TRAINING MODULES. February Automotive Electrical Page Engine Performance Page Engine Mechanical Page 9
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1 TRAINING MODULES February Automotive Electrical Page Engine Performance Page Engine Mechanical Page Driveline Systems Page Steering & Suspension Page Brakes & Vehicle Dynamics Page HVAC Systems Page Vehicle Servicing Page Tools & Equipment Page Technical Information Page 15 Page 1 of 15 Copyright AutoMate Training Pty Ltd 2017
2 1 - Automotive Electrical Electrical Principles Electronics ECM Logic CC50 CH50 CJ50 CK50 CV50 CW50 CW55 CO50 CP50 CP60 CP70 CP80 CR50 JB50 JC50 JC75 JC85 Electron Theory, Conductivity & Ohm's Law Series & Parallel Circuits Circuit Operation & Voltage Dividers Open & Short Circuits Terminal Tension & Back Probing Wiring Repairs Best Practices Locating Harness Faults Best Practices Electronic Components Piezo Resistive Sensors Explained Piezo Electric Sensors Explained Capacitive Sensing Ultrasonic Sensor Technology Pulse Width Modulation Explained Understanding Diagnostic Trouble Codes 2 Wire Sensors & Circuits Pullup & Pulldown Circuits Control Module Logic & Programming Multimeters & Oscilloscopes CE50 CQ50 JL50 JL60 JL70 Multimeter Essentials Multimeter Advanced Functions Oscilloscope Essentials Interpreting Position Sensor Waveforms Interpreting Pressure Sensor Waveforms Starting, Charging & Batteries CW00 CW30 CW42 CW60 CW62 CW64 CW80 CW90 FT50 FX25 KB50 KB60 KB65 Batteries - Lead Flooded Battery Test, Maintenance and Recharge Locating Parasitic Drain Alternators Explained Alternators - Currect Recitification Alternators - Voltage Regulation Charging Systems ECM Controlled ECM Controlled Charging Diagnosis Starter Motors Explained Start Stop Operation Starter Relay Circuit Malfunction Diagnostics Starter Relay Circuit Voltage Low Diagnostics Starter Relay Circuit Voltage High Diagnostics Page 2 of 15 Copyright AutoMate Training Pty Ltd 2017
3 1 - Automotive Electrical Body Electrics Automotive Relays CM50 JE50 CM Lighting CO Convenience Systems YA20 YA Electric Motors EM00 EM Networks, Communications & Programming LIN BUS EM50 EM Low Speed BUS EC50 LC50 Automotive Relays Relay Circuits Monitored Relay Circuits Lighting Components Rain Sensor Technology Wireless Phone Charging Direct Current Motors AC & Induction Motors LIN BUS LIN BUS Diagnostics Low Speed BUS Low Speed BUS Diagnostics CAN BUS FLEXRAY MOST Bus Programming EH50 LE50 LE60 LE70 FB00 ES50 ES60 ET00 ET50 CAN High Speed BUS CAN HS - Short Circuit Diagnosis CAN HS - Short to Ground Or Voltage Diagnosis CAN HS - Open Circuit Diagnosis Understanding FlexRay MOST BUS MOST BUS Diagnosis J2534 Pass-Thru Communication General Motors Programming Page 3 of 15 Copyright AutoMate Training Pty Ltd 2017
4 1 - Automotive Electrical Safety & Security SRS Hybrid & Electric Vehicles FJ80 FJ90 ML50 ML55 ML60 MN50 MN Vehicle Entry & Security FL10 MR50 MR Driver Assist Systems FV50 FW25 FW50 FY50 SRS Airbag Safety SRS Airbag Operation SRS Airbag Open Circuit Diagnosis SRS Airbag Short to Ground Diagnosis SRS Airbag Short to Voltage Diagnosis SRS Pretensioners SRS Pretensioner Diagnosis Keyless Entry Keyless Entry System Diagnosis Immobiliser Systems Blind Spot & Cross Traffic Alert Lane Departure Passive Type Collision Avoidance Camera Type Active Cruise Control TC50 High Voltage Awareness TD50 Toyota Hybrid System II - Module 1 TD60 Toyota Hybrid System II - Module 2 Page 4 of 15 Copyright AutoMate Training Pty Ltd 2017
