27 E. Front wheel drive. 1. Transmission Description (Ford Focus 2000 only) 4 4 Speed Transmission F
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1 1. Transmission Description (Ford Focus 2000 only) 4 4 Speed Transmission F Front wheel drive 27 E Maximum input torque after torque converter: 270 Lb-ft (365 N-m) Fully Electronic control Note: Mazda in Japan has developed the transmission specifically for use in the Focus. It is produced by Ford in Sterling Heights, Michigan. The transmission fluid is designed to be used for the life of the transmission under normal driving condition need not be changed 2. Lubricants, Fluids, Sealers and Adhesives (Ford Focus 2000 only) Item MERCON V Automatic Transmission Fluid Metal Surface Cleaner Loctite 5699 Specification MERCON V; XT-5-QM or equivalent F4AZ-19A536-RA M5B392-A) WSS-M4G-323-A8 (WSE- 3. Fluid Capacities (Ford Focus 2000 only) Liters (Qts) Transmission dry fill capacity liters (quarts) 6.7 (7) 4. Solenoid Operation Charts (Ford Focus 2000 only) 4.1 Converter Engaged Base Gearshift Selector Position D Converter Disengaged Base Gearshift Selector Position Powertrain Control Module (PCM) Commended Gear Powertrain Control Module (PCM) Commended Gear 4F27E Solenoid States - Converter Engaged SSA SSB SSC SSD SSE PCA Off On On Off On -- Off On On Off Off -- On On On Off Off -- 4F27E Solenoid States - Converter Engaged SSA SSB SSC SSD SSE PCA
2 P/N P/N R R D 1 1 (M) EC-AT Operation Chart (This chart only applies to 1999 Mazda Protégé (FN4A-EL)) On Off Not fed Not fed Not fed -- On On Not fed Off Not fed -- Off Off Off On On -- On On Off Off On -- Off Off Off Off On -- Off Off Off Off Off -- On Off On Off Off -- Page 1 of 6 *1: Automatically switches between POWER and NORMAL modes according to accelerator pedal depressing speed *2: Performs TCC operation in NORMAL mode *3: Engine overspeed protection *4: Transmits the torque only when driving *5: Indicates operation although the band servo remains deactivated due to the large area of the release pressure side x: Operating *: Transmits the torque only when driving Open: Engages the line pressure to the clutch pressure (Solenoid de-energized) Close: Drains the clutch pressure (Solenoid energized) On: Engages the output port and the supply port (Solenoid reducing pressure) Off: Engages the output port and the drain port (Drains the output port)
3 All of this information is based on the latest technical data available at time of printing. Although every care has been taken to detail & accuracy, Precision International accepts no liability for inaccuracies, updates, changes &/or misprints in this publication. 10/00! COPYRIGHT 2000, PRECISION INTERNATIONAL TECHNICAL DEPARTMENT IS-71000K Page 6 of 6 5. Torque Specifications (This Chart Only Applies to Ford Focus 2000 only) Description Nm Lb-ft Lb-in Converter housing to transmission case bolts Final drive input gear bearing retainer nut Intermediate/overdrive band anchor bolt Intermediate/overdrive band servo cover bolts Main control valve body bolts 9 80 Main control wire harness ground bolt Parking pawl cover bolts Pump bolts Pump case bolts Shifter assembly bolts Solenoid body bolts 9 80 Transaxle end cover bolts Transaxle fluid pan bolts 7 62 Transmission range (TR) sensor bolts Turbine shaft speed (TSS) sensor bolt Output shaft speed (OSS) sensor bolt Engin/transaxle flange bolts Torque converter to engine drive plate bolts Oil filter pipe bolt 9 80 Starter motor bolts Rear engine mounting bracket Rear engine mounting (four nuts) Rear engine mounting center nut Right-hand front drive halfshaft center bearing cap nuts Lower suspension arm bolt Tie rod end nut Right-hand engine support insulator bolts Exhaust pipe flange bolts Wheel nuts Suspension strut nuts Intermediate / Overdrive Band Bolt Chart (Ford Focus 2000 only)
