Rev Part No. 4903WP PART'S MANUAL

Transcription

1 ROUND BALERS Rev Part No. 4903WP PART'S MANUAL An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or M&W ( ) to obtain a Free copy before operating the equipment. MODEL 4500 SERIAL NUMBERS CURRENT MODEL 4590 SERIAL NUMBERS CURRENT M&W 1020 South Sangamon Ave. Gibson City, Illinois Alamo Group Inc.

2 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.

3 Parts Section 1 PARTS SECTION

4 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number, and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. NOTE: Please refer to The Safety Section in the front of this Manual for the proper Part Number when ordering Replacement Safety Decals. For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Group Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: M&W 1020 South Sangamon Ave. Gibson City, Illinois Alamo Group Inc. Parts Section 2

5 PART NAME INDEX BALE BUMPER RAMP EXTENTION BALER BALE COUNT SENSOR - MODEL DECAL LOCATION GUIDE... 4 DUAL TWINE DRIVE ASSEMBLY DUAL TWINE TIE SYSTEM ELECTRICAL SCHEMATIC - MODEL ELECTRICAL SCHEMATIC - MODEL ELECTRICAL SYSTEM - MODEL ELECTRICAL SYSTEM - MODEL ELEVATOR FRONT CHAMBER... 6 GEARBOX GEARBOX * HYDRAULIC CYLINDER HYDRAULIC CYLINDER * HYDRAULIC SYSTEM HYDRAULIC SYSTEM (4500 OPTION & 4590 STANDARD EQUIPMENT) IID SHAFT ASSEMBLY M&W ROUND BALER MODEL 4500 BALER BALE BUMPER INSTALLATION INSTRUCTIONS OPTIONAL - WINDROW GATHERING WHEEL (KIT # ) PICK-UP REAR CHAMBER Rev ROUND BALER OPTIONAL BALE GRABBER KIT PART NO INSTALLATION INSTRUCTIONS ROUND BALER OPTIONAL HYDRAULIC LIFT PICK-UP KIT PART NO INSTALLATION INSTRUCTIONS ROUND BALER OPTIONAL SAFETY CHAIN KIT PART NO INSTALLATION INSTRUCTIONS SAFETY LIGHTS UNDERSIDE WIRE HARNESS ROUTING WRAP ROLL MOUNTING SYSTEM - MODEL WRAP SYSTEM ASSEMBLY - MODEL Alamo Group Inc. Parts Section 3

6 DECAL LOCATION GUIDE 2007 Alamo Group Inc. Parts Section 4

7 DECAL LOCATION GUIDE ITEM PART NO. QTY. DESCRIPTION DECAL KIT # DECAL KIT # 1 D103 1 PTO SPEED (540 RPM) FILL LINE DECAL GREASE DECAL. 10 HRS PICK-UP PIN LARGE M & W OIL DECAL CONTROL HOUSING DECAL (NOT SHOWN) DOG CLUTCH DECAL ELEVATOR CHAIN ADJUSTMENT DECAL CAUTION OPERATING DECAL DANGER - SHARP KNIFE DECAL DOOR SAFETY LOCK VALVE DOUBLE TWINE INSTALLATION INSTRUCTION DECAL PICK-UP CRANK DIRECTION DECAL PICK-UP HEIGHT POSITION DECAL KIT HAND PINCH DECAL PINCH POINT DECAL SAFETY OPERATION DANGER - TAILGATE M & W LOGO, RH M & W LOGO, LH MODEL NO. 4500, RH MODEL NO. 4590, RH MODEL NO. 4500, LH MODEL NO. 4590, LH FRONT STRIPE DECAL REAR STRIPE DECAL OIL LEAK DECAL RED OBLONG DEFLECTOR 28 5W118 1 SLOW MOVING VEHICLE IID SHIELD (OUTER DECAL) IID SHIELD (INNER DECAL) MADE IN USA WARNING - BALER UPSET DRIVELINE - SPANISH TRANSLATION CANISTER MANUAL C 2 LOCKNUT FLATWASHER BOLT WC 1 MANUAL FOR CANISTER INSTRUCT DECAL - MANUAL OPERATOR S INSIDE Indicates Decal Located 2007 Alamo Group Inc. Parts Section 5

