Models: D-03, G-03, G-13 and M-03
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1 Parts Manual D C Models: D-03, G-03, G-13 and M-03 Kel-Cell and Standard Versions IMPORTANT Record your pump model number and serial number here for easy reference: Model No. Serial No. Date of Purchase When ordering parts or making inquiries about this pump, please mention the model and serial numbers. W0045 WANNER ENGINEERING, INC Chestnut Avenue, Minneapolis, MN TEL: (612) FAX: (612) TOLL-FREE FAX [US only]: (800)
2 D/G-03 Fluid End Parts Pump with Non-Metallic Head (Kel-Cell version shown) Pump with Metallic Head (Kel-Cell version shown) 82 See Hydraulic End for pump housings Piston Assembly (see Detail A ) W0056A 16 Valve Assemblies (see Detail B ) W0057 (Kel-Cell) (non Kel-Cell) W0067 W0058 Bolt Torque Specifications No. Assembly Torque 1 15 ft-lbs/20 Nm 14 Hand tight 2 D C
3 D/G-03 Fluid End Parts 1 D Bolt, hex-head, 3 (for use with metallic head models)...8 D Bolt, hex-head, 4 (for use with non-metallic head models)...8 G Cap Screw, socket head, M8 x 1.25 x mm (for metallic head models)...8 G Cap Screw, socket head, M8 x 1.25 x 90 mm (for non-metallic head models).8 2 C Washer, 5/16 (metallic head only) D Manifold, brass, NPT...1 D Manifold, 316 SST, NPT...1 D Manifold, nickel alloy, NPT (Hastelloy CW12MW)...1 D Manifold, polypropylene, NPT...1 D Manifold, PVDF, NPT...1 G Manifold, brass, BSPT...1 G Manifold, 316 SST, BSPT...1 G Manifold, nickel alloy, BSPT (Hastelloy CW12MW)...1 G Manifold, polypropylene, BSPT...1 G Manifold, PVDF, BSPT D O-ring, manifold, Buna-N...2 D O-ring, manifold, FKM...2 D O-ring, manifold, Neoprene...2 D O-ring, manifold, EPDM...2 D O-ring, manifold, PTFE D O-ring, valve seat, Buna-N...6 D O-ring, valve seat, FKM...6 D O-ring, valve seat Neoprene...6 D O-ring, valve seat, EPDM...6 D O-ring, valve seat, PTFE...6 6* D Valve Seat, 316 SST...6 D Valve Seat, 17-4 SST...6 D Valve Seat, Hastelloy C...6 D Valve Seat, ceramic...6 D Valve Seat, tungsten carbide* D Valve, 316 SST, stamped...6 D Valve, 17-7 SST, stamped...6 D Valve, Nitronic D Valve, 17-4 SST, machined...6 D Valve, tungsten carbide...6 D Valve, Hastelloy C...6 D Valve, ceramic D Valve Spring, Hastelloy C...6 D Valve Spring, Elgiloy...6 D Valve Spring, 17-7 SST D Tetra Seal, Buna-N...6 D Tetra Seal, FKM...6 D Tetra Seal, Neoprene...6 D Tetra Seal, EPDM...6 D O-ring, PTFE D Retainer, valve spring, 17-7 SST...6 D Retainer, valve spring, Hastelloy C...6 D Retainer, valve spring, Celcon...6 D Retainer, valve spring, Nylon...6 D Retainer, valve spring, polypropylene..6 D Retainer, valve spring, PVDF D Washer, dampening, 316 SST...6 D Washer, dampening, Celcon...6 D Washer, dampening, Nylon...6 D Washer, dampening, polypropylene...6 D Washer, dampening, PVDF D Valve Plate, brass...1 D Valve Plate, 316 SST...1 D Valve Plate, nickel alloy (Hastelloy CW12MW)...1 D Valve Plate, polypropylene...1 D Valve Plate, PVDF...1 K Valve Plate, brass, Kel-Cell...1 K Valve Plate, 316 SST, Kel-Cell...1 K Valve Plate, Hastelloy C, Kel-Cell...1 K Valve Plate, polypropylene, Kel-Cell...1 K Valve Plate, PVDF, Kel-Cell D Cap Screw, socket-head, G Cap Screw, socket-head, M6 