Parts List. and Kits PARTS LIST & KITS CONTENTS. Parts List. Spare Part Kits Accessories Special Tools Standard Tools Tools for Torques

Transcription

1 GRUNDFOS Pumps Corporation 3131 N. Business Park Avenue Fresno, CA Parts List and Kits CONTENTS Parts List Spare Part Kits Accessories Special Tools Standard Tools Tools for Torques L-CR-SM-016 (6/99)

2 Parts List & Kits Pos. No. Part Included No. Part Description Model Stages Used Comments/Dimensions No. in Kits? Cool Top 1-1 to No Bearing Flange MG 100/112, F No 1 to MG 132, F No 2-1 to 4 1 MG 160/180, F No 5-2 to MG 200, F No 1 MG 225, F No 1 NEMA 182/ No NEMA 213/ No 1 to NEMA 254/ No 2-1 to NEMA 284/ No 4-1 to 4 1 NEMA No 1a Motor Stool LARCR TC-215TC, 3-10 HP No 1 to /256TC, HP* No 2-1 to /286TSC, HP* No 4-1 to /326/364TSC, HP No IEC Motor Stool LARCR kw No kw No 1 to kw No 2-1 to kw No 5-2 to kw No kw No 2 Pump Head 1-1 to Stainless No 3 Top Chamber CPL. 1-1 to Graflon Sleeve Bushing No Top Chamber CPL. (option) 1-1 to Teflon Sleeve Bushing No 4 Int. Chamber CPL. 1-1 to 7-1 ^ ^ ^ Graflon Sleeve Bushing No Int. Chamber CPL. (option) 1-1 to 7-1 ^ ^ ^ Teflon Sleeve Bushing No 4a Int. Chamber CPL. w/bearing 1-1 to 7-1 ^ ^ ^ ^ Graflon Bearing Ring No Int. Chamber CPL. w/bearing (option) 1-1 to 7-1 ^ ^ ^ ^ SiC Bearing Ring/Teflon Neck Ring No 6 Base 1-1 to Stainless No 6g Stationary Bottom Bearing Ring for Base 1-1 to Tungston carbide YES 7 Coupling Guard TC, 3-10 HP/ kw No TS, HP/ kw No 7a Screw for Coupling Guard 1-1 to M5 x No 8 Coupling CPL. w/pos /215TC, 7 1/2-10 HP YES 1 to TSC, HP* YES 4-1 to TS, HP YES IEC Coupling CPL. w/pos kw YES kw YES 1 to kw YES 2-1 to kw YES 4-1 to kw YES 5-2 to kw YES 9 Allen Screw 1-1 to M10 x 25 ID7901 No 18 Priming/ Vent Plug 1-1 to G 1/2A No 21 Drain Plug 1-1 to G 1/2A w/ 1/4" NPT No 21a Pipe Plug 1-1 to Pipe Plug, 1/4" NPT, SS SQHD ID7216 No 23 & 25 Drain Plug 1-1 to G 1/2A No 26 Staybolt 1-1 to 1 4 M16 x 313mm No 2-2 to 2 4 M16 x 396mm No 3-2 to 3 4 M16 x 478mm No 4-2 to 4 4 M16 x 562mm No 5-2 to 5 4 M16 x 643mm No 6-2 to 6 4 M16 x 726mm No 7-2 to M16 x 808mm No 26a Strap 1-1 to 1 2 M8 x 92mm No 2-2 to 2 2 M8 x 174.5mm No 3-2 to 3 2 M8 x 257mm No 4-2 to 4 2 M8 x 339.5mm No 5-2 to 5 2 M8 x 422mm No 6-2 to 6 2 M8 x 504.5mm No 7-2 to M8 x 587mm No 26b Allen Screw for Strap 1-1 to M8 x 30mm No 26c Washer for Strap 1-1 to ID3284 No 28 Allen Screw for Pump Head 1-1 to M10 x No 28a Motor Bolt 1-1 to /2" x 13 UNC, 3-40 HP* No 4-1 to 4 4 5/8" x 11UNC, HP No IEC Motor Bolt M8 x 20, kw ID8024 No 1 to M12 x 40, kw ID7913 No 2-1 to M16 x 45, kw ID7905 No 31 Allen Screw for Pos. 6g 1-1 to M6 x YES 32 Washer for Pos to Ø12.5/ Ø6.4 x 1.6 ID3819 YES 36 Staybolt Nut 1-1 to RR M16 ID7908 No Due to part changes over time, all position This column indicates which pump model uses the spare part. If blank, the part is numbers (1-203) may not be used. used in all models. PAGE 1 *20 HP 575V motor has a 284 TSC; 40 HP 575V motor has a 324 TSZ. PAGE 2