8 FRONT CHAMBER 2007 Alamo Group Inc. Parts Section 6

9 FRONT CHAMBER ITEM PART NO. QTY. DESCRIPTION RUBBER STOP TWINE BOX FLOOR 3 5E805 2 TYRAP TONGUE TWINE DIVIDER ROD RUBBER HOLD DOWN STRAP DIVIDER PANEL (UPPER) 8 6D FLANGED WHIZLOCK NUT GAS SPRING ASSEMBLY W/BALL STUDS TWINE BOX COVER FRONT CHAIN GUARD FLATWASHER H5C 23 BOLT 14 6D SHEET METAL SCREW FRONT HOUSING COTTER PIN IID SHAFT TRANSPORT SUPPORT F4C 10 PHILLIPS FLATHEAD SCREW ROLL PIN HINGE PIN COTTER PIN BOLT C 2 HEX LOCKNUT C 2 ELASTIC STOP NUT CAM YOKE ROLLER BEARING H8C 2 BOLT HAIRPIN COTTER SPRING WASHER COMPRESSION SPRING SPRING BAR JACK STAND BOLT JACK PIN PLASTIC KNOB KNOB STUD COMPRESSION SPRING H5C 2 BOLT C 4 ELASTIC STOP NUT C 2 HEX NUT ADJUSTING BLOCK H5C 2 BOLT FLATWASHER TWINE BOX HINGE TWINE BOX LID N4C 18 PHILLIPS PANHEAD SCREW C 18 HEX LOCKNUT BOLT SAFETY CHAIN FLATWASHER C 1 HEX LOCKNUT REF DIVIDER PANEL, LOWER END PLATE, RH BLANK LOCKWASHER H5C 4 CARRIAGE BOLT HEX NUT HINGE PLATE N13C 4 PANHEAD SCREW FLEXIBLE DRAW LATCH C 4 EXT. TOOTH LOCKWASHER C 4 HEX MACHINE NUT TWINE GUIDE BUSHING RETAINING RING 2007 Alamo Group Inc. Parts Section 7

10 FRONT CHAMBER 2007 Alamo Group Inc. Parts Section 8

11 FRONT CHAMBER ITEM PART NO. QTY. DESCRIPTION BALE SIZER - RIGHT (NOT SHOWN) BALE SIZER - LEFT H5C 6 BOLT LOCKWASHER HEX NUT 2007 Alamo Group Inc. Parts Section 9

12 REAR CHAMBER Rev Alamo Group Inc. Parts Section 10

13 REAR CHAMBER Rev ITEM PART NO. QTY. DESCRIPTION 1 6D SHEET METAL SCREW REAR UPPER CHAIN GUARD FLATWASHER LOCKWASHER BOLT REAR MIDDLE CHAIN GUARD (INCLUDES ITEM 58) REAR LOWER CHAIN GUARD (INCLUDES ITEM 58) N9C 2 PHILLIPS PANHEAD SCREW, NO CLAMP, SUPPORT VINYL TUBE "Y" CONNECTOR C 4 EXTERNAL TOOTH LOCKWASHER NUT 14 11D FLANGED WHIZ NUT FILL LINE DECAL TANK ASSEMBLY, LH TANK ASSEMBLY, RH FLATWASHER SPRING ANCHOR PIN SPRING ADJUST LEVER C 2 HEX JAM NUT LATCH SPRING ASSEMBLY C 2 CARRIAGE BOLT 24 6D FLANGED WHIZLOCK NUT FLATWASHER C 2 HEX LOCKNUT LATCH BAR LATCH PIVOT BUSHING FLATWASHER BOLT LOCKWASHER BOLT ADJUSTABLE YOKE END HEX NUT CLEVIS ROD HYDRAULIC CYLINDER C 2 HEX LOCKNUT UNLATCH ROD CLEVIS HEX TOP LOCKNUT HEX LOCKNUT UPPER CYLINDER PIN H5C 2 BOLT 44 15B SAE FLATWASHER H5C 1 HEX TAP BOLT C 2 HEX NUT BOLT C 4 BOLT MOUNTING STRAP BOLT BEARING CASTING 52 15B800 4 FLATWASHER LOCKNUT F4C 10 PHILLIPS FLATHEAD SCREW 55 6D FLANGED WHIZLOCK NUT ROLL PIN HINGE PIN HEX INSERT H5C 2 HEX TAP BOLT COTTER PIN CLEVIS PIN C 2 SAE FLATWHASHER AR CAP 2007 Alamo Group Inc. Parts Section 11

14 REAR CHAMBER Rev Alamo Group Inc. Parts Section 12

15 REAR CHAMBER Rev ITEM PART NO. QTY. DESCRIPTION CHAIN DOOR, RH CHAIN DOOR, LH FLEXIBLE DRAW LATCH N13C 2 PANHEAD MACHINE SCREW C 12 HEX NUT REAR HOUSING INSERT TOOL KIT (INCLUDES TOOL AND 5 INSERTS) BOLT WDMT,RIGHT GUARD MOUNTING WDMT,LEFT GUARD MOUNTING 77 6D HEX FLG WHIZ TYP B 5/16 X 1/ Alamo Group Inc. Parts Section 13

16 UNDERSIDE 2007 Alamo Group Inc. Parts Section 14

17 UNDERSIDE ITEM PART NO. QTY. DESCRIPTION TIE ROD, 60" SPINDLE HEX NUT HEX NUT COVER MOUNT STUD CROSS BEAM COVER C 1 SAE FLATWASHER NYLON STRAP SUPPORT BRACKET HEX JAM NUT A3C 2 SQUAREHEAD CUP POINT SETSCREW SPHERICAL BEARING REAR ROLLER AXLE REAR ROLLER ROLLER CHAIN KEY FRONT ROLLER KEY 19 6D CONNECTING LINK 20 6D OFFSET LINK HEX LOCKNUT BEARING HOUSING 23 6D BEARING CARTRIDGE PICK-UP HOLDER, LH PICK-UP HOLDER, RH 26 6D CONNECTOR LINK WHEEL ARM LOCKWASHER FLATWASHER BOLT COTTER PIN C 4 FLATWASHER WHEEL FLATWASHER SPACER SPRING BAR HEX FLANGE BOLT FLATWASHER COMPRESSION SPRING PICK-UP IDLER ARM LEAF SPRING STUD NUT 43 TR415 2 VALVE STEM WHEEL TIRE MOUNTED TIRE ASSY HUB CAP C 2 HEX SLOTTED NUT BEARING CONE C 2 SAE FLATWASHER BEARING CUP HUB & CUP ASSY DRIVE STUD BEARING CUP BEARING CONE SEAL C 6 LOCKWASHER C 2 BOLT BOLT SPROCKET BOLT STRIPPER H5C 4 BOLT 2007 Alamo Group Inc. Parts Section 15

