MASTER PARTS CATALOG Vol. I
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1 MASTER PARTS CATALOG Vol. I
2
3 TABLE OF CONTENTS Stroker Kit... Electric Starter Kits ES Eagle... ES ES4 Lithium Ion... 4 Battery Blocks ES ES Front Brakes FBK 54 Eagle and Up... FBK Springer Eagle Rear Brakes RBK 3 Rear Wheel Large Hub... RBK4 Cast Iron... 9 RBK5 Silver Eagle... 0 Gary Smith Conversions Rear Flathead... Rear Silver Eagle... Front Conversion... 3 Flathead Jack Shift Kit Billet Hub Brakes Front Brake 54 Eagle Rear Brake Rear Brake Silver Eagle Front Brake Truckster, Highlander, Pacemaker... Trailer Wheel Block... 9
4 STROKER KIT Crankshaft Rod Rod Bearings - set (500) Main Bearings (005) Piston Rings
5 STARTER KIT - ES EAGLE BASIC KIT, 3, 4, ES3?,,, Flywheel Stator Plate Stator Winding (Briggs # Ignition Coil (ST # Regulator Starter Nose Cover Starter Shims Starter Motor Crankshaft Collar Stator Bolts (/4 x /4 x 0). 0 - Starter Mount Bolts (3/ x 3/4 x ). 0 - Ignition Switch Washer for Ignition Switch Solenoid Chain Guard Setback. 0 - Rear Fender Setback. 0 - Clutch Cable Anchor. 0 - Transmission Plug Lower Transmission Plate Upper Transmission Brace. 0 - Wiring harness. 0 - Belt (350 Gates) Luggage Rack Setbacks Ground Cable (9 / ) Positive Cable and Starter Cable (0 / ) Both required. 0 - Battery. 0 - Battery Carrier. 0 - Battery Pad Battery Strap 30. Basic Instructions ( 5 and back + Video)
6 STARTER KIT - ES4, 3, 4, ,,, Basiic Kit Parts Starter Wire Positive Cable Ground Cable / 0 Transmission Pivot Bolt Bolt & Nut 5 / inches Clutch Brake Battery Battery Carrier Battery Pad Battery Strap Tie Rod End Bolts () / & Nuts () / Fine Thread Tranmission Setback Brackets () Setback Bracket Spacers. 0 - Belt (350 Gates) 9. Basic Instructions ( 5 and up + Video)
7 ES4 LITHIUM ION, 3, 4, Basic Kit Battery Battery Box Solonoid Wiring Harness Starter to Solonoid Cable ( ) Positive Cable (Red - 5 / ) Ground Cable (Black - / ). 0 - Belt (350 Gates) 3. Basic Instructions ( 5 and up + Battery Placement + Video) 4
8 BATTERY BLOCK ES Battery Carrier Battery Pad Battery Strap BATTERY BLOCK ES Battery Carrier Battery Pad Battery Strap 5
9 FBK - 54 EAGLE AND UP Rotor Adapter Brake Master Cylinder Rotor Stoplight Switch Caliper Mount Front Brake Hose Front Spacer Outside (5/ x / x 3/) Front Spacer Inside (5/ x / x 3/ ) Caliper Mount Bolts (m x - Flangehead) Rotor Mount Bolts & Lock Washer Caliper Brake Bleeder
10 FBK - SPRINGER EAGLE A A Caliper A Caliper Mount Bolts (m x flangehead) Caliper Mount Anchor Spacer Adjusting Nut Brake Bleeder Rotor Clamp A Rotor Mount Bolts & Lock Washer 5/ x x 3/ Front Brake Hose Brake Master Cylinder Rotor Stoplight Switch. Instruction Picture
11 RBK 3 - REAR WHEEL LARGE HUB /4 IN FLAT HEAD BRAKE 5 & UP Brake Master Cylinder Stoplight Switchwire Rear Brake Hose / Caliper Rotor Mount Bolts & Lock Washer Caliper Mount Bolts Anchor. 50-3/4 x Jam Nut Caliper Mount Rotor Clamp Rotor
12 RBK 4 - CAST IRON REAR WHEEL 50-5 / IN Brake Master Cylinder Rear Brake Hose / Stoplight Switchwire Rotor Rotor Mount Bolts & Lock Washers 5/ x x 3/ Caliper Mount Bolts (m x Flangehead) Caliper Anchor /4 x Jam Nut Rotor Clamp 9
13 RBK 5 - REAR SILVER EAGLE 0-5 SMALL HUB / IN Brake Master Cylinder Rotor Anchor Stoplight Switch Wire Caliper Mount Rear Brake Hose / Caliper Mount Bolts (m x Flangehead) Rotor Mount Bolts & Lock Washer 5/ x x 3/ Caliper Rotor Clamp Brake Bleeder 0
