Parts ATM 72LC 7/13. S/N 04A41 and above

Transcription

1 R R Parts R 7/13 S/N 04A41 and above

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3 Table of Contents Parts Section Frame & Assemblies Rear Assembly... Rear Wheel & Brake Assembly... Foot Pedal... Front Steering Assembly... Fuel Tank Assembly... Deck Lift... Stabilizer Assembly... Deck Assembly... Hood & Screens... Cowling & Dash Turn Signal Rear Harness... Electrical Schematic... Engine & Cooling Throttle... Engine Assembly... Engine Mounts & Exhaust... Radiator Assembly Hydraulic Systems Hydraulic Schematic... Propulsion Pump System Schematic... Leveling System Schematic... Deck Lift System Schematic... Deck Drive System Schematic... Steering System Schematic... Hydraulic Valve Service Parts... Deck Valve Lift Valve Leveling Valve Hydraulic Cylinder Parts... Front Deck Lift Cylinder Rear Deck Lift Cylinder Leveling Cylinder Steering Cylinder Deck Drive System... Deck Lift Hydraulic Assembly... Propulsion Hydraulics Assembly... Propulsion Pump Assembly... Steering System... Leveling Hydraulic Assembly... Reservoir & Filter Assembly... Electrical Systems Electrical... Head Lights Battery Cables Battery Battery Hold Down Flasher Flasher Lights Relays Relay & Fuse Block Mount Mercury Switch Enclosure Mercury Switch Assembly... Switches & Gauges... Electrical Harness TNV... Front Harness... Rear Harness... Panel Harness... Relay Harness... Turn Signal Option... Flasher Harness... Dash Harness... Power Harness

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5 Section 3 Frame & Assemblies

6 Rear Assembly /9/

7 Rear Assembly PART # QUANTITY DESCRIPTION NUT, 7/16-20 BOLT, 1/2-13 X 1.0 NUT, LOCK BOLT, 3/8-16 X 1, WIZ FLANGE BOLT, 5/16-18 X 4.0 BOLT, 5/16-18 X 1, WIZ FLANGE BOLT, 7/16-20 X 1.5 NUT, 5/16-18 LOCK (NYLON) NUT, 5/16-18 WIZ FLANGE NUT, 1/2-13 NUT, 3/8-16 WIZ FLANGE WASHER, 1/2" LOCK WASHER, 7/16" LOCK HOLDER, MANUAL SCREW, X 0.5, RHMS SCREW, 1/4 X 1 TEK SELF-TAP SCREW, 3/16 X.75 TEK SELF-TAP SEAT, COMPLETE SHOCK ABSORBER SUSPENSION COVER ICP BRACKET ASSY TETHER KIT " TRACK SET LPS HD MECH W/O BOOT SET, FRONT ADJ ARMS TRIMLINE BACK COVER TRIMLINE CUSHION COVER SEAT BELT WEIGHT ADJ KNOB SWITCH, EVC ULB TRIMLINE-FXD SEAT SAFETY SWITCH ROPS, ATM 72 LIGHT BRACKET LEVELING SWITCH BRACKET LEVELING SWITCH GUARD, FRONT LEVELING SWITCH GUARD, BACK SAFETY SWITCH BRACKET SEAT SWITCH TIME DELAY MOUNT FRAME WELDMENT, 72LC REAR BUMPER WELDMENT 2/9/2006 ii 1.1

8 PART # QTY DESCRIPTION PART # QTY DESCRIPTION BOLT, M12x1.75 x 30 SHCS SAFETY SWITCH STOP BOLT, 1/2-13 X 2.0 SHCS SWITCH, BRAKE NO-NC NUT, 5/16-18, CAGE TINNERMAN BOOT FOR BOLT, WHEEL, 7/ BRAKE DRUM BOLT, 3/8-16 X CABLE, HAND BRAKE BOLT, 5/16-18 X 0.75, WIZ FLANGE BRAKE ASSY, REAR NUT, 1-20, SLOTTED BRAKE SHOE NUT, 3/8-16 WIZ FLANGE CYLINDER, WHEEL FOOT BRAKE WASHER, 5/16" FLAT STANDARD BRAKE SHOE, W/HAND BRAKE ATTACH SCREW, X 0.5, RHMS SPRING, BRAKE RETURN, KNOTT WIRE CLIP SPRING, HOLDING, KNOTT KEY, 5/16 X 1 WOODRUFF SPRING, HOLD DOWN, KNOTT HAND BRAKE CLEVIS, YOKE CLEVIS PIN, 5/16" DIA. x 1 3/8" LENGTH CLIP, E-Ring E COTTER PIN, 3/32 X WHEEL ASSEMBLY WHEEL TIRE Rear Wheel Brake Assembly /16/