18 UNDERSIDE 2007 Alamo Group Inc. Parts Section 16

19 UNDERSIDE ITEM PART NO. QTY. DESCRIPTION CHAIN TENSIONER ARM COMPRESSION SPRING FLATWASHER BOLT BOLT SUPPORT BRACKET, LH GUIDE BAR C 4 BOLT BOLT COTTER PIN PICK-UP SHIELD METRIC KEY ROLLER CHAIN SPROCKET SPROCKET PICK-UP LIFT SCREW CRANK ASSY ROLL PIN CABLE PULLEY PICK-UP C 1 HEX NUT WIRE ROPE CLAMP HEX FLANGE BOLT WASHER 89 29N132 3 CABLE THIMBLE CABLE THIMBLE PICK-UP CABLE SPACER C 6 BOLT SUPPORT PLATE C8 1 BOLT METRIC KEY SHAFT COUPLING HEX NUT A6C 2 SQ. HD CP PT SETSCREW COTTER PIN TINE BAR C 1 HIGH HEX NUT C8 1 BOLT QUICK PIN DRIVE SHAFT KEY ROLL PIN SPROCKET ROLLER CHAIN CHAIN GUIDE C 4 BOLT C 4 HEX LOCKNUT PICK-UP CABLE PICK-UP CABLE BOLT ROLL PIN BOLT FLATWASHER FLATWASHER SPROCKET H5C 1 BOLT CHAIN TENSIONER SPRING C 1 HEX TAP BOLT BEARING RETAINING RING IDLER SPROCKET IDLER SPROCKET ASSY Alamo Group Inc. Parts Section 17

20 UNDERSIDE 2007 Alamo Group Inc. Parts Section 18

21 UNDERSIDE ITEM PART NO. QTY. DESCRIPTION CHAIN SHIELD SUPPORT ANGLE 135 6D90174 FLANGED WHIZLOCK NUT C7 CARRIAGE BOLT ROLLER DRIVE SHIELD PICK-UP CRANK ROLL PIN C2 BOLT CRANK FACE PLATE D FLANGED WHIZ NUT PICK-UP LIFT INPUT ROD PICK-UP LIFT HOUSING GEAR KIT W/GROOVED PINS DRIVE SCREW PICK-UP LIFT CABLE ARM LOCKWASHER H8C 4 SOCKETHEAD BOLT BEARING FLANGETTE BEARING IDLER SPACER GUIDE WASHER MACHINE BUSHING 161 6D HALF LINK PIPE C 2 FLATWASHER BOLT COVER, HAND HOLE A/R HEX INSERT (INCLUDED IN ITEM #6) NOTE: For Alamo Group Inc. Parts Section 19

22 ELEVATOR 2007 Alamo Group Inc. Parts Section 20

23 ELEVATOR ITEM PART NO. QTY. DESCRIPTION SLIDING BRACKET ROLL PIN CHAIN TENSIONER BRACKET WAVE SPRING WASHER CHAIN GUIDE MACHINED BUSHING AR MACHINED BUSHING BEARING W/LOCK COLLAR RETAINING RING IDLER SPROCKET LOCKING COLLAR LOCKWASHER HEX NUT PIPE SPACER C 7 CARRIAGE BOLT REAR SHAFT COVER ELEVATOR IDLER SHAFT CHAIN CROSS BAR RETAINING RING WASHER BEARING ELEVATOR CHAIN W/CONNECTOR LINK AR CONNECTING LINK AR ONE BAR CHAIN SECTION BOLT LOCKWASHER SPRING ELEVATOR CHAIN TENSION SCREW C 2 SAE FLATWASHER C 8 HEX NUT C3C 1 SETSCREW SPRING CAP SPRING SPRING CABLE PULLEY ROLL PIN PULLEY MOUNT 37 6D SHEET METAL SCREW FLATWASHER C 8 CARRIAGE BOLT BEARING FLANGETTE C 11 HEX LOCKNUT BEARING DRIVE SPROCKET A29C 8 SETSCREW BEARING KEY STRIPPER PLATE F4C 10 PHILLIPS FLATHEAD SCREW ELEVATOR DRIVE SHAFT FRONT SHAFT COVER CUPPED SPRING WASHER KEY CHAIN LIMITER FLATWASHER LOCKWASHER BOLT SPROCKET CLUTCH CABLE SPROCKET 68 7D ROLLER CHAIN CONNECTOR LINK BOLT FLATWASHER 2007 Alamo Group Inc. Parts Section 21

