STANDBY 80 ekw 100 kva PRIME 72 ekw 90 kva

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1 DIESEL GENERATOR SET FEATURES Image shown may not reflect actual package. STANDBY 80 ekw 100 kva PRIME 72 ekw 90 kva Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability and cost-effectiveness. FUEL/EMISSIONS STRATEGY EPA Certified for Stationary Emergency Application (Emits Equivalent U.S. EPA Tier 3 Nonroad Standards) DESIGN CRITERIA The generator set meets NFPA 110, ISO transient response and can accept 100% rated load in one step Cooling system designed to operate in 50 C / 122 F ambient temperatures with an air flow restriction of 0.5 in. water UL 2200 / CSA Optional UL 2200 Listed CSA Certified Certain restrictions may apply. Consult with your Cat Dealer. FULL RANGE OF ATTACHMENTS Wide range of bolt-on system expansion attachments, factory designed and tested Flexible packaging options for easy and cost effective installation SINGLE-SOURCE SUPPLIER Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT Cat dealers provide extensive post sale support including maintenance and repair agreements Cat dealers have over 1,800 dealer branch stores operating in 200 countries The Cat S O S SM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-product Cat Model D80-6, Three Phase CAT C4.4 DIESEL ENGINE Reliable, rugged, durable design Field-proven in thousands of applications worldwide Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight Electronic engine control GENERATOR SET Complete system designed and built at ISO 9001 certified facilities Factory tested to design specifications at full load conditions CAT EMCP 4 CONTROL PANELS Simple user friendly interface and navigation Scalable system to meet a wide range of customer needs Integrated Control System and Communications Gateway Integrated Voltage Regulation SEISMIC CERTIFICATION Seismic Certification available Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength. IBC Certification requires that the anchoring system used is reviewed and approved by a Professional Engineer Seismic Certification per Applicable Building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012 CBC 2007, CBC 2010

2 FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT Air Inlet Cooling Exhaust System Standard Optional Dry replaceable paper element type with restriction indicator Radiator and cooling fan complete with protective guards Standard ambient temperatures up to 50 C (122 F) [ ] Radiator stone guard [ ] Radiator transition flange [ ] Industrial [ ] Residential [ ] Critical mufflers [ ] Overhead silencer mounting kit Fuel Flexible fuel lines to base with NPT connections [ ] Sub-base dual wall UL listed fuel tanks [ ] Emergency vent 12 ft extension [ ] 5 gallon spill containment Generator Power Termination Governor Control Panels Lube Mounting Starting/Charging General Class H insulation Drip proof generator air intake (NEMA 2,IP23) Electrical design in accordance with with BS5000 Part 99, EN , IEC , NEMA MG-1.33 IP23 Protection Circuit breakers 100% rated assembly, UL Listed Power center houses EMCP controller and control terminations (CB) Segregated low voltage wiring termination panel NEMA 1 steel enclosure, vibration isolated Electrical stub-up area directly below circuit breaker ADEM A4 EMCP 4.2 digital control panel Vibration isolated NEMA 1 enclosure with lockable hinged door DC and AC Wiring harnesses Heavy-duty fabricated steel base with lifting points Anti-vibration pads to ensure vibration isolation Complete OSHA guarding Stub-up pipe ready for connection to silencer pipework 12 volt starting motor Batteries with rack and cables High gloss polyurethane paint, Caterpillar Yellow except rails and radiators gloss black Anticorrosive paint protection All electroplated hardware [ ] Generator upgrade 1 size [ ] Permanent magnet excitation [ ] Internal excitation (IE) / AREP [ ] Anti-condensation space heater [ ] Auxiliary contacts [ ] Shunt trip [ ] Overload shutdown via breaker [ ] NFPA110 upgrade [ ] Control panel chassis [ ] Lube oil heater [ ] IBC Seismic and OSHPD certification per Applicable Building Codes: IBC2000, IBC2003, IBC2006, IBC 2009, IBC 2012, CBC 2007, CBC 2010 [ ] Battery charger UL 10 amp [ ] Battery disconnect switch [ ] Battery removal (does not remove rack and cables) [ ] Coolant Heater [ ] CSA Certified [ ] Weather protective enclosure [ ] Sound attenuated protective enclosures [ ] Caterpillar tool set [ ] Caterpillar White paint 2

