3 Position Cylinder. Provides intermediate stop mechanism. Series RZQ. ø32, ø40, ø50, ø63. 2-stage stroke enabled with a small increase in length

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1 T.EUS UK Position ylinder Provides intermediate stop mechanism 2-stage stroke enabled with a small increase in length RZQ Overall length of cylinder tube First-stage stroke Full stroke dditional cylinder tube length DQ2 Series RZQ ø, ø, ø, ø Overall length of cylinder tube omparison of cylinder tube overall length Full stroke = 00 mm (1 + 1 = 00 mm in case of G1N) ore Size RZQ DQ2-00D RZQ-DQ2 dditional cylinder tube length G1N- 1+1-X11 Dual stroke cylinder q port pressurisation at initial (retracted) position. First-stage stroke Full stroke wfirst-stage extension by pressurising and ports and intermediate stop. eentire stroke extension by pressurising, and ports. First-stage stroke can be specified without changing the overall length or less repeatability in intermediate stop positioning High accuracy is achieved by an intermediate stop method of pressing metallic components against each other Stroke can be freely specified. Full strokes / Standard: vailable in mm increments Optional: vailable in 1 mm increments First-stage Stroke / vailable in 1 mm increments Large bore tube rod to withstand lateral load Use of a tube rod with a large bore which is 70% of the piston diameter Wide variations in mounting Direct mounting: Mounting taps of the same dimensions as those of Series Q2. Through holes are also available for full strokes of 7 mm or less. Static mounting: Foot type, Front flange type Rotation bracket: Double clevis

2 Position ylinder Series RZQ ø, ø, ø, ø L F G D Mounting Double end tapped Through hole Foot Front flange Rear flange Double levis Mounting racket Part No. ore size How to Order RZQ Foot Note 1) RZQ-L0 RZQ-L0 RZQ-L0 RZQ-L0 ore size mm mm mm mm Port thread type - Rc TN NPT TF G Flange RZQ-F0 RZQ-F0 RZQ-F0 RZQ-F0 Double Levis Note 2) RZQ-D0 RZQ-D0 RZQ-D0 RZQ-D0 Note 1) When ordering foot brackets, order two pieces per cylinder. Note 2) The following parts are included with each mounting bracket. Foot, Flange/ody mounting bolts Double Levis/levis pins, -type snap ring for axis, ody mounting bolts Full stroke M9N Refer to the standard stroke table. Full stroke is 7 mm or less in case of RZQ (through hole type). uto switch type Number of auto switches - S n 2 pcs. 1 pc. "n" pcs. - Without auto switch (built-in magnet cylinder) Refer to the table below for auto switch models. uto switch is shipped unmounted (except for D-PDWL). First-stage stroke Refer to the standard stroke table. pplicable uto Switches/Refer to Pneumatics catalogue for detailed auto switch specifications. Type Lead wire length symbols: 0.m... Nil (Example) 7 uto switches marked with a "" symbol are produced upon receipt of order. m... L 7L m... Z 7Z None... N 7N D-PDWL is available in sizes ø to ø. In addition to the models in the above table, there are some other auto switches that are applicable. For more information, refer to page 1. Refer to est Pneumatics catalogue for solid state switch with pre-wired connector. 1 Reed switch Solid state switch Special function Diagnostic indication (2-colour indicator) Diagnostic indication (2-colour indicator) Grommet Grommet Grommet Water resistant Grommet (2-colour indicator) With diagnostic output (2-colour display) Magnetic field resistant (2-colour display) Electrical entry onnector onnector Indicator light Yes None Yes None Yes Yes Wiring (output) -wire (NPN) 2-wire -wire (NPN) -wire (PNP) 2-wire -wire (NPN) -wire (PNP) 2-wire 4-wire (NPN) 2-wire 24V 24V voltage D V 12V V,12V 12V V,12V V,12V 12V V,12V 12V V,12V 7H 9V 200V 0V 0V or less 24V or less Rail mounting Perpendicular W F7NV F7PV F7V J79 F7NWV F7WV F7V In-line 72H 7H 0H F79 F7P J79 F79W F7PW J79W F7 F79F PDW Direct mounting Perpendicular 9V 90V M9NV M9PV M9V M9NWV M9PWV M9WV In-line M9N M9P M9 M9NW M9PW M9W M9 Lead wire length (m) 0. (Nil) (L) (Z) None (N) Pre-wired connector pplicable load I circuit I circuit I circuit I circuit I circuit I circuit Relay, PL Relay, PL

3 Position ylinder Series RZQ Specifications ore size ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Lubrication Operating piston speed Stroke length tolerance ushion Thread tolerance Double acting single rod ir 1.MPa 1.0MPa 0.1MPa to 0 (with no freezing) Non-lube to 00mm/s Rubber bumper at the end of full stroke Note) JIS class 2 Port size (Rc,NPT,G) 1/ 1/4 Note) No rubber bumper at the end of the first-stage stroke (at intermediate stop) Standard Strokes Full stroke Note 1) 2,, 7, 0, 12, 1, 17, 200, 2, 00 First-stage stroke Note 2) mm to "Full stroke" 1 mm Note 1) RZQ (through hole type) is only available for full strokes 2, and 7. Note 2) vailable in 1 mm increments. Note ) Please pay attention to the minimum stroke when mounting an auto switch. (Refer to page 1) Manufacture of Intermediate Strokes Method Ordering Description Stroke range Example Spacers installed in standard stroke body. Refer to standard part number and ordering on page 1. Strokes are available in mm increments by installing spacers in standard stroke cylinders. Only available for full strokes of to 29 mm Part number: RZQ-1- mm spacer is installed in a standard cylinder RZQ-1-. The dimension is 24. mm. How to order strokes RZQ-1-7 First-stage stroke Full stroke Retraction 7(First-stage stroke) First-stage stroke extension 1(Full stroke) Full stroke extension onsult SM for intermediate strokes of a full stroke. 2