24 ELEVATOR 2007 Alamo Group Inc. Parts Section 22

25 ELEVATOR ITEM PART NO. QTY. DESCRIPTION FLATWASHER IDLER SPROCKET ROLLER CHAIN C 3 CARRIAGE BOLT BEARING BEARING FLANGETTE KEY HEX LOCKNUT FLATWASHER COMPRESSION SPRING CHAIN TENSIONER ADJUSTMENT WIRE ROPE CLAMP ROLL PIN ROLL PIN WIRE ROPE THIMBLE LEVER SPECIAL SOCKETHEAD BOLT ROLLER RACE A6C 2 SETSCREW HEX NUT DOG CLUTCH, SLIDING BEARING DOG CLUTCH SPRING WASHER DRIVE SHAFT, LH GREASE FITTING 99 9D LUBE BULKHEAD NUT 100 9D LUBE BULKHEAD CONNECTOR PIPE NIPPLE PIPE NIPPLE PIPE ELBOW DRIVE SHEAVE(4590 ONLY) 2007 Alamo Group Inc. Parts Section 23

26 DUAL TWINE TIE SYSTEM 2007 Alamo Group Inc. Parts Section 24

27 DUAL TWINE TIE SYSTEM ITEM PART NO. QTY. DESCRIPTION BEARING HOUSING BEARING SPROCKET IDLER SHAFT RETAINING RING SPROCKET DRIVE SHAFT GEAR SHAFT/PINION BUSHING RH TRAVEL PLATE ASSEMBLY (INCLUDES 1 OF ITEMS #9 & #10) STUD ROLL PIN LH TRAVEL PLATE ASSEMBLY (INCLUDES 1 OF ITEMS #9 & #10) CHAIN COVER STUD SUB-ASSEMBLY (INCLUDES 4 OF ITEM #55) RH TWINE TRAVEL LIMIT LH TWINE TRAVEL LIMIT KNIFE STRAP H5C 2 BOLT HEX NUT H5C 4 CARRIAGE BOLT 19 6D FLANGED WHIZLOCK NUT CHAIN BEAM TWINE HOOK-WHITE LATCH, TRAVEL KNIFE CARRIER CHAIN GUIDE SPACER, KNIFE CARRIER ROLLER CHAIN SLIDER SPRING CARRIAGE BOLT BOLT H5C 5 BOLT BOLT BOLT BOLT C 2 HEX LOCKNUT C 8 HEX LOCKNUTT C 2 ELASTIC STOP NUT HEX NUT C 2 HEX JAM NUT LOCKWASHER LOCKWASHER C 4 INTERNAL TOOTH LOCKWASHERT C 3 CARRIAGE BOLT C 8 FLATWASHER 48 6D CONNECTING LINK 49 6D OFFSET LINK R 1 PLASTIC GEAR DRIVE PULLEY FLATWASHER KEY KEEPER STUD KEY SHOULDER BOLT TORSION SPRING, COUNTER COUNTER COUNTER MOUNTING BRACKET P5C 4 MACHINE SCREW C 4 HEX MACHINE NUT C 4 INTERNAL TOOTH LOCKWASHER COUNTER COVER KNIFE BLADE ASSY Alamo Group Inc. Parts Section 25

28 DUAL TWINE TIE SYSTEM 2007 Alamo Group Inc. Parts Section 26

29 DUAL TWINE TIE SYSTEM ITEM PART NO. QTY. DESCRIPTION R2C 4 PHILLIP HEAD SCREW TWINE DRIVE ASSY. (SEE TWINE DRIVE) TWINE GUIDE BRACKET TWINE GUIDE BUSHING RETAINING RING BOLT 72 11D FLANGED WHIZLOCK NUT C 2 WING NUT SPRING DUAL TWINE BRAKE CARRIAGE BOLT RETAINING RING Items # Alamo Group Inc. Parts Section 27

30 DUAL TWINE DRIVE ASSEMBLY 2007 Alamo Group Inc. Parts Section 28

31 DUAL TWINE DRIVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 11D FLANGED WHIZ NUT SPUR GEAR, 12 TEETH ELECTRIC MOTOR MOTOR MOUNT C 2 HEX MACHINE NUT C 2 EXT TOOTH LOCKWASHER ROLL PIN BEARING CAGE BEARING RETAINING RING RETAINING RING LOWER IDLER ARM IDLER SHAFT C 2 BOLT UPPER IDLER ARM BEARING BEARING SHAFT, FEED ROLLER FEED ROLLER, DUAL TWINE MODIFIED SPUR GEAR, 60 TEETH EXTERNAL RETAINING RING BOLT LOCKWASHER MOUNTING BRACKET SPRING H5C 3 BOLT C 1 BOLT HEX NUT TWINE GUIDE BUSHING RETAINING RING TWINE GUIDE BRACKET H5C 2 CARRIAGE BOLT FLATWASHER 35 6D FLANGED WHIZ LOCKNUT BOLT 2007 Alamo Group Inc. Parts Section 29

