2006/42/EG, DIN EN ISO 12100, DIN EN

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1 181 brühl machine guard doors and gates BRÜHL Machine guard doors and gates In accordance with the Machinery Directive 2006/42/EG, DIN EN ISO 12100, DIN EN and DIN EN 12604

2 182 Machine guard lift gates and lift panels Owing to the large variety of applications, Hans Georg Brühl GmbH has developed a wide range of. Depending on the specific construction type, widths of up to 15 m and heights of up to 7 m can be produced. Safety is always the top priority. Standard safety features for the include an electro-mechanical system for monitoring load-bearing components, a safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard (in accordance with DIN EN 12604, Annex B). These products also come with complete documentation. Product advantages and features of all models at-a-glance: Sturdy, self-supporting construction Accurate movement due to adjustable speed with f requency-controlled drives. High precision movement into the start and end positions in combination with the Brühl Door Controller II. B See page 202. Extensive safety features: Safety edge, electro-mechanical system for monitoring load-bearing components and multiple, independent load-bearing components as anti-drop safeguard. Available with optional pneumatic and hydraulic drives. Various windows can be integrated into the panels with special clamping strips. Model MSHT is available as a multiple-leaf door (optional). Moving/door travel also available for offset posts in non-standard positions. Machine guard lift gates can be integrated into all safety fence systems we provide everything you need. Safety switches available from any manufacturer. Mechanical and non-contact safety switches are available. Secure and enclosed counterbalance mechanism inside frame; tamper-proof. Brühl Service Test log book including maintenance schedules Spare parts lists Declaration of Conformity and Incorporation Machine guard lift gate in use with a press Series of in use with a conveyor system

3 183 technical specifications for C Custom designed units available upon request. Product Group / Model BRÜHL-MSHT BRÜHL-MSHTE Max. Clear Width mm 8000 mm Max. Installation Height 7000 mm 7000 mm left side / right side / centre left side / right side Installation Portal (self-supporting) Post In Machine Openings Dimensions Operation Electric Motor Mounting Position Flex II Woven Mesh 40 Sheet Metal 1.5 mm Polycarbonatee 5 mm Woven Mesh 25 Welded Mesh 40 Perforated Plate, Round Holes, RV 5 8 Perforated Plate, Square Holes, Qg 8 12 Visual Protection Bronze Visual Protection Green Laminated Safety Glass 2x3 mm Laminated Safety Glass with Sound Insulation 2x4 mm Controller/Control Controller II Safety Devices Safety Edge that Triggers Reverse Function Combination is not possible. Combination is possible. Infill Materials

4 184 infill materials Machine guard lift gate 1 The machine guard lift gate is opened and closed by means of a motor. It has a sturdy steel construction with enclosed counterbalance. The lift gate is equipped with adjustable channels and mounting arrangements for position switches. Safety features include an electro-mechanical system for monitoring load-bearing components, a safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard P Product Group / Model: MSHT machine side tal lat ion Installation height Ins wi 12 VSG SSG dth 1 Flex 2 Woven Mesh 40 3 Sheet Metal 4 Polycarbonatee 5 Woven Mesh 25 6 Welded Mesh 40 7 Perforated Plate, Round Holes, RV Perforated Plate, Square Holes, Qg Visual Protection Bronze 10 Visual Protection Green 11 Laminated Safety Glass 12 Laminated Safety Glass with Sound Insulation In product information st al la ti o n d ep C nd le ar cle w ara id th nc e Fence height ou Panel height th Gr C Available with clear width of 0.6 to 15 m. C Available with installation height of 2 to 7 m. outside Machine guard lift gate in use with a conveyor system Machine guard lift gate in use with a material output station

5 product variant 185 safety devices 1 Machine guard lift gate, double-leaf machine side Multiple load-bearing components 2 Securely enclosed counterbalance inside frame 3 Monitoring system for load-bearing components 4 Safety edge for triggering reverse function outside Optical safety edges Double-leaf motor-operated machine guard lift gate as solution for limited installation heights 4