3 Parts List & Kits (continued) Parts List & Kits (continued) Pos. No. Part Included Pos. No. Part Included No. Part Description Model Stages Used Comments/Dimensions No. in Kits? No. Part Description Model Stages Used Comments/Dimensions No. in Kits? 36a Nut for IEC Pos. 28a 1-1 to M12, kw ID7917 No 201 Flange 2 ANSI B16.5, Class 150-4" No 2-1 to M16, kw ID7908 No 2 ANSI B16.5, Class 300-4" No 37 Sleeve O-ring 1-1 to EPDM, Ø216 x YES 2 ANSI B16.5, Class 150-5" No 1-1 to FKM, Ø216 x YES 2 ANSI B16.5, Class 300-5" No Sleeve O-ring (option) 1-1 to NBR, Ø216 x No Sleeve O-ring (option) 1-1 to FKM/PTFE, Ø216 x No 2 ANSI B16.5, Class 150-4" N No 38 & 38a Drain Plug O-ring 1-1 to EPDM, Ø16.3 x 2.4 ID1288 YES 2 ANSI B16.5, Class 300-4" N No 1-1 to FKM, Ø16.3 x 2.4 ID2231 YES 2 ANSI B16.5, Class 150-5" N No Drain Plug O-ring (option) 1-1 to NBR, Ø16.3 x 2.4 ID7035 No 2 ANSI B16.5, Class 300-5" N No Drain Plug O-ring (option) 1-1 to Kalrez, Ø16.3 x No 203 Lock Ring for Flange Ø6/Ø151mm 2 Ø6/Ø151mm No 44 Inlet Base Interface CPL. 1-1 to No Due to part changes over time, all position This column indicates which pump model uses the spare part. If blank, the part is Inlet Base Interface CPL. (option) 1-1 to Teflon Neck Ring No numbers (1-203) may not be used. used in all models. 45 Neck Ring 1-1 to 7-1 # stg YES Neck Ring (option) 1-1 to 7-1 # stg. Teflon No 45a Neck Ring CPL. 1-1 to 7-1 # stg No 47 Chamber Bearing Ring 1-1 to 7-1 ^ ^ ^ ^ Graflon Bearing Ring 30mm YES NOTES: Chamber Bearing Ring (option) 1-1 to 7-1 ^ ^ ^ ^ SiC Bearing Ring 30mm No ^ ^ ^ 1 stage, 0 per pump ^ ^ ^ ^ ^ Same as ^ ^ ^ plus 1 47a Intermediate Bearing with Driver 1-1 to 7-1 ^ ^ ^ ^ Tungston Carbide YES 2 to 3 stage, 1 per pump In pump models with a - after the # of stages, the - # indicates the 47b Bottom Bearing for Shaft 1-1 to Tungston Carbide YES 4 to 7 stage, # of stages less 2 number of reduced impellers. 47c Chamber Sleeve Bushing 1-1 to 7-1 ^ ^ ^ ^ ^ Graflon, Ø22mm YES ^ ^ ^ ^ 1 to 2 stage, 0 per pump Chamber Sleeve Bushing (option) 1-1 to 7-1 ^ ^ ^ ^ ^ Teflon, Ø22mm No 3 to 7 stage, 1 per pump Example: CR (has 3 full size impellers, 2 reduced size impellers) 47d & 47e Lock Ring for Bearing Ring/Sleeve Bushing 1-1 to 7-1 ^ ^ ^ ^ ^ YES 48 Split Cone Nut 1-1 to 7-1 # stg No 49 Impeller Full Dia. w/pos. 49c 1 to 7-1 # stg No 49a Impeller Reduced Dia. w/pos. 49c 1-1 to No 49b Split Cone 1-1 to 7-1 # stg No 49c Wear Ring for Impeller 1-1 to 7-1 # stg YES 51 Shaft CPL. (Includes Pos. 47b, 66, 66b, 67) 1-1 