CD52 Bandit Magne c Pig Passage Signaler

Transcription

1 CD52 Bandit Magne c Pig Passage Signaler FOR OVER TEN YEARS, THE CD52 BANDIT has meant simple, reliable, and durable pipeline pig passage detection in the world s most demanding environments. Non-intrusive - The CD52 Bandit provides quick and easy non-intrusive pig passage detec on of any pig moving between 0.01 and 20 meters per second. Non-intrusive means less maintenance and corrosion, and no possibili es of pipeline leaks. Quick and Easy Installa on - No hot-tapping required. The CD52 Bandit can be installed in minutes by any eld technician. Sensing Means of the CD52 Bandit consist of a set of patented, non-intrusive proprietary noisecanceling antennas invented by CDI speci cally for pig passage detec on. This antenna system gives the Bandit its ability to reject nearby magne c noise and halt costly falseposi ve triggering. A small, safe, permanent magnet or ac ve transmi er installed on a pig is all it takes to put the Bandit to work! Field Proven - We have been manufacturing our patented CD52 family of pig signalers for a decade. With thousands of systems installed around the globe, the CD52 family has a reliable performance record in burning deserts, frozen tundras, and every environment in between. Many of our customers are large oil and gas producers who rely upon the CD52 family of equipment to set valves, control pump sta ons, and communicate with SCADA systems. Remote Signaling of a passage is easy with a built-in ashing LCD visual display and dry-contact relays. These normallyopen or normally-closed relays may be used in conjunc on with exis ng SCADA systems to integrate the CD52-Bandit into a pipeline control and signaling network. An op onal array of four high-luminosity LEDs Can be seen over distances as great as 100 meters [328 ]. 6

2 CD52 Bandit with ATEX and IECEx Cer ca on Standard ATEX Bandit Con gura on Carbon Steel Extensions Per 12 in. [0.3 m] Length ATEX Bandit Flex Cable Con gura on ATEX Bandit Portable Con gura on Standard ATEX Bandit Con gura on CD52-ATEX Carbon Steel Extensions Per 12 in. [0.3 m] Length* P-0XX ATEX Bandit w/flex Cable Con gura on CD52-FLX-ATEX** C-020 Portable ATEX Bandit CD52-P Portable ATEX Bandit w/pelican TM Case CD52-P * maximum length 180 in. [4.5 m] **maximum length 100. [30.48 m] 7

3 CD52 Bandit with UL/CSA Cer ca on Standard UL-CSA Bandit Con gura on Carbon Steel Extensions Per 12 In. [0.3 m] Length UL-CSA Bandit Flex Cable Con gura on UL-CSA Bandit Portable Con gura on Standard UL-CSA Bandit Con gura on CD52-STD Carbon Steel Extensions Per 12 in. [0.3 m] Length* P-0XX UL-CSA Bandit w/flex Cable Con gura on CD52-FLX-STD** C-020 Portable UL-CSA Bandit CD52-P Portable UL-CSA Bandit w/ Pelican TM Case CD52-P * maximum length 180 in. [4.5 m] **maximum length 100. [30.48 m] 8