5 2 - Engine Performance Common Systems Sensor & Inputs Accelerator Pedal Position Sensor HU50 Accelerator Pedal Position Sensor KM50 Accelerator Pedal Position Sensor Diagnosis KM55 Accelerator Pedal Position Signal Not Plausible KM60 Accelerator Pedal Position Signal Voltage Low KM65 Accelerator Pedal Position Signal Voltage High Barometric Pressure Sensor BS20 Barometric Sensor Shorts to Voltage & Ground BS25 Barometric Sensor Signal Faults Camshaft Position Sensor CP05 Camshaft Position Sensor Voltage Low CP10 Camshaft Position Sensor Voltage High Crankshaft Position Sensor KN50 Crankshaft Position Sensor Signal Performance KN55 Crankshaft Position Sensor Signal Voltage Low KN60 Crankshaft Position Sensor Signal Voltage High KN65 Crankshaft Position Sensor Intermittant Signal Manifold Absolute Pressure Sensor KP50 Manifold Absolute Pressure Signal Performance KP60 MAP Sensor Pull-up Type Voltage Low KP65 MAP Sensor Pull-up Type Voltage High KP70 MAP Sensor Pull-down Type Voltage Low KP75 MAP Sensor Pull-down Type Voltage High Mass Airflow Sensor KQ10 Mass Air Flow Sensor Hot Film Type KQ50 Mass Air Flow Sensor Signal Performance KQ60 Mass Air Flow Sensor Short to Ground KQ70 Mass Air Flow Sensor Signal Voltage High Inlet Air Temperature Sensor KS50 IAT Sensor Circuit Voltage Low KS60 IAT Sensor Circuit Voltage High KS70 IAT Sensor Signal Performance Fuel Rail Pressure Sensor KC70 FRP Sensor Voltage High - Pull Up Type KC75 FRP Sensor Voltage High - Pull Down Type KC80 FRP Sensor Voltage Low - Pull Up Type KC85 FRP Sensor Voltage Low - Pull Down Type Throttle Position Sensor KL50 Throttle Position Sensors Page 5 of 15 Copyright AutoMate Training Pty Ltd 2017
6 2 - Engine Performance Common Systems Control System AC50 AC65 AD50 AD60 AE50 AF Actuators & Outputs Cam Shaft KO50 KO Forced Induction KR10 KR12 KR50 KR55 KR60 KR Emission Control DA50 DC50 KH75 KH85 KH86 KH87 Understanding Drive Cycles Drive Cycle Diagnosis Engine Misfire Monitoring Undetermined Misfire Diagnostics Throttle Actuator Control Systems Cylinder Deactivation OHV Type Cam Position Actuator Valve - Negative Control Cam Position Actuator Valve - Positive Control Forced Induction System Principles Twin Scroll Turbocharging System Principles Turbocharger Wastegate Type - Underboost Turbocharger Wastegate Type - Overboost Turbocharger VGT Type - Underboost Turbocharger VGT Type - Overboost Vehicle Emission Principles Exhaust Gas Recirculation EGR Flow Diagnostics EGR Position Signal Voltage Low EGR Position Signal Voltage High EGR Position Signal Performance On Board Diagnostics OB00 On-Board Diagnostics - Generation 1 OB05 On-Board Diagnostics - Key Elements OB10 On-Board Diagnostics - Key Elements 2 Page 6 of 15 Copyright AutoMate Training Pty Ltd 2017