x 1 x 25 mm D Cap Screw, socket-head, 3/4...2 G Cap Screw, socket-head, M6 x 1 x 20 mm D Diaphragm, Neoprene...3 D Diaphragm, EPDM...3 D Diaphragm, FKM...3 D Diaphragm, Buna-N...3 D Diaphragm, PTFE...3 K Diaphragm, Buna-N, Kel-Cell...3 K Diaphragm, Neoprene, Kel-Cell...3 K Diaphragm, EPDM, Kel-Cell...3 K Diaphragm, FKM, Kel-Cell...3 K Diaphragm, PTFE, Kel-Cell D Diaphragm Plate...1 K Diaphragm Plate, Kel-Cell D O-ring, diaphragm plate, Buna-N D Piston...3 K Piston, Kel-Cell D Ball D Valve Cylinder...3 K Valve Cylinder, Kel-Cell D O-ring, valve cylinder, Buna-N...3 C O-ring, valve cylinder, Buna-N, Kel-Cell.3 24 D Valve Plunger...3 K Valve Plunger, Kel-Cell...3 * Tungsten carbide seat valve (6) does not require dampening washers. 3 D C
4 D/G-03 Fluid End Parts 25 D Spring, sleeve valve...3 D Spring, sleeve valve for PTFE diaphragms...3 K Spring, sleeve valve, Kel-Cell D Washer...3 K Washer, Kel-Cell D Snap Ring D Piston Assembly...3 K Piston Assembly, Kel-Cell D Manifold Support Plate...1 D Manifold Support Plate, painted O-ring, FKM D Screw, Flat-head, SST * D Screw, Mach, HH slf tp (D-03 only) D Nameplate D Rivet D Pipe plug, Hastelloy...2 D Pipe plug, Solid brass...2 * As of April 2005 (Serial No and up), pump housing (78) no longer uses front cover assembly parts (69,70,71, and 74). Subsequent housings use self tapping screw (73). 4 D C
5 D/G-03 Hydraulic End Parts W0060B D-03 Shaft & Keyway See Fluid End for Piston Assembly G-13 Pump Housing W D CSee Fluid E Piston Ass
6 D/G-03 Hydraulic End Parts 50 D Cap Screw, hex-head, with washer...4 G Cap Screw, hex-head, with washer D O-ring, back cover screws, Buna-N D Back Cover D O-ring, back cover, Buna-N D Seal, Buna-N D Back Bearing D Key, shaft D (E) Crank Shaft, shaft-driven, 7/8 O.D., RPM...1 D (X) Crank Shaft, shaft-driven, 7/8 O.D., RPM...1 D (B) Crank Shaft, shaft-driven, 7/8 O.D., RPM...1 D (S) Crank Shaft, shaft-driven, 7/8 O.D., RPM...1 D (G) Crank Shaft, shaft-driven, 7/8 O.D., RPM...1 M (E) Hollow Shaft, 56C direct drive, 5/8 I.D. (close-coupled), 2.2 RPM...1 M (X) Hollow Shaft, 56C direct drive, 5/8 I.D. (close-coupled), 3.0 RPM...1 M (B) Hollow Shaft, 56C direct drive, 5/8 I.D. (close-coupled), 1.1 RPM...1 M (S) Hollow Shaft, 56C direct drive, 5/8 I.D. (close-coupled), 1.8 RPM...1 M (E) Hollow Shaft, IEC 90 direct drive, 7.1 RPM...1 M (X) Hollow Shaft, IEC 90 direct drive, 9.9 RPM...1 M (B) Hollow Shaft, IEC 90 direct drive, 3.5 RPM...1 M (S) Hollow Shaft, IEC 90 direct drive, 5.6 RPM...1 M (G) Hollow Shaft, IEC 90 direct drive, RPM D Pin D Connecting Rod D Cap, brass, 1/ D Pipe, brass, 1/ D Elbow, brass, 1/ D Cap with O-ring, oil fill D O-ring, oil fill, Buna-N D Cap Screw, hex-head, 1-1/2...2 G Cap Screw, socket-head, M10 x 1.5 x 40 mm (G-03 only) D Washer, G Washer, M10 (G-03 only) D Nut, hex, 3/8 (for D-03 models only)...2 G Nut, hex, M10 (G-03 only) D Front Bearing * D Cap Screw, hex-head, 1/ D O-ring, front cover, Buna-N D Front Cover D Base Plate (D-03/G-03/K-03 only) D Cap Screw, hex-head, 3/4 (D-03/K-03 models only) M Offset Bolt (G-13 only) G Washer, lock, 10 mm (G-13 only) G Nut, hex, 10 mm (G-13 only) D Pump Housing...1 G Pump Housing D C