6 186 Machine guard lift gate, single track The machine guard lift gate is opened and closed by means of a motor. It has a sturdy steel construction with enclosed counterbalance. The lift gate is equipped with adjustable channels and mounting arrangements for position switches. Safety features include an electromechanical system for monitoring load-bearing components, a safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard. infill materials P Product Group / Model: MSHTE In la st d tio alep n th machine side tal lat ion wi dt h 12 VSG Installation height Ins SSG 1 Flex 2 Woven Mesh 40 3 Sheet Metal 4 Polycarbonatee 5 Woven Mesh 25 6 Welded Mesh 40 7 Perforated Plate, Round Holes, RV Perforated Plate, Square Holes, Qg Visual Protection Bronze 10 Visual Protection Green 11 Laminated Safety Glass 12 Laminated Safety Glass with Sound Insulation product information ou C le ar w outside nd cle ara nc e id th Fence height Gr Panel height C Available with clear width of 0.6 to 8 m. C Available with installation height of 2 to 7 m. Conveyor system with single-track

7 product variant 187 guide assembly Machine guard lift gate, single track with angular leaf line machine side Available with additional guide channel (optional) window assembly Special RP profile with an EPDM clamping strip absorbs vibrations B See window clamping frame page 155. drive variants Also available with pneumatic drive unit outside Single-track machine guard lift gate at a material output station

8 188 brühl machine guard rolling doors Machine guard rolling doors Machine guard rolling doors are guards that open vertically. These power-operated doors are opened and closed by a motor drive, which winds and unwinds the plastic curtain or rolling door slats around a barrel. Machine guard rolling doors are available with various curtain materials, e.g. with fabric or semi-transparent visual protection membrane as well as with profiled steel or aluminium slats. The design of the individual curtain sections and the dimensions can always be customized to your application. In comparison with, the machine guard rolling doors have more compact dimensions and a smaller installation height. They are operated by a rolling door drive with built-in safety brake and electronic position monitoring. Safety devices such as safety edges for triggering reverse function and light barriers/grids that prevent hands from being trapped in the door help to make these rolling doors extremely safe. Product advantages and features of all models at-a-glance: Sturdy, self-supporting portal construction Accurate movement due to adjustable speed within the indi- vidual sections High precision movement into the start and end positions in combination with the Brühl Door Controller II. B See page 202. Non-contact safety switches in accordance with DIN EN up to Cat. 4/DIN EN SIL 3. Rolling door drive with electronic position monitoring can be programmed through the control system (no microswitch). Cable guides are integrated in the machine guard rolling door construction. Curtain colours can be selected and combined based on your requirements. B See page 139. Division into 2 to 4 curtain sections available Horizontal aluminium bars for stabilising curtains Sound-insulation and visual-protection curtains available. B See page 139. Aluminium slats available with optional PVC inspection window. As module units, machine guard rolling doors can be integrated in all safety fence system by Brühl we supply you with everything you need. Brühl Service Test log book including maintenance schedules Spare parts lists Declaration of Conformity and Incorporation Brake gear motor with cable guides inside portal construction Rugged self-supporting portal construction as viewed from the machine-side

9 brühl machine guard rolling doors 189 technical specifications for machine guard rolling doors Product Group / Model MSRT I MSRT II MSRT III Dimensions Max. Clear Width 3500 mm 3500 mm 5500 mm Max. Clear Height 3500 mm 3500 mm 5000 mm IP 54 IP 54 IP 54 Gearhead Motor Safety Device Average opening and closing speed PVC curtain 0.33 m/s Slat curtain 0.33 m/s 0.18 m/s 0.18 m/s Fabric Curtain, approx. 1 mm Fabric Curtain, approx. 2 mm PVC Curtain, UV Resistant, approx. 1.5 mm* PVC Curtain, UV Resistant, approx. 2 mm* Welding Protection Curtain in Accordance with DIN EN 1598, approx. 0.5 mm* Aluminium Slats without Viewing Windows Steel Slats without Viewing Windows Aluminium Slats with Viewing Windows 150x50 and PVC glass Controller/Control Controlled by frequency converter Supply voltage 230 V 230 V / 400 V 230 V / 400 V Safety Devices Safety Edge that Triggers Reverse Function Non-contact Switch in Accordance with DIN EN 954 to Cat. 4/DIN EN SIL 3 Safety Brake with Drive Light Grid as Entrapment Protection for Clear Height < 2500 mm Emergency Release, manually-operated (hand crank) 1 or 2 ** 1 2 Curtain Colours *** Blue RAL 5010 Grey RAL 7038 Yellow RAL 1023 Red RAL 3000 Orange RAL 2004 Sound Insulation Curtain Colours White RAL 9010 Grey RAL 7035 Blue RAL 5010 * Window section framed to the left and right by an approx. 225 mm section of opaque base material. ** For clear width > 1500 mm, use 2 safety switches. *** Colours may vary depending on the manufacturer. Combination is possible. Combination is possible as option. Combination is not possible. Curtain materials