7 2 - Engine Performance Gasoline Fuel Systems Fuel Delivery Sensor & Inputs HO60 HP50 KC55 KC60 KC65 Port Fuel Injection Delivery System Introducing Gasoline Direct Injection (GDI) Fuel Delivery System Mechanical Checks Fuel Delivery System Electrical Checks Fuel Pump Control Module Checks General Sensors HN50 Gasoline Injection Sensors Mass Airflow Sensor CR10 Mass Air Flow Sensor 8 Wire Type Oxygen Sensors HD50 Narrow Band Oxygen Sensors HE50 Wide Band Oxygen Sensors KE50 Narrow Band Oxygen Sensor Poor Performance KE60 Narrow Band Oxygen Sensor Heater Circuit KF50 Wide Band Oxygen Sensor Pump Circuit Low Gasoline Control System HG00 HG50 HO50 KC00 KC Ignition Systems HC10 HC15 HC20 HC30 HC40 HC50 KE10 KE15 KE30 Understanding Gasoline Scantool Data Understanding Fuel Trims Gasoline Injection Fuel Control Fuel Trim - System Too Rich Fuel Trim - System Too Lean Kettering Type Ignition System Spark Plugs Electronic Switching Ignition Systems COP & Wasted Spark Spark Timing & Dwell Control Magneto & CDI Knock Sensor - Voltage High Ignition Coil Pack Diagnosis Spark Plug & Lead Diagnosis Emission Control - Gasoline DE50 Vented Evaporative Systems DH50 2 Way Catalytic Converter DJ50 3 Way Catalytic Converter DR50 Catalytic Converter Efficiency KC15 Evaporative Systems Open Circuit KC20 Evaporative Systems Short to Ground KC25 Evaporative Systems Short to Voltage KE00 Gasoline Exhaust Emission Diagnostics KH50 Catalyst Efficiency Diagnostics Page 7 of 15 Copyright AutoMate Training Pty Ltd 2017
8 2 - Engine Performance Diesel Systems Outputs & Actuators HR50 HR55 HS00 KC50 KD30 KD50 KD60 KQ Fuel Systems GB50 GB60 GE30 GE35 GE50 GH Sensor & Inputs VVT Cam Phasing Type VVT Cam Changing Type Intake Runner Control Systems Fuel Pressure Regulator Performance Oscilloscope Injector Diagnosis Fuel Injector Circuit Low Fuel Injector Circuit High Intake Runner Control - Solenoid Type Diagnosis Diesel Fuel Delivery - Low Pressure Supply Diesel Fuel Delivery - High Pressure Supply Hydraulic Electric Unit Injection (HEUI) Diesel Unit Injection Introducing Common Rail Diesel (CRD) CRD Fuel Delivery Diesel Control Systems GF50 GK50 GL50 CRD Electronic Controls CRD Injector Coding CRD Intake & Exhaust Systems Actuators and Outputs VD50 VK80 VK85 VK90 CRD Injector Leak Back Testing Diesel Pressure Regulator Performance Diesel Pressure Regulator Voltage Low Diesel Pressure Regulator Voltage High Emission Control DN50 GN50 VK50 VK55 VK60 VK65 VK70 VM00 NOx Type Catalytic Converter DPF Diesel Particulate Filter DPF Flow Diagnostics DPF Pressure Sensor Voltage High - Pull Up Type DPF Pressure Sensor Voltage High - Pull Down Type DPF Pressure Sensor Voltage Low - Pull Up Type DPF Pressure Sensor Voltage Low - Pull Down Type SCR Selective Catalyst Reduction Glow Systems February 2018 GP00 Glow Plug - Operation and Function February 2018 GP10 Indirect Glow Plug System - Testing Procedures Alternate Fuels AF10 LPG Vapour System Overview Page 8 of 15 Copyright AutoMate Training Pty Ltd 2017
9 3 - Engine Mechanical Common Systems Gasoline Engine Diesel Engine Cooling & Lubrication BD00 BD50 HR20 JP50 JP75 HB50 GM50 KB20 KB25 KB28 KB35 KB70 KT40 KT50 KT60 KT70 4 Stroke Engine Principles Best Practice Head & Gasket Leak Testing Understanding Valve Timing Valve Adjustment - Shim Type Valve Adjustment - Rocker Type Gasoline Engine Performance Checks Diesel Engine Performance Checks Cooling System Principles Cooling Fans - Relay Controlled Thermostats - ECM Controlled Cooling System Diagnosis Engine Coolant Temperature Sensor Diagnostics Oil Filtration Principles Oil Pressure Sensor Circuit - Voltage Low Diagnosis Oil Pressure Sensor Circuit - Voltage High Diagnosis Oil Pressure Sensor Signal Performance Page 9 of 15 Copyright AutoMate Training Pty Ltd 2017