9 R

10 1.3

11 Foot Pedal & Throttle S/N 13A01 AND ABOVE P AR T # QU AN T IT Y D E S CR IP T ION R OLL PIN, 3/8 X CLIP, E-R ing E BOLT, 3/8-16 X 1, WIZ FLANGE BOLT, M6x1 x 16 Gr NUT, 3/8-16 LOCK NYLON INSERT NUT, 1/ NUT, LOCK NYLON INSERT NUT, 1/4-28, UNITORQUE LOCK W ASHER, 1/4" FLAT STANDARD W ASHER, 3/8" FLAT STANDARD W ASHER, 6 mm LOCK GR EASE ZER K, 1/ de g SCREW, X 1, RHMS BEARING, ROD END 1/4-28 W/STUD T HROTTLE CABLE BUSHING, IGUS, FOOT PEDAL FOOT PEDAL PAD, RUBBER W/NUBBINS FOOT PED AL ASSY T HROTTLE CABLE BRACKET TRACTION LEVER W ELDMENT FOOT PEDAL BRACKET, W ELDMENT FOOT PED AL LINKAGE, ALLT H READ /8/2013

12 1.4

13 TO WATER SEPERATOR / PUMP RETURN Fuel Tank Assembly D ESCR IPT ION BOLT, 3/8-16 X 0.75, WIZ FLANGE PART # QUANTITY FUEL CAP NUT ADAPTER, 5HB-6FBX CLAMP, HOSE #6.375 MINI FUEL TANK VALVE, FUEL SHUT OFF 6MB-4MP FUEL HOSE GAUGE, FUEL GASKET /15/

14 1.6

15 ii 1.6

16 R 1.7 8/4/ Stabilizer Assembly

17 Stabilizer Assembly PART # QUANTITY DESCRIPTION PART # QUANTITY DESCRIPTION BUSHING, 1-1/2 X 1-1/4 X 1-1/2 MSI LEVELING CYLINDER PIN WASHER, X.563 X.125, FLAT SPECIAL COTTER PIN, 1/8 X WASHER, 1.25 OD X.75 ID X BRASS BUSHING, EQUALIZER ARM BOLT, 1/2-13 X 1, WIZ FLANGE BUSHING, 1.25 X 1.0 X.75 SPLIT STEEL BOLT, 1/2-13 X FILLED STABILIZER TIRE ASSEMBLY NUT, CASTLE 3/ BRASS BUSHING, OUTER DECK ARM WASHER, 1/2" FLAT STANDARD BUSHING, 1.0 X.75 X 1.25 SPLIT STEEL WASHER, 1/2" LOCK BUSHING, 1.0 X.75 X 1.00 SPLIT STEEL WASHER, 3/4 FLAT SAE BUSHING, 1.0 X.75 X.75 SPLIT STEEL PIN, LOCK, 1/4 X 2-1/4, SQ WIRE BUSHING, IGUS MFI COTTER PIN, 3/16 X PIN, LEVELING CYLINDER BASE GREASE ZERK, 1/ deg EQUALIZER ARM ASSY GREASE ZERK, 1/4-28 ST PIN, STABILIZER PIVOT COTTER PIN, 3/16 X PIN ASSY, EQUILIZER ARM MOUNT HUB ASSEMBLY BUSHING, SPLIT RING TENSION NUT, 1/2-20 LUG SLIDE ASSY, OUTER DECK ADJ BEARING CUP, 1.98 X GUIDE BUSHING, DECK LIFT BEARING CONE, TAPER 1.0 X VERTICAL SHAFT SEAL, CR STABILIZER ARM WELDMENT, RIGHT DUST CAP STABILIZER ARM WELDMENT, LEFT HUB OUTER DECK ARM WELDMENT, W/O STEP INCLUDES PART# , , OUTER DECK ARM WELDMENT, W/ TREAD GRIP STEP INCLUDES PART# , , /4/2004 ii 1.7