4 Theoretical Output Theoretical Output Table 1 ore size Front side q Piston Piston area [mm 2 ] Rear side w Piston Front side e Rear side r [N] ir pressure [MPa] (with same air pressure applied to each port) First stage (Retraction end Intermediate stop position) Second stage (Intermediate stop position Extension end) Extension Retraction Extension Retraction Theoretical Output ction Pressure port ir pressure [MPa] Formula for theoretical output F[N] First stage (Retraction end P q, w and e are piston areas. (Refer to Table 1.) ssume P Pc. Intermediate stop position) Extension Retraction Extension Retraction P F=-q x P+w x P P F=q x P Second stage (Intermediate stop position P P P F=-q x P+r x P+(w-e) x P P Extension end) P F=q x P+(e-w) x P Piston Piston Piston Piston First-stage extension First-stage retraction Piston Piston Piston Piston Second-stage extension Second-stage retraction

5 Position ylinder Series RZQ Weight Weight Table Unit: kg ore size ylinder stroke Note) alculate the first-stage stroke referring to the values for " mm increase" in the dditional Weight Table 2 below. dditional Weight Table 2 Unit: g Item mm increase of first-stage stroke Foot type (including bolts) Flange type(including bolts) Double clevis type (including bolts, pins and snap ring) Model RZQ RZQL RZQG,RZQF RZQD ore size Note) dd the weight in Table 2 to those in Weight Table. RZQ Mounting olt Mounting / Mounting bolts for the through hole type RZQ are available. How to order: dd "olt" in front of the bolts to be used. (Example) olt M x 1l Head side mounting Rod side mounting H R Flat washer for RZQ D D ø, ø Note) Use the attached washer when inserting the bolt from the rod side. RZQ Mounting olt Model RZQ-2- RZQ-- RZQ-7- RZQ-2- RZQ-- RZQ-7- RZQ-2- RZQ-- RZQ-7- RZQ-2- RZQ-- RZQ-7- H R D Mounting bolt M x 1l M x 1l M x 10l M x 120l M x 14l M x 170l M x 10l M x l M x 10l M x 1l M x 10l M x 1l No. of bolts ttached flat washer part no. 2 pcs. RZQ-12-S7 4 pcs. JIS flat washer Nominal diameter JIS flat washer Nominal diameter 4

6 Model Selection Selection chart for pneumatic circuit and selection graph Pneumatic circuit Select the pneumatic circuit and selection graph according to the following chart. ircuit 1) Transfer direction of load Vertical movement Horizontal movement ircuit,graph 1 ( is received by guide.) 2) ylinder orientation Up Down ircuit, Graph 2 ) ylinder load ratio 0.2 to 0. Less than 0.2 ircuit, Graph 2 ircuit, Graph 1, Minimum load weight = Graph 2 W factor= D 2 4 π x P1 W: weight [N] D : ylinder bore size [mm] P1 : ir pressure (Original pressure) [MPa] P1 ircuit Regulator P2 Selection graph The optimum size is determined from the intersection of the operating pressure and load weight. Graph 1 Graph P ø ø ircuit Power valve : Precision regulator etc. 0 weight (kg) 70 0 ø weight (kg) 0 ø or Regulator 0 ø 20 ø Power valve : Regulator valve etc. 20 ø Operating pressure (MPa) Operating pressure (MPa) Selection example Selection conditions: Transfer direction: Vertical movement ylinder orientation: Down weight: kg Operating pressure: 0.4 MPa ircuit and Graph 2 are selected according to the chart. Find the intersection of an operation pressure of 0.4 MPa and load weight of kg in Graph 2. ø is selected. P1 Use a regulator with a large volume of exhaust flow such as a Power Valve (Regulator valve or Precision regulator), etc. to adjust the air pressure on the port. If the exhaust flow volume is low, the speed of the cylinder becomes slow. onfirmation of allowable kinetic energy onfirm the internal stopper strength at extension and retraction ends in the graph on page 7.

7 Position ylinder Series RZQ Pneumatic ircuit djustment Regulator set pressure Set the pressures of circuit and circuit regulators at values found by the formula in the following table. ircuit Orientation Horizontal Down Up Speed adjustment ore size P1: Operating pressure [MPa], m: weight [kg] P2 [MPa] 0.7P1 0.7P m 0.7P m 0.7P1-0.00m 0.7P m 1.P m 1.P1-0.01m 1.P1-0.0m 1.P1-0.00m In cases with load fluctuations, substitute the median value of the weight. Example) ssume circuit with an operating pressure of 0. MPa, load weight of kg, fluctuation to 20 kg and a cylinder bore of mm. P2 = 1. x x = 0.9 MPa The data below illustrates the strokes controlled by the respective speed controllers. Gradually increase from a low speed to the desired speed setting. hange of the return point at the time of power failure t the time of power failure, circuits, and return the piston to the retraction end. To return the piston to the intermediate point at the time of power failure, add changes to the port valve (valve 2) on the cylinder rear side so that it will be normally open. To return the piston to the extension end at the time of power failure, add changes to both port valves so that they will be normally open. P1 Valve 1 Valve 2 Returns to the retracted end at the time of a power failure Valve 1 : Normlly close, Valve 2 : Normlly close Returns to the intermediate position at the time of a power failure Valve 1 : Normlly close, Valve 2 : Normlly open Returns to the extended end at the time of a power failure Valve 1 : Normlly open, Valve 2 : Normlly open w e q r OUT IN e w OUT IN r q hange to motion holding circuit To hold the present motion at the time of power failure instead of performing a return to the specified stop point, change both port valves to port double valves and plug or port, whichever is open. Overrun at intermediate stop ircuit Orientation Movement Extension Horizontal Retraction Extension Down Retraction Extension Up Retraction Extension Up Retraction Line e r e e q e w r The above values are for cases where the maximum payload found by the selection method is loaded. OUT: Meter-out IN: Meter-in When stopping at an intermediate point, the cylinder first moves the piston past the intermediate point and then returns it. To confirm this distance of an extra travel (overrun) in Graph, Lines q to r can be selected from the following table. Graph Overrun r e w q Max. speed (mm/s) P1 Plug Plug

