R-Series R-Series Fabrication

Transcription

1 R-Series R-Series Fabrication 1. CALCULATE THE EXACT WIDTH OF A SHADE - DIMENSION C a. Measure dimension ( A ), the distance between the outside of the brackets. INSIDE MOUNT Measure inside the frame. A or OUTSIDE MOUNT Measure across the brackets. A b. Subtract dimension ("B"), the amount of room taken up by the clutch, end plug and brackets. CLUTCH MODEL R3 or R8 clutch R16 or R24 (no adapters) R16 or R24 (2" adapters) (50mm adapters) 2. CUT BOTH SHADE CLOTH AND TUBE TO DIMENSION "C". Peel the yellow plastic backing from the sticky tape and affix the cloth to the tube and roll up the shade. Take care to adhere the cloth straight onto the tube so the shade rolls up evenly. DIMENSION B 1 1 /8" (28mm) 1 1 /4" (32mm) 1 3 /8" (35mm) Use the formula: A - B = C For example: If measurement "A" is 38" (965mm), and you're using a R16 clutch, "B" is 1 1 /4" (32mm)... 38" /4" = 36 3 /4" "C" = 36 3 /4". (965mm - 32mm = 933mm, C = 933mm) 3. INSTALL THE BEAD CHAIN OR CONTROL CORD INTO THE CLUTCH. Push a loop up from behind the guard. Firmly push the cord clockwise against a tooth edge, until the pulley moves, trapping the cord in the pulley. Use a pencil eraser to rotate the pulley clockwise, one tooth at a time, all the way around to the other side. A loop will remain in front of the guard. Pull on the cord from behind the guard until the the entire loop falls behind the guard. 4. IF USING 2" (50MM) TUBE, INSERT ADAPTERS. The adapters must be inserted into the tube before the clutch and plugs are inserted. 5. IF USING PLASTIC BEAD CHAIN, POSITION THE PLASTIC CONNECTOR AS THE UPPER SHADE STOP. Decide which end of the tube you want to put the clutch in. Keep track of which is the clutch end of the tube. Roll the shade all the way up and lay it on the work table so it looks like this, and not like this. Point the clutch into its end of the tube, and pull on the upper chain until the connector touches the clutch firmly. (Do not attach the lower plastic stop, or any stops on metal bead chain, until installing the shade.) 6. INSERT THE CLUTCH AND END PLUG INTO THE TUBE. IMPORTANT: To remove the clutch or end plug from the tube, gently twist a screwdriver in one or more of the slots between the plastic part and the metal tube. DO NOT PULL the parts out; you might break them.only pry them gently. PULL DOWN ON THE UPPERMOST CORD UNTIL THE CONNECTOR (RESTING ON THE TABLE) TOUCHES THE CLUTCH. TECHNICAL RollEase, Inc. 200 Harvard Avenue Stamford, CT Fax: Order Fax: RollEase, Inc. Rev: May 5, 2009

2 R-Series R-Series Installation 1. MOUNT THE BRACKETS. If the clutch is on the right end of the shade, attach the brackets to the window frame, window molding, wall or ceiling, as shown below. If the clutch is on the left end of the shade, reverse the bracket positions, left for right. TO THE INSIDE OF TO THE WALL OR TO THE TO THE CEILING OR TO THE THE WINDOW FRAME FRONT OF THE WINDOW MOLDING TOP OF THE WINDOW FRAME The LUG rests here. After lug is set, rotate retainer onto lug The LUG rests here. After lug is set, rotate retainer onto lug The LUG rests here. After lug is set, rotate retainer onto lug 2. INSTALL THE SHADE. a. Push the clutch straight onto the blade of its bracket. The bottom of the clutch should always point straight down. b. Lower the lug of the end plug onto the "V" of its bracket. The roller should fit in the brackets securely, with just a little play. Rotate the riveted retainer portion to lock the lug in position. 3. INSTALL THE TENSION DEVICE See page R30 for details 4. USE THE CONTROL CORD TO OPERATE THE SHADE. Pulling gently on the cord in one direction raises the shade; pulling it in the other direction lowers it. On shades where the fabric rolls against the window, the front cord does the raising. On shades where the fabric rolls toward the room, the rear cord does the raising. 5. ATTACH STOPS TO A CONTROL CORD THATʼS MADE OF BEAD CHAIN. On metal bead chain, attach a metal stop ball that is at least 5/16" (8mm) in diameter, so that it touches the mouth of the clutch when the shade is in the all-rolled-up position. For metal or plastic bead chain, lower the shade to sill or floor height, and attach the appropriate metal stop or plastic connector next to the clutch, this prevents the shade from being lowered beyond that point. TECHNICAL RollEase, Inc. 200 Harvard Avenue Stamford, CT Fax: Order Fax: RollEase, Inc. Rev: May 5, 2009

