MARINE ILLUSTRATED PARTS MANUAL MODEL MP5.0/5.7L MY

Transcription

1 MARINE ILLUSTRATED PARTS MANUAL MODEL MP5.0/5.L MY 05/0

2 This Page Was Intentially Left Blank

3 MODEL MP5.0/5.L PARTS MANUAL - Contents: Symbols... Maintenance Item Part Numbers... Cylinder Block Assembly - Figure... Cylinder Head Assembly - Figure... 8 Intake Manifold Assembly - Figure... 0 Intake Manifold Components - Figure... Oil Pan and Oil Pump Assembly - Figure 5... Throttle Body and Related Components - Figure Remote Oil Filter Components ( 0-0) - Figure... 8 Remote Oil Filter Components ( 0) - Figure Remote Oil Filter Components ( 05) - Figure... Optional Remote Oil Filter Components ( 05) - Figure 0... Fuel Control Cell (FCC) Components ( 0-0) - Figure... 6 Fuel Control Cell (FCC) Components ( 05) - Figure... 8 OLD Returnless Fuel System Components - Figure (thru S/N 600)... 0 NEW Returnless Fuel System Components - Figure (S/N 600 thru present)... Heat Exchanger and Components ( 0-0) - Figure Heat Exchanger and Components ( 0-05) - Figure Fresh Water Cooling System Components ( 0-0) - Figure... Fresh Water Cooling Installation - Unique Components ( 0-0) - Figure Fresh Water Cooling System Components ( 0) - Figure... 8 Fresh Water Cooling System Components ( 05) - Figure Raw Water Cooling System Components ( 0-0) - Figure... 5 Exhaust Manifold and Components - Figure Raw Water Cooling Pump ( 0-0) - Figure Raw Water Cooling Pump ( 05) - Figure Wiring Harness Assemblies and Senders - Figure ECM and Relays - Figure Accessory Drive System Components ( 0-0) - Figure Accessory Drive System Components (Serpentine - LH) ( 05) - Figure Accessory Drive System Components (Serpentine - RH) ( 05) - Figure... Starter Assembly Components - Figure Engine and Transmission Mounts - Figure... 8 Optional Engine and Transmission Mounts - Figure Bellhousing Assembly - Figure... 8 Transmission and Related Parts (Velvet Drive In-Line) - Figure... 8 Transmission and Related Parts (Velvet Drive V -Drive) - Figure Transmission and Related Parts (Velvet Drive 5000) - Figure Transmission and Related Parts (Hurth Gear) - Figure... 0 Right Hand Rotation Engine Components - Figure 8... Kits, Options, and Accessories... 6

4 MODEL MP5.0/5.L PARTS MANUAL - TYPICAL VIEWS ARE SHOWN ENGINE ROTATION Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) HOW TO READ THIS PARTS BOOK: ITEM PART NUMBER DESCRIPTION QUANTITY RB00005H Base Engine Assembly, 5.L ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. DESCRIPTION - This identifi es what the component or assembly is. QUANTITY - This refers to the number of pieces used. ====================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available SS = Single Station Control DS = Dual Station Control OS = Oversize US = Undersize TBD = To Be Determined NI = Not Illustrated ======================================================================

5 MODEL MP5.0/5.L PARTS MANUAL - REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. ====================================================================== MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 6 Kit, Transmission Oil Filter (ZF) RP00 Fuel Filter RP08006 Spark Plugs RP0000 Spark Plug Wire Set RK008A Spark Plug Wire Set (RH) RK000 Alternator Drive Belt (0 Amp, MY 0-0) R Alternator Drive Belt (00 Amp, MY 0-0) 60 Serpentine Drive Belt (LH, 0 Amp, MY 05) R06608 Serpentine Drive Belt (LH, 00 Amp, MY 05) R06600 Serpentine Drive Belt (RH, 0 Amp, MY 05) R0660A Serpentine Drive Belt (RH, 00 Amp, MY 05) R0660 Impeller Kit RP060 Impeller Kit (MY 05) RP060 Thermostat (RWC) R0600 Thermostat (FWC 0-0) R0600F Thermostat (FWC 0-05) R0600 ====================================================================== CHANGE NOTICE: Change Pages Date Updated 8, 5 0/0, 60-6, 8 05/0 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, or V -drives. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors.

6 MODEL MP5.0/5.L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE DO NOT REMOVE PC5B0CR

7 CYLINDER BLOCK ASSEMBLY - FIGURE MODEL MP5.0/5.L PARTS MANUAL - 5 ITEM PART NUMBER DESCRIPTION QUANTITY * RB00005H Base Engine Assembly (LH) AR * RB00005A Base Engine Assembly (RH) AR R050 Ring Set, piston 5.L (STD) 8 R05006 Ring Set, piston 5.0L (STD) 8 RA006 Piston, 5.L (STD) 8 RA00 Piston, 5.0L (STD) Bolt, connecting rod cap 6 RA00 Connecting Rod (STD) 8 5 R000 Bearing Set, connecting rod (STD) Nut, connecting rod cap 6 R0508 Lifter, roller, valve 6 8 R000 Guide, valve lifter 8 R0606 Plug, camshaft 0 08 Plug, oil gallery R005 Adapter, oil bypass 5.L RS55 Plug, engine block coolant drain hole Bearing, crankshaft rear main (STD) 0500 Bearing, crankshaft rear main (.00 US) AR 050 Bearing, crankshaft rear main (.00 US) AR 050 Bearing, crankshaft rear main (.00 US) AR 000 Pin, crankshaft rear oil seal housing alignment Gasket, crankshaft rear oil seal housing 6 R00 Housing, crankshaft rear oil seal 0550 Bolt, crankshaft rear oil seal housing, short 0560 Bolt, crankshaft rear oil seal housing, long 8 R0A Seal, crankshaft rear oil (LH) 8 R05 Seal, crankshaft rear oil (RH) RA8008 Flywheel Assembly (Top Mount Starter) RA800 Flywheel Assembly (Bottom Mount Starter) AR Bolt, fl ywheel attaching Nut, crankshaft rear oil seal housing TBD Stud, crankshaft rear oil seal housing Stud, crankshaft rear oil seal housing NSS Cap, crankshaft bearing # Stud, crankshaft bearing cap Bolt, crankshaft bearing cap 5 NSS Cap, crankshaft bearing # - # Bearing, crankshaft main (STD) Bearing, crankshaft main (.00 US) AR Bearing, crankshaft main (.00 US) AR Bearing, crankshaft main (.00 US) AR R05600 Ring, crankshaft position sensor reluctor (LH) R05600A Ring, crankshaft position sensor reluctor (RH)

8 MODEL MP5.0/5.L PARTS MANUAL - 6 CYLINDER BLOCK ASSEMBLY - FIGURE (cont d) DO NOT REMOVE PC5B0CR

9 CYLINDER BLOCK ASSEMBLY - FIGURE (cont d) MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY 0 R0000A Cover, engine front cover (includes gasket and seal, 0-present) 0 R0000 Cover, engine front cover (includes gasket and seal, - 0 MY) R0008 Sensor, crankshaft position TBD Bolt, crankshaft position sensor attaching RK0000 Bearing Set, crankshaft main (STD) R000 Bolt, crankshaft balancer 5 R060 Washer, crankshaft balancer bolt 6 R0600A Balancer, crankshaft ( 0 and newer) 6 R0600 Balancer, crankshaft ( - 0) NSS Seal, crankshaft front oil 8 R00 Bolt, engine front cover attaching, short 6 8 R006 Bolt, engine front cover attaching, long NSS Gasket, engine front cover 0 R050 Sprocket, crankshaft R60 Key, crankshaft balancer RK0500 Bearing Set, camshaft Cam Bearing # Cam Bearing # & # Cam Bearing # & # R00 Pin, camshaft sprocket locating 068 Bolt, camshaft sprocket attaching 5 R0550 Chain, camshaft timing 6 R050 Sprocket, camshaft 0000 Bolt, camshaft retaining 8 R0050 Retainer, camshaft RA0500 Camshaft, engine (LH) RA0500 Camshaft, engine (RH) Plug, oil gallery 5 NSS Block, engine 5 R005A Retainer, valve lifter 5 RS0 Bolt, valve lifter retainer 5 RM00 Gasket, water pump to engine block 55 RA050 Water Pump Assembly 56 R0506 Stud, water pump attaching 5 RS00 Bolt, water pump attaching Bolt, water pump attaching 5 R0506 Stud, water pump attaching 60 R000 Sensor, knock 6 8 Plug, block, dipstick (05/50) 6 R0060A Crankshaft, 50 6/Later NI R06066 Plug, Brass, block 5/8 8

