APS60 Rental Generator Set Specification

Transcription

1 APS60 Rental Generatr Set Specificatin CSA Certified STANDBY 60 kw 60 Hz/PRIME 54 kw 60 Hz FEATURES EPA TIER 4 INTERIM AND CARB CERTIFIED FOR NON-ROAD MOBIE APPICATIONS. An extremely rugged cnstructin fully weather resistant enclsure incrprates an internally munted exhaust silencer. Highly crrsin resistant cnstructin. Bdy made frm sheet steel cmpnents pretreated with zinc phsphate prir t plyester pwder cating at 200 C (392 F) Black stainless steel pad lckable latches. Zinc die cast hinges Black pwder cated grab handles Excellent access fr maintenance. Tw large drs n each side. Tw rear drs fr distributin/cntrl panel. Frnt panel fr air discharge bx access. ube il and cling water drains piped t exterir f the enclsure with interir valves Security and safety. Plexiglas cntrl panel viewing windw in a lckable access dr. Fuel fill and battery can nly be reached thrugh lckable access drs. ROBUST DESIGN FOR RENTA ENVIRONMENT Packages designed t survive in a rugged envirnment. MUTI-VOTAGE DISTRIBUTION PANE Switchable 3-phase vltage utput: 480/277vlt WYE, 208/120vlt WYE, 240/120vlt DETA (B phase high leg), 240/120vlt single phase, Duble DETA *Refer t distributin panel specificatins fr details REAR CUSTOMER ACCESS Separate cntrl panel and distributin panel access drs. Hinged dr ver main bus cnnectrs with safety switch External emergency stp n panel Remte start/stp cntacts ENVIRONMENTAY FRIENDY DESIGN EPA Tier 4I ff-highway cmpliant engine. Duble walled fuel tank base with 24 hur minimum fuel supply. U142/UN31A (TransCan) certified 110% Engine fluid spill cntainment Sund attenuated enclsure fr lw nise EECTRONIC GOVERNING Ischrnus. Fully Adjustable ADEM 5 OPTIONS Vltage Tandem Axle Trailers with electric brakes Tw galln il makeup system Standby kw (kva) Prime kw (kva) WYE 208/120V 60 (75) 54 (67.5) WYE 480/277V 60 (75) 54 (67.5) DETA 240/120V 3-phase 60 (75) 54 (67.5) Duble Delta 240/120V 1-phase 42 (53) 37.8 (47.25) Altrfer Inc. * 6315 West Fauber Rad, Bartnville, I * Phne (309) * Tll Free Page 1 f 5

2 STANDARD FEATURES 1. ENGINE Heavy duty industrial EPA Tier 4I cmpliant diesel engine. Electrnic gvernr, cmpliant with BS5514 Class G2. 2. COOING RADIATOR Radiatr and cling fan cmplete with prtectin guards, designed t cl the engine in ambient temperatures up t 43 C (110 F) Jacket water heater with thermstat and islatin valves (1500w/120v). 3. ENGINE FITRATION SYSTEM Cartridge type dry air filters with restrictin indicatr. Dry, 2-stage cyclnic paper element. Cartridge type fuel filters and full flw lube il filters. All filters have replaceable elements. 4. EXHAUST SYSTEM Vertical Discharge critical silencer with flexible cnnectr. All internal pipe wrk thermal blanketed 5. EECTRICA SYSTEM 12 Vlt Starter Mtr system with 100 Amp charging alternatr, 12V Cat brand maintenance free battery, battery rack, and cables. Package munted 6 amp battery charger. 6. GENERATOR Screen prtected and drip-prf, selfregulating brushless generatr with fully intercnnected damper windings, IC06 cling system and sealed-fr-life bearings. Switchable vltage utput. Generatr anticndensatin heaters. (125w/120v) 6.1 Insulatin System The insulatin system is Class H. Windings are impregnated in triple dip therm-setting misture, il and acid resisting plyester varnish. Heavy Cat f anti-tracking varnish fr additinal prtectin against misture r cndensatin. 6.2 Electrical Characteristics Electrical design in accrdance with BS5000 Part 99, IEC , EN , NEMA MG Autmatic Vltage Regulatr (AVR) The EMCP integrated vltage regulatr maintains the vltage within the limits f ±0.5% at steady state frm n lad t full lad. The cntrl panel dr incrprates a vltage adjustment ptentimeter Permanent Magnet Generatr Prviding 350% shrt circuit capabilities enhanced mtr starting and nn-linear lading perfrmance. 6.4 Wavefrm Distrtin, THF and TIF Factrs The ttal distrtin f the vltage wavefrm with pen circuit between phases r phase and neutral is in the rder f 1.8. On a 3-phase balanced harmnic-free lad the ttal distrtin is <4%. Machines are designed t have a THF less than 2% and a TIF less than 50. A 2/3 ptimal pitch factr is standard n all statr windings. 6.5 Radi Interference Suppressin is in line with the prvisins f EN MOUNTING ARRANGEMENT 7.1 Base frame The cmplete generatr set is munted n a heavy duty fabricated steel base frame. The base frame includes a U listed/transcan certified dual wall clsed tp fuel tank and incrprates specially designed single pint lift and engine fluid spill cntainment Cupling The engine and generatr are directly cupled by means f an SAE flange. The engine flywheel is flexibly cupled t the generatr rtr and a full trsinal analysis has been carried ut t guarantee n harmful vibratin will ccur in the assembly. 7.3 Anti-Vibratin Munting Pads Captive anti-vibratin pads affixed between engine/generatr feet and the base frame ensuring cmplete vibratin islatin f the rtating assemblies. 7.4 Safety Guards The fan, fan drive, and ptinal battery charging alternatr drive are fully guarded fr persnnel prtectin. Thermal wraps prtect persnnel frm the exhaust pipe 8. FUE SYSTEM Fuel feed and return lines t the engine are terminated at the base frame munted 24 hur extended capacity fuel tank. 3-way valves allw cnnectin f auxiliary fuel tank. 8.1 Primary Fuel Filters Primary fuel filters in additin t cartridge type fuel filters. 9. CONTRO SYSTEM 9.1 Cntrl Panel EMCP 4.2 in a NEMA 1 sheet steel enclsure with a hinged lckable dr. FEATURES: EMCP 4.2 display Panel light n/ff switch Emergency stp pushbuttn amp test/reset pushbuttn Vltage adjust ptentimeter Alarm and shutdwn indicatrs Cnvenient service access fr CAT Dealers (service tls nt included) Frequency Adjust Ptentimeter EMCP 4.2 ENGINE OPERATOR INTERFACE Cntrls Altrfer Inc. * 6315 West Fauber Rad, Bartnville, I * Phne (309) * Tll Free Page 2 f 5