8 Specific Product Precautions e sure to read before handling. aution Selection 1. Keep the relationship between the load weight and the maximum speed below the limit lines in Graph 1. If it exceeds the limit line, receive the load with an external stopper. Operation beyond the limiting lines will cause damage to machinery. Graph Shock absorber Selection Guide Floating joint position cylinder weight (kg) 2. Use the cylinder in applications in which the overrun will not cause any problem. When stopping at an intermediate point, this cylinder first moves the piston past the intermediate point and then returns it. onfirm this distance of an extra travel (overrun) in Graph on page and use the cylinder in applications in which the overrun will not cause any problem.. In cases where a positioning repeatability of 0.1 mm or less is required at the retraction and extension ends, use an external stopper for stops. Use of an internal stopper will result in approximately 0.1 mm of displacement due to changes in the operating pressure and external forces. 4. Use an external guide to receive a moment or torque which can generate a load. If a moment or torque directly acts on the cylinder, it will lead to reduced service life or damage to machinery.. To connect a direct acting guide, use floating joints in the following table. If the direct acting guide is directly connected in operation, it may lead to malfunction or reduced service life. Model RZQ RZQ, RZQ ø ø ø ø Maximum speed (mm/s) pplicable floating joint J--12 J--1 J When the kinetic energy of a load (driven object and moving parts) exceeds the allowable kinetic energy in Table, add an absorption mechanism, such as a shock absorber as illustrated above. Table ore size aution llowable kinetic energy (J) Selection data Maintenance The kinetic energy of a load can be expressed by the formula given below. E= M+m ν2 2 E=Kinetic energy (J) M=Weight of driven object (kg) m=weight of moving parts (kg) ν=piston speed (m/s) RZQ moving parts weight table ore size ylinder stroke If reapplication of grease is needed, apply grease specifically provided for this purpose: Grease: Product name: Grease pack Part No.: g GR-L-0 1 g GR-L-1 2. When dynamic seals are replaced, use a seal kit provided for each bore size. Dedicated seal kit: Refer to onstruction on page Unit : kg alculate the first-stage stroke referring to the values for " mm increase" in the dditional weight below. dditional weight table ylinder bore size mm increase of first-stage stroke ø ø ø Unit : g ø 7

9 Position ylinder Series RZQ onstruction Parts List No Description ylinder tube Piston Piston Tube rod Inner pipe Outer pipe Rod cover ushing Tube rod cover Nut Head cover Snap ring Material luminum alloy luminum alloy luminum alloy arbon steel Stainless steel arbon steel luminum alloy Special friction lining arbon steel arbon steel luminum alloy arbon tool steel Note Hard anodized hromated hromated Hard chrome plated Zinc chromated White hard anodized Electroless nickel plated Zinc chromated olour less chromated Phosphate coated No Description Parallel pin umper umper Magnet Wear ring Fitting bolt Piston seal Rod seal Rod seal Gasket Gasket Gasket Material arbon steel Polyurethane Polyurethane Synthetic rubber Resin arbon steel NR NR NR NR NR NR Note Nickel plated Replacement Parts/Seal Kits ore size Seal kit No. RZQ-PS RZQ-PS RZQ-PS RZQ-PS Seal kits are sets consisting of items 19, 20, 21, 22 and 24 and can be ordered using the seal kit number for each cylinder bore size. ontents set of Nos. 19, 20, 21, 22 and 24 from the table above

10 Dimensions Standard type (Double end tapped type)/rzq 4-O1 R T 4-O1 effective thread depth R Section a-a -P (port size) G Q F F H effective thread depth øi a a ød Z K M E L + Full stroke + Full stroke Standard type (Through hole type)/rzq K M E W J ø, ø Flat washer 2 locations (Items shipped together) 2-RR 2-RH Flat washer b 4-RH b' 4-øN 4-øO 2-øN øN 2-øO Section b-b Use the through-hole on 2 locations for mounting. b Flat washer 4 locations (Items shipped together) ø, ø Flat washer 4-RR Section b'-b' Use the through-hole on 4 locations for mounting. b' ore size D E F F G H I J K L M N O1 O P Q R R RR RH T W Z M M M M M M M M / 1/ 1/4 1/

11 Position ylinder Series RZQ Foot type/rzql L + Full stroke Foot ore size L LD LG LH LS Special cap bolt LH LY X Y Y X LG LS Full stroke + Full stroke LX LZ 4-øLD ore size LX LY LZ X Y Front flange type/rzqf Flange M FV ore size R H FD FT FV FX L + Full stroke R + Full stroke FX FZ Rear flange type/rzqg 4-øFD ore size FZ L M 4 0 FV M M FX FZ L + Full stroke H + Full stroke FT Double clevis type/rzqd Double clevis T ap bolt Hole: ød H d9 ore size D L T 7 U W X Z -0. L + Full stroke L + Full stroke + Full stroke U W RR ore size X Z L RR 14 14