4 CD52 Bandit Opera onal Speci ca ons Detec on Type: Applica ons: Deployment: Sensor: Detec on Direc on: Devices Detected: Detec on Speed: Passage Visual Indicator: Passage Electrical Indicator: Pipeline Diameters: Pipe Wall Thickness: Power Source: Ba ery Life: Construc on Non-Intrusive Passive Magne c Passage Detec on/recording Land-based Noise-Canceling Wire-wound Antenna Bi-Direc onal Permanent Magnet or Electromagne c Transmi er (CD42 Transmi ers or CD52 Permanent Magnets recommended) 0.01 meter/sec to 20 meter/sec LCD blinks one hour a er passage, holds steady for next 11 hours, Auto-Resets at 12 hours Isolated Dry Contact Closure Relays 3/4 in. to 60 in. [19 mm to 1524 mm] 1.5 in. [38.1 mm] Maximum* D-Cell (2) Alkaline Ba eries,** or (1) Lithium Ba ery, or 24VDC External Power One Full Year Minimum (Alkaline) Housing: Window: Op onal Equipment Aluminum (standard) or op onal marine-coated 316L Stainless Steel Tempered Glass Sun Shade: Protec on from intense sunlight Heater System: Recommended for opera on below 22 F [ 30 C] LineStat: Satellite Radio for transmi ng passage me, date, and GPS loca on via or SMS message Remote Indicator System (RIS): Provides visual passage indica on up to 328 [100 m] * Where pipe wall thickness exceeds 1 in. [25.4 mm] a custom magnet may be required. Please Consult CDI for an evalua on of deployment op ons. **DURACELL PROCELL (PC1300) D-Cell alkaline ba eries required by ATEX and/or IECEx standards to maintain system cer ca on System Cer ca ons ATEX SIRA 13ATEX 1381 II2G Ex d mb IIB T5 Gb IP66 IECEx IECEx CSA /00 Ex d mb IIB T5 Gb IP66 OR UL-CSA UL-CSA Standard C22.2 No.30 rated for Class 1 Division 1 9

5 CD52-316SS Stainless Steel Non-intrusive Pig Passage Signaler HARSH ENVIRONMENTS ARE A FACT OF LIFE in the world of energy produc on! The CD52-316SS encases CDI s eldproven and ATEX IECEx-rated CD52 Bandit non-intrusive pig signaler in a durable, weather- ght cabinet. This cabinet and all external surfaces are made from corrosion-resistant 316 stainless steel, a material ideally suited for harsh o shore and desert environments. Non-intrusive - The CD52 family of products provide quick and easy non-intrusive pig passage detec on of any pig moving between 0.01 and 20 meters per second. Non-intrusive means less maintenance and corrosion, and no possibili es of pipeline leaks. Sensing Means of the CD52-316SS consist of a set of patented, non-intrusive proprietary noise-canceling antennas invented by CDI speci cally for pig passage detec on. This antenna system gives the CD52-316SS its ability to reject nearby magne c noise and halt costly falseposi ve triggering. Measuring only 9.5 in. [241mm] in length, the CD52-316SS system may be deployed into very ght launcher and receiver loca ons. A small, safe, permanent magnet or ac ve transmi er installed on a pig is all it takes to put the CD52-316SS system to work! Field Proven - We have been manufacturing our patented CD52 family of pig signalers for a decade. With thousands of systems installed around the globe, the CD52 family has a reliable performance record in burning deserts, frozen tundras, and every environment in between. Many of our customers are large oil and gas producers who rely upon the CD52 family of equipment to set valves, control pump sta ons, and communicate with SCADA systems. 10

6 CD52-316SS Stainless Steel Non-intrusive Pig Passage Signaler Standard CD52-316SS Con gura on Stainless Steel Extensions Per 12 In. [0.3 m] Length CD52-316SS Flex Cable Con gura on CD52-316SS Portable Con gura on Standard CD52-316SS Con gura on CD52-ATEX-316SS Stainless Steel Extensions Per 12 in. [0.3 m] Length* P-0XX Flex Cable Con gura on CD52-FLX-ATEX** C-020 CD52-316SS Portable Con gura on CD52-SS PORTABLE P * maximum length 180 in. [4.5 m] **maximum length 100. [30.48 m] 11