18 Deck Assembly /10/

19 Deck Assembly PART # QUANTITY PLUG, 7/16", NYLON, SNAP LOCK BOLT, 1/2-13 X DESCRIPTION BOLT, 1/2-13 X 1, WIZ FLANGE BOLT, 3/4-10 X 6.75 BOLT, 3/8-16 X 1, WIZ FLANGE BOLT, 1/2-13 X 1.25 NUT, 1/2-13, UNITORQUE LOCK NUT, 3/4-10, UNITORQUE LOCK NUT, 3/8-16 WIZ FLANGE WASHER, 1/2 FLAT SPECIAL 1.5 OD WASHER, 7/16" FLAT STANDARD WASHER, 1/2 EXT. TOOTH LOCK ROLL PIN, 1/4 X 0.75 ROLL PIN, 1/4 X 1.5 BLADE KIT, LEFT BLADE KIT, RIGHT BOLT KIT BOLT, 1/2-20 X 1.5, GR NUT, 1/2-20, UNITORQUE LOCK WASHER, 1/2 FLAT SPECIAL 1.5 OD BUSHING, BLADE MOUNT GREASE ZERK, 1/4-28 ST KEY, 1/4 X 1/4 X 1.0 in PIN, WIRE LOCK CASTER WHEEL ASSY BUSHING, MFI COVER, VINYL, 1/2 RND X 6.0 BUSHING, MSI HUB, BLADE MOUNT WASHER, BLADE MOUNT BLADE MOUNT BLADE SADDLE CRANK ASSY, RIGHT CRANK ASSY, LEFT DECK WELDMENT, RIGHT DECK WELDMENT, LEFT DUST CAP CASTER YOKE WELD ASSY, W/SHORT SHAFT ADJUSTMENT SCREW WELD ASSY, W/C'BORE CASTER ARM WELD ASSY, RIGHT CASTER ARM WELD ASSY, LEFT 9/10/2004 ii 1.8

20 1.9

21 Cowling & Dash PART # QUANTITY DESCRIPTION /4-20 U-TYPE TAPPED HOLE RIVET, POP, 5/32 X BOLT, 1/4-20 X 1-1/ BOLT, 1/4-20 X NUT, 1/4-20 LOCK (NYLON INSERT) WASHER, 1/4" FLAT STANDARD WASHER, 1/4 NYLON SCREW, X 1 TRUSS HEAD NUT, THREADED INSERT SCREW, 1/4-20 X 1.0, PAN PHILIP LATCH COWLING BRACKET, SIDE COWLING BRACKET, TOP COWLING BRACKET HOOD LATCH MOUNT, LEFT HOOD LATCH MOUNT, RIGHT INSTRUMENT PANEL COWLING DASH COW LING, RIGHT COWLING, LEFT /9/

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23 Section 4 Hydraulic Systems

24 2.1

25 2.2

26 2.3

27 2.4

28 2.5

29 2.6

30 2 3 Hydraulic V alve S ervice P arts Deck Valve P /N S E R V IC E P AR T S DE S C R IP T ION QUANT ITY P AR T # C OIL C OUNTE R BALANCE P R E S S UR E R E LIE F V ALV E S POOL Lift V alve P /N S E R V IC E P AR T S DE S C R IP T ION Q UANT IT Y P AR T # C OIL S P O OL Leveling V alve P /N S E R V IC E P AR T S DE S C R IP T ION Q UANT ITY P AR T # C OIL S POOL /19/

31 Hydraulic C ylinder S ervice P arts R E T AINING R ING U-C UP B AC K -UP O-R ING T E F LON R ING O-R ING WIP E R HEAD S E T -S C R E W (820129) C Y L INDE R / P A R T NUM B E R S E A L K IT R E T A INING R ING F R O NT DE C K L IF T R E A R DE C K L IF T L E V E L ING * S TE E R ING ** HEAD * 72LC AFTE R S /N 04A21 ** 72LC AFTE R S /N 04A41 WE AR R ING 7/19/

