1260SSG, 1270SSG, 1280SSG, 1285SSG 1290SSG EXPLODED VIEW

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1 OPERATOR S MANUAL PRESSURE WASHER 120SSG, 120SSG, 1280SSG, 1285SSG 1290SSG EXPLODED VIEW Left Side 4 See Wire Routing Illus. For Positioning See Burner Assy. For Detail To Fuel Tank See Coil Outlet Assy. For Detail , See Fuel Tank For Detail 5 See Float Tank For Detail 5 See Control Box For Detail 9 20 See Gasoline Tank For Detail See Hose & 49 8 Spray Gun 8 Assy. For Detail

2 120SSG, 120SSG, 1280SSG, 1285SSG 1290SSG EXPLODED VIEW Power Platform with Generator For Honda Engine Only To Gasoline Tank SSG 12HP To Float Tank Vanguard only Honda only 4 10 For Details See Pump Assy. To Detergent Valve 14 2 PRESSURE WASHER OPERATOR S MANUAL Reversed View To Carbon Canister Purge Side 21

3 OPERATOR S MANUAL PRESSURE WASHER SSG, 120SSG, 1280SSG, 1285SSG, 1290SSG PARTS LIST Chassis Assembly, Hotsy 1200 Series Box, Battery, M Washer, /8" Lock Screw, 5/1"-18 x /4" Bolt, 5/1" x 2 /4" Whizlock Strap, Coil, Hotsy Grommet, 1/2" x 1" x 1/2" Nut, 5/1" Flange, Whiz Loc Grommet, 1-5/1" Rubber (120SSG) 2 (120SSG, 1280SSG, 1290SSG) Bumper Pad, Engine Pad, Soft Rubber, 50 Duro Nut, /8" Whiz Insulation Pancake, 14" Bushing, 1/2" Snap Label, Factory Set RPM Strapping, 1/2" x 48" w/clamps Valve, Metering, 1/4" Hose Grommet, 1/2 x 1" x 1/2' Lid, 18" OD x 10" ID, Weldment Insulation, Top Head, 18" OD x 8 ID, Fiberglass Ring, Insulation Retainer, 18" Top Hat Coil, 18" Coil, 18" Super Duty Insulation, Blanket, Fiberglass Wrap, Coil Outer Assembly, Hotsy Hose Barb, 1/2" Barb x /8" MNPT, Brass Hex Guard, Pulley Belt Weldment, Gen. Belt Guard (120SSG, 1280SSG, 1290SSG) Weldment, Gen. Belt Guard (120SSG,1285SSG) Generator, 2FSM2PC-1/A, Winco Hose, /8" x 29", 2 Wire, Pressure Loop Hose, /8" x 2", 2 Wire, (Super Duty Only) Nipple, 1/2" JIC x 1/2" MPT Pipe Tee, 1/2" Street Plug, 1/2" Square Head, Galvanized Washer, 5/1" x 1-1/4" Fender, SAE Bolt, 5/1" x 1" NC HH, Whiz Loc Cord, Molded, 14/ SJEOW 1 Pc Cable, Battery, 1" Eye To Eye Red Cable, Battery, 1" Eye To Eye Black Grommet, 2-1/8" x 2-/8" x /1" Rubber Bolt, 5/1" x 2" NC HH (120SSG) Bolt, /8" x 2" NC HH Clip,.25 ID Round Weldment, Belt Guard Back Plate (1280SSG, 1290SSG) Weldment, Belt Guard Back Plate (120SSG, 120SSG) Bracket, Gen. Take Up, Hotsy Screw, /8" x 2" HH NC, Whiz Loc Washer, /8" SAE Flat Nut, /8" Hex, NC Muffler, Exhaust, Briggs Vanguard Hi-Right (120SSG) Muffler, Vanguard (1285SSG) Muffler, Honda GX0/0, K1, Right Engine, Vanguard, 1HP (120SSG) Engine, Honda, GX0R, No Throttle(120SSG, 1280SSG, 1290SSG) Engine, Vanguard, 21HP (1285SSG) Guard, Muffler, Briggs (120SS/G) Guard, Muffler, Vanguard (1285SS/G) Clamp, Hose, ST Adapter, M x /8" FPT (Honda) 1 Adapter, /8" Male x /8" Female (Vanguard) Washer, 1/2" Flat, SAE Washer, 1/2" Lock Nut, 1/2" Hex, NC Nut /8 Hex (Super Duty Only)