32 WRAP SYSTEM ASSEMBLY - MODEL Alamo Group Inc. Parts Section 30

33 WRAP SYSTEM ASSEMBLY - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION PULLEY A2C 2 SETSCREW V BELT FLATWATER 5 2F031 2 BELT, IDLER BOLT BOLT C 4 LOCKNUT IDLER PULLEY ARM IDLER BUSHING RS TORSION SPRINGS RS CLUTCH PANEL, LOWER DIVIDER NUT LOCKWASHER BOLT LOCKWASHER CLUTCH RETAINING WASHER 18 6D5103A 10 FLANGETTE 19 6D BEARING CLUTCH BRACKET H5C 21 CARRRIAGE BOLT CAM SHAFT BOLT BRACKET, HALL EFFECT CLUTCH, MODIFIED SPACER CUT-OFF CAM ASSY 27A CAM WELDMENT 27B 3919A9C 3 SETSCREW 27C 5C JAM NUT 27D ROLL PIN BRACKET, CAM SWITCH FLATWASHER 31 6D LOCKNUT 32 MWSN SPRING IDLER, ARM BASE SWING ARM RETAINING RING IDLER ROLLER ASSY 36A BEARING 36B IDLER ROLLER NET CHUTE DRIVE ROLLER ASSY END PLATE (RH) BOLT COUNTER RING ASSY TRIP ARM ASSY. 42A BEARING 42B TRIP ARM BOLT LOCKNUT BOLT STOP, TORSION SPRING BUMPER COTTER PIN TORSION SPRING CUTTER BAR ASSY 50A KNIFE 50B 3981H1C 10 SCREW 50C C 10 FLATWASHER 50D CUTTER BAR IDLER BUSHING (LH) 2007 Alamo Group Inc. Parts Section 31

34 WRAP SYSTEM ASSEMBLY - MODEL Alamo Group Inc. Parts Section 32

35 WRAP SYSTEM ASSEMBLY - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION TORSION SPRING V BELT BOLT FLANGETTE BEARING CLUTCH H5C 1 BOLT 59 6D LOCKNUT END PLATE ASSY. (LH) FLATWASHER NUT SPACER IDLER PULLEY ARM, (RH) C 1 FLATWASHER DRIVE SHEAVE A3C 1 SETSCREW BELT TENSIONER BRACKET 2007 Alamo Group Inc. Parts Section 33

36 WRAP ROLL MOUNTING SYSTEM - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION BOLT W 1 PLASTIC KNOB ROLL LATCH HANDLE TENSION ROD HANDLE PIVOT BRACKET 6 6D FLANGE LOCKNUT ROLL PIN ROLL END STOP ROLL LATCH R 1 HOIST EYE HEX NUT EXTENSION SPRING 13 11D HEX FLANGE NUT H5C 1 BOLT ROLL TUBE MOUNTING ROLL MOUNTING TUBE SPACER WASHER A/R ROLL/NETTING 2007 Alamo Group Inc. Parts Section 34

37 HYDRAULIC CYLINDER * ITEM PART NO. QTY. DESCRIPTION BARREL LOCKNUT PISTON 46 2 BACK-UP 47 1 O-RING 48 1 O-RING ROD 50 1 O-RING 51 1 BACK-UP LOCKWIRE HEAD 54 1 O-RING 55 1 BCK-UP 56 1 ROD WIPER HYDRAULIC CYLINDER P/N 2007 Alamo Group Inc. Parts Section 35

38 HYDRAULIC CYLINDER 2007 Alamo Group Inc. Parts Section 37

39 HYDRAULIC CYLINDER ITEM PART NO. QTY. DESCRIPTION CYLINDER ROD CYLINDER TUBE CYLINDER HEAD PISTON 5 5JRC NUT ROD SEAL ROD WIPER O-RING SEAL O-RING SEAL PSP PISTON DECAL, WARNING HYDRAULIC CYLINDER P/N 2007 Alamo Group Inc. Parts Section 38

40 HYDRAULIC SYSTEM 2007 Alamo Group Inc. Parts Section 39

41 HYDRAULIC SYSTEM ITEM PART NO. QTY. DESCRIPTION HYDRAULIC LINE, UPPER RIGHT HYDRAULIC LINE, LOWER RIGHT HYDRAULIC LINE, UPPER LEFT HYDRAULIC LINE, LOWER LEFT HYDRAULIC HOSE(NEW STYLE) HYDRAULIC HOSE(DISCONTINUED) HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE (NEW STYLE) HYDRAULIC HOSE (DISCONTINUED) HYDRAULIC CYLINDER (NEW STYLE -SEE PAGE 49) HYDRAULIC CYLINDER (DISCONTINUED - SEE PAGE 49) DOOR LOCK VALVE PICK-UP HYDRAULIC CYLINDER (NEW STYLE) PICK-UP HYDRAULIC CYLINDER(DISCONTINUED) TWIN CLAMP HALVES TWIN COVER PLATE BOLT UNLATCH ROD CLEVIS COTTER PIN CYLINDER PIN, LOWER CYLINDER PIN, UPPER 21 15B FLATWASHER H5C 2 BOLT HEX LOCKNUT UNION TEE C 2 BOLT ELBOW, MALE TWIN WELD PLATE 28 6D FLANGE WHIZ LOCKNUT PIPE CAP GROMMET ELBOW ADAPTOR(NEW STYLE) ELBOW ADAPTOR(DISCONTINUED) C 2 HEX LOCKNUT C 1 HEX NU CABLE PLATE WIRE ROPE CLAMP TUBE SPACER PICK-UP LIFT CONNECTOR H5C 1 BOLT BOLT FLATWASHER HEX LOCKNUT PIPE BUSHING LATCH SPRING C 2 HEX JAM NUT FLATWASHER H5C 2 HEX TAP BOLT SPRING ANCHOR PIN ROLL PIN 2007 Alamo Group Inc. Parts Section 40