7 CD52-316SS Opera onal Speci ca ons Detec on Type: Applica ons: Deployment: Sensor: Detec on Direc on: Devices Detected: Detec on Speed: Passage Visual Indicator: Passage Electrical Indicator: Pipeline Diameters: Pipe Wall Thickness: Power Source: Ba ery Life: Construc on Non-Intrusive Passive Magne c Passage Detec on/recording Land or Pla orm-based Noise-Canceling Wire-wound Antenna Bi-Direc onal Permanent Magnet or Electromagne c Transmi er (CD42 Transmi ers or CD52 Permanent Magnets recommended) 0.01 meter/sec to 20 meter/sec LCD blinks one hour a er passage, holds steady for next 11 hours, Auto-Resets at 12 hours Isolated Dry Contact Closure Relays 3/4 in. to 60 in. [19 mm to 1524 mm] 1.5 in. [38.1 mm] Maximum* D-Cell (2) Alkaline Ba eries,** or (1) Lithium Ba ery, or 24VDC External Power One Full Year Minimum (Alkaline) Housing: Window: Op onal Equipment Marine-coated 316L Stainless Steel Tempered Glass Sun Shade: Protec on from intense sunlight Heater System: Recommended for opera on below 22 F [ 30 C] LineStat: Satellite Radio for transmi ng passage me, date, and GPS loca on via or SMS message Remote Indicator System (RIS): Provides visual passage indica on up to 328 [100 m] * Where pipe wall thickness exceeds 1 in. [25.4 mm] a custom magnet may be required. Please Consult CDI for an evalua on of deployment op ons. **DURACELL PROCELL (PC1300) D-Cell alkaline ba eries required by ATEX and/or IECEx standards to maintain system cer ca on System Cer ca ons ATEX SIRA 13ATEX 1381 II 2G Ex d mb IIB T5 Gb IP66 IECEx IECEx CSA /00 Ex d mb IIB T5 Gb IP66 12

8 CD52 Bandit and 316SS Op onal Equipment Remote Indicator System LEDs for high-visibility up to 328 [100 m] Cathodic Protec on Base Moun ng - insula on ma ng protects pipeline coa ng Stainless steel sunshades for CD52 Bandit and 316 SS protect components by reducing internal temperature Heat riser insulators for opera on where pipeline surface > 80 C [176 F] 24VDC internal heater for opera on below 22 F [ 30 C] Remote Indicator System RIS Cathodic Base Ma ng 8CD52-ISO CD52 Bandit Sunshade SHADE CD52-316SS Sunshade SS-SHADE Heat Risers HEAT VDC Internal Heater HTR

9 CD52 Bandit Part Number Builder Use this matrix to con gure the correct Bandit Part Number XX XX X XXX RATINGS SPECIFIER 25 = UL/CSA 80 = ATEX 63 = ATEX W/STAINLESS STEEL CABINET POWER AND TEMPERATURE OPTIONS 0 = ALKALINE BATTERIES A = 24VDC OPERATION B = 12VDC OPERATION L = LOW TEMPERATURE M = LOW TEMP + 12VDC OPERATION ELECTRONICS OPTIONS 0 = BASE SIGNALER H = HEATER R = REMOTE INDICATION SYSTEM (RIS) J = HEATER + RIS STALK EXTENSIONS 0 = DEFAULT LENGTH C = EXTENDED FLEX CABLE P = EXTENDED PIPE STALK LENGTH LENGTH OF PIPE EXTENSION SPECIFY PIPE EXTENSION LENGTH IN MULTIPLES OF 12 INCHES [0.3 m] MAXIMUM PIPE EXTENSION LENGTH: 180 INCHES [4.6 m] 14

10 LineStat Global Satellite-based Event No ca on Radio Service for CD52 Bandit SR100 LineStat Kit CDI s LineStat radio system is another industry rst! LineStat provides the BANDIT with the capability to autonomously monitor for pig passages and send remote no ca ons as s or text messages. LineStat requires no cellular telephone network, and func ons anywhere in the world. SR100 LineStat Kit for CD52 SR includes: SR100 Radio Bracket Cable Moun ng Hardware 15

11 Installa on Tooling and Equipment Banding tool for securing CD52 Bandit and 316-SS to pipeline Type 201 Stainless Steel Banding Strap, 100 [30.5 m] & Buckle Type 316 Stainless Steel Banding Strap, 100 [30.5 m] & Buckle Nylon Strap with Type 304 Stainless Steel Ratchet for quick installa on/removal (Set of two) Banding Tool CD52-TOOL Stainless Steel Banding, Type 201 CD52-STRAP Stainless Steel Banding, Type 316 CD52-STRAP Buckles, Type 201 CD52-BUCKLES Buckles, Type 316 CD52-BUCKLES Nylon Strap/Ratchet Set CD52-RATSTRAP