12 uto Switches Proper Mounting Position (For Detection of Piston Stop Position) and Mounting Height D-7 D-0 + First-stage stroke D-7H D-0H D-F7 D-J79 D-F7W D-J79W D-F79F D-F7NTL D-F7L SM + First-stage stroke D-7 D-0 D-J79 + First-stage stroke D-79W D-F7WV D-F7V D-F7VL + First-stage stroke SM 11

13 Position ylinder Series RZQ In the case of mounting on the same surface ylinder bore size: ø to When the full stroke length is 7 mm or longer.: pcs. are mountable on the same surface. When the full stroke length is under 7 mm.: 2 pcs. are mountable on the same surface. D-9 D-M9 D-M9W D-9V D-M9V D-M9WV D-M9L + First-stage stroke In the case of mounting on another surface When the cylinder bore size is ø, it is mountable on another surface. D-9 D-M9 D-M9W D-9V D-M9V D-M9WV D-M9L + First-stage stroke D-PDW ø,, + First-stage stroke Mounted on different side in case of a full stroke of 2 mm or less Proper Mounting Position ore size D-7, D-7H,0H D-7,0 D-F7,J79,J79W D-F7V,J79 D-F7W,F7WV D-F7L,F7VL D-F79F Figures in the table below are references for auto switch mounting positions in the stroke end detection. In an actual setting, confirm the auto switch operating conditions, then adjust it. D-79W D-9 D-9V D-M9 D-M9V D-M9W D-M9WV D-M9L D-PDWL D-7,0 U [mm] ore size D-7H,0H D-F7,D-F7F D-J79,J79W D-F7W D-F7L D-F7NTL D-7 D-0 D-F7V D-F7WV D-F7VL D-M9V D-J79 D-79W D-9V D-M9L D-PDWL D-M9WV U U U U U U U U U

14 uto Switch Mounting Follow the procedures below to mount auto switches. Direct mounting Watchmakers screw driver Rail mounting uto switch mounting bracket/part No. (Rail mount) ore size Mounting racket Part No. Note uto switch mounting screw uto switch mounting screw (M x l) uto switch spacer,, Q-2 Switch mounting screws (M x 0. x l) Switch spacer Switch mounting nut uto switch uto switch mounting nut pply a tightening torque of 0. to 0.7N m to the auto switch mounting screw. pplicable switch Reed switch Solid state switch D-7, 0 D-7, 0 D-7H, 0H D-79W D-F7, J79 D-F7V D-J79 D-F7W, J79W D-F7WV D-F7L D-F79F D-F7NTL When tightening the auto switch mounting screw, use a watchmakers screw driver with a handle about to mm in diameter. Tighten with a torque of 0. to 0.20N m. Minimum Strokes for uto Switch Mounting uto switch mounting brackets are included with a cylinder with built-in magnet. [Stainless steel mounting screw kit] Use the following stainless steel mounting screw kit (including nuts) if the operating environment requires. (uto switch spacer must be ordered separately.) 2: D-7//F7/J7 The above stainless steel screw kit is used for water resistant auto switch type D-F7L when they are shipped mounted on a cylinder. lso, 2 is included when an auto switch alone is shipped. No.of auto switches D-F7V D-J79 D-M9V D-0 D-7 D-0 D-9V D-F7WV D-M9WV D-F7VL D-7H D-0H D-F7 D-J79 D-M9 D-M9W D-79W D-J79W D-F7L D-F79F D-M9L D-9 D-PDWL 1 pc. 2 pcs. pcs. Full stroke Full stroke First-stage stroke Full stroke First-stage stroke Operating Range uto switch model D-7(H)() D-0v(H)() D-79W D-9(V) D-F7(V) D-J79() D-F7W(V) D-F7(V) D-F7NTL D-F79F D-M9(V) D-M9W(V) D-M9L D-PDW ore size This is the guideline including a hysteresis, not granting warranty (dispersion approximately 0%). It may vary substantially depending on the ambient environment. In addition to the models listed in "How to Order" the following auto switches can be mounted. Refer to est Pneumatics catalogue for detailed specifications. uto switch type Part No. Electrical entry Features pplicable bore size Solid state switch D-F7NTL Grommet (in-line) With timer ø to ø D-F7NTL is also available with pre-wired connector. For details, refer to est Pneumatics catalogue. Normally closed type (N = b contact) solid state auto switches are also available (D-F9G, F9H). For details, refer to est Pneumatics catalogue. 1