4 120SSG, 120SSG, 1280SSG, 1285SSG, 1290SSG PARTS LIST Hose, 1/4" Push-On (Honda Engine Only) 22" Pump, 12V Fuel, Facet (Honda Engine Only) Bolt, 1/4" x 1/2" NC HH Elbow, 1/2" JIC x /8", Nut, /8" ESNA, NC Screw, 10/2" x 1-1/4" (Honda Engine Only) Slider, Pump, Weldment Bolt, 1/2" x -1/2" NC HH Screw, #8 x /4", Phillips, Zinc Plated, Hex, Tek Clamp, 1/2" Ro-Clip, Kleinhuis Screw, 1/4-20 x 1/2" HH Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90 (Honda Engine Only) Hose, /8" x 22", 2 Wire, Pressure Loop Hose, /8 x 20", 2 Wire Pressure Loop (Super Duty Only) Platform, Power (120SSG, 1280SSG, 1290SSG) Platform, Power (120SSG,1285SSG) Bolt, 5/1" x 1/2", NC Whiz Loc 4 0 Belt, Please See Specifications Page 1 Pump Pulley, Please See Specifications Page 2 Motor Pulley, Please See Specifications Page Motor Bushing, Please See Specifications Page Hanger, Hose Label, Water Inlet (All Except Super Duty) 1 Engine Bushing, Please See Specifications Page Screw, 1/4" x 1/2" Whiz Loc (Vanguard) 4 8 Engine Pulley, Please See Specifications Page 9 Pump Bushing, Please See Specifications Page Nut, 5/1" ESNA Washer, 5/1" Flat, SAE Nut, 10/2" Keps Hose, 1/4" x 1/2" Braided Vinyl ft Nut, 5/1" Whiz Loc Label, Hotsy Logo 5 x Washer, /8" Flat Label, Hotsy 1200 Series Screw, #10 x /4, Tek SS Hose, 1/2" Push-On " Label, Exposed Pulleys Label, HOT w/arrows Strainer, 1/4" Brass w/check Valve Brace, Vanguard Muffler 2 94 Engine Belt, Please See Specifications Page Plug, 1/2" JIC Flare Hose, 1/4" x 1/2" Braided Vinyl Exhaust, Deflector Nut, 1/4" x 12, Cage (Vanguard Engine Only) Label, Regulation Screw, x /4" PL, Selfor, Hex Washer, /8 Split Ring Lock (Super Duty Only) Bolt, /8" x 2-1/4", Gr Nut, /8" Whiz Insulation Retainer Reducer, 1/4 x /1 (Vanguard) Swivel, 1/2" JIC Fem, Push-On Hose /8" Push-On (Honda Only) Reducer, 1/4 x /8 (Honda Only) Hose 1/4" Push-On/Ft # Clamp (Honda) 2 # Clamp (Vanguard) #10 Clamp (Honda) Bushing, 1-/8" Snap Screw, Pan Head Plate, Gas Plate, Diesel 1 PRESSURE WASHER OPERATOR S MANUAL 2

5 OPERATOR S MANUAL PRESSURE WASHER 120SS, 120SS, 1280SS, 1285SS, 1290SS EXPLODED VIEW Reversed View See Wire Routing Illus. For Positioning For Detail See Burner Assy See Coil Outlet Assembly For Detail 5 5 To Fuel Tank See Float Tank For Detail 0 See Control Box For Detail Super Duty Option See Gasoline Tank For Detail Honda 40 Engine Only (Reversed View) See Fuel Tank For Detail

6 120SS, 120SS, 1280SS, 1285SS, 1290SS EXPLODED VIEW Power Platform SS , 8, 88,100 Vanguard only Honda only PRESSURE WASHER OPERATOR S MANUAL See Pump Assy. For Detail 8 25 To Detergent Valve For Honda Engines Only 5 To Gasoline Tank To Float Tank To Carbon Canister Purge Side 25