3 R-Series R-Series Fascia Fabrication - Installation 7. CUT FASCIA PANEL TO DIMENSION A as calculated in step 1, over. 8. CUT AN OPENING IN THE BOTTOM OF THE CLUTCH END OF THE FASCIA PANEL. DEBURR THE CUT EDGES. The clutch bottom and control cord will fit through this opening. The openings for the R8 and R16 clutches are shown for left-hand control. The opening for the R24 clutch is shown for right-hand control. 7 /16" 12 mm 1 5 /8" 41 m m 3 inch (76mm) Panel for R8 clutch INSTALLATION 1. MOUNT THE BRACKETS. The open end of each bracket faces downward, as shown in the drawing below. NOTE: If you have an inside mount and must use inside mount holes, you will have to drill your own holes in the side of the bracket. Use at least two screws per bracket, and make sure that the screw heads clear the clutch. V Lug 1 /2" 13 mm 1 5 /8" 41 mm 3 inch (76mm) Panel for R16 clutch 4 inch (102mm) Panel for R24 clutch 2 1 /8" 54 mm 1 /2" 13 mm Blade 2. INSTALL THE SHADE. Push the clutch straight onto the blade of its bracket. The bottom of the clutch should always point straight down, as shown above. Lower the lug of the end plug onto the V of its bracket. The roller should fit in the brackets securely, with just a little play. ATTACH FASCIA PANEL Attach the fascia by first hooking the top lip of the fascia panel onto the bracket as shown. Swing the bottom the fascia panel towards the bracket and gently press at the bottom to the panel until the lip on the fascia engages and snaps locked to the bracket. 3. ATTACH STOPS TO METAL OR PLASTIC BEAD CHAIN. For plastic bead chain: use connector for top stop and attach another connector for lower stop. For metal bead chain: attach a metal stop ball at least 5/16 inch (8 mm) in diameter so that it touches the clutch when the shade is rolled all the way up. For both kinds of bead chain, lower the shade to sill or floor height, and snap the appropriate metal stop or plastic connector on the opposite side from the stop, so that the shade cannot be lowered beyond that point. 4. INSTALL THE TENSION DEVICE: See page Tension device assembly sheet for details TECHNICAL 5. USE THE CONTROL CORD OR BEAD CHAIN TO OPERATE THE SHADE. Pulling gently on one side of the control cord or bead chain raises the shade; pulling down on the other side lowers it.