12 CD52 Bandit and 316SS Replacement Components CD52 Bandit LCD Replacement Module CD52 Bandit User Board Replacement Module CD52 Bandit PIC and Analog Filter Replacement Module CD52-Remote Indicator System CD52 Bandit Heated User Board Replacement Module Includes parts (Heater) and (Thermostat) CD52 Bandit Replacement Antenna LCD Replacement Module CD52-LCD User Board Replacement Module CD52-USR PIC and Analog Filter Replacement Module CD52-PIC Remote Indicator System CD52-RIS Heated User Board CD52-HTR Replacement Bandit Antenna CD52-ANT

13 CD52-M Series Rare Earth Trip Magnets CD52-M SERIES are the most powerful rare earth trip magnets available in the industry. They may be a ached to or placed inside almost any type of pipeline pig and are detectable at any speed by our CD52 signaling system. PIPELINE INSIDE DIAMETER in. [mm] 3/ [ ] [ ] [ ] [ ] 0.25 [6.35] LOW PIPELINE WALL THICKNESS, in. [mm] 0.50 [12.7] 0.75 [19.05] 1.00 [25.4] 1.25 [31.75] 1.50 [38] MAGNET CONFIGURATION ASSESSMENT BY CDI IS RECOMMENDED AT OR > 0.75 in [19.05 mm] WT MAGNET CONFIGURATION ASSESSMENT BY CDI IS REQUIRED AT OR > 1.0 in [25.4 mm] WT OPERATIONAL ASSESSMENT BY CDI IS REQUIRED AND CUSTOM ASSEMBLIES ARE LIKELY AT OR > 1.5 in [38 mm] WT POSSIBILITY OF PIPELINE THICKNESS REQUIRING CUSTOMIZATION OF MAGNET ARRANGEMENT MODERATE HIGH CD52-M0 CD52-M1 CD52-M2 CD52-M3 RECOMMENDED CD52 MAGNET Magnet Type: Neodymium (NdFeB) Max Opera ng Temp: 200 C [392 F] Threaded Stud (M1-M2-M3): 1/2-13 UNC x in. [35 mm] in [118 mm] also available CD52-M0 CD52-M CD52-M1 CD52-M CD52-M2 CD52-M CD52-M3 CD52-M

14 CD52-A30/A45 Subsea Pig Signalers PIPELINE PIGS ARE A ROUTINE PART OF MODERN PIPELINE OPERATIONS, AND KEEPING TRACK OF THOSE PIGS IN A SUBSEA PIPELINE NETWORK has become an ever-increasing part of what the pipeline integrity specialist must do. If you re running pigs below the waves, you need the CD52-A30/A45 for tracking and signaling. Non-intrusive - The CD52 family of products provide quick and easy clip-on, non-intrusive pig passage detec on to depths of 3,000 meters/9,859 [CD52-A30) or 4,500 meters/14,750 [CD52-A45). Non-intrusive means less maintenance and corrosion, and no possibili es of pipeline leaks. Sensing Means of the CD52-A30/A45 consist of a set of patented, non-intrusive proprietary noise-canceling antennas invented by CDI speci cally for pig passage detec on. This antenna system gives the CD52-A30/A45 its ability to reject nearby magne c noise and halt costly false-posi ve triggering. A small, safe, permanent magnet installed on a pig is all it takes to put the CD52-A30/A45 system to work! Field Proven - We have been manufacturing our patented CD52 family of pig signalers for a decade. With thousands of systems installed around the globe, the CD52 family has a reliable performance record in burning deserts, frozen tundras, and every environment in between. Many of our customers are large oil and gas producers who rely upon the CD52 family of equipment to set valves, control pump sta ons, and communicate with SCADA systems. Op onal Topside Remote Passage Signaling to any surface vessel is simple and e ec ve with our small, ba erypowered acous c pinger. Each CD52-A30/A45 can represent a passage with its own pinger frequency. Simply lower the receiving acous c transducer over the side of your vessel and listen for the one-second pings. By default the CD52- A30 and CD52-A45 pig signalers can ping for a period of up to 36 hours. Portable - At 35 lb [16 kg], the CD52-A30/A45 system is easily handled by divers, yet robust and durable enough to survive the rigors of deep-sea ROV deployment. Ba ery Powered - The CD52-A30/A45 is fully powered by two D-Cell lithium ba eries which provide a full ve (5) year service life. Changing ba eries is as simple as unscrewing the face of the unit, removing the old ba eries, and inser ng two fresh ones. 19