7 D/G-03 Pump/Motor Adapter Kits D-03 Pump/Motor Adapter Kits 56C-145TC NEMA C-Face Motors (Kit No. A ) TC NEMA C-Face Motors (Kit No. A ) G-03 Pump/Motor Adapter Kits IEC B5 Flange Motors (Part No. A ) IEC B5 Flange Motors (Part No. A ) For D-03 For D-03 For G-03 For G-03 Ref A A A A Qty/ No. Description Part Number Part Number Part Number Part Number Kit 82 Pump/Motor Adapter A A A A Cap Screw, socket-head D M G A Lockwasher D M A M Nut N/A N/A A A Pin D D D D Cap Screw, socket-head G G G G Lockwasher G G G G W D C
8 D/G-03 Replacement Parts Kits TO ORDER REPLACEMENT PARTS KIT: A Replacement Parts Kit contains 11 digits corresponding to customer-specified design options Order Digit Code Description 1-3 Pump Configuration D03 For all D-03, M-03 and M-23 pumps (5th digit A ) G03 For all G-03 and G13 pumps (5th digit D ) K03 For all D-03, G-03, M-03, G13, and M-23 pumps with 5th digit K in pump model.number 4 Kit Designator K Complete Fluid End Kit D Diaphragm Kit V Valve Kit (diaphragm not included) 5-6 Pump Head Version 51 All Versions 7 Diaphragm & O-ring Material E EPDM G FKM J PTFE P Neoprene T Buna-N 8 Valve Seat Material C Ceramic D Tungsten Carbide H 17-4 PH Stainless Steel S 316 Stainless Steel T Hastelloy C X Not included in Diaphragm Kit 9 Valve Material C Ceramic D Tungsten Carbide F 17-4 PH Stainless Steel Machined H 17-7 PH Stainless Steel N Nitronic 50 S 316 Stainless Steel T Hastelloy C X Not included in Diaphragm Kit 10 Valve Springs E Elgiloy S 316 Stainless Steel T Hastelloy C X Not included in Diaphragm Kit Order Digit Code Description 11 Valve Spring Retainers C Celcon H 17-7 PH Stainless Steel M PVDF P Polypropylene T Hastelloy C Y Nylon X Not included in Diaphragm Kit Kit Contents Kit Designator Part Number* Description Qty K D V D Diaphragm 3 K Diaphragm 3 D O-ring, manifold 2 D or D O-ring, valve seat** 6 D Valve seat 6 D Valve 6 D Valve spring 6 D Tetra seal*** 6 D Retainer, valve spring 6 D Washer, dampening 6 A Threadlocker 1 * Last four digits of part numbers with refer to specific material of construction. ** D is provided for EPDM, PTFE or Neoprene Diaphragm and O-rings; D is provided for FKM-XT or Buna-N Diaphragm and O-rings. ***Not included with metal spring retainers. WANNER ENGINEERING, INC Chestnut Avenue, Minneapolis, MN TEL: (612) FAX: (612) TOLL-FREE FAX [US only]: (800) sales@wannereng.com Wanner Engineering, Inc. Printed in USA D C 5/2004, Revised 4/2014
MODELS: G-20, G-21, G-22
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G03 Series Dosing Range
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P400 Metering Pump. Installation, Operation & Maintenance P C. Metallic pump shown W0014B
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P200 Metering Pump. Installation & Service P A WANNER ENGINEERING, INC. Metallic Pump shown (Motor Optional)
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T100 Series Medium Pressure Models T100K & T100M
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P100 Metering Pump. Installation & Service P A WANNER ENGINEERING, INC. Metallic Pump shown (Motor Optional)
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