to 1 1 Ø22 x 330mm No 2-2 to 2 1 Ø22 x 412mm No 3-2 to 3 1 Ø22 x 495mm No 4-2 to 4 1 Ø22 x 577mm No 5-2 to 5 1 Ø22 x 660mm No 6-2 to 6 1 Ø22 x 742mm No 7-2 to Ø22 x 825mm No 55 Outer Sleeve 1-1 to mm No 2-2 to mm No 3-2 to mm No 4-2 to mm No 5-2 to mm No 6-2 to mm No 7-2 to mm No 56 Base Plate for G model 1-1 to Cast Iron No 56 Base Plate for GI model 1-1 to Stainless No 58 Seal Carrier 1-1 to No 58a Allen Screw 1-1 to M10 x No 60 Stack Compression Spring 1-1 to EPDM YES 1-1 to FKM YES Stack Compression Spring (option) 1-1 to Teflon No 65 Neck Ring Retainer 1-1 to 7-1 # stg YES 66 Washer for Shaft Bearing, Pos. 47b 1-1 to YES 66a Washer for Staybolt 1-1 to Ø30/Ø17 ID3104 No 66b Lock Washer for Shaft Bearing 1-1 to YES 67 Allen Screw for Shaft Bearing 1-1 to M8 x YES 76 Name Plate 1-1 to No 76a Rivet for Name Plate 1-1 to SS, 3 x 5mm No 100 Drain Plug O-ring 1-1 to EPDM, Ø16.3 x 2.4 ID1288 YES 1-1 to FKM, Ø16.3 x 2.4 ID2231 YES Drain Plug O-ring (option) 1-1 to NBR, Ø16.3 x 2.4 ID7035 No Drain Plug O-ring (option) 1-1 to Kalrez, Ø16.3 x No 105 Shaft Seal EUHE 1-1 to YES Shaft Seal EUBE 1-1 to YES Shaft Seal EUUE 1-1 to YES Shaft Seal HUBE YES Shaft Seal EUHV 1-1 to YES Shaft Seal EUBV 1-1 to YES Shaft Seal EUUV 1-1 to YES Shaft Seal HUBV YES Shaft Seal EUUK (option) 1-1 to Kalrez No Shaft Seal EUUP (option) 1-1 to NBR No Shaft Seal EUBP (option) 1-1 to NBR No Shaft Seal EQQE (option) 1-1 to SiC/SiC, EPDM No Shaft Seal EQQV (option) 1-1 to SiC/SiC, FKM No Due to part changes over time, all position This column indicates which pump model uses the spare part. If blank, the part is PAGE 3 numbers (1-203) may not be used. used in all models. PAGE 4

4 SPARE PART KITS PARTS & ACCESSORIES LIST & KITS Key to Symbols KITS... Recomended spare part Æ... Diameter ANSI... American National Standards Institute CPL... Complete Assembly - these parts consist of more than one component EPDM... Ethylene Propylene (also known as EPR and EPT) - an elastic substance similar to rubber FKM... Fluoro Elastomer (generic for Viton ) M... International standard thread size designation (thread diameter in m) mm... Millimeter MG... Identifies Grundfos motor type/size N... Stainless NBR... Buna - N (also know as Nitrile) - an elastic substance similar to rubber NEMA... National Electrical Manufacturers Association SiC... Silicon Carbide UNC... Unified National Coarse - a standard for threads on bolts Spare Part Kits Since certain pump parts can be expected to exhibit wear at the same time as related pump parts, they have been grouped into the following kits for your convenience. The numbers indicate the quantity of the part within each kit. Please order these kits using the kit part number at the top of the column BOTTOM BEARING KIT 1-7 Kit No Qty. Included Pos. No. Description Part No. in each Kit 6g Stationary Bottom Bearing Ring for Base Allen Screw for Pos. 6g, M6 x 10mm Washer for Pos. 31, Ø12.5/ Ø6.4 x 1.6 ID b Bottom Bearing for Shaft, Tungston Carbide Washer for Shaft Bearing, Pos. 47b b Lock Washer for Shaft Bearing Allen Screw for Shaft Bearing D Puller for Bottom Bearing 6g SV E Allen Screw for Puller D, M8 x 50mm ID H Distance Tool for Shaft Seal BEARING KIT 3-7 Kit No a Intermediate Bearing with Driver H Distance Tool for Shaft Seal WEAR PARTS KIT 1-2 Kit No WEAR PARTS KIT 3-7 Kit No Neck Ring Chamber Bearing Ring, Bronze, 30mm Chamber Bearing Ring, Graflon, 30mm c Chamber Sleeve Bushing, Graflon, Ø22mm d Lock Ring for Bearing Ring/Sleeve Bushing c Wear Ring for Impeller Neck Ring Retainer H Distance Tool for Shaft Seal GASKET KIT (EPDM) Kit No GASKET KIT (FKM) Kit No Sleeve O-ring, Ø216x a Drain Plug O-ring, Ø16.3 x 2.4 ID ID Stack Compression Spring H Distance Tool for Shaft Seal SHAFT SEAL KIT, CARTRIDGE WITH O-RING Kit No Kit No Kit No Kit No Kit No SHAFT SEAL KIT, BALANCED CARTRIDGE (Option) Kit No Kit No EUHE EUHV EUBE EUUE EUUV HUBE HUBV H Distance Tool for Shaft Seal N/A Grinding Device Tool for Emery Cloth N/A Emery Cloth PAGE 5 PAGE 6

5 PARTS SPARE LIST PART & KITS & ACCESSORIES SPARE PART KITS PARTS & ACCESSORIES LIST & KITS Spare Part Kits (continued) IEC COUPLING KIT 24/22 Kit No /22 Kit No /22 Kit No /22 Kit No /22 Kit No /22 Kit No Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, 22 kw Coupling CPL. w/pos. 9, kw H Distance Tool for Shaft Seal NEMA COUPLING KIT 28.6/22 Kit No /22 Kit No /22 Kit No /22 Kit No Coupling CPL. w/pos. 9, 182/184TC, 3-5 HP Coupling CPL. w/pos. 9, 213/215TC, 7 1/2-10 HP Coupling CPL. w/pos. 9, TSC, HP Coupling CPL. w/pos. 9, TS, HP H Distance Tool for Shaft Seal Accessories ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded Cast Iron, 125 Lb. Class, CR(N) to CR(N)64-3 N/A Flange, Cast Iron 4" ID N/A Nut, HEX 5/8"-11 UNC, Grade 2 ID N/A Plain Bolt, 5/8" x 3", Grade 2 ID N/A Gasket Full Face Flange 4", 150# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded Cast Iron, 250 Lb. Class, CR(N)64-3 to CR(N)64-4 Accessories (continued) ANSI COMPANION FLANGES FOR LARGE CR Kit No STACK KITS 5" Threaded Steel, 150 Lb. Class, CR(N) to CR(N)64-3 Model Product Number CRN CRN N/A Bolt, 3/4" x 3 1/4" ID CRN N/A Nut, 3/4" ID CRN N/A Flange, Steel 5" CRN N/A Gasket 5", Cut Ring, 125# CRN CRN ANSI COMPANION FLANGES FOR LARGE CR Kit No CRN " Threaded Steel, 300 Lb. Class, CR(N)64-3 to CR(N)64-4 CRN CRN CRN N/A HEX Head Bolt, 3/4" x 4 1/4", Zinc Plated * CRN N/A Nut HEX, 3/4" x 3 3/4" - 10 UNC-2B Zinc Plated * CRN N/A Flange, Steel 5" * CRN N/A Gasket 5", 250# * CRN * CRN ANSI COMPANION FLANGES FOR LARGE CR Kit No * CRN " Threaded 316 SS, 150 Lb. Class, CR(N) to CR(N)64-3 * CRN * CRN *For 50 Hz operation only. N/A HEX Screw, 3/4" x 3 1/4" - 10 UNC, 18-8 SS ID NOTE: Stack Kits do not include seal, N/A Nut HEX, 3/4" - 10 UNC, 18-8 SS ID bottom bearing, or gasket kits, which must N/A Flange, 316 Stainless Steel 5", NPT be ordered separately. N/A Gasket 5", 125# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded 316 SS, 300 Lb. Class, CR(N)64-3 to CR(N)64-4 N/A HEX Head Bolt, 3/4" x 4 1/4", Zinc Plated N/A Nut HEX, 3/4" x 3 3/4" - 10 UNC-2B, Zinc Plated N/A Flange, 316 Stainless Steel 5" N/A Gasket 5", 250# NOTE: Base Adapter Kits are also available. Kit No (Adapts the bases of CR60 to CR64) Pos. No. Description Qty. Included in each Kit N/A CR60 to CR64 Base Adapter Kit 220mm 1 N/A Nut, HEX 3/4" - 10 UNC, 18-8 SS ID N/A Hex Screw, 3/4" x 3 3/4" - 10 UNC, 18-8 SS ID N/A Flange, 4" Raised Face Cast Iron ID N/A Gasket 4", Cut Ring, 250# ANSI COMPANION FLANGES FOR LARGE CR 4" Threaded 316SS, 150 Lb. Class, CR(N) to CR(N)64-3 Kit No. ID00148 N/A Nut, HEX 5/8"-11 UNC, 18-8 SS ID N/A Hex Screw, 5/8" x 3" 11 UNC, 18-8 SS ID N/A Flange, 316 Stainless Steel, 4" NPT ID N/A Gasket Full Face Flange 4", 150# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded 316 SS, 300 Lb. Class, CR(N)64-3 to CR(N)64-4 N/A Nut HEX, 3/4" - 10 UNC, 18-8 SS ID N/A HEX Screw, 3/4" x 3 3/4" - 10 UNC, 18-8 SS ID N/A Flange, Stainless Steel 4" N/A Gasket 4", Cut Ring, 250# PAGE 7 PAGE 8

6 PARTS TOOLS LIST & KITS Special Tools Tools not generally available from normal sources. PART NO. DESCRIPTION AND USE SV Holder with Pin for Dismantling and Assembly SV Punch for Pos. 6g, 47, 47c, 47d, 47e Holder for Wear Ring, Pos. 49c SV CR(N) 32 SV CR(N) 45 SV CR(N) 64 SV CR90 SV ID Puller for Bottom Bearing, Pos. 6g Hexagon Socket Head Screw for Puller Punch for Fitting of Neck Ring/Retainer, Pos. 45a - 65 SV CR(N) 32 SV CR(N) 45 SV CR(N) 64 SV CR90 SV Puller for Wear Ring, Pos. 49c Forked Distance Piece for Shaft Seal SV Key for Split Cone Nut SV Pliers for Lock Ring Standard Tools In addition to being available from Grundfos, comparable tools can be purchased through normal sources. PART NO. DESCRIPTION AND USE Tee Key for Puller, Pos.: SV (113) SV SV b-67 SV a Key for Hexagon Socket Head Screws, Pos.: SV a SV a SV a Ring/Open-End Spanner for Pos.: SV a SV a-36a SV a-36-36a SV SV Hook Spanner (adjustable) Tools for for Torques PART NO. DESCRIPTION AND USE Torque Wrench SV SV Socket Spanner, Pos.: SV a SV a-36a SV a-36-36a SV Socket Driver for Hexagon Socket Head Screws, Pos.: SV SV b-67-E SV a SV a SV Ratchet Insert Tool for Socket Spanner, Pos.: SV S PAGE 9 SV Tap for Key for Split Cone Nut