically closes tightly against receptacle opening providing weather-proof protection. 1. Follow instruction given in paragraphs 2 and 5 for P plugs. 2. Insert insulator block assembly 7 into receptacle housing 6 and install two retaining screws with washers 8. Torque to 30 in. lbs. min. / 35 in. lbs. max. Polarization Rib 7 Insulator lock ssembly 8 Insulator Retaining Screw (2) & Washer 3. Mount receptacle to previously installed back box using mounting bolts 1 supplied with receptacle and torque to 30 in. lb. min. / 40 in. lb. max. Mounting screws provide electrical continuity between receptacle housing 6 and back box. Make sure gasket 2 is positioned correctly to make a watertight seal. 4. The spring cover can be positioned to open in any direction by loosening the set screws 5, repositioning the spring cover 4, and retightening the set screws 5. Torque set screws 5 to 7 in. lb. min. / 12 in. lb. max. ppleton Electric Rev. J 4/15/10 Page 3

4 30 able onnector FIGURE 6 LE Installation Instructions for Powertite R Receptacles: 30, 60, 100, GLN NUT 8 HOUSING GROUN STRP 1 SLEEVE LOKING (Style 2 only) SREW 7 STEEL RING 9 INSULTOR LOK 2 SLEEVE SSEMLY 5 LE LMP 6 GROMMET 13 GROUN STRP SREW (Style 2 Only) 10 O-RING SEL These able onnectors are for use with P Powertite Plugs and others. See Intermateability hart 1. isassemble connector as shown in Figure 6 by loosening sleeve locking set screw 1, then unscrew sleeve 2 and gland nut Follow instructions given in paragraphs 2, 3, 4, 5 and 6 for the P plugs. 3. Screw the combination of sleeve and insulatorblock assembly into the housing 8 until the gasket 10 is tightened between the sleeve 2 and the housing Tighten sleeve locking set screw 1 and torque to 30 in. lb. min. / 35 in. lb. max. 5. Follow instruction given in paragraphs 7and 8 for P plugs. 60/100/150 able onnector FIGURE 7 LE 4 GLN NUT 7 STEEL RING 6 GROMMET 8 HOUSING 12 GROUN STRP (Style 2 only) 9 INSULTOR LOK SSEMLY 2 SLEEVE 5 LE LMP 3 SET SREW SELING WSHER 1 SLEEVE LOKING SREW 13GROUN STRP SREW (Style 2 Only) 10 O-RING SEL These able onnectors are for use with P Powertite Plugs and others. See Intermateability hart 1. isassemble connector as shown in Figure 7 by loosening sleeve locking set screw 1 and gland nut set screw 3 (for applicable models only), then unscrew sleeve 2 and gland nut Follow instructions given in paragraphs 2, 3, 4, 5 and 6 for the P plugs. 3. Screw the combination of sleeve 2 and insulator block assembly 9 into the housing 8 until the O -ring 10 seats against the sleeve 2 and housing 8. t this point continue to screw the two components together until the hole in the housing is aligned with the threaded hole of the sleeve 2. Replace sleeve locking screw 1 and torque to 30 in. lb. min. / 35 in. lb. max. 4. Follow instruction given in paragraphs 7 and 8 for P plugs. TLE imensions in Inches Terminal Wire Range and Stripping Guide, opper onductors Only Strip Length (inches) mperes Terminal Wire Range (WG) Ratings Jacket onductor uilding Extra Flex /2 #10 - #6 #10 - # /8 5/8 #6 - #2 #6 - # /2 7/8 #4 - #1 #4 - #2 * 150 () 2-1/2 7/8 #2-2/0 #2-1/0 * 150 (E) 4.0 7/8 #2-2/0 #2-1/0 Grounding onductor (Green or are) * For 150 MP Rating: Size WG Temperature Rating of onductor #2 115 MP 130 MP #1 130 MP 150 MP UTION Plug and cord connectors are rated for use with Type SO or equivalent portable cord with copper conductors ONLY. Page Rev. J 4/15/10 ppleton Electric