32 Deck Drive System LEFT RIGHT P MP MR T PART # QUANTITY DESCRIPTION BOLT, 5/16-18 X NUT, 5/ ADAPTER, 10MJ-12MB ADAPTER, BULKHEAD, 8MJ-8MJ ADAPTER, BULKHEAD, 4MJ-4MJ ADAPTER, 4MJ-4MB ADAPTER, 10MJ-10MB CLAMP, HOSE #12.75" OIL COOLER HOSE, CASE DRAIN DECK VALVE HOSE, "T" SIDE OF VALVE TO OIL COOLER HOSE, "MR" SIDE OF VALVE TO BACK RIGHT BULKHEAD HOSE, "MP" SIDE OF VALVE TO FRONT RIGHT BULKHEAD HOSE, "P" SIDE OF VALVE TO BACK LEFT BULKHEAD HOSE, RIGHT DECK MOTOR TO BACK RIGHT BULKHEAD HOSE, FRONT RIGHT BULKHEAD TO LEFT DECK MOTOR HOSE, LEFT DECK MOTOR TO RIGHT DECK MOTOR HOSE, OIL COOLER TO INTANK FILTER HOSE, CHARGE PUMP TO BACK LEFT BULKHEAD HOSE, RESERVOIR TO CHARGE PUMP SUCTION HOSE, CASE DRAIN BULKHEAD TO RESEVOIR MOTOR, DECK LEFT, ULTRA MOTOR, DECK RIGHT, ULTRA /14/

33 Deck Drive System SEE PROPULSION PUMP ASSEMBLY 7/14/2004 ii 2.9

34 2.10

35 R

36 2.11

37 ii 2.11

38 DESCRIPTION ADAPTER, 6MJ-8MB90 ADAPTER, 12MJ-10MB ADAPTER, 8MB-8MJ45 PART # QUANTITY DESCRIPTION PART # QUANTITY ROLL PIN, 3/16 X BOLT, 3/8-16 X 1.0 SHCS BOLT, 1/4-20 X BOLT, 1/2-13 X BOLT, M10x1.5 x 40, Gr NUT, 1/4-20 LOCK (NYLON INSERT) WASHER, 1/2" FLAT STANDARD WASHER, 1/2" LOCK WASHER, 1/4" LOCK WASHER, 3/8" LOCK ADAPTER, 10MJ-12MB SEAL KIT ADAPTER, 12MJ-16MB90 ADAPTER, 8MJ-8MB GREASE ZERK, 1/ deg BUSHING, IGUS, FOOT PEDAL BELL HOUSING NEUTRAL SAFETY SWITCH BRACKET SPACER,.406 X.26 X.50 FOOT PEDAL BRACKET, WELDMENT ACTUATOR ARM WELDMENT SAFETY SWITCH ACTUATOR WELDMENT O-RING, -236 PUMP, DECK DRIVE 1.28 PUMP, PROPULSION 1.35/.61 CHRG SWITCH ROLLER PLUNGER HARNESS, NEUTRAL SAFETY SWITCH PUMP DRIVE COUPLING Propulsion Pump Assembly /9/

39 DE S CR IPTION ADAPTE R, 6MJ-8MB90 ADAPTE R, 12MJ-10MB ADAPTE R, 8MB-8MJ45 ADAPTE R, 12MJ-16MB90 ADAPTE R, 8MJ -8MB GR E AS E ZE R K, 1/ deg BUS HING, IGUS, FOOT PE DAL BE LL HOUS ING NE UTR AL S AFE TY S WITCH BR ACKE T S PACE R,.406 X.26 X.50 FOOT PEDAL BRACKET, WELDMENT ACTUATOR AR M WE LDME NT SAFETY SWITCH ACTUATOR WELDMENT O-R ING, -236 PUMP, DE CK DR IVE 1.28 PUMP, PR OPULS ION 1.35/.61 CHR G PART # QUANTITY DE S CR IPTION PART # QUANTITY BOLT, 1/4-20 X 1.25 S HCS R OLL PIN, 3/16 X BOLT, 3/8-16 X 1.0 S HCS BOLT, 1/4-20 X BOLT, 1/2-13 X BOLT, M10x1.5 x 40, Gr NUT, 1/4-20 LOCK (NYLON INS E R T) W AS HE R, 1/2" FLAT S TANDAR D W AS HE R, 1/2" L O C K W AS HE R, 1/4" LOCK W AS HE R, 3/8" L O C K ADAPTE R, 10MJ-12MB S E AL KIT SWITCH ROLLER PLUNGER HARNESS, NEUTRAL SAFETY SWITCH PUMP DR IVE COUPLING P ropulsion P ump Assembly F OR S /N's 06A08 TO 06A /10/2006 ii 2.12