42 PICK-UP 2007 Alamo Group Inc. Parts Section 41

43 PICK-UP ITEM PART NO. QTY. DESCRIPTION 1 K SPACER TUBE 2 K BOLT 3 K LOCKWASHER 4 K BEARING PLATE 5 K DOUBLE PICK-UP TINE 6 K CLIP 7 K LOCKNUT 8 K JAM NUT 9 K FLATWASHER 10 K COVER 11 K HEX NUT LOCKWASHER END PLATE, RH 13A END PLATE, RH 14 K FLANGED BEARING 15 K STRIPPER BAR 16 K BOLT 17 K FLATWASHER END PLATE, LH (LESS ITEMS 40 & 44) 19A END PLATE, LH (LESS ITEMS 40 & 44) 22 K ROLL PIN 23 K ROLLER BOLT 24 K ROLLER BEARING 25 K ECCENTRIC ARM 26 K EXTERNAL TOOTH LOCKWASHER 27 K HEX NUT 29 K BUSHING, LH 30 K BUSHING 31 K TINE MOUNT BAR 32 K DRIVESHAFT 33 K BOLT 34 K CLIP 36 K SCRAPER 37 K BUSHING, RH PICK-UP SHIELD 39 K HEX NUT C8 2 BOLT PICK-UP SHIELD EXTENDER, RH PICK-UP SHIELD EXTENDER, LH HEX FLANGE BOLT PICK-UP COMPLETE, LESS ITEM #38,40,43, & Alamo Group Inc. Parts Section 42

44 GEARBOX 2007 Alamo Group Inc. Parts Section 43

45 GEARBOX ITEM PART NO. QTY. DESCRIPTION CASING SHIM BEARING SHAFT SNAP RING PLUG BEARING SNAP RING OIL SEAL CROWN WHEEL SHIM C8 4 BOLT EXTENSION PINION SHAFT SNAP RING C8 4 BOLT PLUG, DIPSTICK SHIM PLUG GEARBOX COMPLETE -LESS ITEMS BOLT FLATWASHER SAFETY SHIELD LOCKWASHER HEX NUT C8 2 BOLT (TOP) LOCKWASHER KEY BOLT (BOTTOM) Serial Serial 2007 Alamo Group Inc. Parts Section 44

46 GEARBOX * 2007 Alamo Group Inc. Parts Section 45

47 GEARBOX * ITEM PART NO. QTY. DESCRIPTION BOLT FLATWASHER SAFETY SHIELD LOCKWASHER HEX NUT 6 K SEAL RETAINING RING 8 K FLATWASHER K FLATWASHER K FLATWASHER K FLATWASHER BALL BEARING 10 K RETAINING RING 11 K GEAR COVER 12 K GEARBOX GASKET C8 6 BOLT LOCKWASHER C8 4 BOLT LOCKWASHER 17 K BEARING 18 K FLATWASHER K FLATWASHER K FLATWASHER 19 K GEAR SHAFT 20 K GEAR HOUSING KEY 22 K DRIVESHAFT 23 K GEAR 24 K SEAL 25 K RETAINING RING 26 K FLATWASHER K FLATWASHER K FLATWASHER K FLATWASHER 27 K BALL BEARING 28 K PLUG 29 K FLATWASHER GEARBOX, COMPLETE - LESS ITEMS #1-5, 15,16, & (2) # Serial Serial 2007 Alamo Group Inc. Parts Section 46

48 IID SHAFT ASSEMBLY 2007 Alamo Group Inc. Parts Section 47

49 IID SHAFT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION QUICK DISCONNECT REPAIR IT QUICK DISCONNECT YOKE ASSEMBLY, 1-3/8 (6-SPLINE) CROSS & BEARING KIT INBOARD YOKE W 2 SPRING PIN INNER PROFILE SHIELD CONE SCREW BEARING RING OUTER SHIELD TUBE IID SHIELD DECAL (OUTER DECAL) IID HALF, TRACTOR END OUTER PROFILE INNER SHIELD TUBE IID SHIELD DECAL (INNER DECAL) SAFETY CHAIN INBOARD YOKE CLUTCH HOUSING QUICK DISCONNECT HUB, 1-3/8 (6-SPLINE) INNER SPRING OUTER SPRING CAM SEAL RING THRUST RING RETAINER RING COMPRESSION SPRING LOCK COLLAR BALL FLANGED RING CIRCLE CLIP QUICK DISCONNECT FLANGE KIT (INCLUDES ITEMS 26-30) RADIAL PIN CLUTCH, COMPLETE (INCLUDES ITEMS 18-30) IID HALF, BALER END (INCLUDES ITEMS 3,5,7,8,9, 13-17) QUICK DISCONNECT YOKE, 1-3/8 (6-SPLINE) QUICK DISCONNECT PIN KIT (INCLUDES ITEM 34) IID SHAFT COMPLETE NOTE: Two types 2007 Alamo Group Inc. Parts Section 48