15 uto Switch Specifications uto Switch ommon Specifications uto switch style urrent leakage Operating time Shock resistance Reed switch None 1.2ms 00 m/s 2 Solid state switch wire: 0 m or less, 2 wire: 0. m or less 1ms or less Note2) 00 m/s 2 Insulation resistance M or more at 0MV D (between lead wire and the case) Withstand voltage mbient temperature V /min. Note1) (between lead wire and the case) to 0 00V /min. (between lead wire and the case) Protective construction IE29 Standard IP7, Waterproof construction (JIS0920) Note 1) onnector style (D-7/0) and 9/9V style: 00V /min. (between lead wire and the case) Note 2) Except solid state switch with timer (F7NTL) and uto switch for strong magnetic field resistance (D-PDWL). Lead Wire Length Lead wire length indication (Example) D-M9P L Lead wire length Nil 0. m L m Z m Note 1) pplicable auto switch with m lead wire Z Reed switch: D-7 ()(H), D-0 Solid state switch: Manufactured upon receipt of order as standard. Note 2) To designate solid state switches with flexible specifications, add -1 after the lead wire length. Oil resistant flexible cabtire cord is used for D-M9 as standard. There is no need to place the suffix -1 to the end of part number. (Example) D-M9PWVL- 1 uto Switch Hysteresis Flexible specification ontact Protection oxes: D-P11, D-P12 <pplicable switch model> The following auto switches are not incorporated with the contact protection box. D-7/, D-7H/0H, D-7, 0, D-9/9V, and D-79W type Use an auto switch with a contact protection box in any case listed below. Unless using a contact protection box, the contact life may be shortened. (Due to permanent energising conditions.) D-72(H) must be used with the contact protection box regardless of load styles and lead wire length. q Operating load is an inductive load. w The wiring length to load is m or longer. e The load voltage is 0 or 200 V. Specifications Part No. D-P11 voltage Maximum load current 0 V 2 m 200 V 12. m Lead wire length Switch conneciton side 0. m connection side 0. m D-P12 24 VD m The hysteresis is the difference between the position of the auto switch as it turns on and as it turns off. part of operating range (one side) includes this hysteresis. Internal ircuits D-P11 Surge absorber hoke coil OUT OUT Hysteresis Switch operation position (ON) Reed switch: 2 mm or less Solid state switch: 1 mm or less Note) D-P12 Zener diode hoke coil OUT (+) OUT ( ) Switch operation position (OFF) Dimension Note) Hysteresis may fluctuate due to the operating environment. Please contact SM if hysteresis causes an operational problem. onnection To connect a switch unit to a contact protection box, connect the lead wire from the side of the contact protection box marked SWITH to the lead wire coming out of the switch unit. Keep the switch as close as possible to the contact protection box, with a lead wire length of no more than 1 metre. 14

16 uto Switch onnections and Examples asic Wiring Solid state -wire, NPN Main switch circuit lack [White] [lack] (When power supply for switch and load are separate.) Main switch circuit lack [White] [lack] Sink input specifications Solid state -wire, PNP Main switch circuit Examples of onnection to PL -wire, NPN Switch lack [White] Input lack [White] [lack] 2-wire (Solid state) Main switch circuit Main switch circuit Source input specifications -wire, PNP Switch lack [White] Input [lack] [lack] 2-wire (Reed switch) Indicator light, protection circuit, etc. Indicator light, protection circuit, etc. [lack] [lack] onnect according to the applicable PL input specifications, as the connection method will vary depending on the PL input specifications. 2-wire [lack] OM Input PL internal circuit 2-wire [lack] [lack] OM Input PL internal circuit Switch Switch onnection Examples for ND (Series) and OR (Parallel) [lack] OM -wire ND connection for NPN output (using relays) PL internal circuit 2-wire with 2 switches ND connection Switch 1 Switch 2 lack Switch 1 [White] Relay [lack] lack Switch 2 [White] Relay [lack] [lack] [lack] = 24V 4V x 2 pcs. = 1V Example: Power supply is 24VD Voltage decline in switch is 4V Relay contact When two switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up if both of the switches are in the ON state. voltage at ON = Power supply Residual voltage voltage x 2 pcs. OM ND connection for NPN output (performed with switches only) lack Switch 1 [White] [lack] lack Switch 2 [White] [lack] PL internal circuit The indicator lights will light up when both switches are turned ON. 2-wire with 2 switches OR connection Switch 1 [lack] Switch 2 [lack] voltage at OFF = Leakage current x 2 pcs. x = 1m x 2 pcs. x kω = V Example: impedance is kω Leakage current from switch is 1m OR connection for NPN output Switch 1 Switch 2 [lack] [lack] (Solid state) When two switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. impedance lack [White] lack [White] (Reed switch) ecause there is no current leakage, the load voltage will not increase when turned OFF. However, depending on the number of switches in the ON state, the indicator lights may sometimes get dark or not light up, because of dispersion and reduction of the current flowing to the switches.

17 Reed Switch/Direct Mounting Type D-90(V)/D-9(V)/D-9(V) Grommet Electrical entry direction: In-line aution Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. uto Switch Internal ircuit D-90 (V) Reed switch ontact protection box D-P11 D-P12 OUT () OUT () uto Switch Specifications PL: bbreviation for Programmable Logic ontroller D-90/D-90V (without indicator light) uto switch part no. D-90/D-90V pplicable load voltage Maximum load current ontact protection circuit Internal resistance D-9/D-9V/D-9/D-9V (with indicator light) uto switch part no. D-9/D-9V pplicable load voltage Note ) current range and max. load current ontact protection circuit Internal voltage drop Indicator light I circuit, Relay, PL 24 V /D or less m 4 V /D or less m 0 V /D or less 20 m None 1 or less (including lead wire length of m) 24 VD to m Relay, PL 0 V to 20 m None D V or less (to 20 m)/ V or less (to m) D-9V 2.7 V or less Red LED lights when ON D-9/D-9V I circuit 4 to VD 20 m 0. V or less Lead wires D-90(V)/D-9(V) Oilproof vinyl heavy insulation cable: ø2.7, 0.1 mm 2 x 2 cores (, ), 0. m D-9(V) Oilproof vinyl heavy insulation cable: ø2.7, 0. mm 2 x cores (, lack, ), 0. m Note 1) Refer to page 14 for reed switch common specifications and lead wire length. Note 2) Refer to page 14 for lead wire lengths. Note ) Under a m condition, the indicating light visibility becomes low and at a 2. m condition, it may be unreadable. However, as long as the contact ouput is over a 1 m condition, there will be no problem. Weight Table For details about certified products conforming to international standards, visit us at Unit: g D-9 (V) Reed switch LED diode Resistor Zener diode ontact protection box D-P11 D-P12 OUT (+) OUT ( ) Model Lead wire length: 0. m Lead wire length: m Dimensions D-90/D-9/D-9 D-90 0 D-90V 0 M2. x 4l Slotted set screw D-9 0 D-9V 0 D-9 41 D-9V 41 Unit: mm Indicator light D-90 type comes without indicator light D-9 (V) D (+) LED diode Resistor Reverse OUT current lack prevention diode diode Reed switch D ( ) (+) D power supply ( ) Most sensitive position Note) q In a case where the operation load is an inductive load. w In a case where the wiring load is greater than m. e In a case where the load voltage is 0 V. Please use the auto switch with a contact protection box any of the above mentioned cases. (For details about the contact protection box, refer to page 14.) D-90V/D-9V/D-9V M2. x 4l Slotted set screw Most sensitive position ( ): dimensions for D-9. Indicator light D-90 type comes without indicator light 1