5 UTION are must be taken not to cut into the individual conductor insulation when removing the outer cable jacket and to not damage the conductors when removing individual wire insulation. Failure to do so will seriously degrade the electrical properties of the cable and may produce overheating/electrical hazard due to electrocution. TLE Figure 8 To reverse cable clamp, just remove screws, flip over and replace screws. Permits a wider cable range. onvenient in installations having different cable sizes. 1 st POSITION 2 nd POSITION 3 rd POSITION P plugs are supplied with four bushings to accommodate a wide variety of cable diameters. Table imensions in Inches Grommet Selection and able lamp Orientation Guide (figure 8) MP SIZE & T. NO. LE I. RNGE (In.) GROMMET I.. (in.) REVERSILE LMP POSITION 30 MP P30xx R30xx MP P60xx R60xx P10xx R10xx P MP P15034E * 100 & 150 () MP *lamps & were replaced by clamp ; also & replaced by. Some products with a or catalog number suffix were shipped with a clamp installed. Same for or but with a clamp. For minimum torque tightening, see Table. Gland Nut and Terminal Tightening Torque Guide evice MP Rating Min. Tightening Torque (in. lb.) Gland Nut Terminal () (E) Use cable with diameters within the specified range given in TLE for any given grommet size and clamp orientation. Failure to do so may result in over stressed wire terminations which could cause the conductors to pull out of the contacts and cause serious/fatal injuries due to electrocution. Intermateability hart for Ordinary Location Plugs & Receptacles W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P 2W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P 2W, 2P 3W, 3P 4W, 4P 2W, 3P 3W, 4P PPLETON Plugs P3022 P3033 P3044 P3023 P3034 P6022 P6033 P6044 P6023 P6034 P1022 P1033 P1044 P1023 P1034 R3022 R3033 R3044 R3023 R3034 R6022 R6033 R6044 R6023 R6034 R1022 R1033 R1044 R1023 R1034 able onnectors R3022 R3033 R3044 R3023 R3034 R6022 R6033 R6044 R6023 R6034 R1022 R1033 R1044 R1023 R1034 R3022 R3033 R3044 R3023 R3034 R6022 R6033 R6044 R6023 R6034 R1022 R1033 R1044 R1023 R1034 WRK3034 WRK6034 WRK1034 Receptacles WRK30SQ WRK60SQ WRK10SQ ROUSE-HINS PJ3275 PJ3375 PJ3475 PJ3385 PJ3485 PJ6275 PJ6375 PJ6475 PJ6385 PJ6485 PJ10277 PJ10377 PJ10477 PJ10387 PJ10487 NPJ3383 NPJ3483 NPJ6384 NPJ6484 NPJ10386 NPJ10486 Plugs NPJ3384 NPJ3484 NPJ6385 NPJ6485 NPJ10387 NPJ10487 PR3253 PR3353 PR3453 PR3363 PR3463 PR6253 PR6353 PR6453 PR6363 PR6463 PR10255 PR10355 PR10455 PR10365 PR10465 PR3255 PR3355 PR3455 PR3365 PR3465 PR6255 PR6355 PR6455 PR6365 PR6465 PR10257 PR10357 PR10457 PR10367 PR10467 NPR3363 NPR3463 NPR6364 NPR6464 NPR10366 NPR10466 able onnectors NPR3364 NPR3464 NPR6365 NPR6465 NPR10367 NPR10467 R321 R331 R341 R332 R342 R621 R631 R641 R632 R642 R1021 R1031 R1041 R1032 R1042 R323 R333 R343 R334 R344 R623 R633 R643 R634 R644 R1023 R1033 R1043 R1034 R1044 Receptacles R327 R337 R347 R338 R348 R627 R637 R647 R638 R648 R1027 R1037 R1047 R1038 R1048 NR332 NR342 NR632 NR642 NR1032 NR1042 ny plug will fit and operate in any receptacle or cord connector in that same column. ppleton Electric Rev. J 4/15/10 Page 5

6 P Plugs for ER, ERH, JR, M2SR and R Receptacles P Plugs can be used with R and R series receptacles and R cord connectors. P Plugs can also be used with the following receptacles in hazardous locations. PLUG REEPTLE P3023 R ER ERH JR M2SR-3023 P3034 R ER ERH JR M2SR-3034 P6023 R ER ERH JR M2SR-6023 P6034 R ER ERH JR M2SR-6034 P1023 R ER ERH JR M2SR-1023 P1034 R ER ERH JR M2SR-1034 P1534 ER P1534E ER Replacement Parts Lists for Powertite P plugs mp Style Wires/ Poles Item Item Item Item Item E Item F Item G Item H Item I Gland Nut ssembly ushing Kit lamp Ring Split Ring ontact lock ssembly Sleve ST Position Sleve P4 Position Sleeve Locking Screw Nylon Washer 1 2W 2P PTG30 LMPR PI P W W 3P PTG30 LMPR PI P W W 4P PTG30 LMPR PI P W W 3P PTG30 LMPR PI P W W 4P PTG30 LMPR PI P W W 2P PTG60 LMPR23P PI P W W 3P PTG60 LMPR23P PI P W W 4P PTG60 LMPR4P PI P W W 3P PTG60 LMPR23P PI P W W 4P PTG60 LMPR4P PI P W W 2P PTG LMPR23P PI P W W 3P PTG LMPR23P PI P W W 4P PTG LMPR4P PI P W W 3P PTG LMPR23P PI P W W 4P PTG LMPR4P PI P W () 2 3W 4P PTG LMPR4P PI P W (E) 2 3W 4P PTGE LMPR4P PI P W Replacement Parts Lists for Powertite R able onnectors Gasket mp Style Wires/Poles Item Item Item Item Item E Item F Item G Gland Nut ssembly ushing Kit Sleeve Locking Screw Nylon Washer ontact lock ssembly O-Ring Sleeve Std Position Sleeve P4 Position 1 2W 2P PTG30 69P W RI W 3P PTG30 69P W RI W 4P PTG30 69P W RI W 3P PTG30 69P W RI W 4P PTG30 69P W RI W 2P PTG60 69P W RI W 3P PTG60 69P W RI W 4P PTG60 69P W RI W 3P PTG60 69P W RI W 4P PTG60 69P W RI W 2P PTG 69P W RI W 3P PTG 69P W RI W 4P PTG 69P W RI W 3P PTG 69P W RI W 4P PTG 69P W RI () 2 3W 4P PTG 69P W RI (E) 2 3W 4P PTGE 69P W RI Page Rev. J 4/15/10 EGS Electrical Group

7 Replacement Parts Lists for Powertite R Receptacles Spring over & Ring Threaded over Mounting olts Gasket F Insulator lock Retaining G Screws & Washers E Insulator lock ssembly Housing not offered as a replacement part. mpacity Style escription Item Item Item Item Item E Item F Item G Spring over & Ring Threaded over Mounting olts Gasket ontact lock ssembly Insulator lock Retaining Screws Washers 1 2W 2P PTS30 PTT30 69P RI P W W 3P PTS30 PTT30 69P RI P W W 4P PTS30 PTT30 69P RI P W W 3P PTS30 PTT30 69P RI P W W 4P PTS30 PTT30 69P RI P W W 2P PTS60 PTT60 69P RI P W W 3P PTS60 PTT60 69P RI P W W 4P PTS60 PTT60 69P RI P W W 3P PTS60 PTT60 69P RI P W W 4P PTS60 PTT60 69P RI P W W 2P PTS100 PTT100 69P RI P W W 3P PTS100 PTT100 69P RI P W W 4P PTS100 PTT100 69P RI P W W 3P PTS100 PTT100 69P RI P W W 4P PTS100 PTT100 69P RI P W W4P PTS100 PTT100 69P RI P W Maintenance Electrical and mechanical inspection of all components must be performed regularly. It is recommended that inspection be performed a minimum of once a year. If any parts of the plug, receptacle or cable connector appear to be missing, broken or show signs of damage; ISONTINUE USE IMMEITELY! This condition could cause serious/fatal personal injury due to electrocution and/or equipment damage. Repair with proper replacement part(s) before continuing service. 1. Inspect all contact wire terminals for tightness. (Retorque). iscoloration due to excessive heat is an indicator of possible problems and should be thoroughly investigated and repaired as necessary. 2. heck grounding and bonding for correct installation and secure connection. (Re-torque) 3. heck gaskets for deterioration and replace if necessary. 4. lean exterior surfaces making sure nameplates remain legible. 5. Inspect gland nut and cable grip tightness to ensure proper cord/cable gripping. 6. Torque all screws as described in instructions before re-using device. 7. Inspect housing parts and replace those which are broken or excessively worn. 8. heck contacts for signs of excessive arcing or burning and replace if necessary. In addition to these required maintenance procedures, we recommend an Electrical Preventive Maintenance program as described in the National Fire Protection ssociation ulletin NFP No. 70. ELETRIL RTING Maximum Voltages: Hz, 250V ; Maximum continuous current: 30, 60, 100 or 150 mperes. Retain this Instruction Sheet for Future Reference EGS Electrical Group Rev. J 4/15/10 Page 7

8 Powertite Products Technical ata: Powertite Plugs and Receptacles available in two grounding styles: STYLE 1 STYLE 2 Shell Only Grounding Powertite 30, 60, 100 mp Pin and Sleeve Receptacles, Plugs and onnectors imensions in Inches Receptacle Mounted on EE ox Extra Pole Grounding Spring over Front View Threaded ap mp E F Shell Only Grounding Shell Grounding Receptacle Mounted on J-J ox 3/8 dia E F G Spring over ack View Threaded ap mp E F G Portable cord, 4-conductor Grounded thru conduit system Portable cord, 4-connector PLUG REEPTLE Receptacle E PLUG Equipment ground connected to plug shell REEPTLE PLUG - Equipment grounding conductor is wired directly to a solderless lug which is connected to the plug housing with pressure connector. ll contacts are current carrying. REEPTLE - Two detent spring clips engage the grounded plug housing on plug insertion - grounded plug shell makes contact with receptacle ground spring before line and load poles are engaged. Grounding path is maintained until after current-carrying contacts disengage. ll contacts are current carrying. Equipment ground connected to extra pole and plug shell Factory installed jumper Grounded thru conduit system and extra pole PLUG - Equipment grounding conductor is not only connected to the solderless lug in the plug housing, but also to an extra grounding pole. Grounding pole has copper alloy grounding jumper strap that connects to plug housing. REEPTLE - Two detent spring clips engage the grounded plug housing on plug insertion. Jumper from extra grounding pole is electrically connected to a screw on receptacle housing. Longer grounding pole makes first and breaks last. R Spring over R Threaded ap mp No. of Poles E 30 2, 3, , , onnector mp Plug P Plug P Plug mp No. of Poles 30 2, 3, , , & 150() (E) Page Rev. J 4/15/10 EGS Electrical Group