40 PART # QUANTITY DESCRIPTION PART # QUANTITY BOLT, 1/4-20 X 1.25 SHCS ROLL PIN, 3/16 X BOLT, 3/8-16 X 1.0 SHCS BOLT, 1/4-20 X BOLT, 1/2-13 X NUT, 1/4-20 LOCK (NYLON INSERT) WASHER, 1/2" FLAT STANDARD WASHER, 1/2" LOCK WASHER, 1/4" LOCK WASHER, 3/8" LOCK ADAPTER, 10MJ-12MB DESCRIPTION ADAPTER, 6MJ-8MB90 ADAPTER, 12MJ-10MB ADAPTER, 8MB-8MJ45 ADAPTER, 12MJ-16MB90 ADAPTER, 8MJ-8MB BELL HOUSING NEUTRAL SAFETY SWITCH BRACKET SPACER,.406 X.26 X.50 ACTUATOR ARM WELDMENT SAFETY SWITCH ACTUATOR WELDMENT O-RING, -236 PUMP, DECK DRIVE 1.28 PUMP, PROPULSION 1.35/ CHRG SEAL KIT SWITCH ROLLER PLUNGER HARNESS, NEUTRAL SAFETY SWITCH PUMP DRIVE COUPLING Propulsion Pump Assembly FOR S/N's AFTER 07A /13/2006 iii 2.12

41 R

42 PART # QUANTITY DE S CR IPTION PART # QUANTITY DE S CR IPTION BOLT, M10x1.5 x 20 Gr S TE E R ING PUMP MOUNT BOLT, 3/8-16 X 1, W IZ FLANGE HOSE, LT STEERING VALVE TO BULKHEAD BOLT, 1/4-20 X HOSE, RT STEERING VALVE TO BULKHEAD NUT, 5/ HOSE, ROD END TO LT BULKHEAD NUT, 3/8-16 W IZ FLANGE HOSE, BARREL END TO RT BULKHEAD W AS HE R, 7/16" LOCK HOSE, AUX OF STEERING TO "P" OF LEVELING ADAPTE R, 6MJ -6MJ -6MB PRESSURE SIDE OF PROP TO IN SIDE OF STEERING ADAPTE R, BULKHE AD, 4MJ-4MJ HOSE,STEERING OUT TO FILTER ADAPTE R, 6MJ-6MB HOSE, FILTER TO PUMP ADAPTE R, 4MJ-4MB FILTE R HE AD, S PIN ON, 6 FB POR TS 1 FILTER ELEMENT S T EE RIN G C Y LIND E R STEERING COLUMN STEERING PUMP STEERING WHEEL OIL FILTE R BR ACKE T S teering S ystem 7/12/

43 OUT LT AUX IN RT Steering System LT RT STEERING VIEW FROM BOTTOM TO PUMP TO "P" OF LEVELING O A L R I FROM PUMP STEERING WHEEL 7/12/2004 ii 2.13

44 F R OM S T E E R ING AUX T O DE C K LIF T # Leveling Hydraulics As s embly F OR S /N's AF T E R 04A01 S /N 04A01-05A65 # Dalton B earing Hydraulics S /N 06A01 and above # C ross Manufacturing S/N 06A46 and above # was added as left cylinder (prior to 06A46 both left and right cylinders were alike) S 2 S /22/