18 Solid State Switch/Direct Mounting Type D-M9N(V)/D-M9P(V)/D-M9(V) Grommet 2-wire load current is reduced (2. to m) Lead-free UL certified (style244) lead cable is used. aution Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. uto Switch Internal ircuit D-M9N, D-M9NV D (+) uto Switch Specifications D-M9, D-M9V (With indicator light) uto switch part no. Electrical entry direction Wiring type Output type pplicable load Power supply voltage urrent consumption voltage current Internal voltage drop Leakage current Indicator light uto switch part no. Lead wire length (m) D-M9 D-M9N In-line D-M9NV Perpendicular D-M9P In-line D-M9PV Perpendicular -wire NPN PNP I circuit, Relay, PL, 12, 24 VD (4. to 2 V) 2 VD or less m or less 0. V or less 0. m or less 0 or less at 24 VD D-M9N(V) 41 For details about certified products conforming to international standards, visit us at Red LED lights when ON. Lead wires Oilproof vinyl heavy insulation cable: ø2.7 x.2 ellipse, 0. mm 2, D-M9(V) 0. mm 2 x 2 cores D-M9N(V), D-M9P(V) 0. mm 2 x cores Note 1) Refer to page 14 for solid state switch common specifications. Note 2) Refer to page 14 for lead wire lengths. Weight Table Dimensions.2 PL: bbreviation of Programmable Logic ontroller D-M9P(V) 41 D-M9 D-M9V In-line Perpendicular 2-wire 24 VD relay, PL 24 VD ( to 2 VD) 2. to m 4 V or less 0. m or less D-M9(V) 7 Unit: g Unit: mm Switch main circuit OUT lack Most sensitive position 22 0 (000) D ( ) Mounting screw M2. x 4l Slotted set screw D-M9P, D-M9PV Indicator light 2. D (+) Switch main circuit D-M9, D-M9V OUT lack D ( ) D-M9V (000) (00) OUT (+) Switch main circuit OUT ( ) Mounting screw M2. x 4l Slotted set screw 2 Indicator light (000) Most sensitive position 20

19 2-colour Indication Type, Solid State Switch/Direct Mounting Type D-F9NW(V)/D-F9PW(V)/D-F9W(V) Grommet aution Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. uto Switch Internal ircuit D-F9NW/F9NWV Switch main circuit D (+) OUT lack uto Switch Specifications PL: bbreviation for Programmable Logic ontroller D-F9W/D-F9WV (with indicator light) uto switch part no. Electrical entry direction Wiring type Output type pplicable load Power supply voltage urrent consumption voltage current Internal voltage drop Leakage current Indicator light Weight Table D-F9NW In-line D-F9NWV Perpendicular D-F9PW In-line D-F9PWV Perpendicular -wire NPN PNP I circuit, Relay, PL, 12, 24 VD (4. to 2 VD) m or less 2 VD or less m or less 0 m or less 1. V or less (0. V or less at m 0. V or less load current) 0 or less at 24 VD For details about certified products conforming to international standards, visit us at D-F9W In-line 2-wire D-F9WV Perpendicular 24 VD relay, PL 24 VD ( to 2 VD) to m 4 V or less 0. m or less Operating position... Red LED lights up Optimum operating position... Green LED lights up Lead wires Oilproof vinyl heavy insulation cable: ø2.7, 0. mm 2 x cores (, lack ), 0.1 mm 2 x 2 cores (, ), 0. m Note 1) Refer to page 14 for reed switch common specifications. Note 2) Refer to page 14 for lead wire lengths. Unit: g D-F9PW/F9PWV D ( ) uto switch part no. Lead wire length (m) 0. D-F9NW(V) 7 4 D-F9PW(V) 7 4 D-F9W(V) 7 2 Switch main circuit D (+) OUT lack D ( ) Dimensions D-F9W 2. 4 Unit: mm D-F9W/F9WV Most sensitive position Mounting screw M2. x 4l Slotted set screw OUT (+) 2 Indicator light ø2.7 Switch main circuit OUT ( ) D-F9WV ø2.7. Indicator light/display method Operating range ON Display Red Green Red OFF 4. 2 Most sensitive position Mounting screw M2. x 4l Slotted set screw Indicator light Optimum operating position