4 R-Series R-Series Component Overview Clutch Bracket R-24 Spring Assist Heavy Duty Brackets Bracket Projection Bracket Cover (use with R8 bracket only) R-8 R-16 LEFT 1 1 /2 inch 2 inch 2 7 /8 inch R to 2 inch adapters End Plug Bracket Link System Bracket External Hem Bar End Plug Bracket Cover (use with R8 bracket only) Pin End Spring Assist Internal Hem Bar MAX WEIGHT R3 TUBE MAX SHADE WIDTH* 3 lbs (1,4 kg) 1 (25mm) 60 (152cm) R3C02 RTEA1T12 REP02 RB360 RB380 n/a RB390 1 (adjustable)(25mm) 60 (152cm) R3CABC RTEA1T12 REPABC RB360 RB380 n/a RB /8 (28mm) 84 (213cm) R3C01 RTEA2T12 REP01 RB360 RB380 n/a RB390 Bracket Covers: (optional for 360/380) RBPC360 RBPC380 n/a n/a 8 lbs (3,6kg) 1 (25mm) 60 (152cm) R8C02 RTEA1T12 REP02 RB360 RB380 n/a n/a 1 1 /8 (28mm) 84 (213cm) R8C01 RTEA2T12 REP01 RB360 RB380 n/a n/a 1 1 /4 (32mm) 114 (289cm) R8C03 RTEA3T12 REP03 RB360 RB380 n/a n/a 1 1 /2 * (38mm) 132 (335cm) R8C14 RTEA4T12 REP53 RB360 RB380 n/a n/a R8 Bracket Covers: (optional) RBPC360(W/BK) RBPC380(W/BK) 3 inch (75mm) Fascia Panel (RFP3) for R8 requires RB361 OR RB362 Brackets. (see note below) 8 lbs (3,6kg) 1 1 /4 (32mm) 114 (289cm) R3 or R8 RTEA3T12 SAPE03 RB360 RB380 n/a RB lbs (7,3kg) 1 1 /2 (38mm) 132 (335cm) R16 RTEA4T12 SAPE53 RB560 RB580 n/a RB590 PESA 16 lbs (7,3kg) 1 1 /2 (38mm) 132 (335cm) R16C53 RTEA4T12 REP53 RB560 RB580 RBGAL RB lbs (5,4 kg) 2 *(50mm) 168 (427cm) R16C53 RTEA5U14 REP53 RB560 RB580 RBGAL RB590 R16 +(1) RA2 +(1) RA2 Adapter Adapter 3 inch (75mm)Fascia Panel (RFP3) for R16 requires RB561Brackets. 24 lbs (11,0 kg) 1 1 /2 (38mm) 132 (335cm) R24C53 RTEA4T12 REP53 NA RB580 RBGAL RB lbs (8,2 kg) 2 *(50mm) 168 (427cm) R24C53 RTEA5U14 REP53 NA RB580 RBGAL RB590 R24 * lightweight materials only, 5 lb. (2,25kg ) maximum *Must use 2 (50mm) Adapters (RA2), 2 per shade *Must use 2 (50mm) Adapters (RA2), 2 per shade Max Drop (1-1/4: 88 2,23m) (1-1/2: 96 2,44m) CLUTCH TUBE END PLUG BRACKETS PART NO. PART NO. PART NO. 1 1/2 (38mm) 2 (50mm) 2.25 (57mm) PROJECTION PROJECTION PROJECTION PART NO. PART NO. PART NO. +(1) RA2 +(1) RA2 Adapter Adapter 4 inch (100mm)Fascia Panel (RFP4) for R24 requires RB581 Brackets. 2 7/8 (57mm) PROJECTION PART NO. 30 lbs (13,5 kg) 1 1 /2 (38mm) SA24(R/L)(36/45) RTEA4T12 REP53 NA RB580 RBGAL n/a Use 2 *(50mm) SA24(R/L)(36/45) RTEA5U14 REP53 NA RB580 RBGAL n/a Spring +(1) RA2 +(1) RA2 *Must use 2 (50mm) Assist Adapter Adapter SA Adapters (RA2), Software 2 per shade * Note: Maximum shade widths are given for light fabric and/or short shade drops. For more detail, consult the chart that specifies clutch and tube sizes. Note: R-3 & R-8: RB-361 fascia brackets (with blade centered) will accomodate a 2 inch (50mm) outside dimension roll of fabric, RB-362 fascia bracket with blade offset from center will accomodate a 2-3/4 inch outside dimension roll of fabric. TECHNICAL CLUTCHES In figuring weight, include only the shade cloth, hem bar and trim. Do not include the weight of the tube, clutch or other RollEase components.