45 Leveling Hydraulics As sembly F OR S /N's AF T E R 04A01 S /N 04A01-05A65 # Dalton B earing Hydraulics S /N 06A01 and above # C ross Manufacturing S/N 06A46 and above # was added as left cylinder (prior to 06A46 both left and right cylinders were alike) P AR T # QT Y DE S C R IP T ION B OLT, 5/16-18 X NUT, 5/16-18 W IZ F LANG E ADAP T E R, 6MJ -6MJ -6MB ADAP T E R, 4MJ -4MP ADAP T E R, 6MJ -6F J X-6MJ ADAP T E R, 4MJ -8MB ADAP T E R, 4MJ -4MB ADAP T E R, 4F J X-4MP ADAP T E R, 6MJ -6MB C LAMP, HOS E # " HY DR O P NE UMAT IC AC C UMULAT OR VALVE, LE VE LING HOS E, C 1 OF LE VE LING T O B AR R E L OF R IG HT HOS E, C 2 OF LE VE LING T O B AR R E L E ND OF LE F T HOS E, C 2 OF LE VE LING T O R OD E ND R IG HT HOS E, C 2 OF LE VE LING T O LE F T AC C UMULAT OR HOS E, C 1 OF LE VE LING T O R OD E ND LE F T HOS E, C 1 OF LE VE LING T O R IG HT AC C UMULAT OR C Y LINDE R, 3.0" X 6.54" X 2.0", LE VE LING, RIGHT B ALL VALVE W /HANDLE LE F T B ALL VALVE W /HANDLE R IG HT C Y LINDE R, 3.0" X 6.54" X 2.0", LE VE LING, LEFT LE F T R IG HT C 1 C 2 T O DE C K LIF T #3 S 1 T P S 2 F R OM S T E E R ING AUX. 2/22/2006 ii 2.14

46 2.15

47 Section 5 Electrical System

48 PART # QUANTITY DESCRIPTION PART # QUANTITY DESCRIPTION NUT, 1/4-20 WIZ FLANGE FLASHER BOLT, 1/4-20 X 1-1/ GROUND CABLE BOLT, 1/4-20 X RELAY BOLT, 1/4-20 X 0.75, WIZ FLANGE HAZARD LIGHT NUT, 1/ BATTERY HOLD DOWN WELDMENT NUT, 5/ RELAY & FUSE BLOCK MOUNT WELDMENT A NUT, LOCK NYLON INSERT STARTER TERMINAL COVER WASHER, 1/4" LOCK POSITIVE BATTERY CABLE WASHER, 1/4" FLAT STANDARD STARTER GROUND INSULATOR CAP, (ALTERNATOR) BATTERY BATTERY BOOT, RED MERCURY SWITCH ENCLOSURE, DEUTSCH ASSY BATTERY BOOT, BLACK HEADLIGHT LEFT, DEUTSCH ASSY SCREW, X 1, RHMS HEADLIGHT RIGHT, DEUTSCH ASSY ELECTRICAL /2/

49 3.2

50 Switches & Gauges SN13A01 and after PART # QUANTITY DESCRIPTION HOUR METER OIL PRESSURE GAUGE INDICATOR LIGHT VOLT METER TEMPERATURE GAUGE IGNITION SWITCH KEY SWITCH, PADDLE, CARLING (280063) SWITCH, PADDLE, CARLING (29261) SWITCH MOUNT, END MOUNT, SWITCH (VMS) SWITCH, LEVELING (MANUAL OVERRIDE) SWITCH, LEVELING RIGHT-LEFT (Switch) /28/

51 HEAD LIGHT HARNESS # Electrical Harness TNV AFTER S/N 04A41 RELAY, FUSE PANEL HARNESS # INSTRUMENT PANEL HARNESS # FRONT HARNESS # REAR HARNESS # SEAT SWITCH TIME DELAY HARNESS # HEATING ELEMENT TIMER HARNESS # (OPTIONAL) 2/9/

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53 3.5

54 3.6

55 3.7

56 3.8

57 DETAIL A Turn Signal Option A /23/

58 Turn Signal Option PART # QUANTITY DESCRIPTION NUT, 1/4-20 WIZ FLANGE BOLT, 1/4-20 X 0.5, WIZ FLANGE BOLT, 5/16-18 X 0.75, WIZ FLANGE NUT, 5/16-18 WIZ FLANGE DECAL, INSTR. PANEL (72LC SIGNAL OPT) INSTRUMENT PANEL TURN SIGNAL BRACKET CLAMP TURN SIGNAL BRACKET WELDMENT, LEFT TURN SIGNAL BRACKET WELDMENT, RIGHT FLASHER, 12V RELAY 3 TERMINAL SWITCH MOUNT, END SWITCH MOUNT, MIDDLE HORN SWITCH, HAZARD LIGHT MOUNT, SWITCH (VMS) HOLE PLUG (VHP) HARNESS, FLASHER, 72 LIGHT KIT SWITCH, HORN SWITCH, TURN SIGNAL (DIRECTION LIGHT) TAILLIGHT, COMBINATION FRONT & REAR NOT SHOWN DASH HARNESS POWER HARNESS TURN SIGNAL, REAR HARNESS ii 3.9