10 190 brühl machine guard rolling doors product view Machine guard rolling door I 1 The Brühl machine guard rolling door MSRT I consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of IP 54. This door comes with a PVC curtain, which can also be combined with transparent elements for improved view of the process. As a safety feature, there is a safety edge on the closing edge that triggers the reverse function. Product Group / Model: MSRT1 C The illustration shows a machine guard rolling door with a plastic curtain and transparent elements. machine side Installation height lta Ins on i lat th p de 2 Se Se Se cti on 1 cti on 2 cti on Machine guard rolling door MSRT1 with two sections and transparent element 2 Arrangement for position monitoring 3 Rolling door drive with mounting fixtures for motor C product information le a r w id th Se outside cti on 4 Machine guard rolling doors within a conveyor system C Available with clear width of 0.8 to 3 m. C Available with clear height of 2.5 to 3.5 m. C Motor can be rotated at 90 -angle steps. C Motor can be mounted on the left or right side.

11 brühl machine guard rolling doors 191 slats Machine guard rolling door II Aluminium slats without windows for visual protection The Brühl machine guard rolling door MSRT II consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of IP 54. As a safety feature, there is a safety edge on the closing edge that triggers the reverse function. C The illustration shows a machine guard rolling door with aluminium slats. machine side tal lat ion wi dt h Aluminium slats with windows for visual protection lta Ins on i t la th p de Installation height Ins Steel slats without windows for visual protection C product information le a r w id C Available with clear width of 0.8 to 3.5 m. C Available with clear height of 2.5 to 3.5 m. C Motor can be rotated at 90 -angle steps. C Motor can be mounted on the left or right side. th outside Machine guard rolling door with Aluminium slats Product Group / Model: MSRT2

12 brühl machine guard rolling doors 192 aluminium slats Machine guard rolling door III Aluminium slats without windows for visual protection The Brühl machine guard rolling door MSRT III consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of IP 54. This door can be ordered with slats or with various curtain materials. As a safety feature, there is a safety edge on the closing edge that triggers the reverse function. Product Group / Model: MSRT3 machine side Aluminium slats with windows for visual protection lta Ins on i lat th p de Installation height Steel slats without windows for visual protection Se Se Se cti on 1 on 2 cti on 3 cti on 4 C cti le a r w id th Se outside product information C Available with clear width of 3.5 to 5.5 m. C Available with clear height of 3.5 to 5 m. C Available with curtain or slats.

13 brühl machine guard rolling doors 193 curtain materials for machine guard rolling doors I-III Curtain colours colour Semi-transparent PVC curtains Sound insulation curtain colours colour colour ral name Transparent RAL 9010 Pure white Agate grey Red RAL 7035 Light grey RAL 1023 Traffic yellow Green RAL 5010 Gentian blue RAL 3000 Fire red ral name RAL 5010 Gentian blue RAL 7038 Welding protection membrane C Available upon request. colour RAL 2004 name name Welding protection membrane Pure orange safety devices for machine guard rolling doors i iii Photoelectric barrier as entrapment protection < 2500 mm 2 Safety edge that triggers reverse function 3 Safety brake in drive unit 4 Emergency release, manually operated 5 Non-contact switch

