19" HONDA HOVER MOWER PARTS MANUAL

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1 H O V E R M O W E R B y E a stm a n In d ustries T M 19" HONDA HOVER MOWER PARTS MANUAL Including HONDA GCV160 Engine Parts for Eastman Industries Hover Mower Model HM19H-4 OP & non-op versions Table of Contents Parts Page HM19H4-OP 2-4 HM19H4 (non-op) 5-7 Cylinder Barrel 8 Oil Pan 9 Crankshaft 10 Piston Connecting Rod 11 EASTMAN INDUSTRIES Camshaft Pulley INGERSOLL DRIVE Recoil Starter 13 PORTLAND, ME Fan Cover/Fuel System 14 TEL (207) Carburetor 15 TEL (800) Air Cleaner 16 FAX (207) Muffler 17 info@eastmanind.com Flywheel 18 Control 19 Label 20 HM19H-4 Page 1 2/9/11

2 HOVER MOWER MODEL HM 19H4-OP TM HM19H-4 Page 2 2/9/11

3 HOV ER MOW ER TM FOR MODEL HM 19H4-OP SCM# PART# DESCRIPTION 1 HM19GCV160-OP Honda 5.5 HP, 4 Cycle Engine--U.S & Euro Certified 2 HM1550 Handle Bracket 3 HM19S-21556A Height Adjustment Spacer 1/2" 3 HM19S-21556B Height Adjustment Spacer 1/4" 4 PX5541 Impeller Flat Washer (subs from HM19S-21557) 5 HM19S Impeller Retaining Bolt 2 1/2" 5 HM19S Impeller Retaining Bolt 3" 5 HM19S Impeller Retaining Bolt 3 1/2" 6 HM19S-21560N Impeller - 15" 7 HM19S * Deck with Logos and Decals 8 HM19S Engine Mount 9 HM22569 Handle Mounting Plate 10 HM22573 Clevis Pin 11 HM2257 Hair Pin Cotter Key 12 HM22583 Handle Knob W/Hardware 13 HM19H-1549 Lower Handle 14 HM19S Upper Handle (With Grip) 15 HM1582 Handle Grip 16 HM Nylon Blades ( Pkg of 12) 17 HM Shoulder Bolts for Nylon Blades (Pkg of 3) 18 HM Shoulder Bolts for Stainless Steel Blades (Pkg of 3) 19 HM19S Cutter Disc 20 HM19S-21606N Cutter Disc with Nylon Blades & Bolts 20 HM19S-21606S Cutter Disc with Stainless Steel Blades & Bolts 21 HM Reversible Stainless Steel Blades (Pkg of 3) 22 HM19S-1607 ** Bar Blade (Not Available In The U.S.) 23 HM19H Throttle Control & Cable 24 HM19S-2175 Impeller Woodruff Key 25 HM1551N Handle Stop 26 HM19S Cutter Disc for Nylon Strings 27 HM19S-21613T Cutter Disc Assy. with Nylon Strings & Fasteners 28 HM1600 String Attachment Fastener (Pkg of 3) 29 HM19H Impeller Spacer (subs from HM19S ) 30 HM19H-50 Right Handle Bracket Extension Plate 31 HM " Magnum Gatorline - 1 lb. Donut 31 HM " Magnum Gatorline - 3 lb. Donut 32 WM1016 Brake Cable 33 HM19S-2172N Bail Arm (subs from HM19S-2172) 34 HM19S Impeller Guard 35 HM19S Retaining Washer * use HM19H for European Certification ** use HM20H-1607 for European Certification HM19H-4 Page 3 2/9/11

4 ACCESSORIES SCM# PART# HM19S HM19S HM19H WM1016L HM19H-21571L HM1549L DESCRIPTION Impeller "Pull" Bolt 4" Lift Kit 12" Handle Ext. Kit (Long Handle, Brake & Throttle Cables) Brake Cable, Long Throttle Cable, Long Lower Handle Long HM19H-4 Page 4 2/9/11