10 MODEL MP5.0/5.L PARTS MANUAL - 8 CYLINDER HEAD ASSEMBLY - FIGURE 5 XXXX XXX XXX XXXXXX XXXXXXX NEW CYLINDER HEAD BOLT POSITION PC5B00CR

11 CYLINDER HEAD ASSEMBLY - FIGURE MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY R Decal, oil fi ll riser cap R00 Cap, oil fi ll riser R008 Riser, oil fi ll R00C Elbow, breather tube 5 R000 Grommet, breather tube elbow 6 R08 Retainer, oil fi ll riser R08 Grommet, oil fi ll riser 8 R0008A Cover, rocker (left side) 800 Washer, rocker cover retaining bolt Bolt, rocker cover retaining 8 R0505 Valve, positive crankcase ventilation R005 Grommet, pcv valve RM0 Gasket, rocker cover R00 Retainer, valve stem 5 R005 Cap, valve spring 6 6 R06050 Valve Spring Assembly 6 R08 Seal, valve stem (intake) 8 R0 Seal, valve stem (exhaust) 8 8 R0068 Bolt, cylinder head to engine block (long) 0500 Bolt, cylinder head to engine block (medium) Bolt, cylinder head to engine block (short) Gasket, exhaust manifold R0000 Spark Plug 8 R005 Valve, (intake) 8 R006 Valve, (exhaust) 8 5 RM05 Gasket, cylinder head 6 R0000B Cylinder Head Assembly (5.0L) 6 R00008B Cylinder Head Assembly (5.L) R050 Stud, valve rocker arm 6 00 Stud, valve rocker arm (.0 OS) AR R0505 Stud, valve rocker arm (.0 OS) AR 8 R00 Push Rod 6 R0805 Rocker Arm, valve 6 0 R080 Ball, rocker arm 6 R006 Nut, rocker arm attaching 6 R0008 Cover, rocker (right side) R08 O-Ring, oil fi ll riser cap 0806 Hose, breather 5 TBD Tube, PCV 6 R00008 Bracket, lift ring, front and rear 6 R005 Bracket, lift ring (front, replaces R0008) R00 Bracket, lift ring (rear, replaces R0008) 8 RS00 Bolt, lift ring attaching RS80 Lockwasher, lift ring attaching

12 MODEL MP5.0/5.L PARTS MANUAL - 0 INTAKE MANIFOLD ASSEMBLY - FIGURE PC5B00CR

13 INTAKE MANIFOLD ASSEMBLY - FIGURE MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY RA0500 Throttle Body, mechanical throttle NSS Washer, throttle body attaching stud R0500 Stud, throttle body attaching R08800 Regulator, fuel pressure 5 TBD Retainer, fuel pressure regulator 6 R050 Stud, fuel rail attaching RA08600 Fuel Rail Assembly 8 TBD Cap, fuel pressure service port NSS O-Ring, fuel injector (top) 8 0 TBD Clip, fuel injector retaining 8 NSS O-Ring, fuel injector (bottom) 8 RA0800 Fuel Injector Assembly 8 R0850A Hose, fuel pressure regulator vacuum R050 Stud, MAP sensor attaching 5 R000 Sensor, manifold absolute pressure 6 RK008A Spark Plug Wire Set 6 RK000 Spark Plug Wire Set (5.0/5. RH) RM0 Gasket, upper intake manifold to lower 8 RA0800 Cap, distributor NSS Plate, component attaching 0 TBD Bolt, component attaching plate attaching R06A Hold Down, distributor R00 Bolt, distributor hold down R00 Rotor, distributor RA00 Distributor Assembly (LH) RA005 Distributor Assembly (RH) 5 RM0 Gasket, distributor assembly 6 R000 Intake Manifold, lower R0606 Plug, intake manifold 8 RM050 Gasket, intake manifold R0000 Sender, temperature (SS) 0 Sender, temperature (DS) AR 0 RS6 Washer, sender terminal RS Lockwasher, sender terminal RS50 Nut, sender terminal R000 Sensor, engine coolant temperature R000 Intake Manifold, upper 5 TBD Bolt, upper intake manifold to lower attaching 8 6 RM0 Gasket, throttle body to upper manifold RA008 Coil Wire, Ignition (red) 8 RK0850 Blockoff, fuel line, fuel rail rtn AR

14 MODEL MP5.0/5.L PARTS MANUAL - INTAKE MANIFOLD COMPONENTS - FIGURE a /5A a 8 5 5A PC5B008CR

15 INTAKE MANIFOLD COMPONENTS - FIGURE MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY R00 Nut, engine cover attaching R06005 Cover, engine R005 Bracket, engine cover mounting RS65 Bolt, engine cover bracket attaching Lockwasher, engine cover bracket attaching 6 RA0 Ignition Coil/Module Assembly R00 Bracket, ignition coil/module assembly mounting 8 RS058 Nut, attaching R0508 Stud, flame arrestor/engine cover attaching 0 RS8 Washer, ECM attaching Bolt, ECM attaching Washer, attaching RS05 Bolt, attaching R60L Engine Control Module (5.0L - LH) AR cksum - 65 (F8) (With round 0-pin boat harness connection) R60B Engine Control Module (5.L - LH) AR cksum - (8A) (With round 0-pin boat harness connection) R60N Engine Control Module (5.L - LH) AR cksum - 6/65 (86/8B) (With6-pin boat harness connection) R60E Engine Control Module (5.L - RH) AR cksum (F) (With round 0-pin boat harness connection) 5 R00 Relay Assembly (refer to diagram) 5A R00A Relay Assembly (refer to diagram) 6 RS508 Bolt, circuit breaker mounting 806 Bolt, bracket attaching Lockwasher, bracket attaching R5006C Circuit Breaker Assembly (60 amp) NI R Decal, Circuit Breaker 0 NSS Washer, circuit breaker terminal NSS Nut, circuit breaker terminal R0050 Bracket, ECM/relay mounting R50B Fuses, 0 amp R60 Cover, fuse holder 5 R0800 Throttle Arm, throttle body 6 RS08 Nut, throttle arm attaching RS05 Bolt, throttle arm attaching 8 R800 Ball Joint Assembly, cable attaching RS055 Locking Nut, cable clip mounting bolt 0 R008 Throttle Bracket, intake R00086 Attaching Clip, throttle cable (single) RS5 Bolt, cable clip mounting R505 Flame Arrestor NI R00 Decal, flame arrestor R0 Decal, Captain s Choice R0A Decal, Crusader Engines 5 R0 Decal, 5. MPI silver/red 6 R000 Bracket, degas bottle (V-Drive) RS Lockwasher, housing attaching Bolt, thermostat housing attaching 0000 Bolt, degas bottle brkt attaching Lockwasher, degas bottle brkt attaching

16 MODEL MP5.0/5.L PARTS MANUAL - OIL PAN and OIL PUMP ASSEMBLY - FIGURE PC5B0CR

17 OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5 MODEL MP5.0/5.L PARTS MANUAL - 5 ITEM PART NUMBER DESCRIPTION QUANTITY R05805 Shaft, oil pump drive 000 Retainer, oil pump drive shaft R00 Pin, oil pump locating RA0000 Oil Pump Assembly 5 R05 Clamp, strap 6 R008 Deflector, crankshaft oil 0050 Bolt, oil pump 8 RM0 Gasket, oil pan R0050 Oil Pan, stamped 0 Oil Pan, cast (not shown) 0 R00 Dipstick, oil level (0- degree) 0 R00 Dipstick, oil level ( degree) AR 0 R005 Dipstick, oil level (V-drive) AR R008 Tube, oil level dipstick 55 O-ring, oil pan dipstick tube fi tting 8 Fitting, oil pan dipstick tube 000 Reinforcement, oil pan (LH) Nut, oil pan 6 R005 Bolt, oil pan 0050 Reinforcement, oil pan (RH) Bolt, oil pan dipstick tube fi tting NSS O-ring, oil pan dipstick tube fi tting bolt 0 NSS O-ring, oil pan dipstick tube Nut, crankshaft oil defl ector 5 RS80 Lockwasher, strap clamp RS00 Bolt, strap clamp 5 Cap, oil pan dipstick tube CAST OIL PAN NI RS55 Pipe Plug, HX SOC Brass /8, port and fwd NI 065 Fitting, oil pan dipstick tube, 5º, brass, stbd NI 850 Tube, dipstick, 0º AR NI 85 Tube, dipstick, º AR NI 85 Tube, dipstick, º AR NI 88 Dipstick, oil level NI 0500 Bolt, oil pan, 5/6-8 X, front NI 0550 Bolt, oil pan, 5/6-8 X -/, rear NI RS Lockwasher, oil pan, 5/6 NI 0055 Bolt, oil pan, /-0 X -/, port front NI RS058 Bolt, oil pan, /-0 X -/, stbd, port rear 8 NI RS8 Lockwasher, oil pan, /

18 MODEL MP5.0/5.L PARTS MANUAL - 6 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION SINGLE STATION PC5B0CR

19 MODEL MP5.0/5.L PARTS MANUAL - THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NUMBER DESCRIPTION QUANTITY RA0500 Throttle Body Assembly R0800 Valve, idle air control TBD Washer, IAC valve/tp sensor attaching TBD Screw, IAC valve attaching 5 TBD Screw, TP sensor attaching 6 R000 Sensor, throttle position RS05 Bolt, throttle arm attaching 8 RS08 Nut, throttle arm attaching R0800 Throttle Arm, throttle body 0 R800 Ball Joint Assembly, cable attaching (single) 8 Pivot Pin, cable attaching (dual) AR 5 Cable Attaching Kit, dual AR RS055 Locking Nut, cable clip mounting bolt R008 Throttle Bracket, intake 5 R00086 Cable Clip, throttle attaching (single) 6 RS5 Bolt, cable clip mounting

20 MODEL MP5.0/5.L PARTS MANUAL - 8 REMOTE OIL FILTER COMPONENTS ( 0-0) - FIGURE PC5B00CR

21 MODEL MP5.0/5.L PARTS MANUAL - REMOTE OIL FILTER COMPONENTS ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY Bolt, oil fi lter header mounting bracket attaching RS80 Lockwasher, attaching bolt RS6 Washer, attaching bolt R006 Bracket, oil fi lter header mounting 5 R0066 Oil Filter Header 6 R00 Nipple, header fi lter adapter 6 Filter, oil 8 RA050D Hose Assembly, bypass adapter to fi lter header R00 Fitting, oil bypass adapter attaching 0 R00 O-ring, oil bypass adapter attaching fi tting R005 Adapter, oil bypass R00 O-ring, oil bypass adapter R0005A Switch, oil pressure R005 Tee, sender attaching 5 R0000 Sender, oil pressure 6 RS6 Washer, sender terminal RS Lockwasher, sender terminal 8 RS50 Nut, sender terminal R08 Fitting, 0 degree 0 R08 Fitting, adapter RA050D Hose Assembly, oil cooler to bypass adapter R000 Fitting, 0 degree R05 Cooler, dual, oil/transmission R08 Fitting, 0 degree 5 RA050D Hose Assembly, fi lter header to oil cooler 6 RS08 Nut, strap clamp attaching RS80 Lockwasher, strap clamp attaching 8 R0 Clamp, strap R05 O-Ring, oil line 0 00 Bolt, oil fi lter header mounting RS Lockwasher, oil fi lter header mounting bolt R5 Decal, Caution Hot

22 MODEL MP5.0/5.L PARTS MANUAL - 0 REMOTE OIL FILTER COMPONENTS ( 0) - FIGURE PC5B00CR_0

23 REMOTE OIL FILTER COMPONENTS ( 0) - FIGURE 8 MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY R0066 Oil Filter Header RS Lockwasher, header mounting to brkt RS080 Bolt, header mounting to brkt R05 O-Ring, oil line 5 R00 Nipple, header fi lter adapter 6 6 Filter, oil RA0555 Hose, oil, adapter to remote oil fi lter 8 RA0555A Hose Assembly, fi lter header to bypass adapter R0058 Bracket, ROF header mounting 0 R08 Fitting, 5/8SAE X /NPT, 0 degree R05 Cooler, dual, oil/transmission RA050D Hose Assembly, cooler to bypass adapter R00 Bolt, oil bypass adapter R00 O-ring, small 5 R005 Adapter, oil bypass adapter 6 R00 O-ring, large R0008 Bolt, oil adapter 8 RA008 Adapter, oil RS50 Nut, sender terminal 0 RS Lockwasher, sender terminal RS6 Washer, sender terminal R0000 Sender, oil pressure R005 Tee, sender attaching R0005A Switch, oil pressure 5 R5 Decal, Caution Hot

24 MODEL MP5.0/5.L PARTS MANUAL - REMOTE OIL FILTER COMPONENTS ( 05) - FIGURE OR PC5B00CR_05

25 REMOTE OIL FILTER COMPONENTS ( 05) - FIGURE MODEL MP5.0/5.L PARTS MANUAL - ITEM PART NUMBER DESCRIPTION QUANTITY R0066 Oil Filter Header RS Lockwasher, header mounting to brkt RS080 Bolt, header mounting to brkt R05 O-Ring, oil line 5 R00 Nipple, header fi lter adapter 6 6 Filter, oil RA0555B Hose Assembly, fi lter header to bypass adapter 8 RA0555A Hose Assembly, cooler to fi lter header R0058 Bracket, ROF header mounting 0 R08 Fitting, 5/8SAE X /NPT, 0 degree R0 Cooler, oil RS80 Lockwasher, oil cooler attaching RS08 Nut, oil cooler attaching R000A Bracket, oil cooler attaching 5 RS056 Bolt, oil cooler mounting 6 R0000 Bracket, oil cooler mounting RS00 Bolt, oil cooler attaching 8 RS058 Nut, oil cooler mounting RA050D Hose Assembly, cooler to bypass adapter 0 R00 Bolt, oil bypass adapter R00 O-ring, small R005 Adapter, oil bypass adapter R00 O-ring, large R0008 Bolt, oil adapter 5 RA008 Adapter, oil 6 RS50 Nut, sender terminal RS Lockwasher, sender terminal 8 RS6 Washer, sender terminal R0000 Sender, oil pressure 0 R005 Tee, sender attaching R0005A Switch, oil pressure R0 Adapter, CAN BUS oil pressure sensor AR R0008 Sensor, CAN BUS oil pressure AR R5 Decal, Caution Hot

26 MODEL MP5.0/5.L PARTS MANUAL - OPTIONAL REMOTE OIL FILTER COMPONENTS ( 05) - FIGURE PC5B00CR_05a

27 MODEL MP5.0/5.L PARTS MANUAL - 5 OPTIONAL REMOTE OIL FILTER COMPONENTS ( 05) - FIGURE 0 ITEM PART NUMBER DESCRIPTION QUANTITY R006 Bracket, ROF header mounting R0066 Oil Filter Header RS Lockwasher, header mounting to brkt RS080 Bolt, header mounting to brkt 5 R05 O-Ring, oil line 6 R00 Nipple, header fi lter adapter 6 Filter, oil 8 RA050D Hose Assembly, fi lter header to bypass adapter RA050B Hose Assembly, cooler to fi lter header 0 R08 Fitting, 5/8SAE X /NPT, 0 degree R0 Cooler, oil R0000 Clamp, oil cooler RS056 Bolt, oil cooler clamp RS058 Nut, oil cooler clamp Bolt, oil cooler clamp to bracket attaching Lockwasher, oil cooler clamp to bracket attaching 5000 Nut, oil cooler clamp to bracket attaching 8 R00A Bracket, oil cooler attaching 805 Bolt, bracket attaching Lockwasher, bracket attaching RA050D Hose Assembly, cooler to bypass adapter R00 Bolt, oil bypass adapter R00 O-ring, small R005 Adapter, oil bypass adapter 5 R00 O-ring, large 6 R0008 Bolt, oil adapter RA008 Adapter, oil 8 R0 Adapter, CAN BUS oil pressure sensor R0008 Sensor, CAN BUS oil pressure 0 R5 Decal, Caution Hot

28 MODEL MP5.0/5.L PARTS MANUAL - 6 FUEL CONTROL CELL (FCC) COMPONENTS ( 0-0) - FIGURE PC5B08CR

29 MODEL MP5.0/5.L PARTS MANUAL - FUEL CONTROL CELL (FCC) COMPONENTS ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY RA08500A Hose Assembly, FCC to fuel rail (inlet) RA0850A Hose Assembly, fuel rail to FCC (return) R0 Fitting, 5 degree RA0850 Hose Assembly, fi lter to low-pressure pump 5 TBD Locking Nut, fuel fi lter 6 RS65 Washer, fuel fi lter RA00 Filter Assembly, fuel NI R00 Filter Screen, 5 micron 8 R06 Fitting, fuel inlet RS5 Nut, fuel fi lter mounting 0 RS8 Washer, fuel fi lter mounting R00 Bracket, fuel fi lter mounting R0 Fitting, 5 degree R00 Bracket, low-pressure fuel pump mounting RS80 Lockwasher, bracket mounting 5 RS005 Bolt, bracket mounting 6 RA08008 Fuel Pump, low-pressure RS5L Locking Nut, low-pressure fuel pump 8 R06 Washer, fuel pump mounting R005A Grommet, mounting bracket 0 R06 Washer, fuel pump mounting R00 Fitting, 0 degree RA08506 Hose Assembly, low-pressure pump to FCC RA08005 Fuel Control Cell Assembly R00 Fitting, 0 degree 5 R006 Fitting, 0 degree 6 RS00 Bolt, FCC mounting bracket RS80 Lockwasher, FCC mounting bracket 8 R00B Bracket, FCC mounting RS80 Lockwasher, FCC mounting 0 RS00 Bolt, FCC mounting RP08006 Fuel Filter & O-Ring, FCC assembly R0 O Ring, FCC seal RA08005A Fuel Pump, high pressure R08 Clamp, Oeticker 5 R0508 Hose, 5/6 I.D. - / O.D. 6 R05 Fitting, fuel line R06A Fitting, fuel line 8 R050 Fitting, fuel pressure, Schrader valve R00 Retainer, fuel line NI R00 Cap, Schrader valve

30 MODEL MP5.0/5.L PARTS MANUAL - 8 FUEL CONTROL CELL (FCC) COMPONENTS ( 05) - FIGURE 6 8D 8C OR 5 0 8D 8B 8 8 8A A

31 MODEL MP5.0/5.L PARTS MANUAL - FUEL CONTROL CELL (FCC) COMPONENTS ( 05) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY R00 Bracket, FCC mounting 0805 Bolt, FCC mounting RS80 Lockwasher, FCC mounting bracket RS00 Bolt, FCC mounting bracket 5 R00 Fitting, 0 degree 6 RA0800 Fuel Control Cell Assembly RA08506A Fuel Line, low-pressure pump to FCC 8 R06 Adapter, fuel line fi tting RA08008 Fuel Pump, low-pressure 0 R06 Washer, fuel pump mounting R005A Grommet, mounting bracket RS5L Locking Nut, low-pressure fuel pump R06 Washer, fuel pump mounting R0008 Bracket, low-pressure fuel pump mounting 5 RS80 Lockwasher, bracket mounting 6 RS00 Bolt, bracket mounting RS858 Clamp, prefi lter retaining 8 R000 Adhesive, rubber strip RP00 Gasket/Filter Kit, prefi lter 0 RA00 Prefilter Assembly R Decal, prefi lter R0 Fitting, 0 degree RS55 Plug, FCC drain RA Decal, FCC 5 R00 Clamp, FCC bowl-to-head retaining 5A R800 Cover, FCC clamp T-bolt 6 R08006 Filter, FCC RA08005A Pump, FCC high pressure fuel 8 R085B Harness, piece, FCC high pressure fuel pump (-piece harness does not retrofi t for -piece) 8A 6005 Screw, self-tapping, piece harness retaining 8B RA06 Harness, piece, FCC high pressure fuel pump 8C RA060 Harness, piece, FCC high pressure fuel pump 8D 00 Connector, W/P -Way Female R0508B Hose, FCC internal fuel 0 R08 Clamp, Oeticker R0 Fitting, FCC internal R0 O Ring, FCC bowl-to-head seal R05 Fitting, FCC head (fuel supply line) R06A Fitting, FCC head (fuel return line) 6 R00 Retainer, fuel line RA08500A Hose Assembly, FCC to fuel rail (inlet) 8 RA0850A Hose Assembly, fuel rail to FCC (return) AR RK0850 Blockoff, fuel line, fuel rail rtn to FCC AR 0 R05 Fitting, return line 0 degree barb AR 0 R0 Fitting, return line 0 degree SAE AR R08 Fitting, fuel inlet, /8 NPT X / hose barb

32 ONIO MODEL MP5.0/5.L PARTS MANUAL - 0 OLD RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (thru S/N 600) Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING PC5B0CR

33 MODEL MP5.0/5.L PARTS MANUAL - OLD RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (thru S/N 600) ITEM PART NUMBER DESCRIPTION QUANTITY RA0850A Fuel Line Assembly, fuel rail to fuel cooler RA08500A Fuel Line Assembly, fi lter to fuel rail 06 Conduit, protective 8 Fuel Line Assembly, fi lter to fuel pump 5 TBD Locking Nut, fuel fi lter 6 RS65 Washer, fuel fi lter RA00 Filter Assembly, fuel NI R00 Filter Screen, 5 micron 8 R06 Fitting, fuel inlet RS5 Nut, fuel fi lter mounting 0 RS8 Washer, fuel fi lter mounting R00 Bracket, fuel fi lter mounting R08 Fitting, fuel outlet RS86 Clamp, fuel line RA0850 Fuel Line Assembly, fuel pump to fi lter 5 R06A Fitting, straight adapter 6 R00 Fitting, 0 degree 06 Fuel Filter, racor water separating 8 0 Element, racor fuel fi lter (not shown) RS08 Bolt, fi lter mounting Washer, mounting bolt 5000 Locking Nut, fuel cooler mounting R0056 Bracket, fuel cooler/fi lter mounting 55 Retainer, fuel cooler rubber RS060 Nut, mounting bolt 5 RS00 Bolt, fuel cooler/fi lter bracket mounting 6 RS80 Lockwasher, mounting bolt 0 Fuel Line Assembly, 0 degree elbow 8 RA05 Fuel Cooler Assembly 085 Bolt, fuel cooler mounting 0 R06 Fitting, 0 degree 0 Electric Fuel Pump Assembly 08 Wire Harness, fuel pump to engine harness 800 O-Ring, fuel line assembly 86 Retainer, fuel pump 5 NSS Starwasher, retaining nut

34 ONIO MODEL MP5.0/5.L PARTS MANUAL - OLD RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (cont d) (thru S/N 600) Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING PC5B0CR

35 MODEL MP5.0/5.L PARTS MANUAL - OLD RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (cont d) (thru S/N 600) ITEM PART NUMBER DESCRIPTION QUANTITY 6 RS08 Nut, w/lockwasher fuel pump retainer attaching (RS08 replaces items 5 and 6) 80 Fitting, fuel line to fuel pump 8 8 Nut, fi tting to fuel pump 55 O-Ring, fuel pump sealing (small) 0 56 O-Ring, fuel pump sealing (large) NSS Nut, wire retaining NSS Lockwasher, retaining nut 6 Decal, fuel system warning 65 Decal, fuel cooler system warning 5 R00 Retainer, fuel line

36 ONIO MODEL MP5.0/5.L PARTS MANUAL - NEW RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (S/N 600 thru present) Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING 8 MY

37 MODEL MP5.0/5.L PARTS MANUAL - 5 NEW RETURNLESS FUEL SYSTEM COMPONENTS- FIGURE (S/N 600 thru present) ITEM PART NUMBER DESCRIPTION QUANTITY 8 Nut, fi tting to fuel pump 56 O-ring, fuel fi tting sealing 80 Fitting, fuel line to fuel pump 55 O-ring, fuel fi tting sealing 5 08 Harness, fuel pump 6 0 Electric Fuel Pump Assembly 86 Retainer, fuel pump 8 NSS Starwasher, retaining nut RS08 Nut, w/lockwasher fuel pump retainer attaching (RS08 replaces items 8 and ) 0 55 Retainer, fuel cooler mounting RS08 Bolt, racor fi lter mounting Flatwasher, racor fi lter mounting R0056 Bracket, fuel cooler/racor fi lter 5000 Nut attaching 5 0 Element, racor fuel fi lter (not shown) 6 RS550 Fitting, blockoff R0 Fitting, 5 degree 8 RS060 Nut, racor fi lter locking 06 Fuel Filter, racor water separating 0 R0 Fitting, 0 degree R00 Fitting, 0 degree RS86 Clamp, RA08500 Fuel Line Assembly, fuel cooler to racor fi lter 8 Fuel Line Assembly, racor fi lter to high pressure fuel pump NS 06 Loom, (not shown) 5 RS80 Lockwasher, fuel cooler mounting Bolt, fuel cooler mounting R08E Clamp, crimp 8 R06 Fitting, 0 degree RA05A Fuel Cooler Assembly RA05B Fuel Cooler Assembly ( 05) 0 R00 Fitting, 0 degree RA0850B Fuel Line Assembly, L.P. fuel pump to racor fi lter R0 Fitting, 5 degree RA08008 Fuel Pump, low-pressure R0 Jumper Harness, low-pressure fuel pump

38 ONIO MODEL MP5.0/5.L PARTS MANUAL - 6 NEW RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE (cont d) (S/N 600 thru present) Fuel Cooler THIS COOLER MUST BE DRAINED WHENEVER TEMPERATURES ARE EXPECTED TO FALL BELOW FREEZING RAW- WATER DRAIN PLUG WARNING 8 MY

39 MODEL MP5.0/5.L PARTS MANUAL - NEW RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE (cont d) (S/N 600 thru present) ITEM PART NUMBER DESCRIPTION QUANTITY 5 RS05 Bolt, Oetiker fi lter bracket mounting 6 R000 Adhesive, rubber strip R Decal, prefi lter 8 R08 Fitting, fuel inlet RP00 Gasket/Filter Kit, prefi lter 0 RA00 PreFilter Assembly R00 Bracket, prefi lter mounting RS858 Clamp, prefi lter mounting R06 Flatwasher, mounting R005A Grommet, rubber 5 RS08 Nut, prefi lter bracket mounting 6 RS5L Nut, locking R06 Flatwasher, mounting 8 R00 Bracket, L.P. pump 8 R00A Bracket, L.P. pump ( 05) RA0850A Fuel Line Assembly, fuel rail to fuel cooler 50 RA08508A Fuel Line Assembly, fuel pump to fuel rail 5 65 Decal, fuel cooler system warning 5 6 Decal, fuel system warning 5 R00 Retainer, fuel line 5 RS056 Bolt, LPFP bracket attaching Lockwasher, LPFP bracket attaching

40 Remove and check condition of zinc pencil every 0 days. Replace if more than 50% missing with Crusader Part # 0 MODEL MP5.0/5.L PARTS MANUAL - 8 HEAT EXCHANGER and COMPONENTS ( 0-0) - FIGURE 5 HEAT EXCHANGER PROTECTIVE ANODE CAUTION NO STEP 5 CAUTION Do not remove radiator cap when hot. Hot coolant may discharge violently. DO NOT remove radiator cap to check coolant level. Check coolant visually at the see-through coolant reservoir. Coolant should be added ONLY to the reservoir when the system cools. IMPORTANT: If the engine is being placed in winter storage, the Fresh Water cooling section must be filled with the proper antifreeze solution to protect the engine to lowest temperatures to which it will be exposed. See owners manual for proper antifreeze to be used in this engine PC5B0aCR

41 MODEL MP5.0/5.L PARTS MANUAL - HEAT EXCHANGER and COMPONENTS ( 0-0) - FIGURE 5 ITEM PART NUMBER DESCRIPTION QUANTITY R00 Clamp, exchanger mounting R00 Isolator, rubber, top 6 Decal, exchanger 8 Decal, exchanger 5 65 Decal, exchanger 6 R68005 Zinc, sacrifi cial RA0 Heat Exchanger Assembly 8 6 End Cap Kit, exchanger AR RS08 Nut, w/lock, ground wire stud 0 R00 Wire, grounding R600 Bottle, coolant overfl ow 5 Cap, coolant fi ll RS080 Bolt, coolant overfl ow mounting (/ ) RS Lockwasher, mounting bolt Washer, mounting bolt 6 R05 Tube, overfl ow R0058 Bracket, heat exchanger Bolt, heat exchanger bracket RS80 Lockwasher, heat exchanger bracket bolt 0 R000 Isolator, rubber w/adhesive, bottom NI R5 Decal, 5.L Emission (C.A.R.B.), MY 0 NI R58 Decal, Ultra Low Emission, 0-newer

42 MODEL MP5.0/5.L PARTS MANUAL - 0 HEAT EXCHANGER and COMPONENTS ( 0-05) - FIGURE 6 5 OR 5A A 8 B CR0005A 0--0

43 MODEL MP5.0/5.L PARTS MANUAL - HEAT EXCHANGER and COMPONENTS ( 0-05) - FIGURE 6 ITEM PART NUMBER DESCRIPTION QUANTITY R005 Cap, degas bottle R600 Bottle, degas NI R6 Decal, specifi cation, 5.0L NI R0 Decal, specifi cation, 5.L NI R5 Decal, coolant fi ll RS85 Clamp, hose R055 Hose, degas bottle to heat exchanger R056A Hose, degas bottle to heat exchanger, V-Drive 5 R0508 Housing, tstat, heat exchanger ( 0-present) 5A R050 Housing, tstat, heat exchanger (OEM specifi c) 6 R056 Hose, tstat housing RS860 Clamp, tstat housing 8 R0600 Thermostat, 0º F R68005 Anode, sacrifi cial zinc AR 0 RA08 Heat Exchanger Assembly 50 End Cap Kit, exchanger AR RS08 Nut, ground wire stud R00 Wire, grounding RS00 Bolt, heat exchanger bracket attaching 5 RS80 Lockwasher, h.e. bracket attaching 6 R0058 Bracket, heat exchanger RS Lockwasher, degas bottle brkt. attaching Bolt, degas bottle bracket attaching R00 Bracket, degas bottle, std. A R000B Bracket, degas bottle (MY 05, OEM specifi c) B R008 Bolt, degas bottle bracket attaching (R000B) 0 R00 Bracket, 0-pin connector R000 Isolator, rubber w/adhesive, bottom R00 Isolator, rubber, top R00 Clamp, exchanger mounting NI 6 Decal, Protective Anode NI R5 Decal, 5.L Emission (C.A.R.B.) 0 MY NI R5-0 Decal, 5.L Emission (C.A.R.B.) 0 MY NI R5A Decal, 5.L Emission (C.A.R.B.) 05 MY NI R58 Decal, Ultra Low Emission NI R56 Decal, Raw Water Drain NI R5 Decal, Fresh Water Drain

44 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE "V"- Drive W/ RISER 5 W/O RISER "V"- Drive OPTIONAL PC5B0CR

45 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY 8 Gasket, elbow to riser / elbow to manifold / riser to manifold 8 8 Wing Plate, blockoff 85 Fitting, straight RS858 Clamp, hose (#0) 5 80 Hose, manifold to heat exchanger (Starboard) 5 R055 Hose, manifold to heat exchanger (Starboard)(w/ risers) AR 6 80 Hose, heat exchanger to exhaust elbow (Starboard STD) 6 R055A Hose, heat exchanger to exhaust elbow (Starboard V - Drive) AR 6 R05A Hose, heat exchanger to exhaust elbow (Starboard)(w/ risers) AR R05 Hose, fi ll riser to overfl ow bottle 8 R08 Clamp, hose RS85 Clamp, hose (#6) 6 0 RS08 Nut, fi ll riser attaching Lockwasher, fi ll riser attaching R05 Hose, thermostat housing fi tting to fi ll riser R05 Hose, fi ll riser to heat exchanger RS80 Clamp, hose 5 R0055 Fitting, thermostat housing 0 degree 6 R055 Hose, heat exchanger to exhaust elbow (Port STD) 6 8 Hose, heat exchanger to exhaust elbow (Port V - Drive) RS855 Clamp, hose (#) 8 80 Hose, manifold to heat exchanger (Port) 8 R055 Hose, manifold to heat exchanger (Port)(w/ risers) AR R0006A Fitting, 0 degree 0 06 Fitting, exhaust manifold (0 degree) R050 Hose, thermostat housing to exhaust manifold (Port) R0600F Thermostat, (60 degree) R08 O-Ring, thermostat 85 Housing, thermostat Hose, circulation pump to exchanger 6 RA050 Water Pump Assembly RM00 Gasket, water pump to engine block 8 R0506 Hose, oil cooler to raw water pump RA0506 Raw Water Pump Assembly 0 R050 Hose, raw water pump to fuel cooler (returnless fuel)

46 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE (cont d) "V"- Drive W/ RISER 5 W/O RISER "V"- Drive OPTIONAL PC5B0CR

47 MODEL MP5.0/5.L PARTS MANUAL - 5 FRESH WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE (cont d) ITEM PART NUMBER DESCRIPTION QUANTITY 0 R05 Hose, raw water pump to fuel cooler (returnless fuel)(rh rotation engine) AR R050A Hose, fuel cooler to heat exchanger (returnless fuel) R0060 Bracket, fi ll riser mounting R00 Fill Riser Assembly R05 Hose, thermostat housing to exhaust manifold (Starboard) 5 06 Fitting, exhaust manifold (0 degree) Bolt, fi ll riser attaching RK0006A Cap, fi ll riser pressure cap ( lb.) 8 85 Fitting, straight 8A Wing Plate, pass-thru

48 MODEL MP5.0/5.L PARTS MANUAL - 6 FRESH WATER COOLING INSTALLATION - UNIQUE COMPONENTS ( 0-0) - FIGURE 8 W/ RISER W/O RISER CUT /" OFF HOSE 5 ROTATE HOSE DOWN CUT HOSE TO FIT PC5B0CRD

49 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING INSTALLATION - UNIQUE COMPONENTS ( 0-0) - FIGURE 8 ITEM PART NUMBER DESCRIPTION QUANTITY 86 Hose, H.E. 80 hose to exhaust manifold (cut-to-fi t) R0 Fitting, -/ hose coupler RS858 Clamp, hose -/ 8 Hose, thermostat housing to exhaust manifold (Starboard) 5 8 Hose, thermostat housing to exhaust manifold (Port)

50 MODEL MP5.0/5.L PARTS MANUAL - 8 FRESH WATER COOLING SYSTEM COMPONENTS ( 0) - FIGURE "V"- Drive W/ RISER W/O RISER "V"- Drive PC5B0CR_0

51 MODEL MP5.0/5.L PARTS MANUAL - FRESH WATER COOLING SYSTEM COMPONENTS ( 0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY 8 Gasket, elbow to riser / elbow to manifold / riser to manifold 8 8 Wing Plate, blockoff 80 Hose, heat exchanger to exhaust elbow (Starboard STD) R05A Hose, heat exchanger to exhaust elbow (Starboard V - Drive) AR RS858 Clamp, hose (#0) 5 R050A Hose, raw water pump to heat exchanger 6 R05086 Hose, bypass AR R055 Hose, degas bottle to heat exchanger NI R056A Hose, degas bottle to heat exchanger, (V-Drive) 8 R08 Clamp, hose R005 Cap, degas bottle 0 R600 Bottle, degas R08 Clamp, hose R05 Hose, degas bottle to water neck fi tting AR R055 Hose, heat exchanger to exhaust elbow (Port STD) R055A Hose, heat exchanger to exhaust elbow (Port V - Drive) RS006 Bolt, housing attaching 5 RS80 Lockwasher, housing attaching 6 85 Housing, coolant distribution RS85 Clamp, hose (#6) 6 8 RS80 Clamp, hose RM0 Gasket, housing to intake manifold 0 8 Hose, water neck to exhaust manifold (Port) R050 Hose, manifold to thermostat housing (Port)(w/ risers) AR NI 80 Hose, manifold to thermostat housing (Port) R0006A Fitting, 0 degree R00 Fitting, straight 8A Wing Plate, pass-thru 5 RS55 Plug, drain 6 06 Fitting, exhaust manifold (0 degree) R05 Oil Cooler Assembly 8 R0506 Hose, oil cooler to raw water pump RA0506 Raw Water Pump Assembly 0 RM00 Gasket, water pump to engine block RA050 Water Pump Assembly R0 Fitting, 5/8 hose barb RS855 Clamp, hose (#) R056 Hose, circulation pump to exchanger 5 8 Hose, water neck to exhaust manifold (Starboard) 6 R055B Hose, manifold to thermostat housing (Starboard) NI 8 Hose, manifold to thermostat housing (Starboard)(w/ risers) AR Fitting, straight (/ pipe)

52 MODEL MP5.0/5.L PARTS MANUAL - 50 FRESH WATER COOLING SYSTEM COMPONENTS ( 05) - FIGURE "V"- Drive W/ RISER W/O RISER "V"- Drive B A 8 a PC5B0CR_05

53 MODEL MP5.0/5.L PARTS MANUAL - 5 FRESH WATER COOLING SYSTEM COMPONENTS ( 05) - FIGURE 0 ITEM PART NUMBER DESCRIPTION QUANTITY 8 Gasket, elbow / riser / manifold (*Quantity - 8, w/ riser) 8 Plate, block-off 06 Fitting, exhaust manifold (0 degree) ( NPT X -/ hose) N.I. RS55 Plug, drain RS858 Clamp, hose 0 5 R05A Hose, transmission cooler to heat exchanger 5 80 Hose, transmission cooler to heat exchanger, cut-to-fi t (returnless fuel system) Hose, t-stat housing to circulating pump 5/8 i.d. AR RS85 Clamp, hose 8 R056B Hose, coolant tee to exhaust manifold (starboard) R05 Hose, heat exchanger to elbow (starboard) (direct drive) 8 Hose, heat exchanger to elbow (starboard) (v-drive) 0 R055 Hose, degas bottle to heat exchanger 0 R056A Hose, degas bottle to heat exchanger (v-drive) RS85 Clamp, hose R005 Cap, degas bottle R600 Bottle, degas R08 Clamp, hose a RS80 Clamp, hose 5 R055 Hose, heat exchanger to elbow (Port) (direct drive) 5 R055A Hose, heat exchanger to elbow (Port) (v-drive) 6 R056 Hose, coolant tee to exhaust manifold (port) 8A Plate, vented (used w/ riser) 8 R0 Cooler, engine oil R055B Hose, engine oil cooler to raw water pump 0 R0 Fitting, straight ( NPT X -/ hose) R0006A Fitting, 0 degree (/ NPT X hose) R005C Tee, coolant, -/ x x R05 Hose, water neck to coolant tee R0055 Fitting, 0 degree, water neck 5 RS00 Bolt, water neck attaching 6 RS80 Lockwasher, water neck attaching

54 MODEL MP5.0/5.L PARTS MANUAL - 5 FRESH WATER COOLING SYSTEM COMPONENTS ( 05) - FIGURE 0 (cont d) 0 6 "V"- Drive W/ RISER W/O RISER "V"- Drive B A 8 a PC5B0CR_05

55 MODEL MP5.0/5.L PARTS MANUAL - 5 FRESH WATER COOLING SYSTEM COMPONENTS ( 05) - FIGURE 0 (cont d) ITEM PART NUMBER DESCRIPTION QUANTITY TBD Hose, t-stat housing to riser (port) N.I. R055A Hose, t-stat housing to manifold w/o riser (port) N.I. R055B Hose, t-stat housing to manifold (used w/r050 tstat housing) (port) 8 R05 Hose, degas bottle to water neck fi tting AR R0505A Water Neck Gasket, water neck R0566 Hose, raw water pump to transmission cooler A R0568 Hose, raw water pump to returnless fuel canister B 80 Hose, returnless fuel canister to transmission cooler (cut-to-fi t) NOTE: when cut #80 will fi t fuel cooler to trans cooler and trans cooler to heat exchanger RA050 Raw Water Pump RM00 Gasket, water pump to engine block RA050 Water Pump Assembly Fitting, 5/8 hose barb 6 RS85 Clamp, hose (#) R056 Hose, heat exchanger to circulating pump 8 R006 Cooler, transmission oil R055 Hose, t-stat housing to manifold w/o riser (starboard) N.I. TBD Hose, t-stat housing to riser (starboard) 0 R00 Fitting, straight (/ NPT X hose)

56 MODEL MP5.0/5.L PARTS MANUAL - 5 RAW WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE W/ RISER "V"- Drive a 8 8 "V"- Drive W/O RISER PC5B0CR

57 MODEL MP5.0/5.L PARTS MANUAL - 55 RAW WATER COOLING SYSTEM COMPONENTS ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY R05 Hose, fi ll riser to exhaust manifold (starboard) 0000 Lockwasher, attaching bolt 805 Bolt, upper fi ll riser to lower fi ll riser attaching 8080 Bolt, upper fi ll riser to lower fi ll riser attaching 5 RS Lockwasher, attaching bolt 6 RS858 Clamp, hose R050 Hose, fi ll riser to exhaust manifold (port) 8 8 Gasket, elbow to riser / elbow to manifold / riser to manifold 8 8A Wing Plate, pass-thru 0 RS858 Clamp, hose 06 Fitting, 0 degree R050 Hose, raw water pump to fi ll riser RS858 Clamp, hose R0506 Hose, oil cooler to raw water pump 5 RA0506 Raw Water Pump Assembly 6 RS5 Nut, strap clamp attaching R0008 Clamp, strap 8 RM00 Gasket, water pump to engine block R050 Thermostat Housing, lower 0 R0600 Thermostat, coolant (60 degree) RM058 Gasket, upper housing to lower tstat housing a RM0 Gasket, housing to intake manifold R050 Thermostat Housing, upper RS85 Clamp, hose R0508 Hose, fi ll riser to water pump 5 RA050 Water Pump Assembly

58 MODEL MP5.0/5.L PARTS MANUAL - 56 EXHAUST MANIFOLD and COMPONENTS - FIGURE 6 5 " RISER ASSEMBLY

59 MODEL MP5.0/5.L PARTS MANUAL - 5 EXHAUST MANIFOLD and COMPONENTS - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY RS08 Nut, elbow attaching stud RS80 Lockwasher, elbow attaching stud 8 R005 Elbow, exhaust manifold 8 Gasket, manifold/elbow/riser Stud, exhaust elbow attaching 6 RS80 Bolt, wire loom attaching RS00 Lockwasher, attaching bolt 8 R06 Bracket, spark plug wire loom 8 Manifold, exhaust 0 RS06 Bolt, manifold to cylinder head 8 RS80 Lockwasher, manifold to cylinder head Plug, drain RS55 Plug, drain 06 Fitting, water elbow (0 degree) Plug, exhaust manifold ( ) 6 6 RM0 Gasket, manifold to cylinder head RS55 Plug, drain * 88 -Inch Riser Kit 8 88 Exhaust Riser RS556 Plug, exhaust riser (/ ) 0 RS55 Plug, drain 8A Wing Plate, pass-thru 08 Stud, riser mounting ( / ) RS556 Plug, exhaust elbow (/ ) RS6 Washer, elbow attaching 5 8 Wing Plate, block-off Bolt, exhaust elbow attaching ( / ) R000 Switch, exhaust temperature ( 0 -newer) RS5 Plug, w/o exhaust temperature sw ( 0 -newer) *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines.

60 MODEL MP5.0/5.L PARTS MANUAL - 58 RAW WATER COOLING PUMP ( 0-0) - FIGURE PC5B08

61 MODEL MP5.0/5.L PARTS MANUAL - 5 RAW WATER COOLING PUMP ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY RA0506 Raw Water Pump Assembly RP060 Kit, impeller 0060 Cover, raw water pump R0055 Cover, raw water pump, March 05 and newer

62 MODEL MP5.0/5.L PARTS MANUAL - 60 RAW WATER COOLING PUMP (SERPENTINE) ( 05) - FIGURE

63 MODEL MP5.0/5.L PARTS MANUAL - 6 RAW WATER COOLING PUMP (SERPENTINE) ( 05) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY TBD Bolt, bearing housing attaching TBD Lockwasher, bearing housing attaching bolt R0 O-ring, bearing housing attaching bolt R0 O-ring, bearing housing attaching 5 RP060 Impeller Kit (includes O-rings and impeller) 6 R050 Housing, raw water pump RA0 Bearing Housing Assembly 8 RA050 Raw Water Pump Assembly TBD Bolt, raw water pump cam 0 TBD Lockwasher, raw water pump cam R608 Cam, raw water pump RS55 Plug, brass /8 NPT RS80 Lockwasher, raw water pump attaching RS006 Bolt, raw water pump attaching 5 RS05 Bolt, raw water pump attaching

64 MODEL MP5.0/5.L PARTS MANUAL - 6 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE PC5B05CR

65 MODEL MP5.0/5.L PARTS MANUAL - 6 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 5 ITEM PART NUMBER DESCRIPTION QUANTITY RA0A Harness, slave -pin connector AR (twin applications only) RS50 Nut, sender terminal RS Lockwasher, sender terminal RS6 Washer, sender terminal 5 R0000 Sender, temperature 5 0 Sender, temperature (VDO) AR 6 R000 Sensor, engine coolant temperature (ECT) R000 Switch, transmission alarm 8 RA0 Engine Wiring Harness Assembly (With round 0-pin boat harness connection) 8 RA08 Engine Wiring Harness Assembly AR (With6-pin boat harness connection) R06 Washer, main harness attaching 0 RS55 Screw, main harness attaching R0005A Switch, oil pressure R005 Tee, sender attaching R0000 Sender, oil pressure 0 Sender, oil pressure (VDO) AR RS6 Washer, sender terminal 5 RS Lockwasher, sender terminal 6 RS50 Nut, sender terminal R005 Bracket, main harness attaching 8 R0008 Sensor, CAN BUS oil pressure AR R0 Adapter, CAN BUS oil pressure sensor AR NI RA06D Harness, extension, fuel pump AR

66 MODEL MP5.0/5.L PARTS MANUAL - 6 ECM and RELAYS - FIGURE a a 8 0 A /A PC5B06

67 ECM and RELAYS - FIGURE 6 MODEL MP5.0/5.L PARTS MANUAL - 65 ITEM PART NUMBER DESCRIPTION QUANTITY R60L Engine Control Module (5.0L - LH) AR cksum - 65 (F8) (With 0-Pin boat harness connector) R60B Engine Control Module (5.L - LH) AR cksum - (8A) (With 0-Pin boat harness connector) R60N Engine Control Module (5.L - LH) AR cksum - 6/65 (86/8B) (With 6-Pin boat harness connector) R60E Engine Control Module (5.L - RH) AR cksum (F) (With 0-Pin boat harness connector) R00 Relay, fuel pump, ignition, starter A R00A Relay, fuel pump, ignition, starter (Refer to diagram) RS508 Bolt, circuit breaker mounting R5006C Circuit Breaker Assembly (60 amp) 5 R0050 Bracket, ECM/relay mounting 6 R50B Fuses, 0 amp R60 Cover, fuse holder Lockwasher, bracket attaching bolt 806 Bolt, bracket attaching 0 RS8 Washer, ECM attaching Bolt, ECM attaching

68 MODEL MP5.0/5.L PARTS MANUAL - 66 ACCESSORY DRIVE SYSTEM COMPONENTS ( 0-0) - FIGURE PC5B0CR

69 MODEL MP5.0/5.L PARTS MANUAL - 6 ACCESSORY DRIVE SYSTEM COMPONENTS ( 0-0) - FIGURE ITEM PART NUMBER DESCRIPTION QUANTITY R Belt, alternator drive (0 amp) 60 Belt, alternator drive (00 amp) RS05 Bolt, water pump pulley attaching RS Lockwasher, water pump pulley attaching bolt R0650 Pulley, water pump (0 Amp) R06505 Pulley, water pump (00 Amp), (NOTE: Must replace item # at the same time) NI R060 Washer, pulley (use with R06505 only) Bolt, water pump mounting 6 R0506 Stud, water pump mounting RA050 Water Pump Assembly 8 RS005 Bolt, lift bracket attaching RS80 Lockwasher, lift bracket attaching bolt 0 R0008 Bracket, lift R0005 Bracket, alternator mounting RS80 Lockwasher, alternator mounting RS08 Nut, alternator mounting RA000B Alternator Assembly (0 amp) 6 Alternator Assembly (00 amp) 5 RS65 Bolt, alternator mounting 6 RS Lockwasher, alternator mounting bolt RS6 Washer, alternator mounting bolt 8 R000 Bracket, alternator adjusting strap RS80 Lockwasher, alternator bracket attaching bolt 0 RS00 Bolt, alternator bracket attaching RS06 Bolt, alternator mounting RS80 Lockwasher, alternator bracket attaching bolt RS006 Bolt, alternator bracket attaching R0506 Stud, water pump mounting 5 RS00 Bolt, water pump mounting 6 R0600A Balancer, crankshaft R06505 Pulley, alternator drive belt (0 Amp) R0650 Pulley, alternator drive belt (00 Amp) (NOTE: Must replace item # at the same time) 8 R060 Washer, crankshaft balancer R000 Bolt, crankshaft balancer 0 R008 Grommet, rubber RS6 Washer, mounting bolt large RS Washer, mounting bolt small RS080 Bolt, raw water pump mounting R00A Bracket, raw water pump mounting 5 RS8 Lockwasher, raw water pump mounting bracket 6 RS00 Bolt, raw water pump mounting bracket RA0506 Raw Water Pump Assembly 8 R006 Bolt, raw water pump-to-balancer mounting RS80 Lockwasher, raw water pump-to-balancer mounting 0 TBD Pulley, Alternator, /8 Drive Belt (0 Amp) 0 R0650 Pulley, Alternator, /8 Drive Belt (00 Amp) R60 Bushing, 00 Amp Alternator R0608 Spacer (use with 6 only)

70 MODEL MP5.0/5.L PARTS MANUAL - 68 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) ( 05) - FIGURE 8 BELT ROUTING - LH Circulation Pump Raw Water Pump Alternator Crankshaft Pulley 8 8A A 0A A A 0A 8 0 A amp Balmar Internal Regulator Belt Tensioner 5mpi0_05

71 MODEL MP5.0/5.L PARTS MANUAL - 6 ACCESSORY DRIVE SYSTEM COMPONENTS (SERPENTINE - LH) ( 05) - FIGURE 8 ITEM PART NUMBER DESCRIPTION QUANTITY R06608 Belt, serpentine drive, 5.L - LH (0 amp alternator) R06600 Belt, serpentine drive, 5.L - LH (00 amp alternator) 005 Bolt, water pump pulley attaching RS0 Lockwasher, water pump pulley attaching bolt R06 Cover, water pump pulley 5 R06505 Pulley, water pump 6 RS80 Lockwasher, belt tensioner attaching RS08 Nut, belt tensioner attaching 8 RA06800 Belt Tensioner Assembly 8A R06505 Pulley, Belt Tensioner RS00 Bolt, tensioner bracket attaching A TBD Bolt, cast tensioner bracket attaching 0 RS80 Lockwasher, tensioner bracket attaching 0A TBD Lockwasher, cast tensioner bracket attaching R008 Bracket, belt tensioner mounting A R008A Bracket, Cast, belt tensioner mounting (replaces R008) RS00 Bolt, belt tensioner attaching A TBD Bolt, cast belt tensioner attaching R0506 Stud, water pump mounting RS Lockwasher, belt tensioner attaching 5 RS5 Nut, belt tensioner attaching Bolt, water pump mounting 0055 Bolt, water pump mounting 8 R0506 Stud, water pump mounting RA050 Water Pump Assembly Bolt, RWP pulley attaching 000 Lockwasher, RWP pulley attaching 000 Flatwasher, RWP pulley attaching R06505 Pulley, raw water pump RA050 Raw Water Pump Assembly 5 R008 Bracket, alternator mounting 6 RS80 Lockwasher, alternator mounting bolt RS00 Bolt, alternator mounting 8 RS0 Bolt, alternator mounting RS80 Lockwasher, alternator mounting bolt 0 RS00 Bolt, alternator bracket attaching RS80 Lockwasher, alternator bracket attaching bolt R0088 Bracket, alternator mounting RS06 Lockwasher, alternator mounting bolt RS68 Bolt, alternator mounting 5 RA000C Alternator Assembly (0 amp serpentine) 6 R0600A Balancer, crankshaft R06505 Pulley, serpentine drive belt 8 RS80 Lockwasher, drive belt pulley attaching bolt 0500 Bolt, drive belt pulley attaching 0 R000 Bolt, crankshaft balancer