Limit switches Osiswitch Classic Metal, conforming to CENELEC EN 50041, type XCK J Fixed or plug-in body Variable composition: standard bodies

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1 Presentation Metal, conforming to CENELEC EN 41, type XCK J Variable composition: standard bodies ZCKE1 ZCKE ZCKE63 ZCKE64 ZCKE6 ZCKE8 ZCKE6 ZCKE67 ZCKE69 ZCKE61 ZCKE66 ZCKE619 ZCKJ1D, JD, J6D, J7D ZCKJ8D (1) Cannot be used on ZCKJ4 and ZCKJ41 bodies. () For further details, see page 3/4. (3) For a cable entry tapped ISO M x 1., add the suffix H9 to the reference. Example: ZCKJ1 becomes ZCKJ1H9. For a cable entry tapped 1/" NPT, add the suffix H7 to the reference. Example: ZCKJ1 becomes ZCKJ1H7. 3-EN_Ver7..fm/

2 Presentation (continued) Metal, conforming to CENELEC EN 41, type XCK J Variable composition: standard bodies Square rod lever, steel, U 3 L = 1 () Round rod lever, steel, Ø 3 L = 1 () Round rod lever, glass fibre, Ø 3 L = 1 () Round rod lever, thermoplastic Ø 6 L = () ZCKY1 ZCKY3 ZCKY ZCKY9 Spring lever with thermoplastic end (4) Spring rod lever, metal (4) ZCKY81 ZCKY91 Spring return, for actuation from left AND right side or from left OR right side Variable length thermoplastic roller lever (4) ZCKY41 Variable length steel roller lever (4) ZCKY43 ZCKE Thermoplastic roller lever () Steel roller lever () Steel ball bearing mounted roller lever () ZCKY11 ZCKY ZCKY Body with double-pole C/O staggered, contact cable entry for Pg, fixed, step (3) ZCKJ44 Body with double-pole C/O staggered, contact cable entry for Pg, plug-in, step (3) ZCKJ4 Stay put, for actuation from left AND right side ZCKE9 Forked arm with thermoplastic rollers, 1 track () ZCKY71 Forked arm with thermoplastic rollers, track () ZCKY61 : head assuring positive opening operation. (4) Adjustable throughout 36 in steps, or in 9 steps by reversing the notched washer. () Adjustable throughout 36 in steps, or in 4 steps by reversing the lever mounting. 3-EN_Ver7..fm/3

3 References Metal, conforming to CENELEC EN 41, type XCK J Fixed body or plug-in body Adaptable sub-assemblies: standard bodies Fixed bodies with -pole contact Type With contact block 1 step (XES P11) Scheme Positive Cable Reference Weight operation (1) entry Pg ZCK J1.31 ISO M x 1. ZCK J1H9.31 1/" NPT ZCK J1H7.31 C/O (XES P1) Pg ZCK J.31 ISO M x 1. ZCK JH9.31 1/" NPT ZCK JH7.31 ZCK Jp (XEN P11) Pg ZCK J.31 ISO M x 1. ZCK JH9.31 1/" NPT ZCK JH7.31 N/O + N/C make before break, (XEN P161) Pg ZCK J6.31 ISO M x 1. ZCK J6H9.31 1/" NPT ZCK J6H7.31 N/C + N/C (XEN P1) Pg ZCK J7.31 ISO M x 1. ZCK J7H9.31 1/" NPT ZCK J7H7.31 N/O + N/O (XEN P1) Pg ZCK J8.31 ISO M x 1. ZCK J8H9.31 1/" NPT ZCK J8H7.31 N/C + N/C (XES P1) Pg ZCK J9.31 ISO M x 1. ZCK J9H9.31 1/" NPT ZCK J9H7.31 step C/O staggered, (XES P1) Pg ZCK J4.31 ISO M x 1. ZCK J4H9.31 1/" NPT ZCK J4H7.31 Fixed bodies with 3-pole contact + N/O (XE3S P11) N/C + (XE3S P1) N/C + (XE3N P1) + N/O (XE3N P11) (1) : N/C contact with positive opening operation Pg ZCK JD31.31 ISO M x 1. ZCK JD31H9.31 1/" NPT ZCK JD31H7.31 Pg ZCK JD39.31 ISO M x 1. ZCK JD39H9.31 1/" NPT ZCK JD39H7.31 Pg ZCK JD37.31 ISO M x 1. ZCK JD37H9.31 1/" NPT ZCK JD37H7.31 Pg ZCK JD3.31 ISO M x 1. ZCK JD3H9.31 1/" NPT ZCK JD3H EN_Ver7..fm/4