5 HOV ER MOWER MODEL HM 19H4 MOW ER DISCONTINUED-PARTS ONLY T M HM19H-4 Page 5 2/9/11

6 HOVER MOW ER T M PARTS LIST FOR MODEL HM 19H4 - MOWER DISCONTINUED - PARTS ONLY SCM# PART# DESCRIPTION 1 HM19GCV160 Honda 5.5 HP, 4 Cycle Engine--U.S & Euro Certified HM19H-OP-KIT *** Bail Upgrade Kit 2 HM 1550 Handle Bracket 3 HM19S-21556A Height Adjustment Spacer 1/2" 3 HM19S-21556B Height Adjustment Spacer 1/4" 4 PX5541 Impeller Flat Washer (subs from HM19S-21557) 5 HM19S Impeller Retaining Bolt 2 1/2" 5 HM19S Impeller Retaining Bolt 3" 5 HM19S Impeller Retaining Bolt 3 1/2" 6 HM19S-21560N Impeller - 15" 7 HM19S * Deck with Logos and Decals 8 HM19S Engine Mount 9 HM Handle Mounting Plate 10 HM Clevis Pin 11 HM 2257 Hair Pin Cotter Key 12 HM Handle Knob W/Hardware 13 HM19H-1549 Lower Handle 14 HM19H Upper Handle (With Grip) 15 HM 1582 Handle Grip 16 HM Nylon Blades ( Pkg of 12) 17 HM Shoulder Bolts for Nylon Blades (Pkg of 3) 18 HM Shoulder Bolts for Stainless Steel Blades (Pkg of 3) 19 HM19S Cutter Disc 20 HM19S-21606N Cutter Disc with Nylon Blades & Bolts 20 HM19S-21606S Cutter Disc with Stainless Steel Blades & Bolts 21 HM Reversible Stainless Steel Blades (Pkg of 3) 22 HM19S-1607 ** Bar Blade (Not Available In The U.S.) 23 HM19H Throttle Control & Cable 24 HM19S-2175 Impeller Woodruff Key 25 HM 1551N Handle Stop 26 HM19S Cutter Disc for Nylon Strings 27 HM19S-21613T Cutter Disc Assy. with Nylon Strings & Fasteners 28 HM 1600 String Attachment Fastener (Pkg of 3) 29 HM19H Impeller Spacer (subs from HM19S ) 30 HM19H-50 Right Handle Bracket Extension Plate 31 HM " Magnum Gatorline - 1 lb. Donut 31 HM " Magnum Gatorline - 3 lb. Donut 32 HM19S Impeller Guard 33 HM19S Retaining Washer * use HM19H for European Certification ** use HM20H-1607 for European Certification *** If handles don't have a black plug on each side to tuck the bail arm into, also order HM19S Upper Handle. HM19H-4 Page 6 2/9/11

7 ACCESSORIES SCM# PART# HM19S HM19S HM19H HM19H-21571L HM1549L DESCRIPTION Impeller "Pull" Bolt 4" Lift Kit 12" Handle Extension Kit (Long Handle & Throttle Cable) Throttle Cable Long Lower Handle Long HM19H-4 Page 7 2/9/11

8 HOVER MOWER TM Figure 10. Cylinder Barrel 10 1 GC ZL8-415 Cylinder Assy. (010) GC ZE5-300 Clip, Valve Guide GC ZL8-000 Cover, Head GC ZL8-000 Cover, Breather GC Bolt, Flange (6X12) (CT200) GC Bolt, Flange (6X14) GC ZL8-003 Oil Seal, (25.4X62X6) GC Spark Plug (BRP6ES) (NGK) 1 HM19H-4 Page 8 2/9/11