5 R-Series R-Series Hardware Measurements Diameter H.45 WALL or INSIDE MOUNT CEILING MOUNT BRACKET COVER CLUTCH MODEL R3 BRACKET MODEL A B C D E F G H END PLUG.47 END PLUG BRACKET WITH RETAINER R R16 R24 & SA RBGAL 580 RBGAL N/A N/A N/A N/A N/A Flange diameter matches outside diameter of tube All dimensions in inches, see decimal/fraction/metric conversion chart in this section Link System Projection matches RB-380 and RB580 brackets 2 inches 50mm Light Gap Light Gap: on 1-1/2 (38mm) tube is 0.64 inch, with 2 inch (50mm) tube adapters 0.81 inch See fabrication page for specifics on calculating specific clutch and pin end system light gap deductions TECHNICAL RollEase, Inc. 200 Harvard Avenue Stamford, CT Fax: Order Fax: RollEase, Inc. Rev: May 5, 2009

6 Minimum bead chain run through to raise shade completely (in inches) Shade Drop ROLLEASE CLUTCH SIZE Length R-3 R-8 R-16 R NOTE: This table shows the length of chain that runs through the clutch to raise the shade completely, this is important in selecting chain length when a stop ball will be installed. IMPORTANT: The drop length of the chain will be slightly less than one-half the length shown in the table. ❻

7 Control Cord - Bead Chain Installation 1. Remove the old control cord. IMPORTANT: Do not disassemble the clutch. Hold the clutch by its base. With your other hand, push a small loop of cord up to the front from behind the guard. With the hand thatʼs not holding the base, bend the cord sharply against the first pulley tooth. Push or pull the cord hard enough to move 2. Select an appropriate cord length for the shade. the pulley. Use the cord as a handle to pull the pulley all the way around until the cord is completely out of the pulley. 3. Insert the new control cord. Push a loop up from behind the guard. Firmly push the cord clockwise against a tooth edge, until the pulley moves, trapping the cord in the pulley. Use a pencil eraser to rotate the pulley clockwise, one tooth at a time, all the way around to the other side. A loop will remain in front of the guard. Pull on the cord from behind the guard until the the entire loop falls behind the guard. RollEase, Inc. 200 Harvard Avenue Stamford, CT Fax: Order Fax: RollEase, Inc. Rev: May 5, 2009

8 1. Cut a length of chain twice the length of the final loop. Â 2. Using the spike on the bead chain pliers open the bead on one end of the chain and discard the opened bead. 3. In the same manner, open but do not remove the bead on the other end of the chain. 4. Insert the post on the first end of the chain into the open bead. Â 5. Close the bead using the jaws on the bead chain pliers. 6. Your chain is now complete. ❻

9 R-Series R-Series Hardware Measurements ALUMINUM TUBE TAPED 1inch (25mm) /8 inch (28mm) 1 1 /2 inch (38mm) 1 /4 inch TAPED (32mm) TAPED TAPED inch (50mm) TAPED or UNTAPED ALUMINUM TUBE /2 inch (63mm) TAPED or UNTAPED ALUMINUM TUBE 2.43 (61,7mm) ALUMINUM TUBE FOR MOTORIZATION 2.57 (65,3mm) 2inch (50mm) Smooth Wall Motorization Tube for Somfy ST-50, LT-50 motors or similar. TAPED or UNTAPED ALUMINUM TUBE /2 inch (63mm) TAPED or UNTAPED ALUMINUM TUBE 2.43 (61,7mm) 3 1 /4 inch (83mm) Motorized use only TAPED or UNTAPED ALUMINUM TUBE TECHNICAL 2.57 (65,3mm) Wall Thickness RollEase, Inc. 200 Harvard Avenue Stamford, CT Fax: Order Fax: RollEase, Inc. Rev: May 5, 2009