20 Water Resistant 2-colour Indication Type, Solid State Switch/Direct Mounting D-F9L Grommet Water (coolant) resistant per-formance aution Precautions onsult SM if using coolant liquid other than water based solution. uto Switch Specifications D-F9L (With indicator light) uto switch model no. Wiring type Output type pplication Power voltage urrent consumption voltage current Internal voltage drop urrent leakage Indicator light For details about certified products conforming to international standards, visit us at PL: Programmable Logic ontroller D-F9L 2-wire 24V D relay, /PL 24V D ( to 2V D) to 0m V 1m at 24V D Operating point: Red light emitting diode Suitable operating point: Green light emitting diode Lead wires Oilproof vinyl heavy insulation cable, ø2.7, 2 cores (, ), 0.1mm 2, 0.m Note 1) Refer to page 14 for reed switch common specifications. Note 2) Refer to page 14 for lead wire lengths. Weight Table Unit: g uto Switch Internal ircuit uto switch part no. 0. Lead wire length (m) D-F9 7 7 Switch main circuit OUT(+) (Red) Dimensions Unit: mm OUT(-) (lack) Indicator light/display method Operation range (Refer to the table below) Most sensitive position Slotted set screw Indicator light 19

21 Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "aution", "" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS 70 Note 2) and other safety practices. aution : Operator error could result in injury or equipment damage. : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note 1) ISO 4414 : Pneumatic fluid power --General rules relating to systems Note 2) JIS 70: Pneumatic system axiom 1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified. Referring to the latest catalogue information with a view to giving due consideration to any possibility of equipment failure when constructing a system. 2. Only trained personnel should operate pneumatically operated machinery and equipment. ompressed air can be dangerous if handled incorrectly. ssembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions. 2. When equipment is to be removed, confirm the safety process as mentioned above. ut the supply pressure for this equipment and exhaust all residual compressed air in the system.. efore machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (leed air into the system gradually to create back pressure.) 4. ontact SM if the product is to be used in any of the following conditions: 1. onditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment.. n application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. 20

22 ctuator Precautions 1 e sure to read before handling. Design 1. There is a danger of sudden action by air cylinders if sliding parts of machinery are twisted, etc. and changes in forces occur. In such cases, human injury may occur; e.g., by catching hands or feet in the machinery, or damage to the machinery itself may occur. onduct adjustment to ensure smooth movement of the machine and plan a design to avoid human injury. 2. protective cover is recommended to minimise the risk of human injury. If a driven object or moving parts of the cylinder pose a danger of personal injury, design the structure to avoid contact with the human body.. Securely tighten all stationary parts and connected parts so that they will not become loose. When a cylinder operates at a high frequency or is installed where there is a lot of vibration, ensure that all parts remain secure. 4. deceleration circuit or shock absorber, etc., may be required. When a driven object is operated at a high speed or the load is heavy, the cylinder s cushion will not be sufficient to absorb the impact. Install a deceleration circuit to reduce the speed before cushioning, or install an external shock absorber to relieve the impact. In this case, the rigidity of the machinery should also be examined.. onsider a possible drop in operating pressure due to a power outage, etc. When a cylinder is used in a clamping mechanism, there is a danger of work pieces dropping if there is a decrease in clamping force due to a drop in circuit pressure caused by a power outage, etc. Therefore, safety equipment should be installed to prevent damage to machinery and/or human injury. Suspension mechanisms and lifting devices also require consideration for drop prevention.. onsider a possible loss of power source. Measures should be taken to protect against human injury and equipment damage in the event that there is a loss of power to equipment controlled by pneumatics, electricity or hydraulics, etc. 7. Design circuitry to prevent sudden lurching of driven objects. When a cylinder is driven by an exhaust center type directional control valve or when it starts-up after residual pressure is exhausted from the circuit, etc., the piston and its driven object will shoot out at a high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder. Therefore, equipment should be selected and circuits designed to prevent sudden shoot-outs because, there is a danger of human injury and/or damage to equipment when this occurs.. onsider emergency stops. Design so that human injury and/or damage to machinery and equipment will not be caused when machinery is stopped by a safety device under abnormal conditions, a power outage or a manual emergency stop. 9. onsider the action when operation is restarted after an emergency stop or abnormal stop. Design the machinery so that human injury or equipment damage will not occur upon restart of operation. When the cylinder has to be reset at the starting position, install manual safety equipment. Selection 1. onfirm the specifications. The products advertised in this catalogue are designed according to use in industrial compressed air systems. If the products are used in conditions where pressure, temperature, etc., are out of specifications, damage and/or malfunction may be caused. Do not use in these conditions. (Refer to specifications.) onsult SM if you use a fluid other than compressed air. aution 1. Operate within the limits of the maximum usable stroke. The piston rod will be damaged if operated beyond the maximum stroke. Refer to the air cylinder model selection procedure for the maximum useable stroke. 2. Operate the piston within a range such that collision damage will not occur at the stroke end. Operate within a range such that damage will not occur when the piston, having inertial force, stops by striking the cover at the stroke end. Refer to the cylinder model selection procedure for the range within which damage will not occur.. Use a speed controller to adjust the cylinder drive speed, gradually increasing from a low speed to the desired speed setting. aution Mounting 1. e certain to match the rod shaft center with the direction of the load and movement when connecting. When not properly matched, problems may arise with the rod and tube, and damage may be caused due to friction on areas such as the inner tube surface, bushings, rod surface and seals. 2. When an external guide is used, connect the rod end and the load in such a way that there is no interference at any point within the stroke.. Do not scratch or gouge the sliding parts of the cylinder tube or tube rod, etc., by striking or grasping them with other objects. ylinder bores are manufactured to precise tolerances, so that even a slight deformation may cause malfunction. lso, scratches or gouges, etc., in the tube rod may lead to damaged seals and cause air leakage. 4. Prevent the seizure of rotating parts. Prevent the seizure of rotating parts (pins, etc.) by applying grease. 21