15 CD52-A30/A45 Subsea Pig Signalers CD52-A30 Pig Passage Signaler for subsea use to maximum depth of 3,000 m [9,842 ] CD52-A45 Pig Passage Signaler for subsea use to maximum depth of 4,500 m [14,764 ] CD52-A30 CD52-A CD52-A45 CD52-A

16 CD52-A30/A45 Opera onal Speci ca ons Detec on Type: Applica ons: Deployment: Sensor: Detec on Direc on: Devices Detected: Detec on Speed: Passage Visual Indicator: Passage Electrical Indicator: Pipeline Diameters: Pipe Wall Thickness: Power Source: Ba ery Life: Controls: Dimensions: Design Life: Non-Intrusive Passive Magne c Passage Detec on/recording Subsea (ROV Clip-on or Diver) Noise-Canceling Wire-wound Antenna Bi-Direc onal Permanent Magnet or Electromagne c Transmi er (CD42 Transmi ers or CD52 Permanent Magnets recommended) 0.01 meter/sec to 20 meter/sec LCD blinks one hour a er passage, steady for next 11 hours, auto-resets at 12 hours Four high-visibility ashing red LED in an array that ashes pig count up to 100 pigs with ash dura on of 48-hours Op onal Xenon asher: 48-hour dura on Isolated Dry Contact Closure Relays 19 mm to 1,524 mm [3/4 in. to 60 in.] Up to 38 mm [1.5 in.]* D-Cell (2) Alkaline Ba eries,** or (1) Lithium Ba ery One year (365 days) Alkaline, Five years (1,825 days) Lithium User Interface T-Handle (to clear passages/set clock) 0.4 m x 0.25 m x 0.45 m [16 in. x 10 in. x 18 in.] 20 Years Construc on Housing: 316 Stainless Steel (22 25% Chrome Duplex Stainless op onal) CD52-A30/A45 Performance CD52-A30 CD52-A45 Water Depth, Maximum: 3,000 m [9,842 ] 4,500 m [14,764 ] Opera ng Pressure, Maximum: 303 bar [4,388 psi] 453 bar [6,575 psi] Op onal Equipment (see following page) Chrome Duplex Housing Acous c Pinger Xenon Flasher Pipe Clip Fishtail ROV Handle Tie-down Kit * Custom magnet design may be required where pipe wall thickness exceeds 1 in. [25.4 mm] or pipe diameter exceeds 48 in. [1,219 mm]. Contact CDI for an evalua on of deployment op ons. 21

17 CD52-A30/A45 Subsea Pig Signaler Op onal Equipment Chrome Duplex Stainless Steel Housing constructed of 22/25% chrome duplex for higher strength and corrosion resistance HELIO Xenon Flasher Acous c Pinger Pipe Clip custom-fabricated saddle mount to hold CD52-A30/A45 to pipe in lieu of e-down straps (specify pipe O.D. at me of order) Fishtail Handle for ROV Synthe c Tie-down Webbing Kit Chrome Duplex Housing CHROME DUPLEX Contact CDI Acous c Pinger PINGER HELIO Xenon Flasher FLASHER Fishtail ROV Handle CD47-FSH Pipe Clip PIPE CLIP Tie-down Webbing Kit CD52-RATSTRAP