4 Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies: standard bodies Plug-in bodies with contact Type With contact block 1 step Single-pole C/O Scheme Positive Cable Reference Weight operation (1) entry Pg ZCK J11.3 ISO M x 1. ZCK J11H9.3 1/" NPT ZCK J11H7.3 Double-pole C/O Pg ZCK J1.3 ISO M x 1. ZCK J1H9.3 1/" NPT ZCK J1H7.3 step Double-pole C/O staggered, Pg ZCK J41.3 ISO M x 1. ZCK J41H9.3 1/" NPT ZCK J41H7.3 Bodies with contact and rotary head (without operating lever) Fixed body step 1 from the left AND 1 from the right Double-pole C/O staggered, Pg ZCK J44.4 ISO M x 1. ZCK J44H9.4 1/" NPT ZCK J44H7.4 Plug-in body step 1 from the left AND 1 from the right Double-pole C/O staggered, Pg ZCK J4.46 ISO M x 1. ZCK J4H9.46 1/" NPT ZCK J4H7.46 (1) : N/C contact with positive opening operation. 3-EN_Ver7..fm/

5 References (continued) Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies: bodies with indicator light module Fixed bodies with -pole contact Type With contact block With module comprising 1 LED, c V 1 step (XES P11) Scheme Positive Cable operation (1) entry Reference Weight Pg ZCK J1.3 (XEN P11) Pg ZCK J.3 ZCK Jppp With module comprising LEDs, c V 1 step (XES P11) Pg ZCK J11.3 ISO M x 1. ZCK J11H9.3 (XEN P11) Pg ZCK J1.3 ISO M x 1. ZCK J1H9.3 With module comprising neon indicator lights, a 11/1 V 1 step Pg ZCK J3.3 (XES P11) ISO M x 1. ZCK J3H9.3 ZCK J1ppp (XEN P11) Pg ZCK J33.3 ISO M x 1. ZCK J33H9.3 With module comprising neon indicator lights, a / V 1 step Pg ZCK J4.3 (XES P11) ISO M x 1. ZCK J4H9.3 (XEN P11) Pg ZCK J34.3 ISO M x 1. ZCK J34H9.3 Plug-in bodies with single-pole contact With module comprising LEDs, c V 1 step C/O Pg ZCK J ISO M x 1. ZCK J111H9.34 With module comprising neon indicator lights, a 11/1 V 1 step C/O Pg ZCK J13.34 ISO M x 1. ZCK J13H9.34 With module comprising neon indicator lights, a / V 1 step C/O Pg ZCK J14.34 ISO M x 1. ZCK J14H9.34 (1) : N/C contact with positive opening operation. Indicator light module characteristics Type of indicator 1 LED or LEDs neon lights Rated insulation voltage c V, to IEC a V, to IEC Current consumption 7 ma per LED. ma per neon ma per neon Rated operational voltage c V a 11/1 V a / V Voltage limits c 3 V (including ripple) a 9 V a 19 6 V Service life 1, hours, hours, hours Reverse polarity protection Yes 3-EN_Ver7..fm/6

6 References (continued) Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies: bodies with M1 connector Fixed bodies with -pole contact Type With contact block 1 step (XES P11) Scheme Positive Reference Weight operation (1) () ZCK J1D.3 (XEN P11) () ZCK JD.3 ZCK JpD N/O + N/C make before break, (XEN P161) () ZCK J6D.3 N/C + N/C (XEN P1) () ZCK J7D.3 N/O + N/O (XEN P1) ZCK J8D.3 (1) : N/C contact with positive opening operation. () Although their design is identical to switches with cable entries, the switches incorporating an M1 -pin connector cannot be marked with the symbol according to the standard IEC , Appendix K (the insulation voltage Ui of the connector must be greater than or equal to V). 3-EN_Ver7..fm/7