23 ctuator Precautions 2 e sure to read before handling. aution Mounting. Do not use until you can verify that equipment can operate properly. Verify correct mounting by suitable function and leakage inspections after compressed air and power are connected following mounting, maintenance or conversions.. Instruction manual The product should be mounted and operated after thoroughly reading the manual and understanding its contents. Keep the instruction manual where it can be referred to as needed. aution 1. Preparation before piping efore piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. 2. Wrapping of pipe tape When screwing in pipes and fittings, etc., be certain that chips from the pipe threads and sealing material will not ingress inside the piping. lso, when pipe tape is used, leave 1. to 2 thread ridges exposed at the end of the threads. aution Piping Wrapping direction Expose pprox. 2 threads Pipe tape 1. Lubrication of non-lube type cylinder The cylinder is lubricated at the factory and can be used without any further lubrication. Lubrication 1. Use clean air. If compressed air includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., it can cause damage or malfunction. aution ir Supply 1. Install air filters. Install air filters at the upstream side of valves. The filtration degree should be m or finer. ir Supply 2. Install an after cooler, air dryer or water separator (Drain atch), etc. ir that contains excessive moisture may cause malfunction of valves and other pneumatic equipment. To prevent this, install an after cooler, air dryer or water separator (Drain atch).. Use the product within the specified range of fluid and ambient temperature. Take measures to prevent freezing, since moisture in circuits will be frozen under, and this may cause damage to seals and lead to malfunction. Refer to SM s est Pneumatics catalogue for further details on compressed air quality. Operating Environment 1. Do not use in environments where there is a danger of corrosion. 2. In dusty locations or where water, oil, etc. splash on the equipment, take suitable measures to protect rod.. When using auto switches, do not operate in an environment with strong magnetic fields. Maintenance 1. Maintenance should be performed according to the procedure indicated in the instruction manual. If handled improperly, malfunction and damage of machinery or equipment may occur. 2. Removal of equipment, and supply/exhaust of compressed air When equipment is removed, first take measures to prevent dropping of driven objects and run-away of equipment, etc. Then cut off the supply pressure and electric power, and exhaust all compressed air from the system. When machinery is restarted, proceed with caution after confirming measures to prevent cylinder lurching. aution 1. Drain flushing Remove drainage from air filters regularly. 22

24 uto Switch Precautions 1 e sure to read before handling. 1. onfirm the specifications. Read the specifications carefully and use this product appropriately. The product may be damaged or malfunction if it is used outside the range of specifications for current load, voltage, temperature or impact. 2. Take precautions when multiple cylinders are used close together. When two or more auto switch cylinders are lined up in close proximity with each other, magnetic field interference may cause the switches to malfunction. Maintain a minimum cylinder interval of mm.. Pay attention to the length of time that a switch is ON at an intermediate stroke position. When an auto switch is placed at an intermediate position of the stroke and a load is driven at the time the piston passes, the auto switch will operate, but if the speed is too great the operating time will be shortened and the load may not operate properly. The maximum detectable piston speed is: V (mm/s) = uto switch operating range Time load applied (ms) If the piston operates at a high speed, the load movement time can be extended with the use of an auto switch (D-F7NT) with built-in off-delay timer (approx. 200 ms). 4. Keep wiring as short as possible. <Reed switches> s the length of the wiring to a load becomes longer, the rush current at switching ON becomes greater, and this may shorten the product s life. (The switch will stay ON all the time.) Use a contact protection box when the wire length is m or longer. <Solid state switches> lthough wire length should not affect switch function, use a wire that is 0m or shorter.. Pay attention to the internal voltage drop of the switch. <Reed switches> 1) Switches with an indicator light (Except D-7H, 9, 9V) If auto switches are connected in series as shown below, take note that there will be a large voltage drop because of internal resistance in the light emitting diodes. (Refer to internal voltage drop in the auto switch specifications.) [The voltage drop will be n times larger when n pieces of auto switches are connected.] Even though the auto switch operates normally, the load may not operate. Design and Selection x 00 In the same way, when operating under a specified voltage, although the auto switch may operate normally, the load may not operate. Therefore, the formula below should be satisfied after confirming the minimum operating voltage of the load. Supply voltage Internal voltage > drop of switch Minimum operating voltage of load 2) If the internal resistance of a light emitting diode causes a problem, select a switch without an indicator light (Models D- 0, 0H, 90, 90V). <Solid state switches> ) Generally, the internal voltage drop will be larger with a 2 wire solid state auto switch than with a reed switch. Take the same precautions as in 1). lso, note that a 12VD relay is not applicable.. Pay attention to leakage current. <Solid state switches> With a 2-wire solid state auto switch, current (leakage current) flows to the load to operate the internal circuit even when in the OFF state. Operating current of load (OFF condition) > Leakage current If the criteria given in the above formula are not met, it will not reset correctly (stays ON). Use a -wire switch if this specification will not be satisfied. Moreover, leakage current flow to the load will be n times larger when n pieces of auto switches are connected in parallel. 7. Do not use a load that generates surge voltage. <Reed switches> When driving a load such as a relay that generates a surge voltage, use a contact protection box. <Solid state switches> lthough a zener diode for surge protection is connected at the output side of a solid state auto switch, damage may still occur if the surge is applied repeatedly. When a load, such as a relay or solenoid which generates surge is directly driven, use a type of switch with a built-in surge absorbing element.. autions for use in an interlock circuit When an auto switch is used for an interlock signal requiring high reliability, devise a double interlock system to avoid trouble by providing a mechanical protection function, or by also using another switch (sensor) together with the auto switch. lso perform periodic maintenance and confirm proper operation. 9. Ensure sufficient clearance for maintenance activities. When designing an application, be sure to allow sufficient clearance for maintenance and inspections. 2