50 ELECTRICAL SYSTEM - MODEL Alamo Group Inc. Parts Section 49

51 ELECTRICAL SYSTEM - MODEL 4500 ITEM PART NO. QTY. DESCRIPTION C 4 HEX NUT C 8 LOCKWASHER C 6 FLATWASHER C 7 EXTERNAL TOOTH LOCKWASHER H5C 4 HEX MACHINE SCREW F10C 4 SLOTTED FLATHEAD MACHINE SCREW SWITCH BRACKET C 3 BOLT CLAMP C 3 HEX LOCKNUT SWITCH HARNESS WIRE HARNESS, BALER END 13 5E TYRAP TYRAP BEADED TIE CONTROL HOUSING ASSEMBLY BRACKET-CONTROLLER KNOB ANTI-PIVOT WASHER 2007 Alamo Group Inc. Parts Section 50

52 ELECTRICAL SYSTEM - MODEL Alamo Group Inc. Parts Section 51

53 ELECTRICAL SYSTEM - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION CLUTCH, MODIFIED HARNESS, HALL EFFECT SWITCH SWITCH - HARNESS HARNESS MOTOR SENSOR HARNESS (SEE PARTS BREAKDOWN ON PAGE 64-65) CLUTCH C 8 HEX NUT C 12 LOCKWASHER N10C 4 PANHEAD SCREW HARNESS, CONTROL CORD CONTROL BOX BRACKET, CONTROLLER ANTI PIVOT WASHER KNOB NYLON JAM NUT SWITCH BRACKET H5C 4 HEX MACHINE SCREW C 4 LOCKWASHER C 4 FLATWASHER F10C 4 MACHINE SCREW C 3 BOLT CLAMP C 3 HEX LOCKNUT 2007 Alamo Group Inc. Parts Section 52

54 BALE COUNT SENSOR - MODEL Alamo Group Inc. Parts Section 53

55 BALE COUNT SENSOR - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION BRACKET, DOOR HINGE MAGNET C 2 HEX NUT ACTUATOR N7C 2 MACHINE SCREW C 2 FLATWASHER C 2 LOCKWASHER C 2 HEX MACHINE NUT SENSOR, MAGNETIC N7C 2 MACHINE SCREW C 2 FLATWASHER C 2 LOCKWASHER C 2 HEX MACHINE NUT BRACKET, DOOR OPEN SENSOR N9C 2 MACHINE SCREW C 2 FLATWASHER C 2 LOCKWASHER HEX MACHINE NUT SHIELD, DOOR OPEN SENSOR BOLT FLATWASHER 21 11D FLANGED LOCKNUT 3. Item #8 4. Verify that NOTES 1. Clearance between 2. Item # Alamo Group Inc. Parts Section 54

56 ELECTRICAL SCHEMATIC - MODEL Alamo Group Inc. Parts Section 55

57 ELECTRICAL SCHEMATIC - MODEL 4590 ITEM PART NO. QTY. DESCRIPTION 2007 Alamo Group Inc. Parts Section 57

58 HYDRAULIC SYSTEM (4500 OPTION & 4590 STANDARD EQUIPMENT) ITEM PART NO. QTY. DESCRIPTION HYDRAULIC HOSE HYDRAULIC CYLINDER, PICK-UP GROMMET DEGREES ELBOW C 2 HEX HEAD LOCKNUT C 1 HEX NUT CABLE PLATE WIRE ROPE CLAMP TUBE SPACER PICK-UP LIFT CONNECTOR H5C 1 BOLT SUPPORT CLAMP PIPE BUSHING BOLT C 1 LOCKNUT 16 EXISTING COMPONENTS (SEE UNDERSIDE PARTS DRAWING PAGE 36-39) PIPE 2007 Alamo Group Inc. Parts Section 58

59 ROUND BALER OPTIONAL HYDRAULIC LIFT PICK-UP KIT PART NO INSTALLATION INSTRUCTIONS 2007 Alamo Group Inc. Parts Section 59

60 SAFETY LIGHTS 2007 Alamo Group Inc. Parts Section 61

61 SAFETY LIGHTS ITEM PART NO. QTY. DESCRIPTION DUAL LAMP (RH) DUAL LAMP (LH) BOLT C 8 LOCKNUT MAIN HARNESS WISHBONE HARNESS SUPPORT CLAMP 8 5E805 8 TYRAP MALE PLUG SPRING AMBER LENS RED LENS LIGHT BULB BLACK BLANK FRONT HOUSING REAR HOUSING 2007 Alamo Group Inc. Parts Section 62