59 3.10

60 3.11

61 3.12

62 3.13

63

64 Section 6 Engine and Cooling

65 4.1

66 Engine Assembly PART # QUANTITY DESCRIPTION BOLT, 5/16-18 X 1.25, WIZ FLANGE BOLT, M12x1.75 x 20 Gr BOLT, 5/16-18 X 1, WIZ FLANGE BOLT, M8x1.25 x 20 Gr BOLT, 1/4-20 X NUT, 5/16-18 WIZ FLANGE NUT, 1/4-20 LOCK (NYLON INSERT) WASHER, 1/2" LOCK WASHER, 5/16" LOCK BOLT, M6x1 x 40 Gr ADAPTER, BRAKE LINE ADAPTER, 5BH-4MP PLUG, 1/4 PIPE, HEX SOCKET ADAPTER, M22 (1.5)-4FB PLUG, 4MB, INT SH CLAMP, HOSE # " OIL PRESSURE SENDER AIR CLEANER BRACKET W/ SEPERATOR MOUNT FUEL FILTER BRACKET FUEL PUMP BRACKET FUEL HOSE FILTER, FUEL/WATER SEPERATOR FILTER, SPIN ON FUEL/WATER SEPERATOR COOLANT TEMP SENDER AIR INTAKE TUBE AIR FILTER ASSY, DONALDSON AIR FILTER ELEMENT FUEL PUMP, ELECTRIC TNV ELBOW, CLOSE RADIUS FAN, TNV ENGINE RETURN TO TANK FROM TANK /18/

67 PART # QUANTITY DESCRIPTION PART # QUANTITY DESCRIPTION /4-20 U-TYPE TAPPED HOLE WASHER, 7/16" LOCK NUT, M8 X 1.25 WIZ FLANGE WASHER, 3/8" LOCK BOLT, M10x1.5 x 20 Gr WASHER, 3/8" FLAT STANDARD BOLT, 3/8-16 X CLAMP, 1 3/4" EXHAUST BOLT, 5/16-18 X 0.5, WIZ FLANGE CLAMP, 1 1/2" EXHAUST BOLT, M12x1.75 x 20 Gr MOTOR MOUNT BOLT, 1/4-20 X 0.75, WIZ FLANGE FRONT MOTOR MOUNT WELDMENT BOLT, M12x1.75 x 45 Gr HEAT SHIELD NUT, 3/8-16 GR EXHAUST BRACE NUT, 5/16", J-TYPE, CAGE,.5C REAR MOTOR MOUNT WELDMENT WASHER, 1/2" LOCK EXHAUST MANIFOLD GASKET EXHAUST TUBE, UNDER THE HOOD MUFFLER MUFFLER, UNDER THE HOOD Engine Mounts & Exhaust /22/

68 R

69 PART Radiator Assembly # QUANTITY DESCRIPTION NUT, M8 X 1.25, LOCK NYLON NUT, 5/16-18, CAGE TINNERMAN BOLT, 5/16-18 X 0.5, WIZ FLANGE BOLT, 5/16-18 X 0.75, WIZ FLANGE NUT, 5/16-18 WIZ FLANGE NUT, 5/16", J-TYPE, CAGE,.5C WASHER, 3/8" FLAT STANDARD WASHER, 3/8" FLAT STANDARD CLAMP, HOSE # " /16 ID HOSE RADIATOR RADIATOR MOUNT RADIATOR MOUNT BRACKET FAN SHIELD LOWER RIGHT BAFFLE SEAL, UPPER BAFFLE SEAL, LOWER FOAM SEAL HOOD BAFFLE FAN SHIELD WELDMENT ANTI-VIBRATION MOUNT RADIATOR HOSE, TOP RADIATOR HOSE, BOTTOM SUBTANK, RESERVOIR SUBTANK BRACKET CLAMP, SUBTANK RADIATOR CAP 2/8/

70 Radiator Assembly /8/2006 ii 4.4