7 OPERATOR S MANUAL PRESSURE WASHER 2 120SS, 120SS, 1280SS, 1285SS, 1290SS PARTS LIST Chassis Assembly, Hotsy 1200 Series Box, Battery, M Washer, 5/1" x 1" Flat, SAE (120SS) 10 (120SS, 1280SS, 1290SS) Screw, 5/1"- 18 x /4" Bolt, 5/1" x 2 /4" Whizlock Strap, Coil, Hotsy Engine Pulley, Please See Specifications Page Nut, 5/1" Flange, Whiz Loc Grommet, 1-5/1" Rubber, Drum Cleaner Bumper Pad, Engine Pad, Soft Rubber, 50 Duro Nut, 5/1 Whiz Insulation Pancake, Bushing, 1/2" Snap Bolt, 10mm x 20mm, HH Strapping, 1/2" x 48" w/clamps Valve, Metering, 1/4" Hose Grommet, Rubber, Nozzle Holder Lid, 18" OD x 10" ID, Weldment Insulation, Top Head, 18" OD x 8 ID, Fiberglass Ring, Insulation Retainer, 18" Top Hat Coil, 18" Coil, 18" Super Duty Only Insulation, Blanket, Fiberglass Wrap, Coil Outer Assembly, Hotsy Belts, Please See Specifications Page Belt Guard, Back Plate (120SS) Belt Guard, Back Plate (Honda Models & Super Duty Option) Guard, Front Belt (120SS) Guard, Front Belt (Honda Models & Super Duty Option) Washer, /8" SAE, Flat (120SS) (120SS, 1280SS, 1290SS) Hose, /8" x 29", 2 Wire, 1 Pressure Loop Hose, /8" x 2", 2 Wire, (Super Duty Only) Nipple, 1/2" JIC x 1/2 MPT Pipe Tee, 1/2" Street Plug, 1/2" Square Head, Galvanized Washer, 5/1" x 1-1/4" Fender, SAE Bolt, 5/1" x 1" Whiz, NC, HH Hose Clamp Cable, Battery, 1" Eye To Eye Red Cable, Battery, 1" Eye To Eye Black Grommet, 2-1/8" x 2-/8 x /1" Rubber Bolt, 5/1" x 2" NC HH(120SS) Bolt, /8" x 2" NC HH (120SS,1280SS,1290SS) Bolt, 1/4" x /4" NC HH (Honda Only) Washer, 1/2" Flat, SAE Washer, 1/2" Lock Nut, 1/2" Hex, NC Bolt, 1/2" x -1/2" NC HH Hose, /8" x 22", 2 Wire, Pressure Loop Hose /8" x 20", 2 Wire (Super Duty Only) Muffler, Exhaust, Briggs Vanguard Hi-Right (120SS) Muffler, Vanguard (1285SSG) Muffler, Honda GX0/0, Right Bolt, Flange, M8 x 20 (Honda Muffler) Engine, Vanguard (120SS) Engine, Honda, GX0R, No Throttle Engine, Vanguard (1285SSG) Guard, Muffler, Briggs (120SSG) Guard, Muffler, Vanguard 21 HP (1285SS/G) Clamp, Hose, ST Label, Hot w/arrows Hose Barb, 1/2" Barb x /8" MNPT, Brass Hex Hose, 1/2" Push-On 4" Swivel, 1/2" JIC Female, Push-On Plug, 1/2" JIC, Flare Hose, 1/4" Push-On 24" Pump, 12V Fuel, Facet (Honda Engine) Bolt, 1/4" x 1/2" NC HH 2 (Honda Engine Only) 4

8 120SS, 120SS, 1280SS, 1290SS EXPLODED VIEWS PARTS LIST Elbow, 1/2" JIC x /8", Nut, /8" ESNA, NC Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90 (Honda Engine Only) Slider, Pump, Weldment Label, Exposed Pulleys Screw, #8 x /4, Phillips, Zinc Plated, Hex, Tek Clamp, 1/2 RO Clip, Kleinhuis Platform, Power, 12V Hotsy 1200 Series Bolt, 5/1" x 1/2", NC HH Engine Bushing, Please See Specifications Page 8 Pump Bushing, Please See Specifications Page Nut, 10/2" Keps Screw, 1/4-20 x 1/2" Adapter, Oil Filter Label, Factory Set RPM Nipple, /8" x /8" NPT 1 4 Pump Pulley, Please See Specifications Page Screw, #10 x /4 Tek Brace, Vanguard Muffler Washer, /8 Split Ring Screw, 1/4" x 1/2" Whiz Loc (Vanguard) Hose, 1/4" x 1/2" Braided Vinyl 24" Hose, 1/4" x 1/2" Braided Vinyl Strainer Nut, 5/1" Whiz Loc Label, Hotsy Logo 5 x Label, Cold Water Inlet Screw, 1/4" x 1/2" NC Whiz Loc Label, Hotsy 1200 Series 1 ft Deflector, Exhaust, 1-/8" (Honda Engine Only w/ 1-/8" Exhaust) Screw, #10-1/2", Tek, HH, SS (1-/8" Exhaust Trube) Nut, 1/4" x 1/2" Cage Screw, 1/4" x 1/2" Whiz Loc (Honda Eng. Only) Hanger, Hose Adapter, /8" Male x /8" Female (Vanguard) Adapter Honda, M x /8" FPT (Honda) Washer, 1/4" Flat, SAE Screw, x /4" PL, SLFDR, Hex Washer, /8 Split Ring Lock (Super Duty Only) Nut /8 Hex (Super Duty Only) Elbow, /8" Street, Bolt /8 " x 2-1/4" GR #10 Clamp ( Honda) Reducer 1/4 x /1 (Vangaurd Only) Nut, 5/1" Nylock Label, Regulation Insulation Retainer # Clamp ( Honda) 2 #10 Clamp (Vanguard) Plate, Guard, Hotsy 1200 Pump Hose /8 Push On/Ft (Honda Only) 8" Reducer 1/4 x /18 (Honda Only) Hose 1/4" Push On/Ft Bushing, 1-/8", Snap Plate, Gas Plate, Diesel 1 Not Shown PRESSURE WASHER OPERATOR S MANUAL 2