9 Figure 11. Oil Pan H O V E R M O W E R B y E a stm an In d u st ries T M 11 1 GC ZOM-780 Pan Assy., Oil GC ZMO-801 Gauge Assy., Oil Level GC ZE6-000 Gasket, Oil Filter Cap GC ZM0-000 Extension, Oil Filter GC ZM0-000 Washer, Extension Lock GC ZM0-010 Shaft, Governor Holder GC ZM0-010 Governor, Assy GC ZL8-000 Weight, Governor GC ZM0-000 Holder, Governor Weight GC ZE1-000 Pin, Governor Weight GC ZE1-000 Slider, Governor GC ZM0-000 Shaft, Governor Arm GC Bolt, Flange (6X14) GC Bolt, Flange (6X25) GC ZE1-000 Washer, Thrust (6MM) GC ZE1-000 Clip, Governor Holder GC ZL8-003 Oil Seal (28X41.25X6) GC MA6-005 O-Ring (14.8X2.4) (NOK) GC Washer, Plain (6MM) GC Pin, Lock (8MM) GC Pin, Dowel (8.20) GC Oil Seal (6X11X4) 1 HM19H-4 Page 9 2/9/11

10 H O V E R M O W E R By Eastman Ind ustries T M Figure 12. Crankshaft Figure Ref # Part # Description Qty 12 5 GC ZL8-000 Washer, Thrust GC ZOL-780 CrankShaft (N7-TYPE) 1 HM19H-4 Page 10 2/9/11

11 H O V E R M O W E R By E astman Industries T M Figure 13. Piston - Connecting Rod 13 1 GC ZL8-000 Piston GC ZE0-000 Pin, Piston GC ZL8-000 Rod Assy., Connecting GC ZE1-000 Bolt, Connecting Rod GC ZE0-000 Clip, Piston Pin (13MM) GC ZL8-014 Ring Set, Piston (TEIKOKU) 1 HM19H-4 Page 11 2/9/11

12 HOV ER MOW ER T M Figure 14. CamShaft Pulley Figure Ref # Part # Description Qty 14 1 GC ZL8-010 Pulley, CamShaft GC ZL8-000 Shaft Cam Pulley GC ZL8-013 Belt Timing (84HU7 G-200) GC ZL8-000 Arm, in. Valve Rocker GC Z0J-000 Arm, Ex Valve Rocker (subs from 1 -ZL8-000) 14 6 GC ZL8-000 Shaft, Rocker Arm GC ZOJ-000 Valve, in GC ZL8-000 Valve, Ex GC ZL8-000 Spring, Valve GC ZE1-000 Retainer, in. Valve Spring GC Screw, Tappet Adj GC Nut, Tappet Adj GC ZM0-V31 O-Ring (6.8X1.9) GC ZM0-003 Seal, Valve Stem 1 HM19H-4 Page 12 2/9/11

13 H O V E R M O W E R By E astm an Ind ustries T M Figure 15. Recoil Starter 15 1 GC ZL8-023ZA Starter Assy., ReCoil NH1 Blk GC ZL8-003 Knob, ReCoil Starter GC ZL8-003 Rope, ReCoil Starter GC ZM0-000 Nut, Flange (6MM) 3 HM19H-4 Page 13 2/9/11

14 H O V E R M O W E R B y E a s tm a n In d u s t rie s T M Figure 16. Fan Cover 16 1 GC ZH8-000 Rubber, Supporter (107MM) GC ZG9-M02 Petcock, Assy. (MAN) GC ZG9-M00 Bracket, Petcock GC ZL8-013 Cap Assy, Fuel Tank GC ZM0-000 Tube, Fuel GC ZOL-000ZA Cover, Fan *NH1* (BLACK) GC GK4-620 Collar, Fr.Turn Signal GC ZL8-000 Bolt, Stud GC Screw-Washer (5X10) GC Clip, Tube (B8) GC Clip, Tube (C9) GC Z0J-800 Cap Assy, Fuel Tank, w/tether GC ZOM-782 Pump Assy., Fuel GC ZOL-780 Stay, Fuel Pump GC ZOL-780 Tube, Diaphragm GC ZOM-780 Tube, Fuel Tank GC ZOL-780 Tube B, Fuel GC ZOM-780 Bolt, Stud GC ZOM-003 Clip, Purse Lock GC Clip, Wire Harness GC Screw-Washer (5X14) GC Nut, Flange (6MM) GC Clip, Tube (B10) GC Clip, Tube (4.5) GC Clip, Tube (C9) GC M Bulk Hose, Vinyl GC M Bulk Hose, Vinyl 1 HM19H-4 Page 14 2/9/11