10 4 - Driveline Systems Clutch Systems Manual Transmission Automatic Transmission CVT Dual Clutch / Shaft CS00 CS02 CS10 CS40 MT00 NG50 NM50 NT50 NS50 Clutch System Principles Multiplate Clutch Systems Dual Mass Flywheel Principles Conventional Clutch Diagnostics Manual Transmission Operation 6 Speed Hydramatic Service RWD Mercedes Benz Transmission Service ZF 4HP 16 Transmission Service Check VW-Audi DSG Service Transfer Case Clutch pack / Viscous Coupling Final Drive / Drive Shaft FD00 Understanding Final Drives Page 10 of 15 Copyright AutoMate Training Pty Ltd 2017
11 6 - Brakes & Vehicle Dynamics 5 - Steering & Suspension Steering Suspension Wheels Tyres Brakes ABS Vehicle Dynamics FP00 FP05 FP40 FQ50 FQ70 MC50 FR00 FR05 FR10 FR12 FR15 FR17 FR20 Manual Steering Principles Hydraulic Power Steering Electro-Hydraulic Power Steering Electric Power Steering Understanding Steering Angles Steering Angle Sensor - Voltage High Diagnosis Suspension System Principles Suspension Components - Springs Suspension Components - Shocks Suspension Components - Active Shocks Suspension Components - Linkages Suspension Components - Anti Roll Air Suspension Overview FX00 Tyre Technology FX05 Tread and Rim Technology February 2018 FX15 What are Run-Flat Tyres FX50 Tyre Pressure Monitoring BK Conventional Hydraulic BK12 BK15 BK Electro Hydraulic Electric FM50 FM60 FM75 FC50 MH25 MH50 MK50 FH50 FJ50 FJ60 FK50 FK60 Automotive Braking Principles Brake Master Cylinder Operation Hydraulic Pressure Control & Safety Valves Brake Booster - Vacuum Suspended Cable Actuated Electric Park Brakes Cable Actuated Electric Park Brake Adjustment Calliper Type Electric Park Brakes Anti-Lock Brakes Wheel Speed Sensor Operation & Testing Wheel Speed Sensor Circuit Fault ABS Pump Motor Circuit Diagnosis Traction Control Stability Control Hill Descent Yaw Sensor - Communication Fault ESP Bus Diagnostics Page 11 of 15 Copyright AutoMate Training Pty Ltd 2017
12 7.1 - Operation & Servicing UG15 UG25 UG40 UG80 Introducing Air Conditioning Air Conditioning High Side Components Air Conditioning Low Side Components Air Conditioning Servicing 8 - Vehicle Servicing 7 - HVAC Systems Diagnosis & Repair UG55 HVAC System - Sensor Inputs UG60 HVAC System - Controls UG65 HVAC Systems - Outputs XJ50 Air Conditioning System Pressure Diagnosis XK50 Air Conditioning Thermistor Diagnosis XK68 Sunload Sensor Voltage Low XK70 Sunload Sensor Voltage High XL50 Air Conditioning Compressor Clutch Diagnosis Vehicle Servicing UC50 Best Practice Vehicle Servicing UC65 Best Practice Vehicle Safety Checks Engine VE00 Engine Oil Viscosity and Performance Classification VE05 Engine Oil - Bases, Additives & Composition February 2018 VE10 Engine Oil - Synthetic vs Mineral VE35 Accessory Drive Belt Systems VE40 Drive Belt Diagnosis Driveline Chassis Brake BF00 Understanding Brake Fluid Body Electrical Page 12 of 15 Copyright AutoMate Training Pty Ltd 2017
