Shock Absorber Accessories M5 to M25

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1 Shock Absorber Accessories M to M 34 Selection Chart for Shock Absorber Accessories 1 Clamp Mount/ Universal Mount 2 Side Load Adaptor Shock Absorber Type KM AH MB RF UM BV Thread Size Mx0. MCEUM KM AH MBSC2 Thread Size Mx0. MC9EUM KM AH MBSC2 RF Thread Size Mx1 MA30EUM KM AH MBSC2 RF BV MCEUM KM AH MBSC2 RF BVA MC30EUM KM AH MBSC2 RF BV Thread Size Mx1 FA0VD-B KM AH MBSC2 RF UM MA0EUM KM AH MBSC2 RF UM BV MCEUM KM AH MBSC2 RF UM BV SCEUM KM AH MBSC2 RF UM BVSC Thread Size Mx1 MA3EUM KM AH MB RF UM BV MC7EUM KM AH MB RF UM BV SC7EUM KM AH MBSC2 RF UM BVSC Thread Size MA10EUM KM14 AH14 MB14 RF14 UM14 BV14 MC10EUM KM14 AH14 MB14 RF14 UM14 BV14 SC190EUM0-4 KM14 AH14 MB14 RF14 UM14 BV14SC SC190EUM-7 KM14 AH14 MB14SC2 RF14 UM14 BV14 Thread Size Mx1. MA2EUM KM AH MB RF UM BVSC MC2EUM KM AH MB RF UM BV SC300EUM0-4 KM AH MB RF UM BVSC SC300EUM-9 KM AH MBSC2 RF UM BVSC Thread Size Mx1. MA00EUM KM AH MB RF UM BVSC MA900EUM KM AH MB RF UM MC00EUM KM AH MB RF UM BV SC0EUM0-4 KM AH MB RF UM BVSC SC0EUM-9 KM AH MBSC2 RF UM BVSC SC9EUM KM AH MB RF UM 1 Use a locknut for protection if a clamp mount MB...SC2 is installed. 2 Only mountable on units without button. Remove the button from the shock absorber, if there s one fitted. See page 40. Issue.11 Specifications subject to change 34 Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu

2 Shock Absorber Accessories M to M 2 Air Bleed Collar Switch Steel/Urethane Button Nylon Button 3 PB SP AS PS BP PP Page Thread Size Mx0. 3 Thread Size Mx0. 3 Thread Size Mx1 PB 3 PB-A 3 PB 3 Thread Size Mx1 3 PB AS PS 3 PB AS PS 3 PBSC 3 Thread Size Mx1 PB AS PS 37 PB AS PS 37 PBSC SP AS PSSC 37 Thread Size PB14 SP14 AS14 PS14 included 37 PB14 SP14 AS14 PS14 PP10 37 PB14SC AS14 included BP14 37 PB14 SP14 AS14 PS14 37 Thread Size Mx1. PBSC AS included BP 3 PB SP AS PS PP2 3 PBSC AS included BP 3 PBSC AS included 3 Issue.11 Specifications subject to change Thread Size Mx1. PBSC AS included BP 3 AS included BP 3 PB SP AS PS PP00 3 PBSC AS included BP 3 PB AS included 3 AS included BP 3 2 Only mountable on units without button. Remove the button from the shock absorber, if there s one fitted. See page 40. Dimensions see pages 3 to 3. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu 3

3 Shock Absorber Accessories M to M Selection Chart See Pages 34 to 3 3 Mx0. KM 2. Mx0. AF AH Ø Mx0. 7 Ø MBSC2 Mx0. M3 3 Mx0. KM 3 Mx0. AF AH Ø Mx0. Ø MBSC2 Mx0. M3 3 RF Mx0. M3x 14 Mx1 KM AH MBSC2 RF 3 Mx1 AF Ø Mx1 Ø M4 Mx1 3. M4x 1 Mx1 14 BV AF9 AF Ø11 Mx1 BVA AF9 AF Ø 11 Mx1 PB PB-A 1 1 Mx1 KM 4 Mx1 AF AH Ø 4 Ø Mx1. Ø BV AF11 AF Ø13 Mx Ø PB MBSC2 M4 Ø 14 Ø Mx1 Ø PBSC RF M4x Ø 14 Ø Ø Ø AS Ø17 Mx1 2 Mx1 14 Switch inc. Proximity Switch 1 Ø Ø UM Mx1 Ø4. 3 Universal Mount PS Ø. Ø3.2 Issue.11 Specifications subject to change 3 Mounting, installation... see pages 39 to 41. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu

4 Shock Absorber Accessories M to M14 Selection Chart See Pages 34 to 3 Mx1 KM AH MB MBSC2 RF Mx1 AF14 Ø 1 Mx1 Ø M Mx1 4. M Mx1 4. Mx 24 Mx1 37 Clamp Mount UM Ø 4. 3 Universal Mount Mx1 BV AF13 AF14 Ø1 Mx1 Ø 7 1 BVSC AF13 AF14 Ø 1 Mx1 Ø 7 1 PB Ø Ø PBSC SP AS PS PSSC Ø Ø Ø3 Ø1 Mx1 3 AF Air Bleed Collar Ø19 Mx1 Switch inc. Proximity Switch. 3.2 Ø Ø Ø. Ø KM14 AH14 MB14 MB14SC2 RF14 AF17 Ø17 Ø14 AF1 M Clamp Mount 4. M 4. Mx 2 34 Issue.11 Specifications subject to change UM14 Ø Universal Mount PB14SC Ø 1 Ø SP14 Ø3 BV14 Ø1 Ø1 AF AF17 Ø Air Bleed Collar AF. AS14 Ø 21 Switch inc. Proximity Switch 17 BV14SC Ø1 AF AF17 14 Ø PS14 Ø Ø BP14 Ø.2 Ø Steel/Urethane Button PB14 Ø 1 Ø 4. 1 PP10 Ø Ø Nylon Button W 3 max = 14 Nm Mounting, installation... see pages 39 to 41. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu 37

5 Shock Absorber Accessories M to M Selection Chart See Pages 34 to 3 3 Mx1. KM AH MB MBSC2 RF Mx1. AF23 Ø 24, Mx1. Ø, AF M 2 40 Mx1. M 34 0 Mx1. 13 Mx Mx1. Clamp Mount UM BV BVSC. Mx1. Ø 24 AF AF23 Mx1. Ø 24 AF AF23 Mx1. PB Ø Ø Ø 3 19 Ø 24 Ø Universal Mount PBSC SP AS PS BP PP2 Ø 24 Ø Ø3 Ø 24 Mx1. AF1.4 Air Bleed Collar Ø2 Mx1. Switch inc. Proximity Switch Ø. Ø Ø. Ø Steel/Urethane Button Ø17 Ø Nylon Button W 3 max = 33 Nm Mx1. KM AH MB MBSC2 RF Mx1. AF30 Ø 30 Mx1. Ø AF27 M 34 4 Mx1. M 3 2 Mx1. 11 Mx Mx1. Clamp Mount UM BV BVSC. Ø Universal Mount PBSC Mx1. Ø 29 Ø SP Ø3 Ø 30 AF27 Ø 30 Mx1. AF23.4 Air Bleed Collar AF30 Mx1. Ø 3 44 AS Ø Mx1. Switch inc. Proximity Switch 23 Ø 30 AF27 AF30 Mx1. Ø 3 44 PS Ø23 Ø.4 11 BP Ø. Ø Steel/Urethane Button PB Ø29 Ø PP00 Ø23 Ø..4 Nylon Button W 3 max = Nm Issue.11 Specifications subject to change 3 Mounting, installation... see pages 39 to 41. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu

6 Mounting and Installation Hints Up to Mx1. AH KM AH Positive Stop All ACE miniature schock absorbers (except FA series) have an integral positive stop. An optional stop collar (AH...) can be added if desired to give fine adjustment of final stopping position. 39 MB Clamp Mount/ Clamp slot design not for use with SC 2 When using the MB clamp mount no locknut is needed on the shock absorber (split clamp action). The mounting block is very compact and allows fine adjustment of the shock absorber position by turning in and out. Two socket head screws are included with clamp mount block. When foot mounting the types with combined piston and inner tube SC²EUM to SC²0EUM and the types MCEUM, MC9EUM, MC30EUM, MCEUM and MA30EUM, the MB (SC²) must be used. Type Screw Size Max. Torque Type Screw Size Max. Torque MB M4x14 4 Nm MB Mx 11 Nm MB Mx Nm MB Mx30 11 Nm MB14 Mx Nm RF The rectangular flange RF provides a space saving convenient assembly and does not need a lock nut to hold the shock absorber. Therefore achieving a neat, compact and flat surface mounting. Type Screw Size Max. Torque Type Screw Size Max. Torque RF M3x 3 Nm RF14 Mx Nm RF M4x 4 Nm RF Mx14 11 Nm RF M4x 4 Nm RF Mx14 11 Nm RF Mx Nm PB Grinding beads, sand, welding splatter, paints and adhesives etc. can adhere to the piston rod. They then damage the rod seals and the shock absorber quickly fails. In many cases the installation of the optional steel shroud can provide worthwhile protection and increase lifetime. Note! When installing don t forget to allow operating space for the shroud to move as the shock absorber is cycled. For part number MA, MC, SC please order with M-0 suffix. Part numbers MA10EUM, MC10EUM to MC00EUM and SCEUM to SC190EUM-7 are supplied without a button, for advice on removing the button see page 40. Issue.11 Specifications subject to change SP Ø 3 Shock Absorber PB Shock Absorber Air Bleed Collar Wiper Ring SP Air bleed collar (includes integral stop collar) protects shock absorber from ingress of abrasive contaminents like cement, paper or wood dust into the rod seal area. It also prevents aggressive fluids such as cutting oils, coolants etc. damaging the seals. Air bleed supply 0. to 1 bar. Low air consumption. The constant air bleed prevents contaminants passing the wiper ring and entering the shock absorber seal area. Note! Do not switch off air supply whilst machine is operating! The air bleed collar cannot be used on all similar body thread sized shock absorbers. The air bleed collar is only for types MC10EUM to MC00EUM, MA10EUM, SC7EUM and SC190EUM-7. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu 39

7 Mounting and Installation Hints Up to Mx1. 40 BV / BV...SC Shock Absorber Threaded Body Positive Stop Plunger With side load impact angles of more than 3 the operation lifetime of the shock absorber reduces rapidly due to increased wear of the rod bearings. The optional BV side load adaptor provides long lasting solution. Secure the side load adaptor with Loctite or locknut on the shock absorber. Material: Threaded body and plunger: Hardened high tensile steel. Hardened HV1. Note: For material combination plunger/impact plate use similar hardness values. We recommend that you install the shock absorber/side load adaptor using the thread on the side load adaptor. Note! Installation with clamp mount MB... not possible. Use mounting block MB... SC². Problem: Rotating impact motion causes high side load forces on the piston rod. This increases bearing wear and possibly results in rod breakage or bending. Solution: Install side load adaptor BV. Rs Formulae: ( ) α = tan -1 s R s min = R s s tan α max s α Example: s = 0.0 m α max = (Type BV) R s = 0.1 m α = tan ( R s min = 0.1 ) tan α = R s min = 0.04 m α = side load angle R s = mounting radius m α max = max. angle R s min = min. possible s = absorber stroke m mounting radius m Maximum angle: BV, BV and BV =. BV14, BV and BV = Note: By repositioning the centre of the stroke of the side load plunger to be at 90 degrees to the piston rod, the side load angle can be halved. The use of an external positive stop due to high forces encountered is required. Time required for warming up the button: up to Mx1: approx. sec. from up: approx. 30 sec. Note! The BV adaptor can only be installed onto a shock absorber without rod end button. Part Number: MA, MC, SC...-0 (Models MC10EUM to MC00EUM and SC²EUM to SC²190EUM-7 are supplied as standard without buttons.) To remove button from existing absorber: Clamp shock absorber in mounting block and warm button carefully. Grip the button with pliers and pull off along rod axis. Issue.11 Specifications subject to change 40 Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu

8 Mounting and Installation Hints Up to Mx1. PP Nylon Button While the use of industrial shock absorbers already achieves a considerable reduction in noise levels, the additional use of PP impact buttons made of glass fibre reinforced nylon reduces noise levels even further, making it easy to fulfil the regulations of the new Noise Control Ordinance. At the same time, wear of impact surface is drastically minimized. The PP buttons are available for shock absorbers in series MC10EUM to MC00EUM. Model MA10EUM is supplied as standard with PP button. The buttons are fitted simply by pressing onto the piston rod. 41 Shock Absorber PP BP Steel/Urethane Button These new impact buttons made of urethane offer all above advantages of the PP nylon button in terms of reducing noise and wear. They fit easily onto the piston rod of the corresponding shock absorber. The head is then secured by a circlip integrated in the drilled hole of the steel base material. Please refer to the accessories table on pages 34 to 3 to see which shock absorber types the new BP buttons are available for. Shock Absorber BP PS / AS, Switch The ACE stop light switch stop collar combination can be mounted on all popular shock absorber models. max 1 mm AS PS Features: Very short, compact mounting package. The steel button type PS is fitted as standard on the models: SC190EUM0-4, SC300EUM0-9, SC0EUM0-9, SC9EUM0-4, MA/MVC2EUM, MA/MVC00EUM and MA/MVC900EUM. With all other models you must order the PS button as an optional accessory. AS inc. proximity switch PNP Mounting: We recommend to fix the steel button onto the end of the piston rod using Loctite 290. Attention! Take care not to leave any adhesive on the piston rod as this will cause seal damage. Thread the switch stop collar onto the front of the shock absorber and secure in position. Switch cable should not be routed close to power cables. 0-3 PNP Proximity Switch Ø 3 M2. thick Length app. 00. Issue.11 Specifications subject to change Prox. main circuit Red LED 0-3PNP Circuit diagram PNP-switch brown black max. 0 ma Load +V 0V PNP proximity switch data: Supply voltage: -27 VDC Ripple <% Load current max.: 0 ma Operating temperature range: - C to +0 C Residual voltage: max. 1 V Protection: IP7 (IEC 144) with LED-indicator Proximity switch N/Open when shock absorber extended. When shock absorber is fully compressed switch closes and LED indicator lights. blue Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu 41

9 Air/Oil Tanks 4 AO1 1 AO3 1 AO Ø 43 Ø 9 Ø Ø. 7 NPT 1/" Oil capacity cm 3 Material: Alu. caps and polycarbonate body..4 Oil capacity 370 cm 3 Material: Steel. Oil capacity 200 cm 3 Material: Steel 1 Detail drawings on request Max. pressure bar. Max. temperature 0 C. Oil filling: ATF-Oil 42 cst at 40 C for all shock absorbers in MAGNUM Series. Mount air/oil tank higher than shock absorber. Bleed all air from system before operating. Attention: Exhaust tank before carrying out service. Check valve holds pressure! Suggested air/oil tanks in accordance with W 4 ratings Part Numbers Type With Tank Examples 1-4 With Recirc. Circuits Ex. - Conn. Pipe. Ø Tank Non-Return Valve Tank Non-Return Valve Min. MCA, MAA, MLA33... AO1 CV1/ AO3 CV1/4 4 MCA, MAA, MLA4... AO1 CV1/ AO3 CV3/ MCA, MAA, MLA4... AO3 CV1/4 AO91 CV1/2 CAA, AA2... AO91 CV1/2 AO2 CV3/4 1 CAA, AA3... AO91 CV1/2 AO2 CV3/4 19 CAA4... AO2 CV3/4 AO2 CV3/4 3 AO2 details on request Connection Examples Air/Oil Tanks Non-return valve CV Pipe as short as possible. Max. pressure bar. Pressure regulator Piston rod returns immediately to extended position when load moves away. Operation without main air supply possible for short periods. Return stroke may be sequenced by pneumatic valve at any desired time. No return force until valve energised. Return force can be adjusted by pressure regulator. Ensure safe minimum pressure to return shock absorber. 4 Tee-piece Pipe as short as possible Spring return with air/oil tank. No air supply connected. Note: Will extend return time. Thread Sizes for connection to air/oil tank Type Thread Bottom 2 Thread Side MCA, MAA, MLA33 1 G1/ inside G1/ inside MCA, MAA, MLA4 G1/ inside G1/ inside MCA, MAA, MLA4 G1/4 inside G1/4 inside 1 adapted 2 on request (add suffix -PG/-P) C Special unit necessary Oil recirculation circuit for extreme high cycle rates. Warm oil is positively circulated through air/oil tank for increased heat dissipation. Part Numbers: CV Max. pressure: bar Max. temperature: 9 C Suitable for: Oil, air, water. Material: Aluminium C Connection of two shock absorbers to one air/ oil tank is possible. Use next larger size tank. Combination with examples 2, 3 and possible. Non-Return Valves Type Part Number A B C CV1/ /-27 NPT CV1/ /4-1 NPT CV3/ /-1 NPT CV1/ /2-14 NPT CV3/ /4-14 NPT Issue.11 Specifications subject to change 4 A Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu B