15 H O V E R M O W E R T M Figure 17. Carburetor 17 1 GC Gasket Set GC ZL1-003 Float Set GC Chamber Set, Float GC ZGO-W00 Screw Set GC ZE0-005 Screw Set B GC ZGO-901 Screw Set GC Z1L-013 Carburetor Assy (subs from -ZOL and -Z1L-003) 17 8 GC ZM0-003 Valve, Float GC ZM0-003 Nozzle, Main GC ZL8-000 Gasket, Insulator GC Gasket, Carburetor GC ZL8-000 Gasket, Carburetor(Choke Side) GC ZM0-000 Guide, Air GC OH Screw, Pan (5X6) GC Jet, Main (#60) GC Jet, Main (#62) GC Jet, Main (#65) GC ZE1-811 Screw Set, Drain GC ZOM-780 Insulator, Carburetor 1 HM19H-4 Page 15 2/9/11

16 H O V E R M O W E R T M Figure 18. Air Cleaner 18 1 GC ZM0-000 Tube, Breather GC ZL8-023 Element, Air Cleaner (subs from ) 18 3 GC ZM0-000 Case Assy., Air Cleaner GC ZMO-000 Gasket, Air Cleaner GC ZOL-000 Cover, Air Cleaner GC ZM0-000 Bolt, Flange (6X86)(CT200) GC Bolt, Flange (6X14) GC ZOD-000 Filter, Outer 1 HM19H-4 Page 16 2/9/11

17 H O V E R M O W E R T M Figure 19. Muffler 19 1 GC ZM0-000 Muffler GC ZOM-780 Protector, Muffler GC AL8-000 Protector, Muffler GC ZL8-000 Bolt, Flange (6X79)(CT200) GC Bolt, Flange (6X12)(CT200) GC ZL8-305 Gasket, Muffler 1 HM19H-4 Page 17 2/9/11

18 HOVER MOWER TM Figure 20 Flywheel 20 1 GC Key, Special Woodruff (25X18) GC ZM0-J20 Plate, Side GC ZOJ-003 Coil Assy., Ignition GC ZOL-000 Flywheel Assy GC Bolt, Flange (6X12)(CT200) GC Bolt, Flange (6X20)(CT200) GC Nut, Special (14MM) GC ZM0-800 Wire, Stop Switch GC Clip, Cable (A) ZL Switch Assy, Engine Stop 1 Operator's Presence: HM19H Flywheel Brake Screw ZMO-000 Brake Assy GC ZM0-J20 Plate, Side (Removed) 20 9 GC Bolt, Flange (6X12)(CT200) GC Clip, Cable (A) (Removed) HM19H-4 Page 18 2/9/11

19 HOVER MOWER TM Figure 21 Control (1) 21 1 GC ZM0-010 Arm, Governor GC ZM0-000 Rod, Governor GC ZM0-V30 Spring, Governor GC ZM0-000 Spring, Throttle Return GC Holder, Cable GC ZM0-000 Rod, Choke GC ZE5-010 Bolt, Governor Arm GC ZM0-000 Bolt, Flange (6X45)(CT200) GC A Screw, Pan (5X16) GC Nut, Flange (6MM) GC ZL8-003 Switch Assy., Engine Stop GC Screw-Washer (4X12) GC Washer, Plain (4MM) GC Spring, Control Adjusting GC ZG1-M10 Collar, Stopper GC ZE7-W00 Screw, Recessed (5X28) GC ZOM-780 Base, Control GC Spring, Control Adjusting GC ZG1-M10 Collar, Stopper GC ZE7-W00 Screw, Recessed (5X28) 1 HM19H-4 Page 19 2/9/11

20 HOV ER MOW ER T M Figure 22 Label 22 7 GC Z0L-780 Mark, Emblem (GCV160) 1 HM19H-4 Page 20 2/9/11

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