10 Roller Shade Chart: R-SERIES To use this chart, select the components that you will use from the chart below. Next, add the deduction values together to get a sum total. If you use a component more than once (like brackets), be sure to add its value each time it is used. In the example, we have two Skyline SLB660 brackets, a Skyline Pin End, and an SL10 clutch. The sum would be: =.930 You would then subtract this sum from the measured opening width to obtain the maximum cut length for your tube Clutches End Plug/ Adapters Brackets/ Covers R-SERIES Component (in) (mm) R R R R RGAL RGAL R24 Spring Assist R-Series End Plug R-Series Cassette End Plug to 19.0 to Silent Pin End Link System R-Series 2" Adapter R-Series 2.5" Adapter R-Series R3-R8 Brackets (Clutch) (RB360, RB380, RB390) R-Series R3-R8 Brackets (End Plug) (RB360, RB380, RB390) R-Series R3-R8 Bracket Covers R-Series R3-R8 Brackets with Skyline Pin End (Clutch) (RSLB360, RSLB380) R-Series R3-R8 Brackets with Skyline Pin End (End Plug) (RSLB360, RSLB380) R-Series R16 Brackets (Clutch) (RB560) R-Series R16 Brackets (End Plug) (RB560) R-Series R16-R24 Brackets (Clutch) (RB580, RB590) R-Series R16-R24 Brackets (End Plug) (RB580, RB590) R-Series R16-R24 Brackets with Skyline Pin End (Clutch) (RSLB560, RSLB580) R-Series R16-R24 Brackets with Skyline Pin End (End Plug) (RSLB560, RSLB580) R-Series Heavy Duty Brackets (Clutch) (RBGAL) R-Series Heavy Duty Brackets (End Plug) (RBGAL)

11 Roller Shade Chart: R-SERIES Fascia And Pocket Cassette Motors R-SERIES Component (in) (mm) R-Series 3" Fascia Bracket (Clutch) (RB361RTN, RB362RTN, RB561RTN) (3 Pocket) R-Series 3" Fascia Bracket (End Plug) (RB361RTN, RB362RTN, RB561RTN) (3 Pocket) R-Series 3" Fascia Bracket End Cap R-Series 4" Fascia Bracket (Clutch) (RB581RTN) (4 and 6 Pocket) R-Series 4" Fascia Bracket (End Plug) (RB581RTN) (4 and 6 Pocket) R-Series 4" Fascia Bracket Cover R-Series 5" Fascia Base Bracket + Insert Single (Clutch) (5 Pocket) R-Series 5" Fascia Base Bracket + Insert Single (End Plug) (5 Pocket) R-Series 5" Fascia Base Bracket + Insert Dual (Clutch) (5 Pocket) R-Series 5" Fascia Base Bracket + Insert Dual (End Plug) (5 Pocket) R-Series 5" Fascia Bracket Cover R-Series Cassette 80 Bracket (Clutch) (CRUBKT) R-Series Cassette 80 Bracket (End Plug) (CRUBKT) R-Series Cassette 80 Intermediate Bracket (CRIMBKT) R-Series Cassette 80 End Caps R-Series Cassette 100 and 120 Bracket (Clutch) (CRUBKT53L) R-Series Cassette 100 and 120 Bracket (End Plug) (CRUBKT53L) R-Series Cassette 100 and 120 Intermediate Bracket (CRIMBKT53L) R-Series Cassette 100 and 120 End Caps Somfy 30 Series Somfy 40 Series Somfy 50 Series Note: This chart gives exact component measurements taken from part drawings. RollEase recommends taking an additional.125 deduction for inside mount shades to ensure that the fit of the shade is not too tight.

12 Roller Shade Chart - Skyline To use this chart, select the components that you will use from the chart below. Next, add the deduction values together to get a sum total. If you use a component more than once (like brackets), be sure to add its value each time it is used. In the example, we have two Skyline SLB660 brackets, a Skyline Pin End, and an SL10 clutch. The sum would be: =.930 You would then subtract this sum from the measured opening width to obtain the maximum cut length for your tube Clutches Pin Ends/ Adapters SKYLINE Component (in) (mm) SL SL SL SL SL RGALH RGAL400H Skyline Pin End Skyline HD Pin End Silent Pin End.750 to to 44.5 Link System Spring Assist Pin End (PESA) Skyline Adapter (1 1/4, 1 1/2, 40mm) Skyline 2 Adapter Skyline 2.5 Adapter