14 GARY SMITH BRAKE REAR CONVERSION Axle Spacer (Inner:. OD x 0.50 ID) (Length:.5) Caliper Bracket (Flathead Frame) Caliper Anchor Axle Spacer (Outer: 5/ ID. OD) (Length: 0.0) Rotor (California Scooter) Caliper Bolts () Rotor Adapter Caliper (California Scooter)
15 GARY SMITH BRAKE REAR CONVERSION SILVER EAGLE FRAME Axle Spacer (Inner:. OD x.50 ID) (Length:.5) Caliper Bracket (Silver Eagle) Caliper Anchor Axle Spacer (Outer: 5/ ID. OD) (Length: 0.0) Rotor (California Scooter) Caliper Bolts () Rotor Adapter Caliper (California Scooter)
16 GARY SMITH FRONT CONVERSION Rotor (California Scooter) Caliper Bolts () Spacer 0.5 Thickness 0.50 OD ID Spacer 0.5 Thickness.00 OD 0.45 ID SAE s Washer Bored Rotor Adapter Front Wheel Caliper Bracket Caliper 3
17 FLATHEAD JACK SHAFT KIT Bearings Not Pictured 5? 9 0 4? Jackshaft Housing Jackshaft Jackshaft Bearings (05) Bolt + Washer Endcap for Jackshaft Bolt + Washer Endcap Clutch End Driven Clutch (Comet 40) Spacer (Between Sprocket + Brg Key 3/ sq. 3 reqd) Sprocket 4T - 0T Spacer Spacer Clutch Nut Comet 44 Special Belt (03A) Front Clutch Cover Brace Rear Clutch Cover Crace Chain Guard Clutch Cover
18 BILLET HUB FRK FRONT BRAKE FB - 54 EAGLE AND UP Hub Axle Brg Adjuster Nut Jam Nut 3/ Jam Nut / (30404) Lug Bolt 3/ x Fin? / Chrome Washer. 00-5/ Lock Washer Seal () (30) Bearing () (009). 0 - Race () (00) Chrome Acorn Nuts Rotor Mount Bolts & 5 Lock Washer 5/ x x 3/ Brake Bleeder Caliper Mount Rotor Caliper Mount Bolts m x Flangehead Front Brake Hose Front Spacer Outside (5/ x x 3/ Brake Master Cylinder Caliper Stoplight Switch Wire
19 BILLET HUB RBK BILLET REAR BRAKE 54-5 FLATHEAD FRAME Axle Brg Adjuster Nut Jam Nut () Lug Bolts 3/ Fine + Lock Washers Caliper Billet Hub (FH)?. 0 - Rotor Collar Seal () (30) Bearing () (009) Race () (00) Rotor Mount Bolts + Lock Washers 5/ x x 3/ Rotor / Chrome Acorn Nuts / Chrome Lock Washer / Chrome Washer Rear Brake hose Brake Master Cylinder Stoplight Switch Wire Sprocket 5T or 0T Caliper Bracket Anchor Caliper Mount Bolts Sprocket Bolts 3/ Fine 3/4 with Lock Washer
20 BILLET HUB RBK 3 BILLET REAR BRAKE SILVER EAGLE / Chrome Acorn Nuts. 00-5/ Chrome Lock Washer / Chrome Washer Rotor Mount Bolts + Lock Washer 5/ x x 3/ Rotor Caliper Caliper Mount Rear Axle Brg Adjuster Nut Jam Nut Billet Hub (SE) Seal () (30) Bearing () (009) Race () (00) Rotor Collar Brake Master Cylinder Stoplight Switch Wire Rear Brake Hose / Lock Washer (4) Anchor Sprocket 5T or 0T
21 BILLET HUB FRK 4 FRONT BRAKE TRUCKSTER, HIGHLANDER, PACEMAKER Hub Axle Brg Adjuster Nut Jam Nut 3/ Jam Nut / (30404) Lug Bolt 3/ x Fin? / Chrome Washer. 00-5/ Lock Washer Seal () (30) Bearing () (009). 0 - Race () (00) Chrome Acorn Nuts Rotor Mount Bolts & Lock Washer 5/ x x 3/ Brake Bleeder Caliper Mount Rotor Caliper Mount Bolts m x Flangehead Front Brake Hose Brake Master Cylinder Caliper Stoplight Switch Wire
22 TRAILER WHEEL 00 - Chock (Palmore) To order call: Phil Humphreys 5..4 Need additional help with installation? Visit cushmanperformanceparts.com for instructional videos! 9
23
24 To order call: Phil Humphreys 5..4 Need additional help with installation? Visit cushmanperformanceparts.com for instructional videos!
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