14 194 machine guard sliding doors Machine guard sliding doors Machine guard sliding doors with motor drive units can be used in places where there is a high frequency of staff/employees (load- ing/unloading, permanent access), where there is a high degree of automation and where visual and noise protection is required. Product advantages and features of all models at-a-glance: Sturdy, self-supporting portal construction Built-in/built-on constructions for machine openings available based on the structural requirements of our customers Available with pneumatic drive (optional). Every leaf can be power-operated Mounting plates and channels for safety switches are adjustable. Horizontal movement of the leaves, one-sided (Model MSST) and bi-parting (Model MSDST) for optimal adaption to the respective application. Number of leaves: available with 1 to 4 leaves. Accurate movement due to adjustable speed with frequency conversion control. High precision movement into the start and end positions in combination with the Brühl Door Controller II. B See page 202. Safety edge as safety device for closing edge. Combinable with infill material with sound insulation. Various panes with clamping strips can be integrated into the leaves with special clamping profiles. These door units come with test log book and spare parts lists, as well as the Declaration of Conformity and Declaration of Incorporation. Machine guard sliding doors can be integrated as modules into all Brühl safety fence systems we supply you with everything you need. Machine guard sliding door with top-mounted drive for safeguarding an unload station in a conveying system

15 machine guard sliding doors 195 technical specifications for machine guard sliding doors Item no. MSST MSDST MSSTF Dimensions Max. Clear Width 4000 mm 4000 mm 3000 mm Max. Clear Height 4000 mm 4000 mm 2600 mm Infill Materials Flex II Woven Mesh 40 Sheet Metal 1.5 Polycarbonatee 5 mm Woven Mesh 25 Welded Mesh 40 Perforated Plate, Round Holes, RV 5-8 Perforated Plate, Square Holes, Qg 8 12 Visual Protection Bronze Visual Protection Green Laminated Safety Glass 2x3 mm Laminated Safety Glass with Sound Insulation 2x4 mm Safety Edge that Triggers Reverse Function Controller/Control TCT-2 Mounting Arrangements for Limit Switch Plates Combination is possible. Combination is possible as option. Brühl Service Test log book including maintenance schedules Spare parts lists Declaration of Conformity and Incorporation Safety Devices

16 196 machine guard sliding doors drive unit Machine guard sliding door Electric drive unit Machine guard sliding door with top-mounted drive opening to the right or left side. The sliding door is available with motor or pneumatic drive. Each leaf is driven separately. The doors are equipped with adjustable mounting plates and channels for position switches. Safety features include a safety edge on the closing edge. Product Group / Model: MSST Optional pneumatic drive unit available upon request machine side tal lat ion wi Gr ou nd C outside dt tal Insion t la pth de h product variant Double-leaf sliding door, opening to one side Clear height Installation height Ins le cle a r ara w nc id e th product information Machine side Outside C Available with clear width of 0.8 to 4 m. C Available with clear height of 2 to 4 m. C Machine guard sliding doors available with 1 or 2 leaves. B For infill materials, see page 195. Machine guard sliding door used for the output station of a conveyor system

17 machine guard sliding doors Machine guard double sliding door 197 safety features 1 2 Machine guard double sliding door with top-mounted drive opening to the right or left side. The sliding door is available with motor or pneumatic drive. Each leaf is driven separately. The doors are equipped with adjustable mounting plates and channels for position switches. Safety features include two safety edges on the closing edge. Product Group / Model: MSDST machine side tal lat ion C nd le a r cle w id outside dt h tal Insion t la pth de 4-leaf sliding door, bi-parting ara nc th e product information Machine side Outside C Available with clear width of 0.8 to 4 m. C Available with clear height of 2 to 4 m. C Machine guard sliding doors available with 2 or 4 leaves. B For infill materials, see page 195. Machine guard sliding door used for a chip protection cabin ou wi Clear height Gr 2 Optical safety edge product variant Installation height Ins 1 Safety edges that trigger reverse function

18 198 machine guard sliding doors guide assembly Cantilever machine guard sliding door Cantilever assembly with ball rail and carriage for heavy-duty doors and gates with drive unit. Alternatively our cantilever sliding doors can be equipped with a power drive. Cantilever sliding doors with drive units are often used for highly automated processes within a plant. The cantilever doors are opened and closed reliably by a gear motor with drive chain, in combination with a precise ball channel and special carriage. Safety features include a safety edge on the closing edge that triggers the reverse function. Product Group / Model: MSSTF product information outside C Available with clear width of 0.8 to 3 m. C Available with clear height of 1.4 to 2.6 m. B For infill materials, see page 195. machine side Cantilever machine guard sliding door with Polycarbonatee as infill material

19 machine guard sliding doors 199 High quality brake gear motor Height adjustment Sturdy, bolted guide assembly Cantilever machine guard sliding door as part of automated system

20 200 brühl control systems

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