7 References (continued) Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies: contact blocks Contact blocks -pole contact Type of contact Scheme For bodies Positive ZCK J1 ZCK J1D Reference Weight operation (1) XES P11. XES P1p1 ZCK J ZCK JD XEN P11. C/O ZCK J XES P1.4 XEN P1p1 C/O staggered, ZCK J4 XES P1.4 N/O + N/C make before break, ZCK J6 ZCK J6D XEN P161. XES Pp1 N/C + N/C ZCK J7 ZCK J7D XEN P1. N/O + N/O ZCK J8 ZCK J8D XEN P1. N/C + N/C ZCK J9 XES P1. 3-pole contact Type of contact Scheme For bodies Positive + N/O Reference Weight operation (1) ZCK JD31 XE3S P11.3 XE3p P1p1 N/C + ZCK JD39 XE3S P1.3 N/C + ZCK JD37 XE3N P1.3 + N/O ZCK JD3 XE3N P11.3 (1) : N/C contact with positive opening operation. 3-EN_Ver7..fm/8

8 References (continued) Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies: add-ons Covers + indicator light module For use with Number and type Voltage Reference Weight of indicators Fixed body 1 LED c V ZCK Z.6 LEDs c V ZCK Z1.6 neon indicators a 11/1 V ZCK Z33.6 ZCK Zpp a / V ZCK Z34.6 Plug-in body LEDs c V ZCK J11. neon indicators a 11/1 V ZCK J3. a / V ZCK J4. ZCK J1pp Indicator light modules For use with Number and type Voltage Reference Weight of indicators Fixed body 1 LED c V ZCK J9.3 LEDs c V ZCK J96.3 neon indicators a 11/1 V ZCK J93.3 ZCK J9p a / V ZCK J94.3 Module with resistor for machine diagnostics For use with Resistor value Reference Weight Fixed body (ZCK J1 only) 1 kw, 1/4 W ZCK J8A.3 ZCK J8A Other versions Covers + indicator light module for other supply voltages. Please consult your Regional Sales Office. 3-EN_Ver7..fm/9

9 Operation Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies Function diagrams (positive operation assured only if the associated sub-assemblies are ) Heads ZCK E61, E619, E66 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6p ZCK J7p ZCK J8p ZCK J9 ZCK JD39 ZCK JD37 4,7(P) 3,4(P) 3, 4,6(P) 3,4(P) 4,7(P) 4,7(P),9 6 / /- / /-,9 6 3, 6 6 ZCK JD31 ZCK JD31 ZCK JD31 ZCK JD31 ZCK JD31 ZCK JD3 ZCK JD3 ZCK JD3 ZCK JD3 ZCK JD3 Heads ZCK E6, E8 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 ZCK JD39 ZCK JD37 6-6,9 6,9,9 6 4,7(P) Head ZCK E63 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 ZCK JD39 ZCK JD37 4(P),9(P),7 4,1(P),9(P) 4(P) 4(P),9(P) / /- / /-,7,,,,,7,,,,,,9,9,9,9 Heads ZCK E64, E6 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 ZCK JD39 ZCK JD37,6(A) 6,4(P),6(A),6(A) 4,7(P) 3,7,8(P) 4,7(P),6(A) 6,4(P),6(A) 6,4(P),6(A) 4,7(P) / /- / -/- 4,6,6(A),6(A),6(A) 4,6 4(P),9,6(A) 6, 6,4(P) 3,4(P) 3, 3,4(P) 3,,9(P),7,6(A) 4,7(P) Heads ZCK E67, E69 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 ZCK JD39 ZCK JD37 3,(A) 8,1(P) 3,(A) 3,(A),9(P),3(A) 8(P),9(P) 3, (A) 8,1(P) 3, 8,1(P) 3,,9(P) / /- - / /-,3 3,(A) 3,(A) 3,(A),3 3,(A) 8,1(P) 4,6 6 6, 3,(A),9(P),3 Heads ZCK E1, E with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 ZCK JD39 ZCK JD37 (A) 1(P) (A) (A) 8,(P) 8,(A) 1(P) 8,(P) (A) 1(P) (A) 1(P) (A) 8,(P) / /- / /- 8 (A) (A) (A) 8,,,, / /- / /- (A), 1(P) (A) 8,(P) ZCK JD31 ZCK JD3 4 ZCK J4p Unactuated 1st step nd step 1 3, Contact operation G contact closed H contact open (A) = cam displacement (P) = positive opening point 3-EN_Ver7..fm/1