9 OPERATOR S MANUAL PRESSURE WASHER WIRE ROUTING DIAGRAM Generator Generator Power Cord Battery Cables Battery Box

10 21 (To Tank) ENGINE GASOLINE TANK EXPLODED VIEW (To Engine Purge) PRESSURE WASHER OPERATOR S MANUAL ENGINE GASOLINE TANK PARTS LIST Tank, Gal. Fuel Grommet (Honda Engine Only) Hose Barb, 1/4" Barb x 1/4" Pipe, 90 (Honda Engine Only) Pump, Fuel (Honda Engine Only) Hose, 1/4" Fuel (Honda Engine Only) " Clamp, Hose, ST (Honda Engine) 5 (Vanguard Engine) Filter, Fuel Disposable (Honda Engine Only) Elbow, 90 1/4 HX Stand Pipe 10.00" Bushing, Molded Cap, Fuel Tank w/gauge/ratchet Label, Gasoline Only Hose, 1/4" Fuel (Honda Engine Only) 24" Hose, 1/4" Fuel (Honda Engine) 10" (Vanguard Engine) 45" Hose 1/4" Push-On 8" Label, Danger Cool Engine Vent ASSY Grommet, Vent # Clamp Reducer Conn #10 Clamp Hose /8 Push On 8" Carbon Canister Brkt, 1.2L Carbon Canister /4" Locknut Screw 1/4" BH Hose 1/4" Push-On 48" 29

11 OPERATOR S MANUAL PRESSURE WASHER CONTROL BOX EXPLODED VIEW CONTROL BOX PARTS LIST Bracket, Control Box Mount, Hotsy Screw, M4 x Grommet, Rubber Nozzle Holder Label, Hotsy, 1200 Series Ops Instructions Plug, Plastic (12V Only) Bolt, 1/4" x /4" NC HH Box, Plastic, Back Strain Relief, Straight, LQ Tite (Generator Models) 4 (Non-Generator Models) Thermostat, 2 Meter LG Cap, Hotsy Nut, 10/2" Keps Rectifier, Bridge, MB15 (Non-Generator Models) Regulator, 12 Volt DC (120SS, 1280SS, 1290SS) Relay, P&B, VF4A-45-H 24V/40A Relay, 12V (120SS, 1280SS, 1290SS) Box, Plastic Front, 2 Square Holes Label, 1200SSG, Control Box Screw, 10/2" x /4" BH SOC CS 2 (Generator Models 120SS, 1280SS, 1290SS) Hour Meter, 120V Switch, Rocker, Carling w/green 1 Lens (Generator Models) Switch, Rocker (Non-Generator Models) Plate, Thermostat Plastic Cover Screw, 4mm x mm, Pan Head Knob, Thermostat Locknut, 1/2" (Generator Models) 4 (Non-Generator Models)

12 CONTROL BOX PARTS LIST Nut, 1/4" Flange, Zinc Conduit, Flexo 1/2" Black, SE50 P-Dro, 500'/RL 48" Screw, 10/2" x 1-1/ Washer, 10/2" x 1-1/4" Nut, 10/2" Nut Fuse, ATC 0 Amp (12V Only) Holder, Fuse (12V Only) 1 Not Shown PRESSURE WASHER OPERATOR S MANUAL 1

13 OPERATOR S MANUAL PRESSURE WASHER 9 8 FLOAT TANK EXPLODED VIEW (NOT USED ON SUPER DUTY OPTION) FLOAT TANK PARTS LIST Tank, Float, 4 Gallon w/cover Screw, 1/4" x 1/2" Valve, 1/2" Plastic Float Rod, 1/4" x " Threaded Ball, 4.00 Diameter Plastic Float Barb, 1/2" MPT x /4" Barb Barb, 1/2" Barb x 1/2" MNPT (120SS/G Only) Strainer, 1/2" Basket Hose, /4" Push-On 1" Hose, 1/2" Push-On (120SS/G Only) 1" Swivel, /4" SAE Female, Push-On Swivel, 1/2" JIC Female, Push-On (120SS/G Only) Swivel, 1/2" MP x /4" GHF w/strainer Connector, 1/2" Anchor Adapter, 1/2" x 1/2" Pipe (Brass) 1