3 SPECIFICATIONS STANDARD CAT GENERATOR Frame size LC3014B Excitation Self excitation Pitch Number of poles 4 Number of bearings Single bearing Number of leads 12 Insulation Class H IP Rating IP23 Overspeed capability (%) 125 Wave form deviation (%) 2 Voltage regulator Three phase sensing Voltage regulation +/- 0.25% (steady state) Additional Voltage Information: Three Phase Prime Standby 208V Temp Rise 80 C / 144 F 105 C / 189 F 240V Temp Rise 80 C / 144 F 105 C / 189 F 480V Temp Rise 80 C / 144 F 105 C / 189 F 600V Temp Rise 80 C / 144 F 105 C / 189 F Consult your Cat dealer for other available voltages CAT DIESEL ENGINE C4.4 In-line 4, 4-cycle diesel Bore mm (4,13 in) Stroke mm (5.0 in) Displacement 4.4 L (268.5 in 3 ) Compression ratio 16.2:1 Aspiration Turbocharged, Air-to-Air Aftercooled Fuel system Common rail Governor type Electronic CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including: Run / Auto / Stop Control Speed and Voltage Adjust Engine Cycle Crank 12 volt DC operation Environmental sealed front face Text alarm/event descriptions Digital indication for: RPM DC volts Operating hours Oil pressure (psi, kpa or bar) Coolant temperature Volts (L-L & L-N), frequency (Hz) Amps (per phase & average) ekw, kva, kvar, kw-hr, %kw, PF Warning/shutdown with common LED indication of: Low oil pressure High coolant temperature Overspeed Emergency stop Failure to start (overcrank) Low coolant temperature Low coolant level Programmable protective relaying functions: Generator phase sequence Over/Under voltage (27/59) Over/Under frequency (81 o/u) Reverse power (kw) (32) Reverse reactive power (kvar) (32RV) Overcurrent (50/51) Communications: Six digital inputs Four relay outputs (Form A) Two relay outputs (Form C) Two digital outputs Customer data link (Modbus RTU) Accessory module data link Serial annunciator module data link Emergency stop pushbutton Compatible with the following: Digital I/O module Local annunciator Remote CAN annunciator Remote serial annunciator 3

4 TECHNICAL DATA Open Generator Set 1800 rpm/60 Hz/480 Volts P3366A EPA Certified for Stationary Emergency Application (Emits Equivalent U.S. EPA Tier 3 Nonroad Standards) Standby Prime Generator Set Package Performance Genset power 0.8 pf Genset power rating with fan 100 kva 80 ekw 90 kva 72 ekw Fuel Consumption 100% load with fan 75% load with fan 50% load with fan 24.7 L/hr 19.7 L/hr 14.7 L/hr 6.5 gal/hr 5.2 gal/hr 3.9 gal/hr 22.7 L/hr 18.2 L/hr 13.6 L/hr 6.0 gal/hr 4.8 gal/hr 3.6 gal/hr Cooling System 1 Air flow restriction (system) Engine coolant capacity with radiator/exp. tank Engine coolant capacity Radiator coolant capacity 0.12 kpa L 0.48 in. water 4.5 gal 2.6 gal 0.12 kpa L 0.48 in. water 4.5 gal 2.6 gal Inlet Air Combustion air inlet flow rate 7.7 m³/min cfm 7.6 m³/min 268.4cfm Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system back pressure (maximum) Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator 492 C 17.9 m³/min 63.5 mm 15.0 kpa 53.6 kw 76.1 kw 13.9 kw 15.9 kw 7.2 kw 918 F 632 cfm 2.5 in 60.2 in. water 3048 Btu/min 4328 Btu/min 790 Btu/min Btu/min Btu/min 470 C 17.0 m³/min 63.5 mm 15.0 kpa 50.2 kw 70.6 kw 12.8 kw 15.3 kw 6.3 kw 878 F 600 cfm 2.5 in 60.2 in. water 2855 Btu/min 4015 Btu/min 728 Btu/min Btu/min Btu/min Alternator 2 Motor starting 30% voltage dip Frame Lubrication class Temperature rise Lubrication System Total oil capacity Oil pan Emissions (Nominal) 3 NOx + HC CO PM 206 skv LC3014BF H 105 C 189 F 8.0 L 3.88 g/kwhr 0.96 g/kwhr 0.17 g/kwhr 2.1 gal 206 skv LC3014BF 80 C 144 F 8.0 L 2.1 gal 1 For ambient and altitude capabilities consult your Cat dealer. Airflow restriction (system) is added to existing restriction from factory. 2 Generator temperature rise is based on a 40 C (104 F) ambient per NEMA MG The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engne variations. Emissions data is based on 100% load. 4

5 RATING DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No , UL142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC, IEC , ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/ EC. Standby Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions. Fuel rates are based on fuel oil to specification EPA 2D with a density of kg/l ( lbs/u.s. 15 C (59 F) and fuel inlet temperature 40 C (104 F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. Prime Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand of 100% of prime-rated ekw with 10% of overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. 5

6 DIMENSIONS Package Dimensions Length 2362 mm 93 in Width 1110 mm 44 in Height 1304 mm 51 in NOTE: For reference only do not use for installation design. Please contact your local dealer for exact weight and dimensions. (General Dimension Drawing # ). Performance No.: P3366A Feature Code: NAC134P Gen. Arr. Number: Source: U.S. Sourced (06/14) Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 6

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