4 36.0 mm Band / Clutch Application Reference Chart (Ford Focus 2000 only) Gear P R Bolt Length Ford Part Number Bolt Head Number 39.0 mm mm mm mm mm mm Forward Clutch X N 4th X X rd X X nd X X st X X st (Manual) X X Stall Speed Chart (Ford Focus 2000 only) Forward 4 4 Forward 4 4 Forward 4 4 Forward 4 4 Forward 4 4 Forward 4 4 Direct 3 3 Direct 3 3 Direct 3 3 Direct 3 3 Direct 3 3 Direct 3 3 Reverse 2 2 Reverse 2 2 Reverse 2 2 Reverse 2 2 Reverse 2 2 Reverse 2 2 Low/Reverse 5 5 Low/Reverse 5 5 Low/Reverse 5 5 Low/Reverse 5 5 Low/Reverse 5 5 Low/Reverse 5 5 Engine Direct Clutch Reverse Clutch Page 2 of 6 9. Clutch Plate Usage and Clearance Specification Chart (Ford Focus 2000 only) Steel Friction Clutch Clearance mm (in) Plates Plates X Intermediate / Overdrive Band Selective Snap Ring Part number Low Reverse Clutch 2.0L SPI L Zetec-E Selective Snap Ring Thickness mm (in) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) RPM Low One-Way Clutch Ratio
5 Low/Reverse ( ) ( ) 10. Line Pressure Chart (Ford Focus 2000 only) Tran Range Idle (KPA) Idle (PSI) Stall (KPA) Stall (PSI) 4F27E 4F27E 4F27E D, 2, General PID Description (Ford Focus 2000 only) PIDs PID DESCRIPTION VSS 12. Shift Point Road Test Reference Chart (Ford Focus 2000 only) This test verifies that the shift control system is operating correctly. Page 4 of 6 Throttle Position P, N R BPP GEARTOP RPM TR TCCRAT Shift (OD Position) Axle Ratio 3.67 CDFR (Speed MPH) Brake pedal pos / brake switch on/off Highest gear permitted Engine revolution per minutes Transmission range sensor (present position) Torque converter speed ratio (RPM/TSS) TFT Transmission fluid temperature (Degrees F) Vehicle speed (MPH) Axle Ratio 3.90 CDFR (Speed MPH) Axle Ratio 4.15 CDFR (Speed MPH) Closed (35-19) (35-19) (48-32) Closed (19-3) 12-2 (19-3) (35-19) Closed (19-3) 12-2 (19-3) (51-35) Minimum monitor PID TP volt = (12-28) 7-17 (11-27) 7-17 (11-27) Minimum monitor PID TP volt = (27-43) (24-40) (24-40) Minimum monitor PID TP volt = (43-59) (37-53) (31-51) Wide Open (41-57) (45-61) (43-59) Wide Open (88-104) (96-112) (88-104) Wide Open ( ) ( ) ( ) Note: 13. Technical Data (1999 Mazda Protégé Only) Automatic Transmission Transmission Type Line Pressure / cm 2, psi)) Engine stall speed Time lag (sec) (kpa (kgf (rpm) Engine Item ZM FP FN4A-EL Idle ( , ) D, 2, 1 range Stall ( , ) ( , ) R position Idle ( , ) Stall ( , ) D, 2, 1 range R position N D N R o C (-4 o F) o C (32 o F) o C (68 o F)
6 Transmission fluid temperature (TFT) sensor (kω) 40 o C (104 o F) o C (140 o F) o C (176 o F) o C (212 o F) o C (248 o F) o C (266 o F) Input/Turbine speed sensor Solenoid Valve Automatic Transmission Fluid (ATF) (Ω) (Ω) ATF temperature: o C ( o F) Shift solenoid A Shift solenoid B Shift solenoid C Shift solenoid D Shift solenoid E Pressure control solenoid Type ATF M-III or equivalent (e.g. Dexron II) Capacity (L (US qt, lmp qt)) 7.2 (7.6, 6.3) 14. Accumulator Springs Specification (1999 Mazda Protégé only) Outer diameter Free length (mm Wire diameter Spring No. of Coils (mm (in)) (in)) (mm (in)) Servo apply accumulator large spring (0.827) (2.669) (0.138) Servo apply accumulator small spring (0.512) (2.669) (0.087) Forward accumulator large spring (0.827) (2.953) (0.094) Forward accumulator small spring (0.614) (2.165) (0.094) 15. Vehicle Speed Senor (VSS) inspection (Mazda Protégé 1999 only) Specifications VSS PID FREQUENCY 10 KPH (6 MPH) Approxmately 37 Hz 20 KPH (12 MPH) Approxmately 74 Hz 30 KPH (18 MPH) Approxmately 111 Hz VSS PID FREQUENCY 10 MPH (16 KPH) Approximately 60 Hz 20 MPH (32 KPH) Approximately 120 Hz 30 MPH (48 KPH) Approximately 180 Hz Page 5 of 6
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