14 4 BURNER FUEL OIL TANK EXPLODED VIEW PRESSURE WASHER OPERATOR S MANUAL BURNER FUEL OIL TANK PARTS LIST Tank, Gal. Fuel, Black Diptube Assy, Plastic, 10.00" Clamp, Hose, ST Hose, 1/4" Push-On, Fuel " Bushing Molded Cap, Fuel Tank w/gauge Label, Use Only Kerosene Hose Barb, 1/4" x 1/4" MPT, 90 1

15 OPERATOR S MANUAL PRESSURE WASHER COIL OUTLET EXPLODED VIEW COIL OUTLET PARTS LIST Discharge, Manifold Coil Outlet Screw, x 1/4" Hex Set Valve, Safety Relief VSA Nipple, Pipe, /8" x /8" NPT ST Male Plug, /8" Allen Countersunk 1 4

16 5/2" /1" 12 BURNER EXPLODED VIEW /1" /1" PRESSURE WASHER OPERATOR S MANUAL BURNER EXPLODED VIEW PARTS LIST Burner, 5V/0Hz, AFG Beckett (Generator Models) Burner, 12V ADC Beckett (12 Volt Models) Burner, 120V Crossfire Burner, 12VDC Crossfire Hose, 1/4" Push-On, Fuel Line 20" Clamp, Hose, ST Filter, Fuel/Water Separator Element, Filter, Hotsy (Replacement) Hose Barb, 1/4" Barb x 1/4" Pipe, Cord, 1/4 (5V Burner) 5 ft Cord, 12/ (12V Burner) 5 ft Elbow, 1/4" Street, 90 Galv Nipple, 1/4" x ", Black Pipe Hose Barb, 1/4" Barb x 1/4" ML Pipe Cone, Air, F22, Beckett Cone, F22 Crossfire Nozzle, Burner, B Crossfire Electrode, Pair, Beckett (Generator Models) Electrode, Pair, Beckett (12V Models) Electrode, Crossfire Pump, Cleancut w/5v Valve (Generator Models) Pump, Cleancut w/12v Valve (12V Models) Fuel Pump, 120V Crossfire Fuel Pump, 12VDC Crossfire Motor, 5/0 1.Amp, 1/ HP Beckett (Generator Models) Motor, ADC 1.5VDC Beckett (12V Models) Motor, 5V Crossfire Motor.12VDC Crossfire Ignitor Assy, Burner, 5V Beckett (Generator Models) Igmitor Assy, Burner, 12V Beckett (12V Models) Ignitor, 120V Crossfire Ignitor, 12VDC Crossfire Fan, Burner Wheel, Beckett Fan, 120V Crossfire Fan, 12VDC Crossfire Coupling, Beckett Coupling, 20V Crossfire Coupling,12VDC Crossfire Kit, Valve Stem Cleancut Screen, Cleancut Fuel Pump Strain Relief, 1/2 Metal 1 Not Shown 5

17 PRESSURE WASHER Specifications Model Pump Belt p/n Pump Belt SPECIFICATIONS Pump Pulley p/n PUMP Pump Pulley Pump Bushing p/n Pump Bushing ENGINE Engine Pulley p/n Engine Pulley 120SS BX BK H x 24MM BK40 120SSG BX BK H x 24MM TB 120SS BX BK H x 25MM BK40 120SS/G BX BK H x 25MM TB 1280SS BX B94SK SK x 25MM BK 1280SS/G BX B94SK SK x 25MM TB4 1285SS BX B94SK SK x 25MM BK 1285SSG BX B94SK SK x 25MM TB4 1290SS BX BK H x 25MM BK 1290SS/G BX BK H x 25MM TB4

18 Model ENGINE (CON'T) Engine Bushing p/n Engine Bushing SPECIFICATIONS Gen. Pulley Generator Pulley p/n Generator Bushing GENERATOR Generator Bushing p/n Generator Belt p/n 120SS H x 1 n/a n/a n/a n/a n/a n/a 120SSG P2 x 1 1BSH SH x 5/ AX28 120SS H x 1 n/a n/a n/a n/a n/a n/a 120SS/G P2 x 1 1BSH SH x 5/ AX SS H x 1 n/a n/a n/a n/a n/a n/a 1280SS/G P2 x 1 AK H x 5/ AX2 1280SS H x 1 n/a n/a n/a n/a n/a n/a 1285SSG P2 x 1 AK H x 5/ AX2 1290SS H x 1 n/a n/a n/a n/a n/a n/a 1290SS/G P2 x 1 AK H x 5/ AX2 Gen. Belt PRESSURE WASHER Specifications