10 Mounting Hints and Operation Details Mechanical Stop The MAGNUM series units have a built in stop collar (mechanical stop) which also serves as the front adjuster. If using a shock absorber without a stop collar it is important to install a mechanical stop 0. to 1mm before the end of the stroke. + Front Adjuster (MA and ML only) Rear Adjuster (MA and ML only) General For optimum heat dissipation do not paint the shock absorber. For applications in environments with acids, dusts or powders, abrasives, steam or water please protect the shock absorber and/or consider the special accessories on page 2. The shock absorber should be securely mounted onto a flat and smooth surface of adequate strength. Self-Compensating Models The MC family of shock absorbers are self-compensating. Providing the effective weight on the application remains within the band given in the capacity charts then no adjustment is necessary for changes in weights, speeds or propelling force. These units are available with five standard operating bands (me min. me max.) and are identified by the suffix number after the model which goes from -0 (very soft) up to -4 (very hard). The optimum deceleration is achieved when there is no abrupt change in the load velocity at the beginning or the end of the shock absorber stroke. If there is a hard impact at the start of stroke: use the next softer version (i.e. lower suffix number) If there is a hard setdown at the end of stroke: use the next harder version, or mount two units in parallel. Alternatively change to a larger bore size unit. Contact ACE for further advice. Adjustable Models The adjustment has a graduated scale from 0 to 9. The adjuster in the body of MA/ML4 has a side mounted locking screw which should be loosened (1/2 turn max.) with a hex. key before commencing adjustment. The MAGNUM series units can be adjusted by the hex. socket at the rear of the body or by rotating the front stop collar. Both adjusters are internally connected and will show the same adjustment value on the scales as they are turned. After installation cycle the equipment a few times and turn the adjustment until optimum deceleration is achieved (i.e. no abrupt change in the load velocity observed at the beginning or at the end of shock absorber stroke). The shock absorber is delivered set at. If there is a hard impact at start of stroke: adjust the unit softer i.e. towards 9 on the scale If there is a hard setdown at end of stroke: adjust the unit harder i.e. towards 0. Adjustment approaching 0 means: a) Impact velocity is too low: consider changing to Model type ML or: b) Shock absorber selected is too small: use next larger size or mount 2 units in parallel. Mounting Options Basic Model Flange Mounting Side Foot Mounting Clevis Mounting Removing Rod End Button Issue.11 Specifications subject to change Press fit (screw loctited for security) Clamp button in vice and loosen screw 3 or 4 turns Repairs It is possible to overhaul ACE shock absorbers in M33 sizes and larger. We would recommend that damaged or worn shock absorbers are returned to ACE for repair. You will find that this is more economic than Drive out piston rod with punch as shown the comparative cost of repairing yourself. Spare parts and seal kits etc. are available however if required. Stoßdämpfer GmbH PO Box 1 D Langenfeld Tel Fax info@ace-int.eu

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