13 9.1 - Scan Tools 9 - Tools & Equipment Autel Autologic Carman International MaxiDAS DS708 RC50 MaxiDAS DS708 Getting Started MaxiSYS Pro RE50 MaxiSYS Pro Getting Started RE60 MaxiSYS Pro Diagnosis Menu RE70 MaxiSYS Pro Active Tests RE80 MaxiSYS Pro EOBD RE85 MaxiSYS Pro Brake Bleeding AssistPlus AP00 AP05 SN50 SN52 AssistPlus Getting Started AssistPlus Diagnostic Application Carman Auto i-700 Overview Carman Auto i-700 PC Integration DEC G-Scan Snap-On QC50 QC60 QC70 G-Scan OC50 OC70 OC90 G-Scan 2 OE50 OE70 OE80 OE90 Superscan 3 Getting Started Superscan 3 Diagnosis Menu Superscan 3 Special Functions & Actuations G-Scan Getting Started G-Scan Codes, Data, Graphing & OBD G-Scan Special Functions G-Scan2 Getting Started G-Scan2 Codes, Data, Graphing & OBD G-Scan2 OBD Functions G-Scan2 Special Functions Modis Ultra PD50 Modis Ultra Getting Started PD70 Modis Ultra Guided Component Testing PD90 Modis Ultra Multimeter & Oscilloscope PE10 Modis Ultra Scanner & EOBD Page 13 of 15 Copyright AutoMate Training Pty Ltd 2017
14 9 - Tools & Equipment Scan Tools Snap-On Shop Equipment Oscilloscopes Modis Edge PE11 Verus Pro PF10 PF30 PF40 PF50 Modis Edge Getting Started Verus Pro Getting Started Verus Pro Scanner Module Verus Pro 4 Channel Labscope Verus Pro OBD Direct Verus Edge PF11 Verus Edge Getting Started PF12 Verus Edge OBD & Guided Component Tests PF13 Verus Edge 4 Channel Labscope SG50 Picoscope Getting Started SG60 Picoscope 4425 SL V-Scope Getting Started SL V-Scope Component Testing SL55 Autel MaxiScope MP408 SL60 Rohde & Schwarz RTH Programming SM50 SS40 SS50 CARDAQ-M Getting Started Durst Programming Power Supply Acctiva Professional Flash Support Unit Emission Testing SO50 SP50 SS05 Hanatech Leak Detector BulletPro 502 Automotive Emission Analyser Durst ST-05 O2 Sensor Tester & Simulator Electrical Hand Tools HVAC SJ10 SJ15 SJ50 SJ55 SJ70 SJ80 SV50 SS10 SS14 SS15 SC50 ST50 ST70 Diagnostic Box TDB003 Proximity/Smart Key Tester Diagnostic Box TDB008 Parking Sensor Tester CAN Test Box Power Probe III SXE VFP1000 Probe AutoDiagger AD100 Smart Regulator Tester OTC 3200 Battery Tester Durst BT-2003F Carbon Pile Load Tester Durst BJC-2000 Wasp Jump Starter Durst BJT-75 Dino Mobile Jump Starter Let's Torque Wrenches JAS Oceania HVAC Starter Pack Air Conditioning Diagnostic Tools Page 14 of 15 Copyright AutoMate Training Pty Ltd 2017
15 OEM Providers 10 - Technical Information Chrysler Ford General Motors Honda Hyundai KIA WC50 Chrysler Group - to 2007 WC60 Chrysler Group WC70 Chrysler Group 2010 on WF50 WF60 WG50 WG60 Ford Motorcraft Non-Interactive Ford Motorcraft Interactive General Motors esi General Motors esi Bus Schematics WH50 Honda - to 1995 WH55 Honda WH60 Honda WH65 Honda on WH70 Hyundai - to 2000 WH75 Hyundai WH80 Hyundai WH85 Hyundai 2011 on WK50 WK55 WK60 Kia Tech Info - Service Materials Kia Tech Info - Publications Kia Tech Info - Diagnostic Tools & Equipment Mitsubishi Subaru WM40 WS50 WS55 Mitsubishi Motors Service Information Retrieval Subaru Technical Information System Subaru Technical Information Circuit Diagrams Toyota WT50 Toyota - to 2005 WT60 Toyota on Volkswagon Auto Group WV50 Volkswagen Auto Group Aftermarket Providers AutoData WA50 WA55 WA60 WA65 WA70 Autodata - Pre 2015 Update Autodata - Service & Powertrain Autodata - Chassis, Body & Interior Autodata - Electrical Autodata - General & Estimate Calculator Page 15 of 15 Copyright AutoMate Training Pty Ltd 2017
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