13 Roller Shade Chart - Skyline Brackets/ Covers Fascia Cassette Motors SKYLINE Component (in) (mm) Skyline Standard Bracket (SLB660) Intermediate Skyline Bracket (SLB660i, SLB680i) Skyline Ribbed Bracket (SLB680R, 690R) Skyline Narrow Bracket (SLNB660, SLNB680, SLNB690) Skyline Narrow Intermediate Bracket (SLNB660i, SLNB680i, SLNB690i) Skyline Horizontal Dual Bracket (SLB660DBH) Skyline Vertical Dual Bracket (SLB660DBV) Skyline Universal Dual Bracket (SLDB32, SLDB38, SLDB48) Skyline Intermediate Universal Dual Bracket (SLDB38i, SLDB48i) Skyline Standard Bracket Cover Skyline Narrow Bracket Cover Skyline Dual Bracket Cover Skyline 3 Fascia Bracket (SLFBKT3) Skyline 3 Fascia Bracket End Cap Skyline 4 Fascia Bracket (SLFBKT4) Skyline 4 Fascia Bracket Cover Skyline 5 Fascia Base Bracket + Insert Skyline 5 Fascia Bracket Cover Skyline Cassette 80 (CRUSLB) Skyline Cassette 80 Intermediate Bracket (CRUSLBI) Skyline Cassette 80 End Caps Skyline Cassette 100 and 120 Bracket (CRUSLB660, CRUSLB680) Skyline Cassette 100 and 120 Intermediate Bracket (CRUSLB660i, CRUSLB680i) Skyline Cassette 100 and 120 End Caps Somfy 30 Series Somfy 40 Series Somfy 50 Series Note: This chart gives exact component measurements taken from part drawings. RollEase recommends taking an additional.125 deduction for inside mount shades to ensure that the fit of the shade is not too tight.

14 Roller Shade Chart - Motors To use this chart, select the components that you will use from the chart below. Next, add the deduction values together to get a sum total. If you use a component more than once (like brackets), be sure to add its value each time it is used. In the example, we have two Skyline SLB660 brackets, a Skyline Pin End, and an SL10 clutch. The sum would be: =.930 You would then subtract this sum from the measured opening width to obtain the maximum cut length for your tube Roller Shade Chart - Motors Motors Motor Component (in) (mm) Rollease Acmeda 18mm Rollease Acmeda 25mm Rollease Acmeda 28mm Rollease Acmeda 35mm Rollease Acmeda 45mm Crown for 18mm DC motor in 1.000" tube (MTCR-18-1) Crown for 18mm DC motor in 1.125" tube (MTCR ) Crown for 25mm Switch motor in 1.125" tube (MTCR ) Crown for 25mm DC motor in 1.25" tube (MTCR ) Crown for 25mm DC motor in 1.5" tube (MTCR ) Crown for 28mm DC motor in 1.5" tube (MTCR ) Crown Set for 28mm DC motor in 2.0" Ribbed tube (MTCR-28-2) Crown for 35mm motor in 2.0" Ribbed tube (MTCR-35-2) Crown for 45mm motor in 2.0" Smooth tube (MTCR-45-2SW) Crown Adapter 28mm motor in S45 Crowns (MTCRDR-28-S45) Crown Adapter 35mm motor in S45 Crowns (MTCRDR-35-S45) Crown for 45mm motor in 2.5" tube (MTCR ) Crown for 45mm motor in 3.25" tube (MTCR ) mm motor to Skyline bracket (MTAD-18-SL) mm, 28mm, 38mm motor to Skyline bracket (MTAD SL) RollEase Acmeda Harvard Avenue - Stamford, CT Phone: Order Fax:

15 45mm motor to Skyline bracket (MTAD-45-SL) mm motor to R Series bracket (MTAD-18-RS) mm, 28mm, 38mm motor to R Series bracket (MTAD RS) mm motor to R Series bracket (MTAD-45-RS) Note: This chart gives exact component measurements taken from part drawings. RollEase recommends taking an additional.125 deduction for inside mount shades to ensure that the fit of the shade is not too tight. RollEase Acmeda Harvard Avenue - Stamford, CT Phone: Order Fax: