COMPACTION ROLLER CR1448 CR1460 CR14_ 5DDP00369_7_16_08

Transcription

1 O P E R A T O R ' S M A N U A L COMPACTION ROLLER CR1448 CR1460 CR14_ 5DDP00369_7_16_08

2 TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer s Pre-Delivery and Delivery Check Lists in the Owner s/operator s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration located on the Frontier website. TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your Frontier dealer. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: Date of Purchase: Serial Number: (see Safety Decal section for location) Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION,WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! DANGER WARNING CAUTION IMPORTANT NOTE Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. Indicates that failure to observe can cause damage to equipment. Indicates helpful information. Introduction ii

3 TABLE OF CONTENTS INTRODUCTION ii SPECIFICATIONS / GENERAL INFORMATION SAFETY DECALS , 3 SAFETY RULES DEALER INSTRUCTIONS OPERATION OWNERS RESPONSIBILTY SET UP MAINTENANCE , 11 LUBRICATION HYDRAULICS PARTS CATALOG CR CR OPTIONAL EQUIPMENT BOLT AND BOLT TORQUE CHART WARRANTY WARRANTY FOR PARTS The purpose of this manual is to assist you in operating and maintaining your compaction roller. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to GENERAL INFORMATION your particular situation. The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. Throughout this manual, references are made to right and left direction. These are determined by standing behind the tractor facing the direction of forward travel. Table of Contents

4 Notes Notes

5 CR14 SERIES SPECIFICATIONS Model CR1448 CR1460 Tractor HP Working Width 8 Feet 10 Feet Machine Width 10 Feet 1 Inch 12 Feet 2 Inches Machine Length 20.5 Feet 23.5 Feet Machine Height 5.5 Feet 5.5 Feet Operating Weight 11,250 lbs 16,660 lbs Pressure per Square Inch (Empty) Operating Weight w/ 22,156 lbs 25, 583 lbs water in drums Pressure per Square Inch (Water Filled) Operating Weight w/ sand 22,156 lbs 36,522 lbs in drums Pressure per Square Inch (Sand Filled) Drum Length 4 Feet 5 Feet Per Drum Drum Diameter 5 Feet 2 Inches 6 Feet 2 Inches Hitch Type Swivel Hitch Swivel Hitch Feet Per Drum Feet on Ground Length of Drum Feet 7 Inches 7 Inches Replaceable Feet Tips Yes Yes Hydraulic Cylinders Standard Standard Hydraulic Cylinders (#) 2 4 Cylinder Size 4.75, Cylinder Rod Size 1.5 Inches, 2 Inches 2 Inches Cylinder Stroke Length 10 Inches 12 Inches Wheels 11 X X 24 Tires 13.5O x x 24 Duty Construction Construction Warranty 6 Months 6 Months Specifications 1

6 SAFETY & INSTRUCTIONAL DECALS, REFLECTORS AND LIGHTS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Check that all safety decals are installed and in good condition. Replace if decals are worn or damaged. Replacement Part numbers are listed on Page 3. 2 Safety Decals

7 SAFETY & INSTRUCTIONAL DECALS, REFLECTORS AND LIGHTS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Check that all safety decals are installed and in good condition. Replace if decals are worn or damaged. Replacement Part numbers are listed here. DECAL SHEET INCLUDES: DECALS 1,2,3,4,5, (2) FRONTIER DECALS, (2) CR14 SERIES DECALS FOR EACH SPECIFIC MODEL DECAL SHEET PART NUMBERS FOR EACH MODEL: 5DDP00463 CR1448 5DDP00464 CR1460 5DDP00205 Frontier Serial Number SMV Sign 5DDP DDP x 9 Yellow Reflective Strips 5DDP x 9 Red Reflective Strips 5DDP x 9 Orange Reflective Strips 5DDP00180 Light Kit Safety Decals 3

8 Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said The best safety device is an informed, careful operator. We ask you to be that kind of operator. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from selling dealer.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Never allow children or untrained persons to operate equipment. Train all new personnel and review instruction s frequently with existing workers. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. PREPARATION Always wear relatively tight and belted clothing to 4 Safety Rules avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. TRANSPORTATION Always comply with all state and local laws governing highway safety and lighting and marking requirements. Keep away from overhead power lines. Serious injury or death may result. Know the transport height and width of your machine. Never allow riders on power unit or attachment. Do not operate or transport on steep slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights

9 Do not operate or transport equipment while under the influence of alcohol or drugs. Consult your doctor about operating this machine while taking prescription medications. OPERATION Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Always comply with all state and local laws governing highway safety and lighting and marking requirements. Operate only in daylight or good artificial light. Keep bystanders away from equipment. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in locked up position at all times. Never allow riders on power unit or attachment. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Look down and to the rear and make sure area is clear before operating in reverse. Use extreme care when working close to fences, ditches, other obstructions, or on hillsides. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Always operate down slopes; never across the face. Use extreme care and reduce ground speed on slopes and rough terrain. Keep alert and watch the front as well as the rear when operating. Be careful to keep hands and feet clear of sliding parts and possible pinch points. Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Before leaving operator s seat, put equipment on the ground. Engage brake, stop engine, remove key, and remove seat belt. Safety Rules 5

10 MAINTENANCE Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. When performing maintenance or repairs make sure the equipment is in the lowered position and properly blocked and secured to prevent rolling. Failure to do so can cause serious injury or death. Make sure equipment is properly secured, adjusted, and in good operating condition. Before leaving operator s seat, put equipment on the ground. Engage brake, stop engine, remove key, and remove seat belt. Never perform service or maintenance with engine running. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners or vice versa. Avoid bodily injury caused by slipping wrenches. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. STORAGE Block equipment securely for storage. Keep children and bystanders away from storage area. 6 Safety Rules

11 Dealer s Responsibility Dealer Checklist Inspect the equipment thoroughly after assembly to be certain it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item if it is found satisfactory or after proper adjustment is made. Check that all safety decals are installed and in good condition. Replace if damaged. Check all bolts to be sure they are tight and torqued to proper specifications as per the Bolt and Torque Chart on page 23. Check that all cotter pins and safety pins are properly installed. It is important for the dealer to visually check and make sure all parts are in tact prior to delivery to customer. DEALER INSTRUCTIONS Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. Show customer how to make adjustments. Present Operator s Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. Point out the safety decals. Explain their meaning and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed. Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so. Complete the Warranty Registration located on the Frontier website. Dealer Instructions 7

12 Operation Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. It has been said The best safety device is an informed, careful operator. We ask you to be that kind of operator. The operator is responsible for the safe operation of this equipment. The operator must be properly trained. Operators should be familiar with the equipment, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages 2-6. Owner should check and tighten all hardware after the first hour of operation. The break in stage of your new compaction roller can cause minimal loosening of hardware. Please see Bolt Torque Chart (Page 23) for proper torque information. WARNING Before starting engine sound horn on the power unit twice to warn people in the vicinity that operation is about to begin. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in locked up position at all times. Never allow children or untrained persons to operate equipment. Keep bystanders away from equipment. NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Service work does not require going underneath. Read Operator's Manual for service instructions or have service performed by a qualified dealer. Stop power unit and implement immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. Owner/Operator Pre-Operation Checklist (Owner s/operator s Responsibility) Review and follow all safety rules and safety decal instructions on page 2 through page 6. Check that equipment is properly and securely attached to tractor. Check that all safety decals are installed and in good condition. Replace if damaged. Check that all hardware is properly installed and secured. Do not allow riders. Make sure tractor ROPS or ROPS CAB and seat belt are in good condition. Keep seat belt securely fastened during operation. 8 Operation

13 Owner's Responsibility Always use road locks to hold the compaction roller in the raised position when transporting(page 10, Ref. Fig. 1, 2). WARNING Check wheel lug nuts on compaction roller before and after transporting. Do not transport compaction roller in excess of 20 mph. Slow down when turning and transporting over rough ground or the compaction roller may tip over. Travel at a reasonable and safe speed. Never remove locking pins until hydraulic cylinders and lines are full of fluid and free of air. Stand clear when raising or lowering the compaction roller. Beware of pinching hazards especially at the roller area, roller carriage, hitch and wheel assembly of compaction roller Never stand with feet under or near soil penetrating rollers. Always use blocking to prevent movement of compaction roller when maintaining or repairing compaction roller. WARNING Never lubricate, adjust, service or adjust compaction roller when moving. Never modify this compaction roller without conferring first with the equipment representative. Always store with the rollers in the down, at rest, position. Beware of overhead wires and narrow gates. Be aware of the compaction roller length, height and width. Always use safety lockups when servicing or repairing compaction roller. Shut off tractor and remove the key before servicing or repairing compaction roller. Do not operate close to a body of water. Always shift to park, set brakes and shut off the tractor when dismounting the tractor. Always maintain the correct tire pressure. Do not over inflate tires. Inspect tires and wheels daily. Do not operate with low tire pressure, cuts, bubbles, damaged rims, or missing or loose lug bolts and nuts. Carefully inspect tire and rim assembly after a flat or under inflated tire for damage to the rim or tire. Use a clip on chuck and extension hose long enough to stand clear and to the side of the wheel assembly when inflating tires. Never cut or weld near an inflated tire or rim assembly. Heat may cause an increase in pressure that may cause the tire to explode. Do not attempt to mount a tire without proper equipment and experience to complete the job. Hydraulic System Always relieve pressure before disconnecting hydraulic and other lines. Avoid high pressure fluids. Escaping fluid under pressure can penetrate the skin causing serious injury. WARNING Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be removed within a few hours. Avoid using heat near pressurized fluid lines. Heating can generate flammable spray, resulting in severe burns. Hydraulic hoses can fail due to physical damage, kinks, age and exposure. Check hoses regularly. Replace damaged or worn hoses immediately. All hydraulic couplers must be clear of dirt and debris. Use protective caps on all fluid openings. Foreign debris can damage the hydraulic system. Check that the tractor's hydraulic fluid level is full. Run compaction roller through several complete cycles from transport position to operation postion to remove any trapped air from hydraulic hoses and cylinders. Recheck tractor's hydraulic fluid level and refill with the leveler in the fully raised position as needed. Operation 9

14 Owner's Responsibility(cont d) Clean up any spilled fluid immediately to prevent accidents and/or environmental damage. Use leakproof containers when draining fluid. Do not use food and beverage containers that may mislead someone into drinking it. Dispose of fluids properly. Set Up The CR14 Series Compaction Roller should be matched to a tractor with sufficient horsepower to pull the implement without stalling or overloading the tractor's engine. IMPORTANT: Tractor horsepower recommendations for the CR14 can be found in the Specifications(Page 1) section of this manual. WARNING When attaching the compaction roller to the tractor make sure you have the proper equipment and experience to perform the job. Failure to do so may cause serious injury. Do not allow anyone near the compaction roller while attempting to connect the tractor. Caution: The front hitch assembly can pinch fingers or body parts if caution is not used when attempting to raise or lower hitch. Use caution when releasing the hitch pin as the hitch is heavy and may move up or down causing possible injury. Reinstall pin and keeper at the proper level. Maintenance Do not operate the compaction roller in rocky conditions. Doing so may cause damage to the compaction roller. Do not make sharp turns with the compaction roller engaged. Doing so may cause damage to the compaction roller. It is important to maintain and service the CR14 Series Compaction Roller to continually do the work it was designed for. To help prevent serious injury or death to you or others caused by unexpected movement, be sure to service machine on a level surface. If machine is connected to tractor, engage parking brake and place transmission in PARK. If service requires that the compaction roller be in the raised position raise the compaction roller and slide the transport cylinder lock over the hydraulic cylinder rod(figure 1 and 2). Insert and lock the transport lock snapper pin(figure 2). Repeat this procedure for each cylinder on the compaction roller. Shut off engine and remove key. Transport cylinder lock Transport cylinder lock engaged Transport lock snapper pin Transport lock snapper pin inserted and locked Figure 1 Figure 2 10 Operation

15 If machine is detached from tractor block wheels and use safety stands to prevent movement. Inspect roller packing tips periodically for wear and damage. Replace where necessary. Maintain equal air pressure in all tires to prevent uneven compaction. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. Replace as necessary. Figure 3 WARNING Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and C extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Lubrication It is important to maintain and service the CR14 Series Compaction Roller to continually do the work it was designed for. Grease the compaction roller at the following locations and intervals: Hitch (Figure 3, Ref. A - 2 places) grease daily or at 10 hour intervals. Front Roller Turnbuckle(Figure 3, Ref. B - 2 places) grease daily or at 10 hour intervals. Front Roller Turnbuckle Plate(Figure 3, Ref. C - 6 places) grease daily or at 10 hour intervals. Roller Bearing(Figure 3, Ref. D - 4 places) grease daily or at 10 hour intervals. Wheel Yoke Assembly(Figure 3, Ref. E - 4 places) grease daily or at 10 hour intervals. Rear Roller Turnbuckle(Figure 3, Ref. F - 2 places) grease daily or at 10 hour intervals. D E F B A B C F D E Operation 11

16 Connecting the CR14 Series Compaction Roller The CR14 Series Compaction Roller is a connected to the tractor by hooking up the hydraulics and lowering the drums completely to the ground and wheels are raised off the ground and the weight is lifted off of the tongue enough to lift the tongue into the air. Then use the hydraulics to level the tongue of the roll-n-go to the rear hitch on the tractor. Insert the bolts through the two hitches. To connect the CR14 to the LL14 Series Land Leveler the same process is done, except that the hitch plates must be placed on first. Then the pin is placed through the circular hitch. The CR14 is disconnected from the tractor by lowering the drums completely to the ground and then raising the wheels off the ground until the weight is lifted off of the tongue enough to remove the bolts. Hydraulics It is important to keep hydraulics well maintained to prevent strain on the compaction roller or the power unit. Check fluids regularly and keep reservoirs filled to proper capacity. WARNING Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Hydraulic hoses can fail due to physical damage, kinks, age, and exposure. Check hoses regularly, replace damaged hoses. IMPORTANT: All hydraulic couplers must be clear of debris, dust, and sand. Use protective caps on fluid openings until ready to make connection. Foreign material can damage the hydraulic system. The CR1448 Compaction Roller has 2 phasing hydraulic cylinders and the CR 1460 Compaction Roller has 4 phasing hydraulic cylinders. It is imperative that they be properly connected to work properly. NOTE: To help identify and properly connect hoses, refer to Figures 4 and 5 on the opposite page. NOTE: The hydraulic cylinders on the CR1448 are phasing cylinders. To rephase the cylinders cycle the cylinders as far out as they will go. They probably won't be even, but they are correct. Then close the cylinders as far as they will go. Complete this cycle until the cylinders are functioning evenly. This usually takes 3 or 4 times. 12 Operation

17 Figure 4 CR1448 Hydraulic Schematic D C From cylinder at B to cylinder at C From cylinder at D to power unit B A From power unit to cylinder at A To Power Unit Figure 5 CR1460 Hydraulic Schematic From cylinder to hydraulic manifold at M From hydraulic manifold at L to cylinder From cylinder to hydraulic manifold at K From cylinder to hydraulic manifold at I From hydraulic manifold at J to cylinder From cylinder to hydraulic manifold at G N L From hydraulic manifold at N to power unit J H F E M K I G From hydraulic manifold at H to cylinder From hydraulic manifold at F to cylinder To Power Unit From power unit to hydraulic manifold at E Operation 13

18 Parts Catalog CR1448 Compaction Roller Figure 6 14 Parts Catalog

19 CR1448 Compaction Roller Parts Catalog, Ref. Figure 6, Page 14 Ref.# Part # Description Qty. 1 5DDM00531 MAIN FRAME WELDMENT 1 2 5DDP00252 TONGUE WELDMENT 1 3 5DDP00253 FRONT OSCILLATING BOLT 2 4 5DDP00254 FRONT OSCILLATING NUT 2 5 5DDP /2" X 5 1/2" LOCKING BOLT, GRADE DDP /2" FLAT WASHER, GRADE DDP /2" THRU-HARDENED LOCK WASHER 2 8 5DDP /2" HEX NUT, GRADE DDP00259 FRONT OSCILLATING WASHER DDP00260 YOKE ASSEMBLY DDP00261 HITCH DDP00262 YOKE ASSEMBLY PIN DDP00263 YOKE ASSEMBLY PIN FLAT WASHER DDP00264 YOKE ASSEMBLY PIN CASTLE NUT DDP00265 COTTER PIN DDP00266 HITCH MOUNTING PIN DDP00267 HITCH PIN DDP " X 5" HCS, GRADE DDP " THRU-HARDENED LOCK WASHER DDP " HEX NUT DDP /8" NPT GREASE FITTING DDP00482 WHEEL HUB ASSEMBLY DDP00144 WHEEL SEAL DDP00145 INNER BEARING DDP00146 INNER RACE DDP00143 CENTER WHEEL HUB CASING DDP00147 OUTER RACE DDP /8" X 2" COTTER PIN DDP00148 OUTER BEARING DDP00149 BEARING RETAINING WASHER DDP00150 BEARING RETAINING NUT DDP00151 HUB CAP DDP /8" WHEEL BOLT DDP /8" LUG NUT DDP00275 WHEEL DDP00276 TIRE DDP00277 REAR OSCILLATING BOLT DDP00278 REAR OSCILLATING WASHER 2 * Model Specific Parts Catalog 15

20 CR1448 Compaction Roller Parts Catalog(cont'd.), Ref. Figure 6, Page 14 Ref.# Part # Description Qty. 43 5DDP00279 REAR OSCILLATING NUT DDP00280 REAR OSCILLATING COTTER PIN DDP00281 GRAFT BAR DDP00154 HYDRAULIC CYLINDER 4.75 BORE X 10 STROKE 1 46B 5DDP00155 HYDRAULIC CYLINDER 4.50 BORE X 10 STROKE DDP00109 HYDRAULIC CYLINDER CLEVIS PIN DDP00110 HYDRAULIC CYLINDER COTTER PIN DDA00070 HYDRAULIC HOSE FROM TRACTOR TO CYLINDER, 21' 8" DDA00071 HYDRAULIC HOSE FROM CYLINDER TO CYLINDER, 17' 10" DDA00072 HYDRAULIC HOSE FROM CYLINDER TO TRACTOR, 22' 8' DDP00113 MALE HYDRAULIC TIP DDP00282 PILLOW BLOCK CAP DDP00283 DRUM BEARING DDP00284 PILLOW BLOCK CAP SCREW DDP00285 PILLOW BLOCK LOCK WASHER DDP00286 BEARING CAP SCREW DDP00287 BEARING LOCKWASHER DDP " ROLLER DRUM DDP00289 REPLACEABLE TAMPING FOOT PAD (108 PER ROLLER) DDM00520 TRANSPORT CYLINDER LOCK DDP00156 TRANSPORT LOCK SNAPPER PIN DDP00291 LIGHT KIT DDP00182 SIGNAL LIGHT DDM00532 LIGHT MOUNTING BRACKET DDP00290 LIGHT WIRING HARNESS DDP /4" X 1 1/4" PHILLIPS MS DDP /4" LOCKWASHER DDP /4" HEX NUT DDP /8" x 1" LIGHT BRACKET MOUNTING SCREW DDP /8" LOCK WASHER DDP00167 SMV SIGN DDM00533 SMV MOUNTING BRACKET DDP /8" X 2 3/4" HCS, GRADE DDP /8" LOCK WASHER DDP00166 SMV MOUNTING BRACKET ASSEMBLY DDP /16" X 3/4" CARRIAGE BOLT DDP /16" LOCK WASHER DDP /16" HEX NUT 2 Note: All hydraulic hoses on the CR1448 Compaction Roller are 1/2" diameter. Specific lengths are listed in the parts list. 16 Parts Catalog * Model Specific

21 CR1448 Compaction Roller Parts Catalog(cont'd.), Ref. Figure 6, Page 14 Ref.# Part # Description Qty. 82 5DDP00131 DOUBLE HOSE CLAMP DDP00130 DOUBLE HOSE CLAMP PLATE DDP /8" X 2 1/2" GRADE 5 HCS DDP00294 SINGLE HOSE CLAMP DDP00295 SINGLE HOSE CLAMP TOP PLATE DDP00195 OWNERS MANUAL HOLDING TUBE DDP00194 MANUAL TUBE MOUNTING SCREWS DDA00089 CR1448 DECAL SHEET(NOT SHOWN) INCLUDES 1 (5) WARNING DECALS(REFERENCE PAGE 3), (2)FRONTIER LOGO DECALS, (2) CR1448 MODEL DECALS (NOT SHOWN) 91 5DDP " X 9" RED RETRO REFLECTIVE STRIP (NOT SHOWN) DDP " X 9" ORANGE FLUORESCENT STRIP (NOT SHOWN) DDP " X 9" YELLOW RETRO REFLECTIVE STRIP (NOT SHOWN) DDP00205 FRONTIER PRODUCT IDENTIFICATION (NOT SHOWN) DDP00369 CR14 SERIES OPERATOR'S MANUAL(NOT SHOWN) 1 * Model Specific Parts Catalog 17

22 Parts Catalog CR1460 Compaction Roller Figure 7 18 Parts Catalog

23 CR1460 Compaction Roller Parts Catalog, Ref. Figure 7, Page 18 Ref.# Part # Description Qty. 1 5DDM00534 MAIN FRAME WELDMENT LEFT 1 1B 5DDM00536 MAIN FRAME WELDMENT RIGHT 1 2 5DDP00296 TONGUE WELDMENT 1 3 5DDP00253 FRONT OSCILLATING BOLT 2 4 5DDP00254 FRONT OSCILLATING NUT 2 5 5DDP /2" X 5 1/2" LOCKING BOLT, GRADE DDP /2" FLAT WASHER, GRADE DDP /2" THRU-HARDENED LOCK WASHER 2 8 5DDP /2" HEX NUT, GRADE DDP00259 FRONT OSCILLATING WASHER DDP00260 YOKE ASSEMBLY DDP00261 HITCH DDP00262 YOKE ASSEMBLY PIN DDP00263 YOKE ASSEMBLY PIN FLAT WASHER DDP00264 YOKE ASSEMBLY PIN CASTLE NUT DDP00265 COTTER PIN DDP00266 HITCH MOUNTING PIN DDP00194 MANUAL TUBE MOUNTING SCREWS DDP00267 HITCH PIN DDP00195 OWNERS MANUAL HOLDING TUBE DDP00370 HYDRAULIC COUPLER MANIFOLD DDP " X 5" HCS, GRADE DDP " THRU-HARDENED LOCK WASHER DDP " HEX NUT DDP /8" NPT GREASE FITTING DDP00297 AXLE ASSEMBLY DDP00298 AXLE SHAFT DDP00299 BEARING DDP00300 BEARING SEAL DDP00301 SHAFT CAP DDP00302 SHAFT CAP SCREW DDP00303 SHAFT CAP LOCK WASHER DDP00314 BEARING RACE DDP00304 WHEEL STUD DDP00305 LUG NUT DDP00306 TIRE DDP00307 WHEEL DDP00361 MANIFOLD MOUNTING BOLT DDP00362 MANIFOLD MOUNTING LOCKWASHER 2 * Model Specific Parts Catalog 19

24 CR1460 Compaction Roller Parts Catalog(cont'd.), Ref. Figure 7, Page 18 Ref.# Part # Description Qty. 40 5DDP DEGREE HYDRAULIC FITTING 6 40B 5DDP DEGREE HYDRAULIC FITTING DDP00277 REAR OSCILLATING BOLT DDP00278 REAR OSCILLATING WASHER DDP00279 REAR OSCILLATING NUT DDP00280 REAR OSCILLATING COTTER PIN DDP00308 GRAFT BAR DDP00309 HYDRAULIC CYLINDER 5 BORE X 12 STROKE DDP00310 HYDRAULIC CYLINDER CLEVIS PIN DDP00311 HYDRAULIC COTTER PIN DDP00113 MALE HYDRAULIC TIP DDA00042 HYDRAULIC HOSE FROM MANIFOLD TO TRACTOR, 13' 5" DDA00043 HYDRAULIC HOSE FROM TRACTOR TO MANIFOLD, 13' 3" DDA00044 HYDRAULIC HOSE FROM MANIFOLD TO CYLINDER, 10' 6" DDP00282 PILLOW BLOCK CAP DDP00283 DRUM BEARING DDP00284 PILLOW BLOCK CAP SCREW DDP00285 PILLOW BLOCK LOCK WASHER DDP00286 BEARING CAP SCREW DDP00287 BEARING LOCKWASHER DDP " ROLLER DRUM DDP00313 REPLACEABLE TAMPING FOOT PAD (120 PER ROLLER) DDM00535 TRANSPORT CYLINDER LOCK DDP00156 TRANSPORT LOCK SNAPPER PIN DDP00180 LIGHT KIT DDP00182 SIGNAL LIGHT DDP00181 LIGHT MOUNTING BRACKET DDA00045 HYDRAULIC HOSE FROM CYLINDER TO MANIFOLD, 11' 10" DDP00290 LIGHT WIRING HARNESS DDP /4" X 1 1/4" PHILLIPS MS DDP /4" LOCKWASHER DDP /4" HEX NUT DDP /8" x 1" LIGHT BRACKET MOUNTING SCREW DDP /8" LOCK WASHER DDP00167 SMV SIGN DDM00533 SMV MOUNTING BRACKET 1 Note: All hydraulic hoses on the CR1460 Compaction Roller are 1/2" diameter. Specific lengths are listed in the parts list. 20 Parts Catalog

25 CR1460 Compaction Roller Parts Catalog(cont'd.), Ref. Figure 7, Page 18 Ref.# Part # Description Qty. 76 5DDP /8" X 2 3/4" HCS, GRADE DDP /8" LOCK WASHER DDP00166 SMV MOUNTING BRACKET ASSEMBLY DDP /16" X 3/4" CARRIAGE BOLT DDP /16" LOCK WASHER DDP /16" HEX NUT DDP00131 DOUBLE HOSE CLAMP DDP00130 DOUBLE HOSE CLAMP PLATE DDP /8" X 2 1/2" HCS, GRADE DDA00046 HYDRAULIC HOSE FROM CYLINDER TO MANIFOLD, 7' 4" DDA00047 HYDRAULIC HOSE FROM MANIFOLD TO CYLINDER, 6' 4" DDP00294 SINGLE HOSE CLAMP DDP00295 SINGLE HOSE CLAMP TOP PLATE DDP00294 SINGLE HOSE CLAMP DDP00365 SINGLE HOSE CLAMP STACKING PLATE DDP00366 SINGLE HOSE CLAMP STACKING STUD DDP00295 SINGLE HOSE CLAMP TOP PLATE DDA00090 CR1460 DECAL SHEET(NOT SHOWN) INCLUDES 1 (5) WARNING DECALS(REFERENCE PAGE 3), (2)FRONTIER LOGO DECALS, (2) CR1460 MODEL DECALS (NOT SHOWN) 96 5DDP " X 9" RED RETRO REFLECTIVE STRIP (NOT SHOWN) DDP " X 9" ORANGE FLUORESCENT STRIP (NOT SHOWN) DDP " X 9" YELLOW RETRO REFLECTIVE STRIP (NOT SHOWN) DDP00205 FRONTIER PRODUCT IDENTIFICATION (NOT SHOWN) DDP00369 CR14 SERIES OPERATOR'S MANUAL(NOT SHOWN) 1 * Model Specific Parts Catalog 21

26 Optional Equipment Optional Front Hitch Receiver Figure 8 An optional front hitch receiver is available to allow the CR1448 Series Compaction Roller to be attached and pulled behind the LL14 Series Land Leveler. The optional hitch receiver bolts to the rear hitch plate of the land leveler. The compaction roller then attaches via the yoke assembly with a hitch mounting pin. WARNING The CR1460 cannot be connected to the LL14 Series Land Leveler because it exceeds its capacity. When connecting the CR1448 to the LL14 replace the safety chains on the LL14 with the safety chains provided with the CR1448 (Part # 5DDP00516) listed below. Optional Front Hitch Receiver, Ref. Figure 8 Ref.# Part # Description Qty. 1 5DDM00591 HITCH ASSEMBLY 1 2 5DDP00515 HITCH BUSHING 2 3 5DDP /8" NPT GREASE FITTING 1 4 5DDP00516 SAFETY CHAIN, 40K(NOT SHOWN) 1 22 Optional Equipment

27 Bolt and Torque Chart 23

28 WARRANTY Please enter information below and save for future reference: Date Purchase: From (Dealer): Model Number: Serial Number: Double D Mfg, L.L.C. ( Double D ) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for SIX (6) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. The applicable warranty period for commercial or rental use shall be ninety (90) days from the date of purchase. This Warranty will apply if notified to DOUBLE D within thirty (30) days after such defect is discovered. As it relates to LL11 series only, warranty period shall be TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIV- ERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. The applicable warranty period for commercial or rental use shall be SIX (6) MONTHS from the date of purchase. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of DOUBLE D, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than DOUBLE D, a DOUBLE D authorized dealer or distributor, and/or a DOUBLE D authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. Such items include, but are not limited to tires, blades, skid shoes, and cutting edges. This Warranty also does not cover repairs made with parts other than those obtainable through DOUBLE D. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. DOUBLE D makes no warranty, express or implied, such as but not limited to: shanks, cutting edges, hydraulic components, bearings, tires, and other Double D accessories not manufactured by DOUBLE D. Warranties for these items, if any, are provided separately by their respective manufacturers in conjunction with DOUBLE D. DOUBLE D s obligation under this Warranty is limited to, at DOUBLE D s option, the repair or replacement, free of charge, of the product if DOUBLE D, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. Such parts shall be provided by the selling dealer to the user during regular working hours. If requested, the product must be returned to DOUBLE D with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. DOUBLE D shall complete such repair or replacement within a reasonable time after DOUBLE D receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. DOUBLE D MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND DOUBLE D SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE (EXCEPT WHERE PROHIBITED BY LAW). DOUBLE D shall not be liable for any incident or consequential losses, personal injuries or death, private property loss, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, misuse, strict liability in tort or any other legal theory. DOUBLE D s obligation under this warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed for a particular purpose and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Without limiting the generality of the foregoing, DOUBLE D specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect DOUBLE D s ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, DOUBLE D, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. This Warranty is subject to the warranty registration being submitted. For warranty services, contact your selling dealer. 24 Warranty

29 REPLACEMENT PARTS WARRANTY Double D Mfg, L.L.C. ( DOUBLE D ) warrants its parts to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the part(s) to the original purchaser. Replacement or repair parts installed in the equipment covered by warranty are warranted for ninety (90) days from date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later. Under no circumstances will this Warranty apply in the event that the product the parts are installed, in the good faith opinion of DOU- BLE D, has been subjected to improper operation, improper maintenance, misuse, or accident. This Warranty does not cover normal wear or tear, or normal maintenance items. Such items include, but are not limited to tires, blades, skid shoes, and cutting edges. This Warranty also does not cover repairs made with parts other than those obtainable through DOUBLE D. This Warranty is extended solely to the original purchaser of the parts. Should the original purchaser sell or otherwise transfer the parts to a third party, this Warranty does not transfer to a third party purchaser in any way. There are no third party beneficiaries of this Warranty. DOUBLE D s obligation under this Warranty is limited to, at DOUBLE D s option, the repair or replacement, free of charge, of the replacement part if DOUBLE D, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The selling dealer shall provide such parts to the user during regular working hours. If requested, the replacement part must be returned to DOUBLE D with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. DOUBLE D shall complete such repair or replacement within a reasonable time after DOUBLE D receives the replacement part. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. DOUBLE D MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND DOUBLE D SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE (EXCEPT WHERE PROHIBITED BY LAW). DOUBLE D shall not be liable for any incident or consequential losses, personal injuries or death, private property loss, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, misuse, strict liability in tort or any other legal theory. DOUBLE D s obligation under this warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed for a particular purpose and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Without limiting the generality of the foregoing, DOUBLE D specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect DOUBLE D s ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, DOUBLE D, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. For warranty services, contact your selling dealer. Warranty for Parts 25

30 PART NO. 5DDP DoubleD Manufacturing. All Rights Reserved