3 Run/Aut/Stp Speed Adjust Vltage Adjust Emergency Stp Cycle crank Remte start/stp Engine Mnitring: RPM Operating hurs Clant Temperature Crank attempt and successful start cunter DC Vlts Oil pressure Fuel evel Intake Manifld Temperature Fuel Temperature Bst Fuel Cnsumptin Generatr Mnitring: - vlts, -N vlts, Current (phase) Average vlts, Amps, Frequency ekw, kva, kvar, kw-hr Pwer Factr (Average Phase) kw-hr, kva-hr (Ttal) Shutdwns with cmmn indicating light fr: w il pressure High Clant Temp Failure t Start (Over crank) Emergency stp Over speed w Clant evel EMCP 4.2 GENERATOR PROTECTIVE REAYING Generatr prtective features prvided by EMCP 4.2 Generatr phase sequence Over/Under vltage (27/59) Over/Under frequency (81 O/U) Reverse Pwer (kw) (32) Reverse Reactive Pwer (kvar) (32RV) Over current (50/51) 9.2 DC and AC Wiring Harnesses DC and AC wiring harnesses utilizing industrial type multi-pin cnnectrs t permit fast fault finding. 10. DISTRIBUTION PANE Separate lad and cntrl sectins Access using a hinged padlckable dr Main bus bar with hinged cver dr, clear Plexiglas windw and safety switch Custmer cnvenience pwer receptacles prtected by miniature circuit breaker 1-Single phase-califrnia Twist lck, 50 Vlt phase, 120 Vlt phase t neutral (adjustment t 240/139). Receptacles nt fr use with Delta cnfiguratins 2-Single phase-gfci Duplex receptacles, 15 Vlts. 1-Single phase NEMA lcking receptacle, 20 Amps at 208/120V. (Adjustment t 240/139). Receptacles nt fr use with Delta cnfiguratins Tw wire remte start cnnectin terminals 2-30A, 125V single phase NEMA lcking inlet receptacle. 11. CIRCUIT BREAKER Includes DC shunt trip cil activated n any mnitred engine r electrical fault 25 KA-Interrupting capacity at 480 VAC Fixed type, 3 ples, package munted 1-3 Ple 250 Amp MCCB with slid neutral (4 wire). U/CSA listed with shunt trip. Integral trip unit fr thermal and magnetic verlad prtectin. 12. CHANGE-OVER SWITCH Switch prvides vltage setting input t the EMCP 4.2 fr autmatic set pint cnfiguratin Field discnnect safety switch 13. DOCUMENTATION Operatin and maintenance manuals, circuit wiring diagrams and instructin leaflets supplied 14. SOUND ATTENUATED ENCOSURES A nise reducing enclsure surrunds the entire generatr set, cmbined with a critical engine silencer. This prvides an verall nise reductin t 70dBa, at 23 feet thrugh the range. 15. FACTORY TESTS Every generatr set is lad tested. All prtective devices, cntrl functins are simulated. All generatr and engine systems functins inspected, prven and dcumented fr dispatch. Entire generatr set package is CSA factry certified. 16. STANDARDS The equipment meets the fllwing standards: BS4999, BS5000, BS5514, IEC60034, EN and NEMA MG WARRANTY Full manufacturer s warranty. Altrfer Inc. * 6315 West Fauber Rad, Bartnville, I * Phne (309) * Tll Free Page 3 f 5