10 Operation, schemes Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies Function diagrams (positive operation assured only if the associated sub-assemblies are ) Head ZCK E with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 / /- / /- - ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD (P) 9 4 (P) (P) 9 4 (P) 33 9 ZCK J4p Unactuated 1st step, actuated from the left or right nd step, actuated from the left or right Head ZCK E9 with body ZCK J1p ZCK Jp / /- / /- ZCK J44, J4 (body with head) Unactuated Actuated from the left Actuated from the right Contact operation G contact closed (P) = positive opening point H contact open Wiring schemes Indicator light modules 1 LED, c V LEDs, c V neon indicators, a 11/1 or / V + + X1 X3 1 (1) X3 (1) X () X3 (1) X () X1 X1 (1) Orange indicator () Green indicator Module with resistor ZCK JpD 1 kω 1/4 W = N/C 3-4 = N/O = t 4 A / V max. 3-EN_Ver7..fm/11

11 Dimensions Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies Bodies ZCK J1, J, J, J4, Jpp, Jp3p, J6, J7, J8, J9 ZCK J1H9, JH9, JH9, J4H9, JppH9, Jp3pH9, J6H9, J7H9, J8H9, J9H9 ZCK J1H7, JH7, JH7, J4H7, JppH7, Jp3pH7, J6H7, J7H7, J8H7, J9H7 ZCK J11, J1, J41, J11pp ZCK J1D, JD, J6D, J7D, J8D ZCK J11H9, J1H9, J41H9, J11ppH9 ZCK J11H7, J1H7, J41H7, J11ppH7 76, 6 6, 83, 6 6, 76, 6 6, 1 33, 44 = 3 4 = (1) 1 tapped entry for ISO M x 1. or Pg or cable gland or 1/" NPT. Ø: elongated holes Ø.3 x 7.3. Bodies with rotary head mounted ZCK J44, ZCK J44H9, ZCK J44H7 ZCK J4, ZCK J4H9, ZCK J4H7 (1) 36 = 3 = 4, 33, 44 1 = 3 4 = M M (1) 6 33, 44 = 3 4 = (1) 1 tapped entry for ISO M x 1. or Pg cable gland or 1/" NPT. Ø: elongated holes Ø.3 x 7.3. Plunger heads ZCK E61 ZCK E619 ZCK E (1) 36 = 3 = 4, 49,,3 1 ZCK E64 ZCK E6 ZCK E66 63,6 63, ZCK E6, ZCK E67 ZCK E69 ZCK E1, E EN_Ver7..fm/1

12 Dimensions (continued) Metal, conforming to CENELEC EN 41, type XCK J Adaptable sub-assemblies Rotary head ZCK E with operating lever ZCK Y11, Y, Y ZCK Y41, Y43 ZCK Y1, Y, Y3, Y J1 Ø J 41 63, K K1 J J1 K K1 Ø max. ZCK Y U3 ZCK Y Ø3 ZCK Y Ø3 ZCK Y Ø6 ZCK Y81 ZCK Y Note: operating lever spindle threaded M6 Rotary head ZCK E9 with operating lever ZCK Y61 ZCK Y Note: operating lever spindle threaded M6 Multi-directional heads ZCK E6 ZCK E EN_Ver7..fm/

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