62 ROUND BALER OPTIONAL BALE GRABBER KIT PART NO INSTALLATION INSTRUCTIONS 2007 Alamo Group Inc. Parts Section 63

63 THIS PAGE WAS LEFT BLANK INTENTIONALLY

64 M&W ROUND BALER MODEL 4500 BALER BALE BUMPER INSTALLATION INSTRUCTIONS 2007 Alamo Group Inc. Parts Section 65

65 M&W ROUND BALER MODEL 4500 BALER BALE BUMPER INSTALLATION INSTRUCTIONS ITEM PART NO. QTY. DESCRIPTION CROSS CHANNEL MOUNT ANGLE, RH MOUNT ANGLE, LH BRACE STRAP 5 6D FLANGED WHIZLOCK NUT BOLT C 4 HEX NUT LOCKWASHER BOLT C 2 HEX LOCKNUT 2007 Alamo Group Inc. Parts Section 66

66 BALE BUMPER RAMP EXTENTION BALER 2007 Alamo Group Inc. Parts Section 67

67 BALE BUMPER RAMP EXTENTION BALER ITEM PART NO. QTY. DESCRIPTION RAMP PIPE PIVOT PIN SPRING ROD SPRING, TRUNION BUSHING, TRUNION RAMP MOUNT SPRING, COMPRESSION RUBBER, CUSHION DONUT GREASE FITTING FLATWASHER C 4 LOCKNUT HEX HEAD CAP SCREW LOCKWASHER FLATWASHER HEX HEAD CAP SCREW LOCKWASHER NUT FLATWASHER 19 6D WHIZ LOCKNUT 20 REF 1 BALE BUMPER CHANNEL 2007 Alamo Group Inc. Parts Section 68

68 ROUND BALER OPTIONAL SAFETY CHAIN KIT PART NO INSTALLATION INSTRUCTIONS ITEM PART NO. QTY. DESCRIPTION BOLT SAFETY CHAIN FLATWASHER C 1 HEX LOCKNUT Install the 3/ Alamo Group Inc. Parts Section 69

69 THIS PAGE WAS LEFT BLANK INTENTIONALLY

70 WIRE HARNESS ROUTING 2007 Alamo Group Inc. Parts Section 70

71 WIRE HARNESS ROUTING ITEM PART NO. QTY. DESCRIPTION WIRE HARNESS - BALER END WISHBONE WIRE HARNESS 3 5E TY-RAP CHANNEL, HARNESS SUPPORT 2007 Alamo Group Inc. Parts Section 71

72 OPTIONAL - WINDROW GATHERING WHEEL (KIT # ) 2007 Alamo Group Inc. Parts Section 72

73 OPTIONAL - WINDROW GATHERING WHEEL (KIT # ) ITEM PART NO. QTY. DESCRIPTION GATHERING WHEEL FLANGE CLAMP PLATE WHEEL HUB BOLT LOCKNUT R. SPINDLE L. SPINDLE BOLT C 2 ELASTIC STOP NUT R. STRIPPER & HAY STRAP L. STRIPPER & HAY STRAP BOLT FLATWASHER LOCKWASHER HEX NUT R. WHEEL ARM L. WHEEL ARM PIVOT PIN R. MOUNT BRACKET L. MOUNT BRACKET BOLT BOLT LOCKWASHER HEX NUT GREASE FITTING BUSHING BUSHING UPPER LIFT ROD HEX NUT LIFT TUBE LOWER LIFT ROD (SHORT - 21") SPRING ROLL PIN COTTER PIN FLATWASHER HAIR PIN COTTER THRUST WASHER MACHINE BUSHING RETAINING RING 2007 Alamo Group Inc. Parts Section 73

74

75 LIMITED WARRANTY 1. LIMITED WARRANTIES 1.01.M&W warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser ( Purchaser ) and warrants for six months to the original commercial or industrial purchaser ( Purchaser ) that the goods purchased are free from defects in material or workmanship Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically found in your Operator s Manual Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer. 2. REMEDIES AND PROCEDURES This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase Purchaser claims must be made in writing to the Authorized Dealer ( Dealer ) from whom Purchaser purchased the goods or an approved Authorized Dealer ( Dealer ) within 30 days after Purchaser learns of the facts on which the claim is based Purchaser is responsible for returning the goods in question to the Dealer If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will: (a) (b) Repair or replace the defective goods or part(s) or Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer. The choice of remedy shall belong to Manufacturer Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s) from the Dealer to the designated factory. 3. LIMITATION OF LIABILITY MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT LIMITED TO, ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY. NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED. 4. MISCELLANEOUS Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein Applicable law may provide rights and benefits to purchaser in addition to those provided herein. KEEP FOR YOUR RECORDS M&W ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. M&W Implement Model Serial Number Date Purchased Dealer ATTENTION: READ YOUR OPERATOR'S MANUAL M&W An Alamo Group Company 1020 South Sangamon Ave. Gibson City, Illinois

76 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT ( Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and 2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C; and 3. Ensure that each employee uses such Seatbelt while the tractor is moving; and 4. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR 1. Securely fasten seatbelt if the tractor has a ROPS. 2. Where possible, avoid operating the tractor near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. 4. Stay off slopes too steep for safe operation. 5. Watch where you are going - especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the tractor smoothly - no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. 9. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.

77 Round Balers Pub Printed U.S.A. P/N 4903WP