19 120SS/G, 1280SS/G, 1285SS/G 1290SS/G PUMP EXPLODED VIEW PRESSURE WASHER OPERATOR S MANUAL SS/G, 1280SS/G, 1285SS/G 1290SS/G PUMP PARTS LIST Hose, 1/4" x 1/2" Braided Vinyl 24" Clamp, Hose, ST Hose Barb, 1/4" Barb x 1/4" Pipe, Bushing, 1/2" x 1/4" Brass Tee, 1/2" Female, Pipe Elbow, 1/2" JIC x 1/2", Swivel, 1/2" JIC Female, Push-On Hose, 1/2" Push-On 9" Nipple, /4" Pipe x 1/2" Pipe Elbow, /8" Male Elbow, 1/2" JIC x /8", Unloader, VRT, PSI Switch, Flow, MV Elbow, 1/2" JIC x /8" Male Hose, 1/2" x 22", 2 Wire, Pressure Loop Elbow, 1/2" JIC, 1/2", 90 STL Nipple, /4" Hex Valve, /4" Brass, Swing Check Nipple, Pipe, /4" x Close Valve, /4" Ball Brass, -Way Elbow, /4" SAE x /4", Washer Rail, Pump Slider Hose, 1/2" Push-On 1" Bolt Plug, 1/2" JIC Pump Protector, /8" Pump, HX804R (1280SS/G, 1290SS/G) Pump, HX584R.2 (120SS/G) 1 9

20 4 HOSE, GUN & WAND EXPLODED VIEW 2 5 PRESSURE WASHER OPERATOR S MANUAL 1 HOSE, GUN & WAND PARTS LIST Hose, /8" x 50', 2 Wire, TUFF Skin Wand, Single, 48" Insulated w/side Grip Coupler, 1/4" Female, Brass Gun, Hotsy, H1050, 5000 PSI, 10.4 GPM Nipple, 1/4" x 1/4" NPT ST Male Coupler, /8" Female O-Ring Replacement Nozzle, SAQCMEG 0005, Red (120SS/G) Nozzle, SAQCMEG 1505, Yellow (120SS/G) Nozzle, SAQCMEG 4005, White (120SS/G) Nozzle, SAQCMEG 004.5, Red (120SS/G) Nozzle, SAQCMEG , Yellow (120SS/G) Nozzle, SAQCMEG , White (120SS/G) Nozzle, SAQCMEG Red (1280SS/G) Nozzle, SAQCMEG , Yellow (1280SS/G) Nozzle, SAQCMEG , White (1280SS/G) Nozzle, SAQCMEG 00.5, Red (1290SS/G) Nozzle, SAQCMEG 150.5, Yellow (1290SS/G) Nozzle, SAQCMEG 400.5, White (1290SS/G) 1 41

OPERATOR S MANUAL PRESSURE WASHER 18 1 1 15 HX.

XLT81S XLT180 XLT220 XLT250 XLT2520 XLT20 TORQUE SPECS XLT025 XLT020 ITEM XLT25 # FT. LBS. XLT51 14 95 XLT401 15 XLT4014 45 XLT41 2 XLT5015 8 4 XLT5415 10 42 0 48 8 HX.

21 OPERATOR S MANUAL PRESSURE WASHER HX. 2 PUMP SERIES EXPLODED VIEW PARTS LIST HAWK Pompe XLT serie 20 XLT pumps 20 series XLT020S XLT81S XLT180 XLT220 XLT250 XLT2520 XLT20 TORQUE SPECS XLT025 XLT020 ITEM XLT25 # FT. LBS. XLT XLT XLT XLT41 2 XLT XLT HX. 2 PUMP SERIES EXPLODED VIEW PARTS LIST Crankcase 1 2* See Kit Below Plunger Oil Seal * See Kit Below O-Ring Ø1.8 x.82 4* See Kit Below Pressure Ring 5* See Kit Below U-Seal * See Kit Below Intermediate Ring * See Kit Below U-Seal Brass Plug, G/ Copper Washer / Manifold Housing Ø22/Ø20/ 1 * O-Ring Ø2.2 x * See Kit Below Valve Assembly 1* O-Ring Ø.5 x Valve Plug Manifold Stud Bolt Lock Washer Copper Washer 1/ Brass Plug 1/ See Kit Below Valve Seat 20 See Kit Below Valve Plate 21 See Kit Below Valve Spring 22 See Kit Below Valve Cage Hex Screw Washer Closed Bearing Housing O-Ring Ø2.2 x Roller Bearing Crankshaft Ø25 (584) Crankshaft Ø25 (804,95) Crankshaft Ø25 (10) Crankshaft Key Oil Dip Stick Crankshaft Seal Shim 2 42

22 HX. 2 PUMP SERIES EXPLODED VIEW (CONT) Bearing Housing 1 4* Plunger Bolt 5* Bonded Seal * Plunger, 20mm (584,804) Plunger, 22mm (95,10) * Copper Spacer Plunger Rod Connecting Rod Pin Connecting Rod Spring Washer Connecting Rod Screw O-Ring Ø2.2 x Crankcase Cover O-Ring Ø1.8 x Brass Plug G/ Sight Glass G/ Cover Screw 5 PRESSURE WASHER OPERATOR S MANUAL * Available in kit (See below) HX. 2 PUMP SERIES EXPLODED VIEW PARTS LIST KIT NUMBERS KIT DESCRIPTION ITEMS NUMBERS INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE Plunger Seal 20 mm (584, 804) Plunger Seal 22 mm (95,10) Seal Packing 20 mm (584, 804) Seal Packing 22 mm (95,10) Plunger 20 mm (584, 804) Plunger 22 mm (95,10), 5,, 5,, 4, 5,,, 4, 5,, 4, 5,, 4, 5,, KIT NUMBERS KIT DESCRIPTION ITEMS NUMBERS INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE Complete Valve Plunger Oil Seal, 12, 1 2 4

OPERATOR S MANUAL PRESSURE WASHER 8.50-45.0 HH0R.2 Shaft Right 8.50-4.0 HH40R.2 Shaft Right 8.50-4.0 HH45R.2 Shaft Right 8.50-48.0 HH4R.2 Shaft Right 8.50-49.0 HH50R.2 Shaft Right MT.

23 OPERATOR S MANUAL PRESSURE WASHER HH0R.2 Shaft Right HH40R.2 Shaft Right HH45R.2 Shaft Right HH4R.2 Shaft Right HH50R.2 Shaft Right MT. 2 SERIES PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs MT. 2 SERIES PUMP EXPLODED VIEW PARTS LIST 44 ITEM PART # DESCRIPTION I TEM PART # DESCRIPTION Crankcase Washer, Copper 1 2* See Kits Seal, Oil, Plunger Plug, /8 2 * See Kits O-Ring, 1.8 X Screw Hex 8mm X 18mm 8 4* See Kits Ring, Pressure, 20mm Closed Bearing Housing 1 5* See Kits "U" Seal, 20mm O-Ring, 2.2 X * See Kits Ring, Intermediate 20mm Bearing, Roller 2 * See Kits "U" Seal, 20mm Crankshaft (HH50R.2) Washer, Copper Crankshaft, (HH45R.2) Plug, Brass 1/ Crankshaft, (HH40R.2) Manifold Housing Crankshaft, (HH0R.2) 1 * See Kits O-Ring, 2.2 X Crankshaft (HH4R.2) 1 12* See Kits Valve Assembly Key, Crankshaft 1 1* See Kits O-Ring, 2.2 X Dipstick Valve Cap Crankshaft Seal Stud, Bolt Manifold Shim Washer Bearing Housing 1

24 MT. 2 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION * See Kits Plunger Nut, M8 4* See Kits Spacer, Copper 5* See Kits Plunger, 20mm * See Kits Spacer, Copper * See Kits O-Ring, 1.8 x. 8* See Kits Ring, Teflon Rod, Plunger Connecting Rod Pin, Connecting Rod Washer, Spring Screw, M x O-Ring, 2.2 X Crankcase Cover O-Ring, 1.8 X Sight Glass, G/ Screw, Cover 4 PRESSURE WASHER OPERATOR S MANUAL * Available In Kit (See Below) REPAIR KIT NUMBER KIT DESCRIPTION ITEM NUMBERS INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE Seal Packing 20 mm, Cyl Packing Assy. 20 mm, 5,, 4, 5,, Kit, Plunger, 20 mm, 4, 5,,, 8 Check Valve Plunger Oil Seal, 12,

25 OPERATOR S MANUAL PRESSURE WASHER CROSSFIRE BURNER REPLACEMENT PARTS For best performance specify genuine Crossfire replacement parts 4