4 APS60 Generatr Set Technical Data rpm/60 HZ Standby Prime Pwer Rating kw (kva) 60 (75) 54 (68.8) ubricating System Type: full pressure Oil filter: spin-n, full flw Oil cler: water cled Oil type required: API CF-4 Ttal il capacity Oil Pan Fuel System Recmmended fuel: #2 diesel Generatr set fuel cnsumptin 100% lad 75% lad 50% lad Fuel tank capacity Usable Fuel Capacity /hr /hr /hr 8.4 (2.2) 6.9 (1.8) 19.5 (5.2) 16.9 (4.5) 13.1 (3.5) 655 (173) 574 (151) 8.4 (2.2) 6.9 (1.8) 18.7 (4.9) 16.0 (4.2) 12.4 (3.3) 655 (173) 574 (151) Running 75% Hurs Cling System Radiatr system capacity including engine (U.S.gal) 13.0 (3.4) 13.0 (3.4) Air Requirements Cmbustin air flw Maximum air cleaner restrictin Radiatr cling air Generatr cling air Exhaust System Exhaust flw at rated kw Exhaust temperature at rated kw-dry exhaust kpa (in H 2 O) m 3 /min C (cfm) ( F) 5.9 (208) 8.0 (32.1) (3,581) 19.2 (678) 14.7 (519) 547 (1,017) 5.9 (208) 8.0 (32.1) (3,581) 19.2 ( (509) 525 (977) Generatr Set Nise Rating (Estimated) [with enclsure at 7 meters (23 feet)] dba In the spirit f innvatin, specificatins and features are subject t change withut ntice. SPECIFICATIONS GENERATOR Vltage regulatin. ± 0.5% at a steady state frm n lad t full lad Frequency ± 0.25% fr cnstant lad frm n lad t full lad Wavefrm distrtin THD < 4% Radi interference Cmpliance with EN Telephne interference..tif <50, THF < 2% Over speed limit.2250 rpm Insulatin.Class H Temperature rise Within Class B limits Available vltages 3-phase vltage utput: 480/277 vlt, 208/120 vlt and adjustable fr 3-phase 240 vlt utput Deratin Cnsult factry fr available utputs Ratings At 30 C (86 F), 152.4m (500 ft) 60% humidity, 0.8 pf ENGINE Manufacturer.Caterpillar Mdel..C 4.4 Type...4 cycle Aspiratin.Turbcharged Cylinder cnfiguratin In-line 4 Displacement (cu in) 4.4 (269) Bre.105 (4.13) Strke (5.0) Cmpressin rati 18.3:1 Gvernr...Type Fully Electrnic.Class..ISO G2 Pistn speed m/sec (ft/sec) (25.0) Engine speed -rpm Maximum pwer at rated rpm kw.standby. 60.Prime..54 Altrfer Inc. * 6315 West Fauber Rad, Bartnville, I * Phne (309) * Tll Free Page 4 f 5

5 Weight Mdel ength Width Height With ube Oil And Clant kg (lb) With Fuel, ube Oil and Clant kg (lb) APS (134) 1346 (53) 2108 (83) 2656 (5855) 3166 (6980) APS60 with trailer 5232 (206) 2108 (83) 2540 (100) 3309 (7295) 3819 (8420) RATING DEFINITIONS Standby- Applicable fr supplying cntinuus electrical pwer (at variable lad) in the event f a utility pwer failure. N verlad is permitted n these ratings. The generatr n the generatr set is peak prime rated (as defined in ISO8528-3) at 30 C (86 F). Prime- Applicable fr supplying cntinuus electrical pwer (at variable lad) in lieu f cmmercially purchased pwer. There is n limitatin t the annual hurs f peratin and the generatr set can supply 10% verlad pwer fr 1 hur in 12 hurs. Altrfer Inc. * 6315 West Fauber Rad, Bartnville, I * Phne (309) * Tll Free Page 5 f 5