26 CROSSFIRE BURNER REPLACEMENT PARTS LIST For best performance specify genuine Crossfire replacement parts Item # Part # Description Qty Item # Part # Description Qty BURNER HOUSING ASSEMBLY PLUG, HOLE PLASTIC AIR GUIDE PLUG, 1/8" NPT x HEX SHOULDER FUEL PUMP, SUNTEC A2VA V SOL GASKET, JUNCTION BOX FUEL PUMP, SUNTEC A2VA V SOL COVER, JUNCTION BOX FUEL PUMP, SUNTEC A2VA-10 20V SOL BLOCK, TERMINAL, 5 POLE FUEL PUMP, DANFOSS 01N LIGHT, INDICATOR, GREEN 14V COIL, SOLENOID DANFOSS 20V LIGHT, INDICATOR, GREEN 28V COIL, SOLENOID DANFOSS 5V LIGHT, INDICATOR, GREEN 125V COIL, SOLENOID DANFOSS 12-24V LIGHT, INDICATOR, GREEN 250V CABLE, SOLENOID COIL, DANFOSS SITE GLASS 1 5a MOUNTING KIT, FLANGE/HUB, DANFOSS RING, PUSH ON INTERNAL, AIR BAND SCREW, 8 x 1/4" HI LOW THREAD CUT, PPH MOTOR, 1/ HP 5V 0Hz SCREW, 8-2 X 1/2", M PH RDH PL MOTOR, 1/ HP 20V 0Hz WASHER, COPPER MOTOR, 1/ HP 12VDC AMETEK SCREW, 10/2 x 1/2", WHIZ LOC FLANGE COUPLING, FLEX, 1/2" x 5/1" SCREW, 10/2 x 5/8", WHIZ LOC FLANGE COUPLING, FLEX, 5/1" x 5/1" SCREW, 10/2 X 1/4" GROUNDING FAN, 4.5" X 2.42", 1/2" BORE, F5-2S SCREW, 1/4-20 x 1", WHIZ LOC FLANGE FAN, 4.5" x 2.42" x.1 BORE, F SCREW, 1/4-20 X 1/2", PHIL FHMS CONNECTOR, DEG FLARE X 1/8" NPT, LONG 1 42 LABEL, BRAND NAME CONNECTOR, DEG FLARE X 1/8" NPT LABEL, DISCONNECT POWER SUPPLY FUEL LINE ASSEMBLY 1 44 LABEL, SERIAL PLATE FLANGE, KNA BURNER, 1" TUBE LABEL, WIRING DIAGRAM, BURNER 5V-5V FLANGE, KNA BURNER, " TUBE LABEL, WIRING DIAGRAM, BURNER 20V-20V GASKET, FLANGE LABEL, WIRING DIAGRAM, BURNER 20V-5V GUN, ELECTRODE / NOZZLE, " LABEL, WIRING DIAGRAM, BURNER 5V-24V GUN, ELECTRODE / NOZZLE, 1" LABEL, WIRING DIAGRAM, BURNER 20V-24V 1 20 Varies NOZZLE, FUEL LABEL, WIRING DIAGRAM, BURNER 12VDC ELECTRODE, IGNITION, AC LABEL, BURNER LIGHTS ELECTRODE, IGNITION, DC PLATE, TERMINAL BLOCK NUMBERS CONE, AIR F TERMINAL, JUMPER SPADE CONE, AIR F CABLE, TIE, 4" BLACK CONE, AIR F LABEL, CLEAR MYLAR CONE, AIR F LABEL, IGNITER 120V IGNITOR, BURNER 120V LABEL, IGNITER 20V IGNITOR, BURNER 20V LABEL, IGNITOR 12VDC IGNITOR, BURNER 12VDC GASKET, BURNER TUBE PLUG, HOLE 0.85 PLASTIC 1 PRESSURE WASHER OPERATOR S MANUAL 4

27 OPERATOR S MANUAL PRESSURE WASHER VRT UNLOADER EXPLODED VIEW AND PARTS LIST , 8 GPM, 220 PSI , 8 GPM, 0 PSI , 8 GPM, 4500 PSI Outlet Fitting Knob, Unloader Repair Kit, VRT, 220/0 PSI Repair Kit, VRT, 4500 PSI (Kit Items:, 4,, 9-12, 21, 24) Unloader Adjustment Procedures 1. Remove lock nut (Item 19). 2. Remove adjustment knob (Item 18).. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut. 4. Re-attach adjusting knob (Item 18). 5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until pressure is at the desired operating pressure.. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15). Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut (Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19). *If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust (raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #. **If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the pressure gauge for the pressure increase ( spike ). This spike SHOULD NOT exceed 500 psi above the operating pressure. If spike pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #. 48

OPERATOR S MANUAL. To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit

OPERATOR S MANUAL. To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit OPERATOR S MANUAL MODEL ORDER # MODEL HD 2.0/10 Ed 1.575-250.0 DE-201007D HD 1.9/15 Ed 1.575-251.0 DE-201507D HD 2.8/10 Ed 1.575-252.0 DE-301007D HD 3.5/20 Ea 1.575-253.0 DE-352007A To locate your local